Irizar Product Catalogue - Irizar Heavy Industries Inc.jirizar.com/images/pdf/Brochures.pdf ·...

© 2018 Irizar Heavy Industries Inc. All rights reserved

Exceeding International Standards since 1999 ` 1 | P a g e

IRIZAR HEAVY INDUSTRIES INC Head Office: 1512 Adamson View, Edmonton, Alberta T6W 0V4, Canada

Factory: 464014 RR 235, County of Wetaskiwin, AB, T0C 1Z0, Canada Phone: 1 780 450 6695, Fax: 1 780 485 6677

Email: [email protected] Website: www.jirizar.com

PRODUCT CATALOG

July 2017. Irizar Welding Rotator Model WR 1200

At Nuclear Construction Site in Georgia Power Plant Vogtle, USA

Westinghouse Nuclear Power Generator AP 1000 PWR

IRIZAR HEAVY INDUSTRIES INC

Revision: July 4, 2018

mailto:[email protected]

http://www.jirizar.com/



IRIZAR HEAVY INDUSTRIES INC Head Office: 1512 Adamson View, Edmonton, Alberta T6W 0V4, Canada Factory: 464014 RR 235, County of Wetaskiwin, AB, T0C 1Z0, Canada

Phone: 1 780 450 6695, Fax: 1 780 485 6677 Email: [email protected] Website: www.jirizar.com

Irizar Heavy Industries Inc is proudly a Canadian Company with headquarters in Edmonton, Canada.

Product Range:

• Conventional Welding Rotators: From 3 to 2,000 MT. Also known as: Tank Rollers, Welding Rollers, Tank Rotators, Weld Rotators, Pipe Rotators,

Welding Rolls, Welding Rotators, Vessel Rollers, Tank Rolls, and Turning Rolls

• Self Aligned Rotators: From 5 to 500 MT. Also known as: Self Aligning, Self Adjusted, Self Alignment, and Self Adjustment Rollers

• Pipe Rotators: From 1 to 25 MT

• Welding Positioners: From 0.3 to 100 MT

• Head & Tail Stock: Up to 100 MT

• Welding Manipulators, also known as: Welding Booms, and Welding Columns

• Girth Welders, also known as: 3 O’clock Welders, and Automatic Girth Welders

• Tank Jacking: For lifting tanks over 2,650 MT. Also known as: Tank Erection, Hydraulic Tank Jacks, and Tank Lifting

Our products have been used in several industrial segments, among others: oil & gas, power generator, nuclear, aerospace, pipes, pressure vessels,

onshore & offshore wind towers and monopiles, rail tanks, defense industry, mining and food industry.

Irizar Heavy Industries products are Designed & Engineered in Canada; and, made by our own Factory in China. We are proud to own the largest

Inventor in North America. Our Warehouse is located in Wetaskiwin Alberta Canada.

Irizar Heavy Industries Inc. has exported over eight thousand pieces of equipment operating in more than fifty countries among them: Angola,

Argentina, Australia, Belgium, Bahamas, Bolivia, Brazil, Canada, Chad, Chile, China, Colombia, Costa Rica, Cote D’ Ivoire, Denmark, Ecuador, Egypt,

France, Germany, Greece, Guatemala, India, Indonesia, Ireland, Italy, Japan, Jordan, Madagascar, Martinique & Guadeloupe, Mexico, Morocco,

Netherlands, New Zealand, Nigeria, Norway, Oman, Pakistan, Panama, Paraguay, Peru, Philippines, Poland, Romania, Russia Federation, Saudi Arabia,

Singapore, South Africa, Spain, Taiwan, Thailand, Ukraine, United Arab Emirates, United Kingdom, Uruguay, USA and Venezuela.

Irizar Goals: To Build State of art High-Tech Products; to Exceed International-Standards; to provide Top-Quality and Safety Products; to provide

First-Class Service; to offer the Most Competitive-Price; to Deliver within the Shortest-Time; and to Build a Long-Term Business Relationship with

our customers. Our company produces finished products; but there is more to it. Passionate employees in every department which captivate what we

stand for, to great ideas and true commitment; to do our best. Research & Development: Everything start from the research for the perfect materials

tested by extensive and rigorous testing methods. With our state of the art testing and measurement equipment, we regularly rise the bar again and again.

Our design engineers only aim for the best. Production and Logistics: Quality comes first. With constant quality control immersed within the production

process, we guaranty prestige products for our clients. Each product is pack and ship in premium packaging. Sales & Marketing: Our multinational team

covers more than fifty countries all over the World. Technical Support: Our trust, know how, integrity, as well as, our fast and flexible service is always

appreciated.

Page CONTENTS

3 Stock

4 Conventional Tank Turning Rolls WR Series

7 Self-Aligned Tank Turning Rolls SAR Series

9 Custom Built Rotators

10 Fit Up Rolls Growing Line

11 Pipe Rotators PR & PP Series

12 Welding Positioners WP Series

14 Welding Positioners CWP Series

15 Welding Positioners PL Series

15 Head & Tail Stock HT Series

15 Turn-Tables TT Series Anti-Drift Welding Rotator Model WR 3000

16 Welding Manipulators WM Series 3000 MT (6,600,000 #) load and rotation capacity

18 Girth Welders AGW Series

20 Linear Oscillator Welding Tractor

20 Irizar Magnetic Device Limited Warranty

21 Tank Jacking TJ Series Terms and Conditions of Sale

Note: The information contained in this brochure is intended to be accurate. However, the manufacturer reserves the right to make changes in design

which may not be included



http://www.jirizar.com/images/pdf/Irizar-Limited-Warranty.pdf

http://www.jirizar.com/images/pdf/Irizar-Standard-Terms-and-Conditions-of-Sale.pdf





The Largest Worldwide Turning Rolls

Up date: February 1, 2018

Abbreviation

Wheel Type

WR = Conventional Welding Rotator M = Metal

SAR = Self Aligned Welding Rotator R = Rubber

PP = Pipe Positioner MR = Metal-Rubber

PR = Piper Rotator PU - Polyurethane

WM = Welding Manipulator CR = Chain/Rubber

WP = Welding Positioner

TT = Turning Table

HT = Head & Tail Stock

CONVENTIONAL WELDING ROTATORS: Also known as: Tank

Rollers, Welding Rollers, Tank Rotators, Weld Rotators, Pipe Rotators, Welding Rolls,

Welding Rotators, Vessel Rollers, Tank Rolls and Turning Rolls

Product Name Capacity

MT

Vessel

Diameter

(mm)

Wheel

Type Qty

PR 1 1 20-1000 R 5

WR 3 + 3 Idlers 3 150-2500 MR 13

WR-5 + 1 Idler 5 150-3200 MR 7

WR 5 5 250-2300 R 6

WR 5 5 250-2500 MR 4

WR 5 5 2500-2800 PU 1

WR-10 + 1 Idler 10 250-4800 MR 10

WR 10 10 350-2800 R 4

WR 10 10 300-3200 PU 5

WR 20 20 250-4800 MR 16

WR 40 + 2 Used 40 250-4800 MR 9

WR 40 40 500-5000 PU 1

WR 60 + 1 Used 60 300-5200 MR 7

WR 60 + 7 Idlers 60 700-6000 MR 2

WR 60 60 750-4800 PU 3

WR 80 80 300-5200 MR 9

WR 100 100 350-7800 M 4

WR 100 w/ bogie moto 100 500-6000 M 2

WR 150 150 350-7800 M 2

WR 250 250 350-7500 M 1

WR 250 250 550-9000 M 2

WR 400 400 550-9000 M 0

WR 600 1 Used + 2 Idler 600 550-9000 M 1

WR 800 800 550-9000 M 0

WR 1000 1000 1100-12000 M 0

WR 1200 1200 1100-12000 M 0

ANTI-DRIFT WELDING ROTATORS


MT

Vessel

Diameter

(mm)

Wheel

Type Qty

WR 100 Anti-Drift 100 350-7800 M 1

WR 300 Anti-Drift 300 800-7000 M 1

WR 500 Anti-Drift 500 1000-10000 M 2

WR 800 Anti-Drift 800 1000-10000 M 2

WR 1200 Anti-Drift 1200 1000-10000 M 0

WR 1600 Anti-Drift 1600 1000-10000 M 1

WR 2000 Anti-Drift 2000 1000-10000 M 0

WR 3000 Anti-Drift 3000 1000-10000 M 0

SELF ALIGNED WELDING ROTATORS: Also known as: Self

Aligning (Adjusted, Alignment, Adjustment) Rollers, also known as: Tank Rollers,

Welding Rollers, Tank Rotators, Weld Rotators, Pipe Rotators, Welding Rolls,

Welding Rotators, Vessel Rollers, Tank Rolls and Turning Rolls


MT

Vessel

Diameter

(mm)

Wheel

Type Qty

SAR 5 5 250-2300 MR 29

SAR 5 5 250-2300 R 5

SAR 5 5 250-2500 PU 4

SAR-5 w/idler bogies 5 250-2300 MR 1

SAR 10 10 350-2800 MR 10

SAR 10 10 320-2800 R 5

SAR 10 10 300-2800 R 2

SAR 20 20 500-3500 MR 13

SAR 20 20 500-3500 R 3

SAR 20 20 500-3500 MR 1

SAR 20 20 350-3500 R 3

SAR 20 20 500-3800 PU 5

SAR 40 40 900-5200 MR 10

SAR 40 40 600-4200 MR 1

SAR 40 40 600-4500 PU 5

SAR 60 60 750-4800 MR 8

SAR 60 60 750-5000 PU 1

SAR 80 80 850-5000 MR 5

SAR 80 80 850-5000 MR 1

SAR 80 80 850-5000 PU 1

SAR 100 100 1000-5500 M 2

SAR 100 100 1000-6800 PU 1

SAR 150 + 1 Idler 150 1100-6000 M 3

SAR 250 + 1 Idler 250 1800-8000 M 2

SAR 500 500 1800-8000 M 1

ROTATORS SPECIAL APPLICATIONS


MT

Vessel/Pipe

Diameter

(mm)

Wheel

Type Qty

Chain Rotator CWR 20 20 2500-5800 CR 2

Pipe Positioner PP 3 3 50-800 M 1

Pipe Rotator PR 5 5 50-600 M 1

WELDING MANIPULATORS: Also known as: Welding Booms and

Welding Columns

Product Name Boom Expansion

Vertical / Horizontal (m) Qty

WM 3030 w motorized trolley 3.0 x 3.0 7




WELDING POSITIONERS

Product Name Load & Rotation

Capacity Qty

WP 0.30 300 kilos @ 200 mm GC 8

WP 0.60 600 kilos @ 200 mm GC 6

WP 1 + 1 Used 1 MT @ 250 mm GC 8

WP 1.2 1.2 MT @ 250 mm GC 2

WP 3 3 MT @ 300 mm GC 8

WP 5 5 MT @ 300 mm GC 5

WP 10, Used 10 MT @ 400 mm GC 1

TURN TABLES

Product Name Load & Rotation Capacity Qty

Turn Table TT 1 1 MT 1



HEAD & TAIL STOCK

Product Name Load & Rotation Capacity Qty

Head & Tail Stock HT 10 10 MT @ 1.5 m rotation center 1

GIRTH WELDERS Product Name Qty

Girth Tank Welder Model AGW-1 7

Girth Tank Welder Model AGW-1-C (Compact) 4

Girth Tank Welder Model AGW-2 2

Irizar Magnetic Device 9

TANK JACKING Product Name Qty

12 T Jacks with trestle for 2.5 m plate 34

12 T Jacks with trestle for 3.0 m plate 2450

Power Pack 10 HP 21

Power Pack 20 HP 13

Power Pack 40 HP 12

Note: Stock does not count the units under production



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http://www.jirizar.com/irizar/self-aligned-rotator.html

http://www.jirizar.com/irizar/chain-rotators.html

http://www.jirizar.com/irizar/pipe-rotators.html


http://www.jirizar.com/welding-manipulators.html

http://www.jirizar.com/welding-positioners.html

http://www.jirizar.com/welding-positioners/turning-tables.html

http://www.jirizar.com/welding-positioners/head-tail-stock.html


http://www.jirizar.com/tank-jacking-equipment.html






Conventional Tank Turning Rolls, WR Series Irizar Heavy Industries manufacture Conventional Welding Rotators, also known as: Tank Rollers, Welding Rollers, Tank Rotators, Weld Rotators, Pipe

Rotators, Welding Rolls, Welding Rotators, Vessel Rollers, Tank Rolls and Turning Rolls

Model

Load &

Rotation

Capacity

(MT)

Rotation

speed

(mm/min)

Power

(kW)

Torque

(Nm)

Vessel

Diameter

(mm)

Wheel

(mm)

Dimensions

L*W*H (mm) Weight

(MT) Diam Width Power Roll Idler Roll

WR 3 3 100-1000 2*0.25 1200 150-2500 200 112 1900*500*450 1350*300*450 0.35

WR 5 5 100-1000 2*0.37 2200 150-3200 250 140 2000*500*480 1600*380*480 0.80

WR 10 10 100-1000 2*0.55 4000 250-4800 300 170 2440*610*550 2320*450*550 1.00

WR 20 20 100-1000 2*1.10 9250 250-4800 350 180 3000*675*600 2500*500*600 1.50

WR 40 40 100-1000 2*1.50 14400 250-4800 400 200 3100*700*650 2610*700*650 2.30

WR 60 60 100-1000 2*2.20 23750 300-5200 450 220 3450*820*830 3000*820*830 2.40

WR 80 80 100-1000 2*3.00 26400 300-5200 500 240 4380*900*890 3400*700*890 2.90

WR 100 100 100-1000 2*3.00 36000 350-7800 500 260 4380*970*980 3800*760*980 4.80

WR 150 150 100-1000 2*4.00 48000 350-7800 500 260 4210*1000*980 3800*800*980 5.50

WR 250 250 100-1000 2*5.50 87000 550-9000 660 260 4900*1060*1100 4380*920*1100 10.00

WR 400 400 100-1000 2*5.50 92000 550-9000 700 300 5900*1140*1180 5500*920*1180 17.50

WR 600 600 100-1000 2*7.50 162,000 550-9000 900 360 6900*1300*1600 6000*1200*1600 27.50

WR 800 800 100-1000 2*11.0 237000 550-9000 900 380 7100*1400*1600 6500*1260*1600 35

WR 1000 1000 100-1000 2*11.0 360000 1100-12000 1000 400 7500*1600*1700 7000*1320*1700 40.

WR 1200 1200 100-1000 2*11.0 360000 1100-12000 1000 450 8500*1600*1800 7500*1320*1800 48

WR 1600 1600 100-1000 2*18.5 NA 1100-12000 1200 600 8500*2320*2800 11000*2028*2800 110

WR 2000 2000 100-1000 2*25.9 NA 1100-12000 1200 600 8500*2320*2800 11000*2028*2800 140

Features:

3D Model WR 3 - WR 400

3D Model

WR 600 - WR 1200 Photos/Video

a. Designed and Engineered in Canada

b. Prototype static and dynamic tested at full capacity by Canadian Testing

Laboratory

c. Rotators wheels from WR 3 to WR 100 are made of Cast Iron; covered with heavy

duty rubber HSA80, and two steel rings at the side. Rotators wheels for WR 150 and

larger are made of Cast Steel ASTM 80-40 or equivalent; Then, quenched and

tempered at 43 ~ 45 HRC (Rockwell C).

d. Remote Control Box with 12 m cable. Control: Forward/Stop/Reverse/Variable

speed adjustment with digital display in mm/min

e. Center to center distance between wheels adjustable by means of bolts and nuts

f. Angle between wheel’s center and vessel center must be on the range of 45° to 110°.

Never use less than 45° since produce un-safe condition. For increase traction use

angles from 90° to 110°

g. Increase power rotation capacity up to 50% more by adding extra idler; table sheet

next page. Valid only when: a) Vessel has no eccentricity loads, b) Each rotator

takes one third of the vessel weight

h. Quality: 1. Gearbox’s shells made of cast iron ASTM-A48-A48M or equivalent; 2.

Open gears made of Q235 steel or equivalent; 3. Shafts made of ANSI-1045 or

equivalent; 4. Motors and control box with IP 54 protection against dust and heavy

rain; 5. Frequency driver made by TECO Westinghouse; 6. Shot blasted to ensure

the paint holds longer

Notes: 1. Rent: Available in North America, 2. Custom-built welding rotators available.

5. The information contained in this brochure is intended to be accurate. However, the

manufacturer reserves the right to make changes in design which may not be included.

Latest revision available online

Standard Package: 1. One Power Roll with Control Box

and Remote Control Box with 12 m cable, 2. One Idler

Roll, 3. Operation Manual with Electric Diagram, 4. One

year Warranty

Optional:

a. Foot Pedal. Control: Forward/Stop/Reverse b. Wireless Remote Control: With 60 m reach and 128

channels. Control: Forward/Stop/Reverse/Variable speed

adjustment with digital display in mm/min

c. Turning rolls mounted idler or motorized bogies.

Options: Constant speed of 1.5 m/minute, or variable

speed from 0.15 to 1.5 m/minute

d. Screw Device (manual or motorized) for adjust center to

center wheel distance. Available for models up to WR

150 e. Anti-Drift Turning Rolls: Minimize the screw effect

(longitudinal displacement) while vessel is rotating.

Axial vessel accuracy of ± 3.0 mm; Available in rollers

from 500 to 2000 MT.

f. Brake Motors for vessels with large “eccentricity”. It

means, large GC offset from the tank rotation center line.

g. Rotator’s wheels covered with polyurethane HSA95.

Ideal for construction of stainless steel tanks. Available

for rotators up to WR 150.

h. Rotators for shot blasting and painting with explosion

proof on both motors and main control box

i. Synchronized Device: Synchronize rotation speed of two

power rotators

j. CE Mark

Irizar Model WR 1200



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http://www.jirizar.com/images/pdf/Irizar-Welding-Rotator-600-MT.pdf

http://www.jirizar.com/images/pdf/Irizar-Welding-Rotator-1200-MT.pdf

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http://www.jirizar.com/videos-manuals.html

http://www.jirizar.com/images/pdf/Irizar-Welding-Rotators-Operation-Manual.pdf


http://www.jirizar.com/irizar/wireless-control-remote.html

http://www.jirizar.com/images/pdf/Irizar-Rotator-with-Screw-Device.pdf


http://www.jirizar.com/images/pdf/Irizar-Shot-Blasting-and-Painting-Rotator.pdf

http://www.jirizar.com/images/pdf/Irizar-Rotator-Synchronizing-Device.pdf

http://www.jirizar.com/images/pdf/Irizar-CE-Certificate.pdf






(*) Valid only if: a) Vessel load in concentric (without eccentricity);

b) Extra Irizar Idler: Required

Model Vessel Ø

(mm)

Max Load & Rotation

Capacity (MT)

1 Power + 1 Idler 1 Power + 2 Idlers (*)

WR 3 150-2500 3 4.5

WR 5 150-3200 5 7.5

WR 10 250-4800 10 15

WR 20 250-4800 20 30

WR 40 250-4800 40 60

WR 60 300-5200 60 90

WR 80 300-5200 80 120

WR 100 350-7800 100 150

WR 150 350-7800 150 225

WR 250 350-9000 250 375

WR 400 350-7500 400 600

WR 600 550-9000 600 900

WR 800 550-9000 800 1200

WR 1000 1100-12000 1000 1500

WR 1200 1100-12000 1200 1800

WR 1600 1100-12000 1600 2400

WR 2000 1100-12000 2000 3000

Irizar Welding Rotator Model WR 1200

Engineered in Canada. Load & Rotation Capacity: 1,200 MT

At Work in USA, Spain & China

Irizar Power Welding Rotator Model WR 1200

Engineered in Canada. Load Capacity: 600 MT, Rotation Capacity: 1200 MT

Tested at C-FER, Canandian Laboratory in Edmonton, AB

Irizar Model WR 1200

1200 MT Load and Rotation Capacity

January 2017. Irizar Welding Rotator Model WR 1200

At Nuclear Construction Site in VC Summer, South Carolina USA


March 2013. Irizar Welding Rotator Model WR 1200

At Nuclear Construction Site in Haiyang, Shandong, China


March 2014. Irizar Welding Rotator Model WR 1200

At Nuclear Construction Site CNNC in Sanmen, Tazhou Zhejang, China

The world’s first AP1000 third-generation nuclear unit








Anti-Drift Turning Rolls: Also known as Anti-Creep Rotators.

Minimize the screw effect (longitudinal displacement) while vessel is

rotating. Axial vessel accuracy of ± 3.0 mm. Anti-Drift Welding Rotators

from 300 to 3000 MT

Standard Package:

1. One Power Roll with Control Box and Remote Control Box

2. One Idler Roll with up/down servo motor on both wheels

3. In/Out Drift Sensor with Stand

4. PLC Control Box

5. Operation Manual with Electrical Diagram

6. One year Warranty

Video

3000 MT, Irizar Anti-Drift Welding Rotator Model AD-WR 3000

3000 MT (6,600,000 #) Load and Rotation capacity

Model

Load &

Rotation

Capacity

(MT)

Rotation

speed

(mm/min)

Power

(kW)

Vessel

Diameter

(mm)

Wheel

(mm) Dimensions

L*H*W1*W2 (mm)

Weight

(MT) Diam Width

AD WR 100 100 100-1000 2*2.20 1000-5000 580 200 5300*1070*1000*600 12

AD WR 200 150 100-1000 2*3.00 1000-6000 600 200 5700*1140*1050*650 14

AD WR 300 250 100-1000 2*4.00 1000-6000 600 250 5700*1250*1140*700 16

AD WR 400 400 100-1000 2*5.50 1200-6000 700 300 6600*1450*1320*830 22

AD WR 600 600 100-1000 2*7.50 1500-7000 850 350 7200*1845*1650*1000 38

AD WR 800 800 100-1000 2*11.0 2000-8000 850 400 7900*1845*2000*1300 50

AD WR 1000 1000 100-1000 2*15.0 2000-8000 850 450 7900*1860*2100*1500 58

AD WR 1200 1200 100-1000 2*18.50 2000-8000 850 500 7900*1860*2150*1600 65

AD WR 1600 1600 100-1000 2*20.00 2000-8000 950 500 7900*1860*2400*1800 90

AD WR 2000 2000 100-1000 2*24.0 2000-8000 950 500 8500*1960*2560*1900 150

AD WR 3000 3000 100-1000 2*24 + 30 2000-2800 1500 800 10000*2695*3210*2440 300

500 MT, Irizar Model WR 500 with Anti-Drift

3000 MT, Irizar Anti-Drift Welding Rotator Model AD-WR 3000

1600 MT, Irizar Model Anti-Drift Power WR 1600

1600 MT, Irizar Model Anti-Drift Idler IR 1600




http://www.jirizar.com/images/pdf/WARRANTY_CERTIFICATE.pdf

https://www.youtube.com/watch?v=VHuhmnMstr4






Self-Aligned Tank Turning Rolls, SAR Series Irizar Heavy Industries manufacture Self Aligned Rotators, Self Aligning (Adjusted, Alignment, Adjustment) Rollers, also known as: Tank Rollers,

Welding Rollers, Tank Rotators, Weld Rotators, Pipe Rotators, Welding Rolls, Welding Rotators, Vessel Rollers, Tank Rolls and Turning Rolls

Model

Load &

Rotation

Capacity

(MT)

Rotation

speed

(mm/min)

Power

(kW)

Torque

(Nm)

Vessel

Diameter

(mm)

Wheel

(mm)

Dimensions

L*W*H (mm) Weight

(MT) Diameter Width Power Roll Idler Roll

SAR 5 5 100-1000 0.75 3188

Chart

Next Page

250 140 1620*690*700 1380*380*700 0.85

SAR 10 10 100-1000 1.10 7652 300 170 1880*780*820 1454*390*820 1.20

SAR 20 20 100-1000 1.50 13093 350 180 2150*960*850 1700*480*850 2.00

SAR 40 40 100-1000 3.00 20405 400 200 2600*1000*1100 2200*500*1100 3.00

SAR 60 60 100-1000 4.00 30608 450 220 3000*1100*1150 2500*540*1150 4.00

SAR 80 80 100-1000 4.00 34009 500 240 3200*1200*1200 2700*620*1200 4.50

SAR 100 100 100-1000 5.50 46800 500 260 3500*1200*1400 3000*750*1400 5.50

SAR 150 150 100-1000 3.0*2 51900 500 220 3500*1200*1400 3000*750*1400 6.00

SAR 250 250 100-1000 5.5*2 93600 660 260 5010*1200*1600 3800*790*1600 12.00

SAR 500 500 100-1000 7.5*2 124000 800 300 5800*1400*2000 5000*1000*2000 28.00

Features:

3D Model

SAR 5 - SAR 100

3D Model

SAR 150 - SAR 500 Photos/Video


b. Prototype static and dynamic tested at full capacity by Canadian Testing

Laboratory

c. Rollers align itself with the vessel diameter. Enable weight distribution in four

idler wheels on idler roll and four motorized wheels on power rotator

d. Rotators wheels from SAR 5 up to SAR 100 are made of Cast Iron; covered with

heavy duty rubber HSA80, and two steel rings at the side. Rotators wheels from

SAR 150 up to SAR 150 are made of Cast Steel ASTM 80-40 or equivalent;

then, quenched and tempered at 43 ~ 45 HRC (Rockwell C)

e. Remote Control Box with 12 m cable. Control: Forward/Stop/Reverse/ Variable

speed adjustment with digital display in mm/min

f. Increase power rotation capacity up to 50% more by adding extra idler; table

sheet next page. Valid only when: a) Vessel has no eccentricity loads, b) Each

rotator takes one third of the weight

g. Quality: 1. Gearbox’s shells made of cast iron ASTM-A48-A48M or equivalent;

2. Open gears made of Q235 steel or equivalent; 3. Shafts made of ANSI-1045

or equivalent; 4. Motors and control box with IP 54 protection against dust and

heavy rain; 5. Frequency driver made by TECO Westinghouse; 6. Shot blasted to

ensure the paint holds longer

Notes: 1, Rental: Available in North America, 2. Custom-built welding rotators

available, 3. The information contained in this brochure is intended to be accurate.

However, the manufacturer reserves the right to make changes in design which may

not be included. Latest revision available online.

Standard Package: 1. One Power Roll with Control Box

and Remote Control Box with 12 m cable, 2. One idler roll,

3. Operation Manual with Electric Diagram, 4. One year

Warranty

Work Pieces with Eccentric Loads ≥ 25 inches of GC.

Select the Rotator Model: Rotation Capacity (MT) ≥ 5 x

Vessel Weight (MT) x GC (inches) / Vessel Radius (inches).

In addition Brake’s motor may be required if: Vessel Radius

(inches) x 0.7 ≥ GC (inches)

Optional:

a. Foot Pedal. Control: Forward/Stop/Reverse

b. Wireless Remote Control: With 60 m reach and 128

channels. Control: Forward/Stop/Reverse/Variable speed

adjustment with digital display in mm/min

c. Turning rolls mounted over idler or motorized bogie.

Options: Constant speed of 1.5 m/min, or variable speed

from 0.15 to 1.5 m/minute

d. Brake Motors for vessels with large “eccentricity”. It

means, large GC offset from the tank rotation center line

e. Rotator’s wheels covered with polyurethane HSA95.

Ideal for construction of stainless steel tanks. Available

for rollers up to SAR 150.

f. Synchronized Device: Synchronize rotation speed of two

power rotators

g. CE Mark



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http://www.jirizar.com/images/pdf/Irizar-Welding-Rotators-Operation-Manual.pdf






Exceeding International Standards since 1999 8 | P a g e



(*) Valid only if vessel load in concentric and adding an extra Irizar Idler

Workpiece sits in Four Wheels

Model Vessel Ø

(mm)

Max Load and Rotation Capacity (MT)


SAR 5 770-2300 5 7.5

SAR 10 920-2800 10 15

SAR 20 1170-3500 20 30

SAR 40 1400-5200 40 60

SAR 60 1550-4800 60 90

SAR 80 1730-5000 80 120

SAR 100 2010-5500 100 150

SAR 150 2810-6000 150 225

SAR 250 2810-8000 250 375

SAR 500 3110-8000 500 750

(*) Valid only if vessel load in concentric and adding an extra Irizar Idler

Workpiece sits only on Two Wheels

Model Vessel Ø

(mm)

Max Load and Rotation Capacity (MT)


SAR 5 250-760 3.75 5.62

SAR 10 320-910 7.50 11.25

SAR 20 500-1160 15.00 22.50

SAR 40 900-1390 30.00 45.00

SAR 60 750-1540 45.00 67.50

SAR 80 850-1720 60.00 90.00

SAR 100 1000-2000 75.00 112.50

SAR 150 1100-2800 112.50 168.75

SAR 250 1800-2800 187.50 281.25

SAR 500 1800-3100 375.00 562.50

500 MT, Irizar Model SAR 500 at work in UAE Welding Rotator Model SAR 100

Engineered in Canada, Tested at C-FER, Canandian Laboratory

500 MT, Irizar Model SAR 500

500 MT Irizar Model SAR 500 at work in Saudi Arabia







Chain Welding Rotator, CWR Series

At Work in Las Vegas, Nevada, USA

Application: For light gage vessels or fiberglass tanks

Design for vessel to sit on chain rollers; never touches the rotator’s wheels

Standard Package: 1. One Power Roll with Control Box and Remote Control Box with 12 m cable. Control: Forward/Stop/Reverse/Variable speed adjustment

with digital display in mm/min, 2. One Idler Roll, 3. Operation Manual, 4. Electric

Diagram, 5. One year Warranty

Optional: Foot Pedal. Control: Forward/Stop/Reverse

Model

Rotation

Capacity

(MT)

Load Capacity

(MT)

Speed

(mm/min)

Power

(kW)

Vessel

Diameter

(mm)

Wheel

(mm)

Dimensions

L*W*H (mm) Weight

(MT) Diameter Width Power Roll Idler Roll

CWR-20 20 20 (1 Power + 1 Idler) 100-1000 2 @ 1.50 2750 – 5800 420 240 3450*1030*658 3450*600*658

3.50

CWR-40 40 40 (1 Power + 3 Idlers) 6.00

Features:

a. Power Rotator with main control box and remote control box with 12

m cable. Rotation Capacity: 40 MT. Load Capacity: 10 MT. Variable speed: From 100 up to 1,000 mm/min

b. Idler Rotator: Load Capacity: 10 MT

c. Idler Bogies on both, power and idler rotators Center to center distance between wheels: 2,350 mm

d. Vessel diameter range: From 40” up to 19’ e. Protection class IP54 against dust and heavy rain on electric control

box and motors

Notes:

1. Features: Vessel sits on a chain covered with heavy duty rubber. Work piece never touches the rotator’s wheels to avoid

indentation, scratches or any other damage due to its thin wall. Adjust middle wheel for reach diameter vessel required.

2. Fit Up Process: First shell sits on one power and one idler; Second shell sits on two idlers. Since Rotators have idler bogies

the vessel mounted on rollers can move along a rail.

Custom Built Rotator

Anti-Drift Turning Rolls

Bed Rollers

Concrete Drum Welding Positioner

Cone Rotators

1BFit Up Rolls

I Beam Rotators

Large Diameter Rotators

Lifting Scissor Rollers

2BPipe Rotator PR-1

3BPower Pole Rotators

Rotators with Bogies

Rotators with Screw Device Adjustment

Shot Blasting & Painting Rotators

Turbine Rotator

I Beam Rotator

Dodecagon Power Pole Rotator

Welding Rotator Model WR 100 with Bogies

At work in Calgary, AB, Canada

Double Rubber Wheel on Self Aligned SAR 40

Use when large friction is required: For example, construction of Wind Turbine Blades

Certificates

CE Mark WR 1200 Certificate

Photos/Video

Concrete Drum Positioner

Bed Rolles







http://www.jirizar.com/images/pdf/Irizar-Bed-Rotator.pdf

http://www.jirizar.com/images/pdf/Irizar-Bed-Rotator.pdf

http://www.jirizar.com/images/pdf/Irizar-Concrete-Drum-Positioner.pdf


http://www.jirizar.com/images/pdf/Irizar-Cone-Rotator.pdf

http://www.jirizar.com/images/pdf/Irizar-Cone-Rotator.pdf

http://www.jirizar.com/irizar/fit-up-rolls.html

http://www.jirizar.com/images/pdf/Irizar-I-Beam-Rotator.pdf

http://www.jirizar.com/images/pdf/Irizar-I-Beam-Rotator.pdf

http://www.jirizar.com/images/pdf/Irizar-Rotator-Large-ID-250-MT.pdf

http://www.jirizar.com/images/pdf/Irizar-Rotator-Large-ID-250-MT.pdf

http://www.jirizar.com/images/pdf/Irizar-Lifting-Scissor-Rotator.pdf

http://www.jirizar.com/images/pdf/Irizar-Lifting-Scissor-Rotator.pdf


http://www.jirizar.com/images/pdf/Irizar-Pole-Rotator.pdf

http://www.jirizar.com/images/pdf/Irizar-Rotator-with-Bogies.pdf

http://www.jirizar.com/images/pdf/Irizar-Rotator-with-Bogies.pdf





http://www.jirizar.com/images/pdf/Irizar-Rotator-Small-ID-250-MT.pdf

http://www.jirizar.com/ttr/special-rotators.html



https://sketchfab.com/models/34322531e15945f393dba34cb22cbff6



http://www.jirizar.com/images/pdf/Irizar-Welding-Rotators-Certificate.pdf






Fit Up Rolls Growing Line

APPLICATION: Designed for assemble shell-shell or section-

section. Ideal for construction of Monopiles and Transition Pieces

which serve as foundation piles for Offshore Wind Turbines. The

growing line can also be used for the construction of large and heavy

vessels up to: 1,750 MT weight, from 2 to 12 m diameter, and 120 m

length. Available custom-built production lines for lighter applications.

MONOPILE

Wind Power Offshore Magazine

GROWING LINE

Composed of Irizar Welding Rotator Model WR 1200 (Two Power

Rotators + Two Idler Rotators + Two Fit-Up Rotators)

Power Rotator:

• Max Rotation Capacity: 1200 MT @ 2 units = 2,400 MT

• Max Load Capacity: 600 MT @ 2 units = 1,200 MT

• Diameter Range: From 2 to 12 m

• Hydraulic lifting cylinder: 600 MT

• Rotation speed: From 0.4 to 4 m/minute

• Bogie speed: From 1 to 10 m/minute

• Speed wireless control (forward/stop/reverse) for both rotation and

bogie Features: Variable speed adjustment; reach up to 65 m and

digital display in m/minute

Idler Rotator:



• Hydraulic lifting cylinder: 600 MT

• Rotation speed: NA (No apply)


• Speed wireless control: Same as above

Fit Up Rotator:



• Hydraulic lifting cylinder of 300 MT @ 2 units = 600 MT

• Hydraulic fit up cylinder of 200 MT @ 2 units = 400 MT



INSPECTION & REPAIRS

Composed of Irizar Welding Rotator Model WR 1200 (Two

Powers Rotators + Two Idlers Rotators)

Power Rotator:

• Max Rotation Capacity: 1200 MT@ 2 units = 2,400 MT



• Rotation speed: From 0.4 to 4 m/minute


Idler Rotator:




• Bogie speed: NA

• One Idler rotator with standard size

• One Idler rotator with bolted bench

BLASTING & PAINTING

Same as above with:

• Explosion proof on motors, main control box & remote-control

• Enclose sealed cabin for motor protection

Offshore Wind Tower Farm



http://www.jirizar.com/irizar/fit-up-rolls.html







1 MT, Irizar Pipe Rotator Model PR 1

Pipe Rotator,Series

Pipe Rotator Model PR 1

Load and Rotation Capacity: 1 MT

Pipe Diameter: From 20 up to 1,000 mm

Linear Speed: From 800-1250 mm/minute

Power: 2*0.12 kW

Torque: 1000 Nm

Wheel Diameter: 200 mm

Wheel Width: 30 mm

Foot Control: Included

Power (L*W*H): 300*250*370 mm

Idler (L*W*H): 500*200*370 mm

Weight: 65 kilos

PR Series

Pipe Rotator PR Series, also known as Pipe Spool Rotator. It is used for pipe spool

fabrication with long pipes with high eccentric loads. It has an assisting pressure column

for pipe clamping.

Technical Information: a) Manual screw adjustment device to modify center to center

wheel distance in both power and idler rolls, b) Column turning: ± 90° (manual), c)

Working height (floor to roll wheels): Approx. 650 mm

Standard Package: 1. One Power Roll with assisting pressure column. Remote Control

Box with 12 m cable. Control: Forward/Stop/Reverse/Variable speed adjustment with

digital display in mm/minute, 2. One Idler Roll, 3. Operation Manual, 4. Electric Diagram,

and 5. One year Warranty

Optional: a) Foot Pedal: Forward/Stop/Reverse, b) Wireless Remote Control: Up to 60 m

reach. Control: Forward/Stop/Reverse/Variable speed adjustment with digital display in

mm/min

Photos/Video

Model

Load &

Rotation

Capacity

(MT)

Rotation

Speed

(mm/min)

Pipe

Diameter

(mm)

Column Dimensions

L*W*H

(mm)

Power

(kW)

Weight

(MT) Assisting

Pressure (kg)

Lifting Speed

(mm/min)

PR-5 5 100-1000 50-600 ≤ 450 145 1500*1200*1800 0.75 1.30

PR-5L 5 70-1700 100-1200 ≤ 450 145 1500*1200*2300 0.75 1.50

PR-10 10 70-1700 50-600 ≤ 450 145 1700*1300*1800 1.10 2.50

PR-10L 10 70-1700 100-1200 ≤ 450 145 1700*1300*2300 1.10 2.70

PR-25 25 70-1700 100-1500 ≤ 450 500 1900*1500*3000 3.00 3.00

PP Series

Pipe Rotator PP Series is used for pipe spool fabrication with short pipes with high

eccentric loads. It has a tilt angle of ± 45º, and an assisting pressure column for pipe

clamping.

Technical Information: a) Manual adjustment for modifying center to center wheel distance,

b) Dimensions and weight subject to change without notice.

Standard Package: 1. Power Roll with Remote Control Box with 12 m cable. Control:

Forward/Stop/Reverse/Variable speed adjustment with digital display in mm/minute, 2.

Operation Manual, 3. Electric Diagram, 4. One year Warranty

Optional: a) Foot Pedal. Control: Forward/Stop/Reverse, b) Idler support with adjustable

height mounted over manual bogies, c) Wireless Remote Control: Up to 60 m reach. Control:

Forward/Stop/Reverse/Variable speed adjustment digital display in mm/min

Photos/Video

Model

Load &

Rotation

Capacity

(MT)

Rotation

Speed

(mm/min)

Tilt

Angle

Pipe

Diameter

(mm)

Column Dimensions

L*W*H

(mm)

Power

(kW)

Weight

(MT) Assisting

Pressure (kg)

Lifting Speed

(mm/min)

PP-1 1 70-1700 ± 45º 50-426 ≤ 450 300 1200*800*1800 0.75 1.00

PP-2 2 70-1700 ± 45º 50-630 ≤ 450 300 1200*800*1800 1.10 1.40

PP-3 3 70-1700 ± 45º 50-800 ≤ 450 300 1300*800*1800 1.10 1.50





http://www.jirizar.com/images/pdf/PR-SERIES.pdf

http://www.jirizar.com/images/pdf/Irizar-Pipe--Positioner-Rotator-Operation-Manual.pdf




http://www.jirizar.com/images/pdf/PP-SERIES.pdf

http://www.jirizar.com/images/pdf/Irizar-Pipe--Positioner-Rotator-Operation-Manual.pdf








Welding Positioners, WP Series Irizar Heavy Industries manufacture Welding Positioners serval sizes and models

WP Series, Fixed height Irizar Model WP 5

AH-WP Series, Adjustable height

100 MT @ 1,200 mm GC, Irizar Model WP 100

Model

Load

Cap

(MT)

Power

(kW)

Max

Gra

vit

y C

ente

r

(mm

)

Max

Ecc

entr

icit

y

(mm

)

Table

Max

Work

Pie

ce

Dia

. @

90°

Til

t

(mm

)

Torque

(Nm)

Til

t A

ng

le (

°)

Dimensions

L*W*H

(mm)

Weight

(MT)

Speed (RPM)

Surf

ace

ro

tati

on ç

(m

m)

Dia

met

er

(mm

)

Rota

tion

Til

t

Rota

tion

Til

t

Rota

tion

Til

t

WP 0.3 0.30 0.37 N/A 200 150 0.10~1.0 N/A 150 600 800 1286 N/A 0-90° 930*660*720 0.3

WP 0.6 0.60 0.75 0.75 200 150 0.10~1.0 1.09 210 1000 1500 2600 2676 0-90° 1200*900*850 0.7

WP 1 1 1.20 1.50 250 200 0.05~0.5 0.80 240 1200 2000 8345 7257 0-120° 1400*1200*1200 1.0

WP 3 3 1.50 2.20 300 200 0.05~0.5 0.23 250 1400 2100 8519 37617 0-120° 2100*1500*1350 2.0

WP 5 5 2.20 3.00 300 200 0.05~0.5 0.16 280 1500 2500 14913 71119 0-120° 2200*1500*1450 3.0

WP 10 10 3.00 5.50 400 200 0.05~0.2 0.24 280 2000 3200 71720 91029 0-120° 2700*2000*1850 6.0

WP 20 20 5.5*2 4.0*2 600 200 0.05~0.5 0.10 290 2300 3500 90000 315000 0-135° 3300*2230*2000 11

WP 30 30 5.5*2 5.5*2 600 200 0.05~0.5 0.10 290 3000 3500 120000 420000 0-135° 3675*3000*2750 15

WP 40 40 5.5*2 7.5*2 700 200 0.05~0.5 0.10 300 3500 3500 142000 500000 0-135° 4000*3000*3300 18

WP 50 50 5.5*2 7.5*2 800 200 0.05~0.5 0.10 300 3500 3500 163000 550000 0-135° 4525*3500*4100 27

Features:

3D Model

WP 0.6 - WP 1

3D Model

WP 3 - WP 10 Photos Video


b. Main Control Box controls tilt rotation Forward/Stop/Reverse (*)

c. Remote Control Box with 12 m cable. Control: Forward/Stop/ Reverse/Variable

speed adjustment on table rotation. Digital display in mm/min is included

d. Tilt break through gear reducer motor or motor with electric break

e. “T” shaped channels on table surface

f. Octagonal Tables of WP 30 and larger. Octagon size has an inscribed

circumference of 2.3 m Ø.

g. Quality: 1. Gearbox’s shells made of cast iron ASTM-A48-A48M or equivalent;

2. Open gears made of Q235 steel or equivalent; 3. Shafts made of ANSI 1045 or

equivalent; 4. Motors and control box with IP 54 protection against dust and

heavy rain; 5. Frequency driver made by TECO Westinghouse; 6. Shot blasted:

Ensure the paint holds longer

h. Safety: WP 20 and larger adopt double motor and double gear on tilt

(*) Models fabricated starting 2018 with variable speed on tilt; ask before ordering

Standard Package: 1. Welding Positioner with

Control Box and Remote Control Box with 12 m

cable, 2. Operation Manual with Electric Diagram, 3.

One year Warranty

Optional:

a. Foot Pedal. Control table rotation:

Forward/Stop/Reverse

b. Tilt variable speed

c. Wireless remote control: With 60 m reach and

128 channels. Control table rotation:

Forward/Stop/Reverse/

Variable speed adjustment with digital display

d. Table extension arms for reach larger work

pieces on WP 30 and larger. Max work piece

diameter in red color table above

e. Synchronized Device: Synchronize rotation

speed of two WP. Increase rotation capacity

100% when both positioners are placed one in

front of other and work piece is loaded on tables

at 90° (vertical position)

f. CE mark

Model WP Rated Gravity Center (mm)* vs Load Capacity (kg or MT) **

Max

Eccentricity Notes:

(*) The maximum

gravity center measured

from the table surface

(**) The maximum load

capacity when the

positioner’s table is at

90° tilt

(mm) 200 250 300 350 400 450 500 600 700 800 900 1000 1200 1400 1600 1800

(mm)

WP 0.3 Kgs 300 240 200 171 150 133 120 100 150

WP 0.6 Kgs 600 480 400 342 300 266 240 200 150

WP 1 Kgs 1000 833 714 625 555 500 416 357 312 277 200

WP 3 Kgs 3000 2571 2250 2000 1800 1500 1285 1125 1000 200

WP 5 Kgs 5000 4285 3750 3333 3000 2500 2142 1870 1666 200

WP 10 MT 10 8.8 8 6.6 5.7 5 4.4 4 3.3 2.8 2.5 2.2 200

WP 20 MT 20 17.1 15 13.3 12 10 8.5 7.5 6.6 200

WP 30 MT 30 25.7 22.5 20 18 15 12.8 11.2 10 200

WP 40 MT 40 35 31.1 28 23.3 20 17.5 15.5 200

WP 50 MT 50 44.4 40 33.3 28.5 25 22.2 200




http://jirizar.com/welding-positioners.html

http://www.jirizar.com/images/pdf/Irizar-Welding-Positioner-Fixed-Height.pdf

http://www.jirizar.com/images/pdf/Irizar-Welding-Positioner-Adjustable-Height.pdf

http://www.jirizar.com/images/pdf/Irizar-Welding-Positioner-20-MT.pdf

https://sketchfab.com/models/78469e2c10604c56866050756d2f02d5

https://sketchfab.com/models/78469e2c10604c56866050756d2f02d5

https://sketchfab.com/models/36007bc4336145e99136a319fd01e92b

https://sketchfab.com/models/36007bc4336145e99136a319fd01e92b


https://www.youtube.com/watch?v=dUpfp41pqfk


http://jirizar.com/images/pdf/Operation-Manual-WP.pdf









1 MT (2,200 #) @ 250 mm GC, Irizar Model WP 1

Notes:

1. Custom-built Welding Positioners available

2. Rent: Available in North America up to WP 10

3. Concrete Drum Positioner

4. The information contained in this brochure is intended to be accurate.

However, the manufacturer reserves the right to make changes in

design which may not be included

0.6 MT (1,320 #) @ 200 mm GC, Irizar Model WP 0.6



At Work in Edmonton, AB, Canada


Shipped to Topeka, Kansas USA & Tatsumo, Japan

40 MT @ 1,200 mm GC, Irizar Model CWP 40

At work Portland, Oregon, USA

88,000 # @ 47.25” GC, Irizar Model CWP 40

At work Portland, Oregon, USA









Welding Positioners, CWP Series


132,000 # @ 70.86” GC, Irizar Model CWP 60


Model

Load

Cap

(MT)

Power

(kW)

Max

Gra

vit

y C

ente

r

(mm

)

Max

Ecc

entr

icit

y

(mm

)

Table

Max

Work

Pie

ce

Dia

. @

90°

Til

t

(mm

)

Torque

(N-m)

Til

t A

ng

le (

°)

Dimensions

L*W*H

(mm)

Weight

(MT)

Speed (RPM)

Tab

le S

urf

ace

to

rota

tio

n ç

(m

m)

Ro

tati

on

Til

t

Ro

tati

on

Til

t

Ro

tati

on

Til

t

CWP 30 30 5.5*2 5.5*2 1200 300

0.0

25

~ 0

.5

0.0

1 ~

0.1

200 3500 120000 420000 0-90° 8200*3000*3100 25

CWP 40 40 7.5*2 7.5*2 1200 300 200 4000 142000 500000 0-90° 8200*3000*3100 34

CWP 50 50 7.5*2 7.5*2 1800 300 350 4000 163000 550000 0-90° 8900*3500*3100 50

CWP 60 60 7.5*2 11*2 1800 300 400 5500 195000 670000 0-90° 8900*4000*3500 60

CWP 70 70 11*2 11*2 1800 300 450 5500 250000 950000 0-90° 9070*4000*3500 70

CWP 80 80 11*2 15*2 1800 300 500 Up to 9000 335000 1460000 0-90° 9070*4000*3500 80

CWP 90 90 15*2 18.5*2 2000 300 500 Up to 9000 425000 1700000 0-90° 10000*4800*3700 90

CWP 100 100 15*2 22*2 2000 300 550 Up to 9000 470000 1900000 0-90° 10000*4800*3700 100

Features:

a. Designed in Canada

b. Control Box with emergency stop

c. Remote Control Box with 24 m cable. Control: Forward/Stop/Reverse/Variable speed

adjustment on table rotation and tilt. Digital display in RPM

d. Rotation variable speed from 0.025 to 0.50 RPM

e. Tilt variable speed from 0.01 to 0.10 RPM

f. Self lock worm gear boxes with electric brake to prevent table tilt when motor stop

g. Octagon table within an inscribed circumference from 2.20 up to 3.00 m Ø.

Include “T” shaped channels at 45° on table surface

h. Quality:

✓ Gearbox’s shells made of cast iron ASTM-A48-A48M or equivalent

✓ Open gears made of Q235 steel or equivalent

✓ Shafts made of ANSI-1045 or equivalent

✓ Motors and control box with IP 54 protection against dust and heavy rain

✓ Frequency driver made by TECO Westinghouse

✓ Shot blasted to ensure the paint holds longer

i. Safety tilt device composed of a gas cylinder support on gear to prevent table tilt in case a

gear box brake

3D Model Photos/Video

Standard Package:

1. Welding Positioner with Control Box and

Remote Control Box with 24 m cable

2. Operation Manual with Electric Diagram

3. One year Warranty

Optional:

a. Table extension arms to reach larger work

pieces. Arm’s length: work piece OD + 0.70 m

b. Tilt angle from 0° to 135° forward

c. CE mark

Model CWP Rated Gravity Center (mm)* vs. Load Capacity (kg or MT)**

Max

Eccentricity Notes:

(*) Maximum gravity center measured from the

table surface

(**) Maximum load capacity when the

positioner’s table is at 90 tilt

(mm) 1200 1400 1600 1800 2000 2200 2400 2600 2800 3000

(mm)

CWP 30 MT 30 25.7 22.5 20 18 16.36 300

CWP 40 MT 40 34.2 30 26.6 24 21.8 300

CWP 50 MT 50 45 41 37.5 34.6 32.1 30 300

CWP 60 MT 60 54 49 45 41.5 38.5 36 300

CWP 70 MT 70 63 57.2 52.5 48.4 45 42 300

CWP 80 MT 80 72 65.4 60 55.3 51.4 48 300

CWP 90 MT 90 81.8 75 69.2 64.2 60 300

CWP 100 MT 100 91 83.3 76.9 71.4 66.6 300



http://www.jirizar.com/welding-positioners/welding-positioners.html

http://www.jirizar.com/images/pdf/Irizar-CWP40-Operation-Manual.pdf


http://www.jirizar.com/welding-positioners/welding-positioners.html

http://www.jirizar.com/images/pdf/Irizar-CWP40-Operation-Manual.pdf







Welding Positioner, PL Series

Model

Load

Cap.

(MT)

Table

Diameter

(mm)

Height

Adjustment

(mm)

Rotation

Speed

(RPM)

Elevation

Speed

(m/min)

Max

GC

(mm)

Max

Eccentricity

(mm)

Power

(kW)

Weight

(MT)

PL 1.0 1.00 900 800~1,900 0.15~1.50 1.00 300 200 3.50 1.50

PL 2.5 2.50 900 800~1,900 0.15~1.50 1.00 300 200 4.00 2.50

PL 5.0 5.00 1,200 800~1,900 0.02~0.20 0.45 300 200 8.00 3.50

PL 7.5 7.50 1,800 820~2,300 0.02~0.20 0.45 300 200 12.00 4.50

PL 10.0 10.0 1,800 820~2,300 0.02~0.20 0.45 300 200 18.50 5.50

Head & Tail Stock, HT Series

Model

Load

Cap.

(MT)

Table

Diameter

(mm)

Rotation

Center

(mm)

Rotation

Speed

(RPM)

Elevation

Speed

(m/min)

Max

Eccentricity

(mm)

Torque

(Nm)

Power

(kW)

Weight

(MT)

HT 1 1.0 800 800~1,500 0.15~1.50 1.0 200 2100 1.50 1.50

HT 3 3.0 800 800~1,500 0.15~1.50 1.0 200 6400 2.20 3.20

HT 5 5.0 800 800~1,500 0.15~1.50 0.6 200 9000 2.60 5.10

HT 10 10 1000 800~1,500 0.10~1.00 0.6 200 13500 3.70 10.0

HT 15 15 1000 800~1,500 0.10~1.00 0.6 150 18000 5.20 13.0

HT 25 25 1000 800~1,500 0.10~1.00 0.6 150 35000 7.00 14.0

HT 50 50 1500 1,000~2,000 0.05~0.50 0.6 150 60000 11.00 16.0

HT 75 75 1500 1,000~2,000 0.05~0.50 0.5 150 90000 13.00 18.0

HT 100 100 1500 1,000~2,000 0.05~0.50 0.5 150 120000 15.50 22.0

Turntables, TT Series

Model

Load

Cap.

(MT)

Table

Diameter

(mm)

Rotation

Speed

(RPM)

Max

Eccentricity

(mm)

Dimensions

L*W*H

(mm)

Torque

(Nm)

Power

(kW)

Weight

(MT)

TT 0.5 0.5 750 0.10~1.00 200 800*800*600 800 0.18 0.80

TT 1 1 1000 0.10~1.00 200 1000*1000*600 1000 0.25 1.00

TT 3 3 1500 0.05~0.50 200 1500*1500*600 4000 0.55 1.10

TT 5 5 1500 0.05~0.50 200 1500*1500*650 6000 0.75 2.20

TT 10 10 1800 0.05~0.50 200 1800*1800*650 12000 1.10 2.80

TT 20 20 2000 0.05~0.50 200 2000*2000*750 24000 1.50 3.20

TT 50 50 2500 0.02~0.20 200 2200*2200*750 60000 2.20 4.50

TT 75 75 2500 0.015~0.15 200 2200*2200*800 90000 3.00 6.80

TT 100 100 2500 0.010~0.10 200 2200*2200*750 120000 4.00 7.80

Features:


b. Head & Tail Stock with adjustable rotation center Configuration: 1) Head

Stock fixed to the floor; 2) Tail Stock mounted over idler bogies for adjust

work piece length

c. Remote Control Box with 12 m cable length:

On Welding Positioner Model PL. Includes: Variable speed on table

rotation: Forward / Stop / Reverse; Digital display in RPM; and, tilt speed

control, and height adjustment: Up / Down

On Head Stock Model HT. Includes: Variable speed on table rotation:

Forward / Stop / Reverse; Digital display in RPM; and, adjustable center

rotation height: Up / Down

On Turntable Model TT: Variable speed on table rotation: Forward / Stop /

Reverse; Digital display in RPM

d. Quality: a) Gearbox’s shells made of cast iron ASTM-A48-A48M or

equivalent, b) Shafts made of ANSI 1045 or equivalent, c) Motors and

control box with IP 54 protection against dust and heavy rain, d) Frequency

driver made by TECO Westinghouse, e) Shot blasted: Ensure paint holds

longer

e. “T” shaped channels on table surface

Standard Package: a) Welding Positioner PL or Head & Tail Stock

or Turntable, b) Control Box and Remote Control Box, c) Operation

Manual with Electric Diagram, d) One year Warranty

Optional: a) Foot control pedal. Control: Forward/Stop/Reverse, b)

Extension arms on Turntable for increase table diameter, c) CE mark

Sold to a Chinese Company

HT 25

Photos

Photos-Video



http://www.jirizar.com/images/pdf/Irizar-Welding-Positiner-PL-Series.pdf


http://www.jirizar.com/images/pdf/Irizar-Head-and-Tail-Stock-Positioner.pdf


http://www.jirizar.com/images/pdf/Irizar-Turn-Tables.pdf













Welding Manipulators, WM Series Irizar Heavy Industries Manufacture Welding Manipulators, also known as: Welding Booms and Welding Columns

IRIZAR 3D Model WM 4040 & SAR 40

Model

WM YYXX

Boom Column Trolley or SS (Self Stand)

Po

wer

(k

W)

Est

imat

ed P

ack

ing

Dim

.

Co

lum

-Bo

om

(L

*W

*H

)

(m

)

Wei

gh

t (M

T)

(A)

Vertical

Expansion

(m)

(B)

Ho

rizo

nta

l ex

pan

sio

n (

m)

Up–

Do

wn

sp

eed

(m

/min

)

In–O

ut

spee

d (

m/m

in)

Tra

vel

ing

Pre

cisi

on

Sp

eed

(%

)

Max

lo

ad a

t b

oo

m e

xtr

emit

y

(Kil

os

@ 1

2”G

C)

Ro

tati

on

An

gle

± 1

80

º

(C)

hei

gh

t (m

)

Est

imat

ed P

ack

ing

Dim

ensi

on

s D

*E

*H

(m)

(F)

Rai

l ç

to ç

(m

m)

spee

d (

m/m

in)

Net Min-Max

SS WM 1530 1.5 0.53~2.03 3.0 1.00

0.1

2 t

o 1

.20

± 2

%

200 manual 3.20 N/A N/A N/A 2.75 3.50*1.40*0.60 2.00

WM 3030 3.0 0.75~3.75 3.0 1.00 200 motorized 5.50 2.40*1.90*0.5 1600 1.50 2.75 5.50*1.40*0.70 3.00

WM 4040 4.0 0.75~4.75 4.0 1.00 200 motorized 6.50 2.40*1.90*0.5 1600 1.50 2.75 6.50*1.50*0.80 4.00

WM 5050 5.0 1.10~6.10 5.0 0.90 300 motorized 7.80 2.40*2.10*0.5 1798 1.50 3.35 7.80*1.60*0.90 5.00

WM 6060 6.0 1.10~7.10 6.0 0.90 300 motorized 9.00 2.40*2.10*0.5 1798 1.50 3.35 9.80*1.70*1.0 6.50

SS WM 7060 7.0 1.20~8.20 6.0 0.90 300 motorized 10.00 3.20*2.40*0.5 2200 1.50 4.25 10.80*1.70*1.1 11.00

SS WM 8060 8.0 1.20~9.20 6.0 0.90 300 motorized 11.00 3.20*2.40*0.5 2200 1.50 4.25 11.80*1.70*1.2 13.00

Standard Package: 1) Welding Manipulator mounted on motorized trolley; 2)

Control Box & Remote-Control Box, 3) Operation Manual with Electrical

Diagram. 4) One year Warranty

Features:


b. Boom expansion speed (in-out): From 0.12 to 1.20 m/min

c. Boom lifting (up-down) speed: Constant

d. Trolley motorized travel speed: 1.5 m/minute

e. Column rotation angle: ± 180º

f. Column rotation speed: Approx. 0.30 RPM

g. Main Control Box fixed on trolley: Control column rotation:

Forward/Stop/Reverse.

h. Remote Control Box with 12 m cable length. Control: Variable speed

on boom in-out: Forward/Stop/Reverse. Digital display in mm/min

Also control boom lifting: Up/Stop/Down

i. Boom Features:

• Standard: For Min 1.50 m ID.

• Custom Built: Min 20” ID using WM 3030

• Counter weight system to ensure smooth vertical travel

• Cable organizer: Included

j. Power Source Platforms: Available on Trolley. Max load capacity of

1.5 MT. Platforms can handle: Lincoln Power Waves AC/DC 1000, or

DC-1500/AC-1200, or equivalent

3D Model Photos Videos

k. Quality:

✓ Gearbox’s shells made of cast iron ASTM-A48-A48M or equivalent

✓ Open gears made of Q235 steel or equivalent

✓ Shafts made of ANSI 1045 or equivalent

✓ Motors and control box with IP 54 protection against dust and heavy

rain

✓ Frequency driver made by TECO Westinghouse

✓ Stress Relieved on Column and Boom

✓ Shot Blasted to ensure the paint holds longer

l. Safety

• Boom anti-fall safety device on WM 3030 and up

• Trolley anti-fall safety device

• Limit switches in all directions

m. Set up at Job Site: Erection Supervision, On site Commissioning,

Operation, and Training

Welding Manipulator Guide Selection:

1. Determine the largest tank diameter to be fabricated

2. Determine the largest longitudinal seam to be welded

3. Select the WM YYXX

Y = Maximum effective boom vertical expansion (up-down) in m

X = Maximum effective boom horizontal expansion (in-out) in m

4. Check if column height of the selected WM fits below your overhead

crane; otherwise, we can custom built column height




http://jirizar.com/welding-manipulators.html

https://sketchfab.com/models/aed4a8d618bb4a5391ddce8909480289

http://www.jirizar.com/images/pdf/Irizar-Welding-Manipulator-Operation-Manual.pdf


https://sketchfab.com/models/aed4a8d618bb4a5391ddce8909480289


https://www.youtube.com/watch?v=E0iubL1_NNg







Boom Configuration for Longitudinal and Circumferential

(SAW) Submerged Arc Welding

3D Model

Optional:

a. Submerged Arc Welding Equipment: Idealarc Lincoln Power

Source DC 1000. Include: NA3S Lincoln Head Controller

(1.1), Wire Reel (1.2), Flux Hopper (1.3), NA3S Lincoln Wire

Feeder (1.4)

b. Cross Slide options:

• Manual Cross Slide for Single Head

Max load capacity: 50 kilos @ 12” GC. Stroke 80 x 80 mm

• Manual Cross Slide for Tandem Head (only by order)

Max load capacity: 100 kilos @ 12” GC. Stroke: 80 x 80

• Motorized Cross Slide for Single Head

Max load capacity: 50 kilos @ 12” GC. Stroke: 80 x 80 mm

Max load capacity: 50 kilos @ 12” GC. Stroke: 200 x 200

c. Seam Tracker Model 100: For SAW Max capacity of 100

kilos @ 14.5” GC. Stroke: 200 mm on X & Z. Accuracy: ±

0.25 mm. Include: Main control (2.1), Left/Right control slide

(2.2), Up/Down control slide (2.3), Finger Probe (2.4), Cables

for standard configuration. Approx. set weight of 32 kilos

d. Flux Recovery Model FRU-80

Flux Delivery (3.1), Flux Recovery (3.2) Irizar Brackets, Wire

reel bracket (4.1), Seam Tracker bracket (4.2), Flux Recovery

& Finger Probe bracket (4.3)

e. Irizar Manual horizontal slide (5.1): 36” stroke

f. Irizar 90° Swivel (5.2). Required in WM which apply both

longitudinal and circumferential seams welding

Note: All components above are sold separately. Assembling

set up to the manipulator’s boom is not included; require some

drilling and tapping.

g. Trolley variable speed: From 0.15 up to 1.50 m/minute

h. Trolley built to apply longitudinal seams welds while the

manipulator is moving. Include: Ultra-fine precision

transmission with variable speed from 0.15 up to 1.50 m/min.

Applicable on long longitudinal seams on shells or I beams

i. Column variable rotation speed: From 0.03 up to 0.30 RPM

j. Wireless Remote Control: With 60 m reach and 128 channels.

Control Boom (in-out): Forward/Stop/Reverse/Variable speed

adjustment

k. CE Mark

Custom Built:

a. Self Stand Welding Manipulators (Fixed base): SS WM

b. WM 4040 for welding Steel Box Columns

c. For TIG applications: 1. WM with linear drive. 2. welding

rotator with servomotors, 3. Arc Length Controller

d. Welding Gantry

Notes:

The information contained in this brochure is intended to be

accurate. However, the manufacturer reserves the right to

make changes in design which may not be included. Latest

revision available online

Irizar Welding Manipulator with SAW Lincoln Welding Head and Controller; Wire

Reel, Seam Tracker Model 100 & Flux Recovery Model FRU-80. Minimum ID 25”

(63.5 mm) with boom efective horizontal stroke from 3 up to 6 m (10’ up to 20’)

IRIZAR 3D Model WM 4040 & WR 40



https://sketchfab.com/models/cee95f0ed0e34708892f92b451d18fba

http://www.jirizar.com/images/pdf/Lincoln-DC-1000.pdf

http://www.jirizar.com/images/pdf/Lincoln-DC-1000.pdf

http://www.jirizar.com/welding-manipulators/welding-cross-slide.html

http://www.jirizar.com/welding-manipulators/welding-cross-slide.html

http://www.jirizar.com/welding-manipulators/seam-tracking.html

http://www.jirizar.com/welding-manipulators/flux-recovery.html

http://www.jirizar.com/welding-manipulators/flux-recovery.html




http://www.jirizar.com/images/pdf/Irizar-Welding-Manipulator-for-Steel-Boxes.pdf

http://www.jirizar.com/images/pdf/Irizar-Welding-Manipulator-for-Steel-Boxes.pdf

http://www.jirizar.com/images/pdf/Irizar-Welding-Gantry.pdf

http://www.jirizar.com/images/pdf/Irizar-Welding-Gantry.pdf

https://sketchfab.com/models/7bd6ffb71eb54e52a45d17080ea1e36e






Irizar Magnetic Device (optional): Apply

horizontal IF Submerged Arc Welding

(SAW) fillets, outside/inside the Annular

Plate to the Tank Bottom, by means of a

Lincoln LT-7 Tractor

Automatic Girth Welder, AGW Series Irizar Heavy Industries Manufacture Girth Welders, also known as: Tank Welder and 3 O’ Clock Welder

The AGW is a self-propelled frame designed to apply efficient horizontal seam welds by means of the Submerged Arc Welding (SAW) Process. The AGW

rides along the upper edge of a large diameter field storage tank while applying inside and/or outside welding. Compared with conventional techniques, the

AGW reduces the construction rate 25 times and cuts welding time by 2.

Model Description Application

Fixture Packing (mm) Weight (kilos)

Power

(kW) L W H Fixture

Power Source

Storage

+ Cables

Total

AGW-1 Single Side Traditional Method or Tank Jacking Equipment 1550 1100 2800 680 150 + 70 900 0.19

AGW-2 Double Side Traditional Method (driving on tank upper edge) 1550*2 1100*2 2800 1360 150 * 2 + 140 1,800 0.19

AGW-1- C Single Side Traditional Method or Tank Jacking Equipment 1100 1300 1730 208 150 + 180 + 70 608 0.19

Basket Motorized Inspection / Manual Repairs 1500 1200 2800 380 NA 380 0.19

Notes:.a) Power Source Storage (mm): 1300 (L)*1100 (W)*1300 (H) @ 150 kilos. c) Lincoln Electric Power Source weight: Not included

Features:


b. Variable Speed: From 200 to 2,900 mm/minute

c. Plate Height: On AGW-1-C: Min 800 mm for first /top shell. Other shells have no restrictions. On

AGW-1 & AGW-2: From 1.80 to 3.20 m.

d. Tank Diameter: AGW-1-C: Min 3.0 m; AGW-1: Min 5.0 m; AGW-2: Min 8.0 m

e. Plate’s Thickness: AGW-1-C: From 6 up to 50 mm. AGW-1 or AGW-2: From 8 up to 50 mm

f. Girth Welder Depth: AGW-1-C: 620 mm; AGW-1: 1200 mm; AGW-2: 2500 mm

g. Input Power: 240 V, 60 HZ, 3 P or 380 V, 50 HZ, 3P

h. Control Box: Forward / Stop / Reverse & Digital display with variable speed; Flux recovery: On /

Off; Four plug in of 110 V, 50/60 HZ, 1 P or 220 V, 50/60 HZ, 1P; and, Emergency Stop.

Notes:

1. AGW-1 is compatible with the traditional construction method (down-top); driving hung on the

upper edge of the tank. It is also compatible with lifting jacks’ method (top –down). On this case,

the unit drives at ground level on a rail outside and around the tank

2. AGW-1-C drives hung on a flat bar of ½” x 4” hanged on brackets supports. This unit fits on a

double walled tank clear of 850 mm

3. Quality: a) Motors and control box with IP 54 protection against dust and heavy rain, b)

Frequency Driver made by TECO Westinghouse or Panasonic

4. Operation: It is straight forward. Buyer must qualify/have SAW welding procedures, and

have/hire an experienced SAW qualified welding operator

AGW Typical Applications

3D Model AGW-1

3D Model

AGW-1- Jacks

3D Model AGW-1- C

Photos & Videos

Item Standard Package

AGW-1

Single

Side

AGW-2

Double

Side

AGW-1-C

Single Side

Compact

1.

Lincoln Electric IDEALARC Power Source DC-1000. Including Lincoln

NA3S Welding Head Controller, Lincoln NA3S Wire Feeder, and Lincoln

Wire Reel

1 set 2 sets 1 set

2. Heavy duty motorized carriage 1 unit 1 unit 1 unit

3. Control Box: Forward / Stop / Reverse / Speed Adjustment with display in

mm/min. Four plug in of 110 V, 50/60 HZ, 1 P or 220 V, 50/60 HZ, 1P 1 unit 1 unit 1 unit

4. Flux Recovery/Delivery System with Flux Belt Assembly. Flux capacity:

25 kg on AGW-1/AGW-2; and, 20 kg on AGW-1-C 1 set 2 sets 1 set

5. Manual welding head cross slide: 50 kg @ 12” GC. Stoke: 6”x 6” 1 unit 2 units 1 unit

6. Operator seat with tool box 1 unit 2 units N/A

7. TECO Westinghouse frequency driver 1 unit 1 unit 1 unit

8. Power Source Storage 1 unit 2 units 1 unit

9.

Welding cable 120 mm²: 1 wire of 60 m length

Power cable 2.5 mm²: 4 wire of 60 m length

Control cable 1.5 mm²: 10 wires of 60 m length

1 unit 2 units 1 unit

10. Electric Control Panel 1 unit 1 unit 1 unit

11. Operation Manual with Electric Diagram 1 set 1 set 1 set

12. Warranty 1 year 1 year 1 year



http://www.jirizar.com/girth-welder/magnetic-device.html

http://www.jirizar.com/images/pdf/Lincoln-LT-7-Tractor.pdf

http://www.jirizar.com/girth-welder.html


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http://www.jirizar.com/images/pdf/Irizar-Girth-Welder-Operation-Manual.pdf







AGW-1 (Traditional Method)

Circumferential Welding for Outside the Tank


Circumferential Seam Inside/Outside simultaneously

AGW-1 (Compatible with Lifting Jacks)

Circumferential Welding for Outside the Tank

AGW-1-C (Compact)


Driving hung on the upper edge

Electric Winch is not included

AGW-1 (Compatible with Lifting Jacks)

Running outside on rail at floor level


Electric Winch is not included






https://sketchfab.com/models/9b855964d1c7490ba01e08ffd290a77c






Linear Oscillator Welding Tractor

Linear Oscillator Welding Tractor: Apply vertical seam welds on Field Erected

Tanks with MIG/MAG welding process. Tractor include torch holder compatible

with Lincoln. Not included power source, welding head, welding controller and gun

Specifications:

✓ Tractor variable speed (up/down): From 100 to 1040 mm/minute (4 - 41 IPM)

✓ Control with digital display: Forward/Stop/Reverse/Variable speed

✓ Oscillation stroke (left to right): 34 mm (± 17) & dwell time 0 - 2 seconds

✓ Torch holder: For standard Lincoln MIG/MAG welding gun

✓ Power Supply: AC 110 V, 50/60 HZ, single

✓ Flexible Track: Two rails of 1,800 mm each plus twelve (12) magnets

✓ For circumferential welds: Min OD of 1,200 mm (47.25”)

✓ Packing Dimensions (mm):

Tractor: 500 (L) x 400 (W) x 250 (H) @ 11 kg

Tracks: 2000 (L) x 50 mm (W) x 50 (H) @ 8 kg

Magnets: 500 (L) x 200 mm (W) x 200 (H) @ 25 kg

Irizar Magnetic Device

Irizar Magnetic Device: It is used to apply Submerged Arc Welding fillets

outside the Annular Plate to the Tank Bottom; when the annular plate is not

wide enough, and one of the two rear wheels of the Lincoln LT-7 Tractor is

floating.

Specifications:

✓ Minimum OD Tank: 5 m (16.4’)

✓ Minimum Outside Annular Plate: 50.8 mm (2”)

✓ Magnetic Device can roll over a crown of 3 mm (1/8”) maximum

✓ Packing (m): 0.60 (L) x 0.40 (W) x 0.28 (H) @ 17 kg

3D Model Video

Vertical MIG/MAG Linear Oscillator Welding Tractor

Video Coming Soon!

SAW Lincoln LT-7 Welding Tractor

With Irizar Magnetic Device (red color)



http://www.jirizar.com/girth-welder/linear-oscillator-tractor.html

http://www.jirizar.com/girth-welder/magnetic-device.html

http://www.jirizar.com/images/pdf/Lincoln-LT-7-Tractor.pdf

https://sketchfab.com/models/f8cbb09fea534299b0104fce09780d80

https://www.youtube.com/watch?v=Hl3Q2DcC3qE






Tank Jacking, TJ Series Irizar Heavy Industries manufacture Tank Jacking, also known as: Tank Erection, Hydraulic Tank Jacks, and Tank Lifting

Corpus Christi Texas USA, 40 m OD. SS Tank

Applications: a. Tank construction, b. Dismantling tanks, c. Replacing

annular plate or foundation repairs, d. Expanding tank capacity by

means of adding extra shell in the bottom, and e. Bolted Tank

Construction

Industry Segment Used: Oil refineries, petrochemical plants, fertilizer

plants, power generating stations, petroleum product installations &

depots, and liquid storage terminals ports.

Experience: Irizar lifting jacks have been used for the construction of

over five thousand API-620 & API-650 field erected tanks worldwide.

Maximum lifting up to 2,650 MT.

Standard Package: 1. Jacks with Trestles, 2. Power Pack, 3. Operation

Manual and Electrical Diagram, 4. One year Warranty

Welcome to visit:

3D Model (*) Video 6B(*) Get password access by

7Brequesting to [email protected]

Key Features:

1. Designed and Engineered in Canada

2. Constructing Procedure: Tank erection from top course

downwards.

3. Erection Safe: The lifted tank will be hold in place -will not slide

down-, even in the case of power pack failure/removal, electrical

power shutdown, or hydraulic hose burst; since the tank is hold

mechanically.

4. Flexible: The Tank Jacking can be split for erection of smaller

tanks; or expand, by adding extra jacks for erection of larger

tanks.

5. Cost- Effectiveness

• Large cranes: No longer required; roof is built over the first

course.

• Scaffolding: Minimized

• Tank shell plates: Fed at floor level

• Personal work inside the tank under roof cover at a maximum

height of 6.50 m: For tank shell plate assembling, tack welding,

inside circumferential and longitudinal welding, welding

inspections, and repairs.

• Personal work outside the tank at a maximum height of 3.50 m:

For outside circumferential and longitudinal welding, welding

inspections, and repairs.

Jacks Specifications:

Description Jack

Model 12

Jack

Model 25

Working capacity (metric tons) 12 25

Tested load (metric tons) 18 37.5

Double action jack Yes Yes

Minimum outside tank diameter (m) 5.0 5.0

Minimum shell thickness (mm) 3.175 (1/8”) 3.175 (1/8”)

Shell height (m) From 1.40 to 3.0 (*) From 1.40 to 3.0 (*)

Arc-distance between jacks (m) From 1.50 to 3.0 From 1.50 to 3.0

Jack unitary climb (mm/stroke) 100 100

Lifting time for 3.0 m shell (minutes) 30 to 45 30 to 45

Jack weight (kg) 64 90

Trestle & Stay Pipes weight (kg) 250 410

Packing weight (kg) 40 40

Approx. Total weight/set (kg) 354 540

(*) Max 3.0 m plate height plus 0.5 m for personal entrance/exit, air ventilation flow,

power cables and tools access.

Power Packs Specifications:

Description Weight

(Kilos)

Tank

Capacity

(Liters)

Pump

Flow

(LPM)

Working

Pressure

(PSI)

Power Pack for Jack Model 12

10 HP, Max 34 jacks 350 150 22 1,700

20 HP, Max 65 jacks 375 300 40 1,700

40 HP, Max 115 jacks 575 600 85 1,700

Two synchronized 40 HP, Max 230 jacks 1,150 1200 170 1,700

Power Pack for Jack Model 25

40 HP, Max 60 jacks 575 600 85 1,700

Two synchronized 40 HP, Max 120 jacks 1,150 1200 170 1,700

Jack Selection & Determine Number of Jacks:

Jack Model Selection and Determining the Number of Jacks depends of

many factors. Calculations are made by means of a sophisticated software

which consider many variables involved; assuring the lifting jacking

system will withstand: tank load, snow load, wind load, and seismic load

for a specific construction location. Irizar Technical Support can help if

you provide us the following information:

1. Tank Diameter (m)

2. Tank Height (m) 3. Tank Weight (MT) not including bottom shell, neither base plate

4. Number of roof column(s) support (if applicable) & roof weight 5. Tank construction location (City & Country)

6. Snow Load (MT) at construction site

7. 3-Second Gust Wind Speed (Km/h) at construction site. In accordance with ASCE 7-10 or applicable Building Code.

8. Seismic Geometric Data (USGS) at construction site

General Rules:

1. Jacks must never exceed its working capacity at any time

2. For tank stability the arc distance between two consecutive

jacks/trestles must never exceed 3.0 m. Min. arc distance is 1.5 m

3. If applicable, add one jacks for each roof column support



http://www.jirizar.com/tank-jacking-equipment.html

http://www.jirizar.com/images/pdf/Irizar-Tank-Jacking-Operation-Manual.pdf

http://www.jirizar.com/images/pdf/Irizar-Tank-Jacking-Operation-Manual.pdf


https://www.youtube.com/watch?v=tLrL8zQQRbo


https://earthquake.usgs.gov/designmaps/us/application.php?




Factory: 464014 RR 235, County of Wetaskiwin, AB, T0C 1Z0, Canada


4. Without Irizar written consent never lift a tank: a) Higher than 20

m; b) With its height double than its diameter

5. Never lift a tank with shell thickness less than 3.175 mm. Tanks

with shells thickness from 3.175 to 6.0 mm must use

Reinforcement patch on lifting hooks & safety hooks

6. The user must design, fabricate, and install tank supports of 500

mm height distributed around the tank with an arc-distance of 3.0

m or less. Tank supports must have a load capacity of 18 or 37.5

MT; depending if they are used with Jacks Model 12 or 25

respectively. The tank supports allows entrance/exit to

construction workers, power cables and tools; and, air ventilation

flow

7. During tank construction leave about 5% of the tank roof opened;

this is to reduce wind internal pressure load

8. Jacking system must not be removed during tank construction;

remove only after bottom ring has been welded to the tank floor.

9. Warranty is valid only if the end-user personal holds Irizar

Training Certificate; therefore, ensure your personal has been

trained prior to operate the Tank Jacking/Lifting Equipment.

10. We do training in our Training Facility in Canada; and, at Job Site

World-Wide.

11. Modifications or alterations unless authorized by the manufacturer

are strictly prohibited. Overload or misuse can cause property

damage, body injuries or death.

Attributes:

Laboratory Tested: Irizar Lifting Jacks has been tested and found

satisfactory at full load capacity plus fifty percent of safety factor by C-

FER Technologies, a well-known Canadian Laboratory. The test

includes: a) Test of the jack along with its structural parts, b) Test of the

hydraulic lifting system, and c) Test of mechanical load holding system.

Test Report is available under request. Large number of job sites request

a third party testing report.

Power Packs come with high-end Motor Starter, Safety Release Valve,

and Electric Diagram. Wireless Control is an optional. It has sixty-

meter reach and control: Motor on/off & oil flow in/out. Advantage: One

operator can lift/lower the tank

Irizar Double Action Jacks has been tested at job site at minus 30

Celsius degrees. In contrast, the single action jacks get stuck below sub-

zero temperatures.

Quality:

a. Ball Valves are used in our system; this allow an easy operation

since close/open requires 90-degree turn; instead, the needle valves

which require eight full turns for close/open

b. Trestle Box Indentations are made to match the jack’s grip jaw

pitch; which is the mechanism that holds the tank weight

mechanically

c. Grip Jaws are heat treated, quenched and tempered; avoiding

premature wearing

d. Finishing: Shot blasted at SA 1 ½ before been prime and painted.

Coating thickness is 150 microns minimum on trestles & stay

pipes; 250 microns minimum on jacks & power packs.

Jack’s Test Certificate: We provide a Test Certificate for each

purchase order; include the jack’s serial number.

Spare Parts can be ordered by using 3-D Exploded Solid Works

Drawing available in our Operation Manual. Spare Parts are in stock.

Payment can be made by Wire Transfer or Credit Card (Visa, Master or

American Express). Parts are usually shipped within 24 hours by FedEx.

Packing: Irizar Products are professionally packaged. It provides

protection during storage, transportation, loading and un-loading.

Packaging also minimizes the floor space required for storage &

transport. All packages have lifting lugs and forks access. Steel crates

for jacks & accessories have pallet jack access.

Stock: The Largest World Wide inventory is available in Canada;

ready for shipping as per buyer input power request

Notes:

Training: We offer: a) Tutorial Lifting Jacks Set up Video, b) Tutorial

Lifting Jacks Operation Video, c) Training in our Alberta Canadian

Facility, and d) Training at Jobsite Worldwide.

Technical Support: Available 24 Hours in WhatsApp

Delivery Time: a) In North America, Canada & USA: We can deliver

at buyer’s shop floor at the latest in five business days; b) In South

America: Delivery takes four to five weeks at any Container’s Sea Port;

c) Word Wide: Delivery takes five to six weeks at the most important

Container’s Sea Ports. Also, we can ship Word-Wide by air cargo.

Plate Fit Up Tools Devices: Shell Vertical Fit Up Video; Shell

Horizontal Fit Up Video; Floor Plate Fit Up Video; Plate Fit Up Tools

Supplier

Welding Equipment:

a. SAW Irizar Tank Welder Model AGW-1-C for inside/outside

circumferential seams

b. SAW Irizar Tank Welder Model AGW-1 for outside circumferential

c. MIG/MAG Irizar Linear Welding Oscillation Tractor for longitudinal

seams



https://www.youtube.com/watch?v=TAvTMolXp_I

https://www.youtube.com/watch?v=r6M1nSwvxuU

https://www.youtube.com/watch?v=r6M1nSwvxuU

https://www.youtube.com/watch?v=iWnzNQnpfUU

http://www.tankerectiontools.com/our-products/

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Irizar Product Catalogue - Irizar Heavy Industries Inc.jirizar.com/images/pdf/Brochures.pdf ·...

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