IRD Mechanalysis Limited Word - A4 Training Calendar IRD 16-10-14.docx Created Date 20141116060538Z...

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IRD Mechanalysis ® Limited TRAINING CALENDAR 2014-2015 www.irdmechanalysis.com

Transcript of IRD Mechanalysis Limited Word - A4 Training Calendar IRD 16-10-14.docx Created Date 20141116060538Z...

Page 2: IRD Mechanalysis Limited Word - A4 Training Calendar IRD 16-10-14.docx Created Date 20141116060538Z ...

19-21 JANUARY 2015 28-30 SEPTEMBER 2015 23-25 MARCH 2015 13-15 MAY 2015 3-5 NOVEMBER 2015 8-10 APRIL 2015

15-16 DECEMBER 2014 23-24 JULY 2015 10-11 NOVEMBER 2014 6-7 AUGUST 2015 12-13 JANUARY 2015 20-21 AUGUST 2015 22-23 DECEMBER 2014 14-15 SEPTEMBER 2015

18-19 MAY 2015 8-9 JUNE 2015 14-15 JULY 2015 26-27 NOVEMBER 2015

3 DECEMBER 2014 2 FEBRUARY 2015 27 FEBRUARY 2015 15 JUNE 2015

30-31 MARCH 2015 6-7 OCTOBER 2015 5-6 MAY 2015 29-30 APRIL 2015 9-10 JULY 2015

1-2 DECEMBER 2014 4-5 DECEMBER 2014 21-22 SEPTEMBER 2015 8-9 DECEMBER 2014 26-27 OCTOBER 2015 12-13 FEBRUARY 2015 17-18 DECEMBER 2015

CHENNAI

CHENNAI

CHENNAI

CHENNAI

CHENNAI

CHENNAI

MUMBAI

DELHI

DELHI

DELHI

DELHI

DELHI

DELHI

MUMBAI

MUMBAI

MUMBAI

MUMBAI

MUMBAI

KOLKATA

KOLKATA

KOLKATA

KOLKATA

KOLKATA

KOLKATA

DURATION

11-13 FEBRUARY 2015 17-19 AUGUST 2015 5-7 JANURARY 2015 8-10 JULY 2015 23-25 SEPTEMBER 2014 9-11 MARCH 2015 8-10 SEPT. 2015 19-21 NOVEMBER 2014 6-8 MAY 2015 26-28 OCT. 2015

28-30 JANURARY 2015 27-29 JULY 2015 2-4 MARCH 2015 23-25 MARCH 2015 2-4 FEBRUARY 2015

21-23 SEPTEMBER 2015 10-12 AUGUST 2015

29 JUNE - 1 JULY 2015 12-14 OCTOBER 2015 24-26 NOVEMBER 2014 28-30 JANUARY 2015

11 DECEMBER 2015 2 NOVEMBER 2015 26 FEBRUARY 2015 19-MARCH 2015

18-21 NOVEMBER 2014 8-11 DECEMBER 2015 17-20 DECEMBER 2014 23-26 FEB 2015 16-19 MARCH 2015 8 JANUARY 2015 16-19 DECEMBER 2015

20-24 APRIL 2015 13-17 APRIL 2015 22-26 JUNE 2015 17-21 AUGUST 2015 9-13 MARCH 2015

SENIOR MANAGEMENT WORKSHOP

7 NOVEMBER 2014 8 MAY 2015

28 NOVEMBER 2014 12 JUNE 2015

EDUCATION PROGRAMME

6 JUNE - 12 JULY 2015 12 SEPTEMBER -18 OCTOBER 2015

CONTACTS

Condition Management Solutions* IN ASSOCIATION WITH A UNIVERSITY IN MAHARASHTRA

1 CERTIFICATE PROGRAMME IN CONDITION MONITORINGAND RELIABILITY*

SIX WEEKS SATURDAY & SUNDAY

GOA

LONAVLA

MUMBAI

1 ENGINEERING ASSET MANAGEMENT AND CORPORATE GOALS 1 DAY RESIDENTIAL

2 RELIABILITY CENTERED MAINTENANCE 1 DAY RESIDENTIAL

2 DAYS

2 DAYS

FAILURE MODE, EFFECT AND CRITICALITY ANALYSIS (FMECA) WORKSHOP

CONDITION MONITORING OF ELECTRICAL MACHINES

5

6

3 EFFECTIVE PM and PdM 2 DAYS

4 MAINTENANCE COST CONTROL 1 DAY

INTEGRATION OF CONDITION MONITORING FOR EARLY WARNING AND ROOT CAUSE ANALYSIS

3 DAYS

2 RELIABILITY CENTERED MAINTENANCE (RCM) AND ASSET OPTIMIZATION

2 DAYS

DELHI CHENNAI

CHENNAIVIBRATION MONITORING AND CERTIFICATION

CATEGORY 1 ISO 18436-2

NAGPUR

INTERNATIONAL

DUBAI

DUBAI5 DAYS

KOLKATA

KOLKATA

MUMBAI

MUMBAI

SOUTHERN REGIONINDIA

DELHI

DELHI

CHENNAI

CHENNAIMUMBAI

CHENNAI

HYDERABAD

BANGALORE

4 DAYS DELHI

NORTHERN REGION

DELHI

LUCKNOW

IRD MECHANALYSIS TRAINING PROGRAMMES

ISO TRAINING COURSES

MAINTENANCE MANAGEMENT TRAINING

EASTERN REGION WESTERN REGION

IRD VT1 - Basic Vibration Training Programme 3 DAYS

KOLKATAIRD BL1 - Insitu Dynamic Balancing 1 DAY

VIBRATION MONITORING AND CERTIFICATION

CATEGORY 2 ISO 18436-2

IRD VT2 - Advanced Vibration Training Programme 3 DAYS KOLKATA MUMBAI

KOLKATA

GUWAHATI

RAIPUR

MUMBAI

1

2

3

1

2

1

ISO9001:2008

TMIRDMechanalysis

Mr M P Srivastava [email protected]+91-9029070023

Mr Harshad Chhaya +91-8879113301 [email protected]

Mr Misal Anand +91-9167947195 [email protected]

Mr Shankar [email protected]

Mr K. Raj [email protected]

Ms Premkala [email protected]+91-9176529693

Mr Abhinav Gupta [email protected]+91-9899582970

Mr Ganpathy Subramanyan [email protected]+91-9899355150

Mr Rahul Bhattacharya [email protected]+91-8335802802

Mr G. Vishwanath [email protected]+91-9432558176

Ms Vanessa Drego [email protected]+91-9769188295

Mr Avinash Thawani [email protected]+91-9930547530

/irdmechanalysis

@irdmechanalysis

/irdmechanalysis

/irdmechanalysis

www.irdmechanalysis.comHEAD OFFICE AT MUMBAI

10% DISCOUNT FOR

3 OR MORE

PARTICIPANTS

FOR ANY PROGRAMME10% DISCOUNT FOR

3 OR MORE

PARTICIPANTS

FOR ANY PROGRAMME

The Vibration People

®

KOLKATADELHICHENNAI

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IRD  MECHANALYSIS  TRAINING  PROGRAMMES    IRD  VT1  and  VT2  programmes  are  very  popular  and  have  been  made  available  since  70s.  The  programme  has  undergone  changes   to  reflect   the  advancement   in  vibration  data   collection,   analysis,   storage   and   reporting.   They   are   popularly   known   as   Basic  (VT1)  and  advanced   (VT2)   training  programmes.  While   VT1   is   recommended  as   the  first   level   for   beginners   the   VT2   is   recommended   for   the   experienced   ones  who  are  involved  in  Vibration  Condition  Monitoring.  The  content  is  as  follows:    Basic  Training  VT1   Advanced  Training  VT2  Introduction  to  vibration  technology   What   is  vibration  and  how  can   it  be  used  

to  evaluate  machinery  condition?  Characteristics  of  vibration   Overview   of   strength   and   weaknesses   of  

typical  vibration  instruments  Instruments   for   vibration   detection   and  analysis  

Vibration   Transducers   and   how   to   select  them  properly  

Vibration  standards   Principle   of   digital   data   acquisition   and  FFT  processing  for  spectral  analysis  

Vibration  analysis  of   common  machinery  problems  

Natural   frequency   testing   and  instrumentation.  Role  of   spike   energy   for  bearing  detection.  

Dynamic  balancing   Enhanced   Vibration   diagnostic   using  phase  analysis  and  cascade  diagram  

Implementing   a   vibration   monitoring  programme  

How  to  specify  overall,   spectral  band  and  narrowband  vibration  alarms  

  Introduction  to  Lissajous  Orbit  acquisition  and  interpretation.  

  Vibration   isolation   mechanism   and  vibration  damping  

In  situ  Dynamic  Balancing  This  is  a  one  day  programme  for  learning  on  site  balancing.  Contents  are:  

1. Introduction  to  Vibration  2. Identification  of  unbalance  as  a  problem  3. On  site  balancing  technique  –  1  plane  only  4. Hands  on  

ISO  TRAINING  COURSES    Beginning  2014  IRD  Mechanalysis  brings  ISO   18436:2003   Vibration   condition  monitoring   training   with   certification.  This   training   has   been   created   by  Institute   for   Excellence   in   Engineering  and   Management   (IEEM)   Mumbai   and  conforms   to   ISO   18436-­‐2.   The   training  will  be  imparted  by  IRD  Mechanalysis.  An  education  board  has  been  created  as  per  IS/ISO/IEC   17024:   2003   consisting   of  senior   practitioners,   academicians,  experts   from   condition   monitoring  service   companies.   The   board   will  overseas   certification   and   examination  process.  Currently   only   vibration   condition  monitoring  category  1  and  category  2  are  being  offered.  In  2015  we  shall  introduce  category   3,   4   and   5.   For   content   and  other   details   IRD   or   IEEM   can   be  contacted.  

MAINTENANCE   MANAGEMENT  TRAINING    A   holistic   condition   monitoring  programme   needs   knowledge   in   other  related   topics.   In   order   to   make   our  training   offerings   complete   and  comprehensive   we   are   offering  additional   titles.   Brief   write-­‐up   and  content  for  each  is  mentioned.    INTEGRATION   OF   CONDITION  MONITORING   FOR   EARLY  WARNING   AND  ROOT  CAUSE  ANALYSIS  

The   programme   discusses   the   three  widely   used   condition   monitoring  technologies:   Vibration,   Thermography  and   Wear   Debris   Analysis.     Plant  problems   tend   to   appear   first   as  temperature   rise   or   increase   in   lube   oil  particle  concentration.  Any  such  warning  gets   corroborated   through   the   other   CM  technique.   Thus   practice   of   all   three  techniques   provides   early   warning   and  root  cause.  The  programme  discusses  few  cases  also.    RELIABILITY   CENTERED   MAINTENANCE  (RCM)  AND  ASSET  OPTIMIZATION    RCM  or  Reliability  Centered  Maintenance  was   developed   during   70s   in   the   US   for  determining   the   optimum   maintenance  for   flying   objects.   The   method   was   very  powerful   in   reducing   the   risk   of   failures  and   enhancing   reliability.   Since   then   it  has   been   continuously   developed   and  used   in   Defense,   Nuclear   and   Fossil   fuel  based   power   generation,   Oil   and   gas  industries.  The  method  is  so  versatile  and  useful  that  it  has  now  permeated  all  kinds  of  industries  that  operate  in  a  competitive  environment.   The   programme   will  explain   step   by   step   method   to   upgrade  existing  practices  to  RCM  based  practices.  It   thus   optimizes   asset   utilization.   The  content  shall  be  as  follows:  

• Introduction  and  RAM  • Why   Machine   fails   –   bath   tub  

curve  • Functions  and  functional  failures  • Failure  mode   and   effect   analysis  

–  FMEA  • RCM  decision  diagram  • Condition  monitoring  

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  • Implementation  and  change  management  

EFFECTIVE  PM  and  PdM    Preventive  or  time  based  maintenance  is  age  old.  A  step  beyond   is   use   of   instruments   and   sensors   for   health  assessment   and   predicting   needs   of   maintenance.   In  recent   times  PdM  term  has  been  used  extensively  by  all  industries.  The  programme  makes  the  concept  clear  and  helps   participants   in   making   their   maintenance  programme  effective.    

• Introduction  and  Maintenance  strategy  • Why  machine  fails  –  Bath  tub  curve  • Preventive  Maintenance  • Criticality  analysis  • Predictive  maintenance  • FMEA  and  PM  design  • Making  programme  effective  

MAINTENANCE  COST  CONTROL    Maintenance  cost  varies  from  1  to  5%  of  top  line.  Any  improvement   and   corresponding   savings   gets   added  to   the   bottom   line.   The   training   brings   out   the  elements   of   maintenance   cost   and   discusses  methodology  to  optimize  the  same.  The  contents  shall  be  as  follows:  

• Elements  of  maintenance  cost  • Measurement  • Maintenance  strategy  and  cost  • Buying  strategy  and  cost  • Concept  of  terotechnology  

FAILURE   MODE,   EFFECT   AND   CRITICALITY   ANALYSIS  (FMECA)  WORKSHOP    This   is  a  very  simple  but  very  powerful   technique  for  process   improvement,   design   improvement   and  maintenance   programme   design.   In   the   two   days’  workshop  we  shall  discuss  Equipment  FMEA.  

FMEA   is   an   integral   part   of   RCM   and   maintenance  programme   design.   The   workshop   will   help   maintenance  executives   in   making   their   programme   effective   and   on  reliability  lines.  The  content  shall  be  as  follows:  

• PM  and  PdM  refresher  • Failures  and  functional  failures  • FMEA   process   –   Process   FMEA   and   Equipment  

FMEA  • Task  recommendations  • RPN  calculation  and  risk  mitigation    • Role  of  predictive  maintenance  • Cases  

CONDITION  MONITORING  OF  ELECTRICAL  MACHINES    Electrical   equipment   such   as   motors,   transformers,  generators   form  a   large  chunk  of  equipment   in  all  industry.  Condition   monitoring   of   these   is   equally   important.   The  programme  will  discuss  following:  

• Electrical   machines   extent   -­‐   drives,   transformers  and  reactors,  control  panels,  others  

• Introduction  to  all  available  technique  • Vibration  monitoring  • Temperature  Monitoring  and  Thermography  • Dissolved  Gas  Analysis  • Furan  Test  • Oil  monitoring  • Electrical  parameter  monitoring  –  Current,  Voltage,  

Power  factor,  Impedance,  Tan  delta  • Setting   up   a   condition   monitoring   programme   on  

electrical  equipment  

SENIOR  MANAGEMENT  WORKSHOP      

ENGINEERING  ASSET  MANAGEMENT  AND  CORPORATE  GOALS    Engineering   Asset   Management   function   impacts   Business  Goals   especially   the   financial   ones.   In   the   melee   of   daily  tasks   this   important   function   takes   a   back   seat   and  Engineering   Asset   Management   suffers.   In   this   work   shop  each  participant  will  analyse  the  relationship  between  

"Corporate   Goals",   "Asset   Management   challenges"  and   "Regular   engineering   functions"   that   keep  happening   at   the   shop   level.   This   will   bring   out   the  relationship  between  these  elements  and  will  act  both  ways   -­‐   helping   the   senior  management   to   realise   the  importance   of   Engineering   Asset   Management   and  also  helping  working  management  in  morale  boosting.  The   working   management   sees   the   relationship  between   small   actions   at   shop   and   its   far   reaching  impact  at  Business  Goals.    RELIABILITY  CENTERED  MAINTENANCE    RCM   or   Reliability   Centered   Maintenance   was  developed   during   70s   in   the   US   for   determining   the  optimum  maintenance   for   flying  objects.   The  method  was  very  powerful  in  reducing  the  risk  of  failures  and  enhancing   reliability.   Since   then   it   has   been  continuously  developed  and  used   in  Defense,  Nuclear  and   Fossil   fuel   based   power   generation,   Oil   and   gas  industries.  The  method  is  so  versatile  and  useful  that  it  has  now  permeated  all  kinds  of  industries  that  operate  in   a   competitive   environment.   The   programme   will  make   senior  management  aware  about  RCM  enabling  them  to  make  use  of  this  practice.  EDUCATION  PROGRAMME    CERTIFICATE  PROGRAMME   IN  CONDITION  MONITORING  AND  RELIABILITY*    This  is  weekend  programme  for  working  professionals  leading   to   award   of   Certificate   from   a   University   in  Maharashtra.   The   programme   will   be   conducted   on  Saturdays   and   Sundays   for   six   weeks.   The   content  shall  be  as  follows:  

• Maintenance  strategy  • Preventive  and  predictive  maintenance  • Vibration  condition  monitoring  • Thermography  • Oil  monitoring  and  wear  debris  analysis  • Condition  monitoring  for  enhanced  reliability