IPS A IPS B IPS C IPS D IPS E - Jetmarine: volvo penta ...

94
44 Drive Unit, Complete IPS-A IPS-A 1 3 4 2 Upd:2011-02-18 22785 7744980-44-7457 IPS-A, IPS-B, IPS-C, IPS-D, IPS-E

Transcript of IPS A IPS B IPS C IPS D IPS E - Jetmarine: volvo penta ...

Page 1: IPS A IPS B IPS C IPS D IPS E - Jetmarine: volvo penta ...

44 Drive Unit, Complete IPS-A

IPS-A

1

3

4

2

Upd:2011-02-18 22785 7744980 -44 -7457

IPS-A, IPS-B, IPS-C, IPS-D, IPS-E

Page 2: IPS A IPS B IPS C IPS D IPS E - Jetmarine: volvo penta ...

Drive Unit, Complete IPS-A 44IPS-A

REF PART NO. QTY DESCRIPTION SEE SEC. NOTES1 3803836 1 Inboard drive, exch Ratio 1.94:1, Software downloaded with Vodia.2 3803835 1 Lower gear, exch

359483 3803834 1 Upper gear, exch

7379

73234 1 Intermediate housing

7249

7744980-44-7457 22785 Upd:2011-02-18

IPS-A, IPS-B, IPS-C, IPS-D, IPS-E

Page 3: IPS A IPS B IPS C IPS D IPS E - Jetmarine: volvo penta ...

44 Drive Unit, Complete IPS-B

IPS-B

1

3

4

2

Upd:2011-02-18 23528 7744980 -44 -21413

IPS-A, IPS-B, IPS-C, IPS-D, IPS-E

Page 4: IPS A IPS B IPS C IPS D IPS E - Jetmarine: volvo penta ...

Drive Unit, Complete IPS-B 44IPS-B

REF PART NO. QTY DESCRIPTION SEE SEC. NOTES1 3801107 1 Inboard drive, exch Ratio 1.82:1, Software downloaded with Vodia.

3801106 1 Inboard drive, exch Ratio 1.94:1, Software downloaded with Vodia.3801108 1 Inboard drive, exch Ratio 2.08:1, Software downloaded with Vodia.

(3801249) 1 Inboard drive, exch Obsolete part, Ratio 2.40:1, Software downloadedwith Vodia.

2 3803835 1 Lower gear, exch Ratio 1.94:1, Ratio 2.08:1, (19/32)3801112 1 Lower gear, exch Ratio 1.82:1, (19/30)3801250 1 Lower gear, exch Ratio 2.40:1

359493 3801109 1 Upper gear, exch Ratio 1.82:1, Ratio 1.94:1, (20/23)

3801110 1 Upper gear, exch Ratio 2.08:1, (21/26)3801272 1 Upper gear, exch Ratio 2.40:1

21408

214104 1 Intermediate housing

7249

7744980-44-21413 23528 Upd:2011-02-18

IPS-A, IPS-B, IPS-C, IPS-D, IPS-E

Page 5: IPS A IPS B IPS C IPS D IPS E - Jetmarine: volvo penta ...

44 Drive Unit, Complete IPS-C

IPS-C

1

3

4

2

Upd:2011-02-18 23528 7744980 -44 -21946

IPS-A, IPS-B, IPS-C, IPS-D, IPS-E

Page 6: IPS A IPS B IPS C IPS D IPS E - Jetmarine: volvo penta ...

Drive Unit, Complete IPS-C 44IPS-C

REF PART NO. QTY DESCRIPTION SEE SEC. NOTES1 3801199 1 Inboard drive, exch Ratio 1.82:1, SN-3194005811, Software downloaded

with Vodia.(3801300) 1 Inboard drive, exch Obsolete part, Ratio 1.82:1, SN3194005812-,

Software downloaded with Vodia.3801200 1 Inboard drive, exch Ratio 1.94:1, SN-3194005811, Software downloaded

with Vodia.(3801299) 1 Inboard drive, exch Obsolete part, Ratio 1.94:1, SN3194005812-,

Software downloaded with Vodia.3801201 1 Inboard drive, exch Ratio 2.08:1, SN-3194005811, Software downloaded

with Vodia.(3801301) 1 Inboard drive, exch Obsolete part, Ratio 2.08:1, SN3194005812-,

Software downloaded with Vodia.2 3801112 1 Lower gear, exch Ratio 1.82:1, SN-3194005811

3801303 1 Lower gear, exch Ratio 1.82:1, SN3194005812-3803835 1 Lower gear, exch Ratio 1.94:1, Ratio 2.08:1, SN-31940058113801302 1 Lower gear, exch Ratio 1.94:1, Ratio 2.08:1, SN3194005812-

359503 3801202 1 Upper gear, exch Ratio 1.82:1, Ratio 1.94:1, SN-3194005811

3801304 1 Upper gear, exch Ratio 1.82:1, Ratio 1.94:1, SN3194005812-3801203 1 Upper gear, exch Ratio 2.08:1, SN-31940058113801305 1 Upper gear, exch Ratio 2.08:1, SN3194005812-

21948

219514 1 Intermediate housing

7249

7744980-44-21946 23528 Upd:2011-02-18

IPS-A, IPS-B, IPS-C, IPS-D, IPS-E

Page 7: IPS A IPS B IPS C IPS D IPS E - Jetmarine: volvo penta ...

44 Drive Unit, Complete IPS-D

IPS-D

1

3

2

Upd:2011-02-18 25037 7744980 -44 -35953

IPS-A, IPS-B, IPS-C, IPS-D, IPS-E

Page 8: IPS A IPS B IPS C IPS D IPS E - Jetmarine: volvo penta ...

Drive Unit, Complete IPS-D 44IPS-D

REF PART NO. QTY DESCRIPTION SEE SEC. NOTES1 3801399 1 Upper gear, exch Ratio 1.82:1, Ratio 1.94:1, Software downloaded with

Vodia.3801400 1 Upper gear, exch Ratio 2.08:1, Ratio 2.40:1, Software downloaded with

Vodia.

35915

359212 3801303 1 Lower gear, exch Ratio 1.82:1

3801302 1 Lower gear, exch Ratio 1.94:1, Ratio 2.08:13801322 1 Lower gear, exch Ratio 2.40:1

359513 1 Intermediate housing

7249

7744980-44-35953 25037 Upd:2011-02-18

IPS-A, IPS-B, IPS-C, IPS-D, IPS-E

Page 9: IPS A IPS B IPS C IPS D IPS E - Jetmarine: volvo penta ...

44 Drive Unit, Complete IPS-E

IPS-E

1

3

2

Upd:2011-02-18 25037 7744980 -44 -36253

IPS-A, IPS-B, IPS-C, IPS-D, IPS-E

Page 10: IPS A IPS B IPS C IPS D IPS E - Jetmarine: volvo penta ...

Drive Unit, Complete IPS-E 44IPS-E

REF PART NO. QTY DESCRIPTION SEE SEC. NOTES1 3801399 1 Upper gear, exch Ratio 1.82:1, Ratio 1.94:1, Software downloaded with

Vodia.3801400 1 Upper gear, exch Ratio 2.08:1, Ratio 2.40:1, Software downloaded with

Vodia.

35915

359212 3801303 1 Lower gear, exch Ratio 1.82:1

3801302 1 Lower gear, exch Ratio 1.94:1, Ratio 2.08:13801322 1 Lower gear, exch Ratio 2.40:1

362553 1 Intermediate housing

7249

7744980-44-36253 25037 Upd:2011-02-18

IPS-A, IPS-B, IPS-C, IPS-D, IPS-E

Page 11: IPS A IPS B IPS C IPS D IPS E - Jetmarine: volvo penta ...

44 Gear Housing, Upper

IPS-A

20

1819

19

17

151632 30 222131 1428

2427 2326 13

12 8

8

8

29

25 7

7

7

231 4

56

6

1011

35

3633 934

Upd:2011-02-18 25053 7744980 -44 -7379

IPS-A, IPS-B, IPS-C, IPS-D, IPS-E

Page 12: IPS A IPS B IPS C IPS D IPS E - Jetmarine: volvo penta ...

Gear Housing, Upper 44IPS-A

REF PART NO. QTY DESCRIPTION NOTES1 1 Housing Part not sold2 422413 6 Sealing ring3 925255 1 O-ring4 925094 2 O-ring5 3861061 1 Valve housing6 959229 2 Hex. socket screw L=60mm7 3887470 1 Valve kit 12V

3887471 1 Valve kit 24V8 3883581 2 Sealing kit Includes o-rings for solenoid9 3861876 1 Protecting brace

10 941670 2 Washer11 984697 2 Hexagon screw12 976109 1 O-ring13 3886533 1 Adapter14 949656 1 O-ring15 3858140 1 Dipstick16 925263 1 O-ring17 3861057 1 Cardboard tube18 984277 4 Hex. socket screw L=50mm19 949659 2 O-ring20 840559 1 Cover21 969011 1 Gasket22 966142 1 Plug23 969011 1 Gasket24 945065 1 Plug25 1542265 1 Valve seat26 3809890 1 Valve27 872585 1 Spring28 978917 5 Shim TH=0,50mm29 3883760 1 Spring seat30 471648 1 Cover31 940191 2 Washer32 946544 2 Flange screw L=16mm33 968559 1 O-ring34 874313 1 Sensor, oil pressure/temperature35 965186 10 Flange screw36 874619 2 Wiring harness

7744980-44-7379 25053 Upd:2011-02-18

IPS-A, IPS-B, IPS-C, IPS-D, IPS-E

Page 13: IPS A IPS B IPS C IPS D IPS E - Jetmarine: volvo penta ...

44 Gear Housing, Upper

IPS-B

20

1819

19

17

15162830 222226 21

211425

2413

2912 8

8

8

23 727

231 4

5

6

1011

33

3431 932

Upd:2011-02-18 25048 7744980 -44 -21408

IPS-A, IPS-B, IPS-C, IPS-D, IPS-E

Page 14: IPS A IPS B IPS C IPS D IPS E - Jetmarine: volvo penta ...

Gear Housing, Upper 44IPS-B

REF PART NO. QTY DESCRIPTION NOTES1 1 Housing Part not sold2 422413 6 Sealing ring3 925255 1 O-ring4 925094 2 O-ring5 3861061 1 Valve housing6 959229 2 Hex. socket screw L=60mm7 3887470 2 Valve kit, 12V

3887471 2 Valve kit, 24V8 3883581 2 Sealing kit Includes o-rings for solenoid9 3861876 1 Protecting brace

10 941670 2 Washer11 984697 2 Hexagon screw12 976109 1 O-ring13 3886533 1 Adapter14 949656 1 O-ring15 3858140 1 Dipstick16 925263 1 O-ring17 3861057 1 Cardboard tube18 984277 4 Hex. socket screw L=50mm19 949659 2 O-ring20 840559 1 Cover21 969011 1 Gasket22 945065 1 Plug23 3883760 1 Spring seat24 3809890 1 Valve25 872585 1 Spring26 978917 5 Shim TH=0,50mm27 976023 1 O-ring28 471648 1 Cover29 940191 2 Washer30 946544 2 Flange screw L=16mm31 968559 1 O-ring32 874313 1 Sensor, oil pressure/temperature33 965186 10 Flange screw34 874619 1 Wiring harness

7744980-44-21408 25048 Upd:2011-02-18

IPS-A, IPS-B, IPS-C, IPS-D, IPS-E

Page 15: IPS A IPS B IPS C IPS D IPS E - Jetmarine: volvo penta ...

44 Gear Housing, Upper

IPS-C

20

1819

19

17

15162830 222226 21

211425

2413

2912 8

8

8

23 727

231 4

5

6

1011

33

3431 932

Upd:2011-02-18 25048 7744980 -44 -21948

IPS-A, IPS-B, IPS-C, IPS-D, IPS-E

Page 16: IPS A IPS B IPS C IPS D IPS E - Jetmarine: volvo penta ...

Gear Housing, Upper 44IPS-C

REF PART NO. QTY DESCRIPTION NOTES1 1 Housing Part not sold2 422413 6 Sealing ring3 925255 1 O-ring4 925094 2 O-ring5 3861061 1 Valve housing6 959229 2 Hex. socket screw L=60mm7 3887470 2 Valve kit, 12V

3887471 2 Valve kit, 24V8 3883581 2 Sealing kit Includes o-rings for solenoid9 3861876 1 Protecting brace

10 941670 2 Washer11 984697 2 Hexagon screw12 976109 1 O-ring13 3886533 1 Adapter14 949656 1 O-ring15 3858140 1 Dipstick16 925263 1 O-ring17 3861057 1 Cardboard tube18 984277 4 Hex. socket screw L=50mm19 949659 2 O-ring20 840559 1 Cover21 969011 1 Gasket22 945065 1 Plug23 3883760 1 Spring seat24 3809890 1 Valve25 872585 1 Spring26 978917 5 Shim TH=0,50mm27 976023 1 O-ring28 471648 1 Cover29 940191 2 Washer30 946544 2 Flange screw L=16mm31 968559 1 O-ring32 874313 1 Sensor, oil pressure/temperature33 965186 10 Flange screw34 874619 2 Wiring harness EVC-C

21186592 2 Wiring harness EVC-C2, Diesel21196573 2 Wiring harness EVC-C2, Diesel, Jackshaft

1 Wiring harness Gas

7744980-44-21948 25048 Upd:2011-02-18

IPS-A, IPS-B, IPS-C, IPS-D, IPS-E

Page 17: IPS A IPS B IPS C IPS D IPS E - Jetmarine: volvo penta ...

44 Gear Housing, Upper

IPS-D, IPS-E

46 23

21

22

22

45 20

531 181929 4330 27 2 1726

16

25 15 34

34

2428

6 10

10

10

7 1118

3312

32

4337

35 13 143644 9

394138

4240

Upd:2011-02-18 25665 7744980 -44 -35915

IPS-A, IPS-B, IPS-C, IPS-D, IPS-E

Page 18: IPS A IPS B IPS C IPS D IPS E - Jetmarine: volvo penta ...

Gear Housing, Upper 44IPS-D, IPS-E

REF PART NO. QTY DESCRIPTION NOTES1 21269935 1 Housing Part not sold2 969011 1 Gasket3 945065 1 Plug4 947282 1 Gasket5 966142 1 Plug6 422413 6 Sealing ring7 925094 1 O-ring8 21260636 1 Valve housing9 963703 2 Hex. socket screw Obsolete part

10 11418522 2 Valve 12/24V11 959229 4 Hex. socket screw L=60mm12 3861876 1 Protecting brace13 941670 2 Washer14 984697 2 Hexagon screw15 976109 1 O-ring16 3886533 1 Adapter17 949656 1 O-ring18 3858140 1 Dipstick19 925263 1 O-ring20 21169140 1 Cover21 984277 4 Hex. socket screw L=50mm22 949659 2 O-ring23 840559 1 Cover24 3883760 1 Spring seat25 471085 1 Valve cone26 872585 1 Spring27 978917 5 Shim TH=0,50mm28 976023 1 O-ring29 21269896 1 Cover30 940191 2 Washer31 984551 2 Hexagon screw L=16mm32 942551 10 Washer33 965186 10 Flange screw34 874619 1 Wiring harness EVC-C

21186592 1 Wiring harness EVC-C2, Diesel21196573 1 Wiring harness EVC-C2, Diesel, Jackshaft

(21159044) 1 Wiring harness Obsolete part, L=9000mm21493361 1 Wiring harness L=1300mm21493366 1 Wiring harness L=1700mm21493367 1 Wiring harness L=2200mm21493368 1 Wiring harness L=2600mm21493369 1 Wiring harness L=3100mm21493370 1 Wiring harness L=3500mm

3593778 1 Wiring harness Gas35 949656 1 O-ring36 21412920 1 Plug37 21412912 1 Adapter38 3886794 1 Strainer39 949659 1 O-ring40 21412916 1 Cover41 940275 3 Washer42 963681 3 Hex. socket screw43 994509 1 Nipple44 874313 1 Sensor45 840274 1 Nipple46 834337 1 Oil filter

7744980-44-35915 25665 Upd:2011-02-18

IPS-A, IPS-B, IPS-C, IPS-D, IPS-E

Page 19: IPS A IPS B IPS C IPS D IPS E - Jetmarine: volvo penta ...

44 Upper Gear Set and Shaft

IPS-A

1

1

17

2

2

2611

11

11

11

3

3

12

12

12

12

4

4

14

14

14

14

24

24

5

5

6

6

13

13

13

7

7

15

15

8

8

9

9

10

10

18

19

2016

25

21

22

23

28

27

Upd:2011-02-18 21404 7744980 -44 -7323

IPS-A, IPS-B, IPS-C, IPS-D, IPS-E

Page 20: IPS A IPS B IPS C IPS D IPS E - Jetmarine: volvo penta ...

Upper Gear Set and Shaft 44IPS-A

REF PART NO. QTY DESCRIPTION NOTES1 969073 2 Round nut2 872611 2 Cylinder3 872522 2 Lock ring4 3861194 2 Piston5 872563 2 Piston ring6 872565 2 O-ring Included in piston ring kit 3812359.7 872580 X Spring8 3841460 2 Disc kit9 872794 2 Disc spring

10 3861188 2 Hub11 872570 4 Thrust washer12 184175 4 Needle roller assemb13 3840695 1 Gear set14 184798 4 Needle roller assemb15 872581 2 Spring washer16 3595153 1 Shaft17 3861216 1 Bearing18 3861196 1 Spacer19 3861877 1 Lock ring20 11025 1 Ball bearing21 3595172 1 Bearing housing22 3861820 1 Bearing23 3862453 1 Tensioning ring24 977891 2 O-ring25 983164 X Shim TH=0.10mm

983165 X Shim TH=0.15mm983166 X Shim TH=0.35mm

26 962970 1 Set screw27 941792 1 Hex. socket screw Use locking fluid.28 3819176 1 Lock tab

7744980-44-7323 21404 Upd:2011-02-18

IPS-A, IPS-B, IPS-C, IPS-D, IPS-E

Page 21: IPS A IPS B IPS C IPS D IPS E - Jetmarine: volvo penta ...

44 Upper Gear Set and Shaft

IPS-B

1

1

17

2

2

2611

11

11

11

3

3

12

12

12

12

4

4

14

14

14

14

24

24

5

5

6

6

13

13

13

7

7

15

15

8

8

9

9

10

10

18

19

2016

25

21

22

23

28

27

Upd:2011-02-18 21404 7744980 -44 -21410

IPS-A, IPS-B, IPS-C, IPS-D, IPS-E

Page 22: IPS A IPS B IPS C IPS D IPS E - Jetmarine: volvo penta ...

Upper Gear Set and Shaft 44IPS-B

REF PART NO. QTY DESCRIPTION NOTES1 969073 2 Round nut2 872611 2 Cylinder3 872522 2 Lock ring4 3861194 2 Piston5 872563 2 Piston ring6 872565 2 O-ring Included in gasket kit., Included in piston ring kit 3812359.7 872580 X Spring8 3841460 2 Disc kit9 872794 2 Disc spring

10 3861188 2 Hub11 872570 4 Thrust washer12 184175 4 Needle roller assemb13 3840695 1 Gear set Ratio 1.94:1, Ratio 1.82:1

3883417 1 Gear set Ratio 2.08:114 184798 4 Needle roller assemb15 872581 2 Spring washer16 3595153 1 Shaft17 3842438 1 Bearing18 3861196 1 Spacer19 3861877 1 Lock ring20 11025 1 Ball bearing21 3595172 1 Bearing housing22 3861820 1 Bearing23 3862453 1 Tensioning ring24 977891 2 O-ring25 983164 X Shim TH=0.10mm

983165 X Shim TH=0.15mm983166 X Shim TH=0.35mm

26 962970 1 Set screw27 941792 1 Hex. socket screw Use locking fluid.28 3819176 1 Lock tab

7744980-44-21410 21404 Upd:2011-02-18

IPS-A, IPS-B, IPS-C, IPS-D, IPS-E

Page 23: IPS A IPS B IPS C IPS D IPS E - Jetmarine: volvo penta ...

44 Upper Gear Set and Shaft

IPS-C

1

1

17

2

2

26 11

11

11

11

12

12

12

12

3

3

1414

14

14

4

4

24

24

5

5

6

6

13

13

13

7

7

15

15

8

8

10

10

9

9

30

29

18

1916

2031 25

21

22

23

28

27

Upd:2011-02-18 23885 7744980 -44 -21951

IPS-A, IPS-B, IPS-C, IPS-D, IPS-E

Page 24: IPS A IPS B IPS C IPS D IPS E - Jetmarine: volvo penta ...

Upper Gear Set and Shaft 44IPS-C

REF PART NO. QTY DESCRIPTION NOTES1 969073 2 Round nut2 3594690 2 Cylinder3 872522 2 Lock ring4 3861194 2 Piston5 872563 2 Piston ring6 872565 2 O-ring Included in gasket kit., Included in piston ring kit 3812359.7 872580 X Spring8 3841460 2 Disc kit9 872794 2 Disc spring

10 3861188 2 Hub11 872570 4 Thrust washer12 184175 4 Needle roller assemb13 3840695 1 Gear set Ratio 1.82:1, Ratio 1.94:1

3883417 1 Gear set Ratio 2.08:114 184798 4 Needle roller assemb15 872581 2 Spring washer16 3595153 1 Shaft17 3842438 1 Bearing18 3594688 1 Washer19 3861877 1 Lock ring20 11025 1 Ball bearing21 3595172 1 Bearing housing22 3861820 1 Bearing23 3862453 1 Tensioning ring24 977891 2 O-ring25 983164 X Shim TH=0.10mm

983165 X Shim TH=0.15mm983166 X Shim TH=0.35mm

26 962970 1 Set screw27 941792 1 Hex. socket screw Use locking fluid.28 3819176 1 Lock tab29 3594684 1 Pump housing30 3594673 1 Pump31 (951963) 2 Spring pin Obsolete part

7744980-44-21951 23885 Upd:2011-02-18

IPS-A, IPS-B, IPS-C, IPS-D, IPS-E

Page 25: IPS A IPS B IPS C IPS D IPS E - Jetmarine: volvo penta ...

44 Upper Gear Set and Shaft

IPS-D, IPS-E

1

1

1

1

182

27 12

12

12

12

3

3

14

14

14

14

14

1515

15

4

4

5

5

25

6

6

7

7

16

16

16

8

8

9

9

11

11

10

10

13

13

24

24

31

30

19

2017

2132 26

22

23

29

28

Upd:2011-02-18 25017 7744980 -44 -35921

IPS-A, IPS-B, IPS-C, IPS-D, IPS-E

Page 26: IPS A IPS B IPS C IPS D IPS E - Jetmarine: volvo penta ...

Upper Gear Set and Shaft 44IPS-D, IPS-E

REF PART NO. QTY DESCRIPTION NOTES1 969073 2 Round nut2 40005199 1 Gear3 3594690 2 Cylinder4 872522 2 Lock ring5 21412527 2 Piston6 872563 2 Piston ring7 872565 2 O-ring Included in gasket kit., Included in piston ring kit 3812359.8 872580 X Spring9 21357719 2 Disc kit

10 872794 2 Disc spring11 21122910 2 Hub12 872570 4 Thrust washer13 184175 4 Needle roller assemb14 3840695 1 Gear set Ratio 1.82:1, Ratio 1.94:1

3883417 1 Gear set Ratio 2.08:115 184798 4 Needle roller assemb16 872581 2 Spring washer17 21181268 1 Shaft18 3842438 1 Bearing19 3594688 1 Washer20 3861877 1 Lock ring21 11025 1 Ball bearing22 3595172 1 Bearing housing23 3861820 1 Bearing24 3862453 1 Tensioning ring25 977891 2 O-ring26 983164 X Shim TH=0.10mm

983165 X Shim TH=0.15mm983166 X Shim TH=0.35mm

27 962970 1 Set screw28 941792 1 Hex. socket screw Use locking fluid.29 3819176 1 Lock tab30 3594684 1 Pump housing31 3594673 1 Pump32 (951963) 2 Spring pin Obsolete part, Out of production

7744980-44-35921 25017 Upd:2011-02-18

IPS-A, IPS-B, IPS-C, IPS-D, IPS-E

Page 27: IPS A IPS B IPS C IPS D IPS E - Jetmarine: volvo penta ...

44 Oil Pump and Input Bearing Housing

IPS-A

8

1

2

11

95

77 10

10

23 24

44

4

3

3

3

6 17

16

1514

13

12

22

2120

18

18

182619

25

Upd:2011-02-18 22781 7744980 -44 -7303

IPS-A, IPS-B, IPS-C, IPS-D, IPS-E

Page 28: IPS A IPS B IPS C IPS D IPS E - Jetmarine: volvo penta ...

Oil Pump and Input Bearing Housing 44IPS-A

REF PART NO. QTY DESCRIPTION NOTES1 3842012 1 Oil pump kit2 3861050 1 Pump housing3 945065 3 Plug4 969011 3 Gasket5 6842273 1 Lip seal6 914526 1 Snap ring7 1 Pump element tappet Not sold separately8 1 Cover Not sold separately9 942001 6 Hex. socket screw L=16mm

10 1521240 1 Ball11 965186 4 Flange screw L=50mm12 969074 1 Round nut13 11043 1 Roller bearing14 983149 X Shim TH=0.10mm

983150 X Shim TH=0.15mm983151 X Shim TH=0.35mm

15 3861198 1 Spacer Replaced by spacer 3842410, bearing housing 3842408 androller bearing 184595.

16 925262 1 O-ring17 3861051 1 Bearing housing Replaced by spacer 3842410, bearing housing 3842408 and

roller bearing 184595.18 955989 5 O-ring19 3861492 2 Sleeve20 3862011 1 Sleeve21 955997 1 O-ring22 3886794 1 Strainer23 3861052 X Shim TH=0,08mm

3861053 X Shim TH=0,13mm3861054 X Shim TH=0,25mm

24 925260 1 O-ring25 184693 1 Roller bearing Replaced by spacer 3842410, bearing housing 3842408 and

roller bearing 184595.26 1 Pinion See section for ''Upper Gear Set''

7744980-44-7303 22781 Upd:2011-02-18

IPS-A, IPS-B, IPS-C, IPS-D, IPS-E

Page 29: IPS A IPS B IPS C IPS D IPS E - Jetmarine: volvo penta ...

44 Oil Pump and Input Bearing Housing

IPS-B

8

1

2

11

95

77 10

10

23 24

44

4

3

3

3

6 17

16

1514

13

12

22

2120

18

18

182619

25

Upd:2011-02-18 22781 7744980 -44 -21412

IPS-A, IPS-B, IPS-C, IPS-D, IPS-E

Page 30: IPS A IPS B IPS C IPS D IPS E - Jetmarine: volvo penta ...

Oil Pump and Input Bearing Housing 44IPS-B

REF PART NO. QTY DESCRIPTION NOTES1 3842012 1 Oil pump kit2 3861050 1 Pump housing3 945065 3 Plug4 969011 3 Gasket5 6842273 1 Lip seal6 914526 1 Snap ring7 1 Pump element tappet Not sold separately8 1 Cover Not sold separately9 942001 6 Hex. socket screw L=16mm

10 1521240 1 Ball11 965186 4 Flange screw L=50mm12 969074 1 Round nut13 11043 1 Roller bearing14 983149 X Shim TH=0.10mm

983150 X Shim TH=0.15mm983151 X Shim TH=0.35mm

15 3842410 1 Spacer16 925262 1 O-ring17 3842408 1 Bearing housing18 955989 5 O-ring19 3861492 2 Sleeve20 3862011 1 Sleeve21 955997 1 O-ring22 3886794 1 Strainer23 3861052 X Shim TH=0,08mm

3861053 X Shim TH=0,13mm3861054 X Shim TH=0,25mm

24 925260 1 O-ring25 184595 1 Roller bearing26 1 Pinion See section for ''Upper Gear Set''

7744980-44-21412 22781 Upd:2011-02-18

IPS-A, IPS-B, IPS-C, IPS-D, IPS-E

Page 31: IPS A IPS B IPS C IPS D IPS E - Jetmarine: volvo penta ...

44 Oil Pump and Input Bearing Housing

IPS-C

8

1

2

11

95

77 10

10

23 24

44

4

3

3

3

6 17

16

1514

13

12

22

2120

18

18

182619

25

Upd:2011-02-18 22781 7744980 -44 -21952

IPS-A, IPS-B, IPS-C, IPS-D, IPS-E

Page 32: IPS A IPS B IPS C IPS D IPS E - Jetmarine: volvo penta ...

Oil Pump and Input Bearing Housing 44IPS-C

REF PART NO. QTY DESCRIPTION NOTES1 3842012 1 Oil pump kit2 3861050 1 Pump housing3 945065 3 Plug4 969011 3 Gasket5 6842273 1 Lip seal6 914526 1 Snap ring7 1 Pump element tappet Not sold separately8 1 Cover Not sold separately9 942001 6 Hex. socket screw L=16mm

10 1521240 1 Ball11 965186 4 Flange screw L=50mm12 969074 1 Round nut13 11043 1 Roller bearing14 983149 X Shim TH=0.10mm

983150 X Shim TH=0.15mm983151 X Shim TH=0.35mm

15 3842410 1 Spacer16 925262 1 O-ring17 3889210 1 Bearing housing18 955989 5 O-ring19 3861492 2 Sleeve20 3862011 1 Sleeve21 955997 1 O-ring22 3886794 1 Strainer23 3861052 X Shim TH=0,08mm

3861053 X Shim TH=0,13mm3861054 X Shim TH=0,25mm

24 925260 1 O-ring25 184595 1 Roller bearing26 1 Pinion See section for ''Upper Gear Set''

7744980-44-21952 22781 Upd:2011-02-18

IPS-A, IPS-B, IPS-C, IPS-D, IPS-E

Page 33: IPS A IPS B IPS C IPS D IPS E - Jetmarine: volvo penta ...

44 Oil Pump and Input Bearing Housing

IPS-D, IPS-E

81

7

7

2

1415

95

111210

10

30 31

3 136 214

4 20

1918

17 272425

2616

35

35

2234 28

232933

32

Upd:2011-02-18 25264 7744980 -44 -35920

IPS-A, IPS-B, IPS-C, IPS-D, IPS-E

Page 34: IPS A IPS B IPS C IPS D IPS E - Jetmarine: volvo penta ...

Oil Pump and Input Bearing Housing 44IPS-D, IPS-E

REF PART NO. QTY DESCRIPTION NOTES1 21521380 1 Oil pump kit2 21412509 1 Pump housing3 969011 2 Gasket4 945065 2 Plug5 6842273 1 Lip seal6 914526 1 Snap ring7 1 Pump element tappet Not sold separately8 (21233907) 1 Cover Not sold separately, Obsolete part9 942001 6 Hex. socket screw L=16mm

10 1521240 1 Ball11 947627 1 Gasket Not in use for IPS-D12 1 Plug Not in use for IPS-D13 994509 1 Nipple14 942551 4 Washer15 965186 4 Flange screw L=50mm16 969074 1 Round nut17 11043 1 Roller bearing18 983149 X Shim TH=0.10mm

983150 X Shim TH=0.15mm983151 X Shim TH=0.35mm

19 3842410 1 Spacer20 925262 1 O-ring21 21269907 1 Bearing housing22 21412587 1 Sleeve23 1 Sleeve24 814184 1 Spring25 951936 1 Spring pin26 (190297) 1 Ball Obsolete part27 3886794 1 Strainer28 955997 1 O-ring29 955989 1 O-ring30 3861052 X Shim TH=0,08mm

3861053 X Shim TH=0,13mm3861054 X Shim TH=0,25mm

31 925260 1 O-ring32 184595 1 Roller bearing33 1 Pinion See section for ''Upper Gear Set''34 3861492 2 Sleeve35 955989 4 O-ring

7744980-44-35920 25264 Upd:2011-02-18

IPS-A, IPS-B, IPS-C, IPS-D, IPS-E

Page 35: IPS A IPS B IPS C IPS D IPS E - Jetmarine: volvo penta ...

44 Planet Gear

IPS-A, IPS-B, IPS-C, IPS-D, IPS-E

Upd:2011-02-18 20653 7744980 -44 -7382

IPS-A, IPS-B, IPS-C, IPS-D, IPS-E

Page 36: IPS A IPS B IPS C IPS D IPS E - Jetmarine: volvo penta ...

Planet Gear 44IPS-A, IPS-B, IPS-C, IPS-D, IPS-E

REF PART NO. QTY DESCRIPTION NOTES1 184864 1 Ball bearing2 184078 1 Needle roller bushin3 3588125 1 Steering axle4 181269 3 Needle roller assemb5 3588113 1 Sun gear6 3588115 3 Planet gear7 3588110 2 Planet gear8 183365 2 Needle roller assemb9 945486 1 Snap ring

10 3588117 1 Ring gear11 3588127 1 Spacer plate12 3588121 1 Drive plate13 184093 1 Needle roller bushin14 967949 1 Flange screw Use locking fluid.

7744980-44-7382 20653 Upd:2011-02-18

IPS-A, IPS-B, IPS-C, IPS-D, IPS-E

Page 37: IPS A IPS B IPS C IPS D IPS E - Jetmarine: volvo penta ...

44 Steering Motor EVC-B -B2

IPS-A

6

5

5

721

8

20

1

11

1213

1514

16

2

223

2317

4

924 10

25

26

18

19

Upd:2011-02-18 23526 7744980 -44 -7407

IPS-A, IPS-B, IPS-C, IPS-D, IPS-E

Page 38: IPS A IPS B IPS C IPS D IPS E - Jetmarine: volvo penta ...

Steering Motor EVC-B -B2 44IPS-A

REF PART NO. QTY DESCRIPTION NOTES1 3803889 1 Servo unit, exch EVC-B -B2

3809285 1 Software Vodia-programming. This p/n can not be ordered, but will be used forinvoicing.

3809286 1 Software Warehouse programming. This p/n can not be ordered, but will beused for invoicing.

2 925258 1 O-ring3 3588108 1 Sun gear4 949796 1 Spring pin5 888553 1 Cable Std

3807917 1 Cable Jackshaft6 3809619 1 Decal7 3809775 1 Closure8 955994 1 O-ring9 983715 2 Hexagon nut

10 941907 2 Spring washer11 21161108 1 Bracket12 941670 2 Washer13 984697 2 Hexagon screw14 945358 1 Flange screw15 3587842 1 Tube16 949657 1 O-ring17 3862558 1 Tube18 3594642 1 Sensor kit19 959207 2 Hex. socket screw20 946541 2 Hex. socket screw21 941670 2 Washer22 3812065 1 Kit23 3809570 1 Crank24 3863070 1 Tool25 3812541 1 Breaker26 9434520 1 Locking fluid Use for area between resolver and SUS.

7744980-44-7407 23526 Upd:2011-02-18

IPS-A, IPS-B, IPS-C, IPS-D, IPS-E

Page 39: IPS A IPS B IPS C IPS D IPS E - Jetmarine: volvo penta ...

44 Steering Motor EVC-C

IPS-B

6

5

5

721

8

20

1

11

1213

1514

16

2

223

2317

4

924 10

25

26

18

19

Upd:2011-02-18 23526 7744980 -44 -21953

IPS-A, IPS-B, IPS-C, IPS-D, IPS-E

Page 40: IPS A IPS B IPS C IPS D IPS E - Jetmarine: volvo penta ...

Steering Motor EVC-C 44IPS-B

REF PART NO. QTY DESCRIPTION NOTES1 3801113 1 Servo unit, exch EVC-C, SN-3194005811

3801290 1 Servo unit, exch EVC-C, SN3194005812-3809285 1 Software Vodia-programming. This p/n can not be ordered, but will be used for

invoicing.3809286 1 Software Warehouse programming. This p/n can not be ordered, but will be

used for invoicing.2 925258 1 O-ring3 3588108 1 Sun gear4 949796 1 Spring pin5 888553 1 Cable Std

3807917 1 Cable Jackshaft6 3809619 1 Decal7 3809775 1 Closure8 955994 1 O-ring9 983715 2 Hexagon nut

10 941907 2 Spring washer11 21161108 1 Bracket12 941670 2 Washer13 984697 2 Hexagon screw14 945358 1 Flange screw15 3587842 1 Tube16 949657 1 O-ring17 3862558 1 Tube18 3594642 1 Sensor kit SN-3194005811

21147917 1 Sensor kit, kit SN3194005812-19 959207 2 Hex. socket screw20 946541 2 Hex. socket screw21 941670 2 Washer22 3812065 1 Kit23 3809570 1 Crank24 3863070 1 Tool25 3812541 1 Breaker26 9434520 1 Locking fluid Use for area between resolver and SUS.

7744980-44-21953 23526 Upd:2011-02-18

IPS-A, IPS-B, IPS-C, IPS-D, IPS-E

Page 41: IPS A IPS B IPS C IPS D IPS E - Jetmarine: volvo penta ...

44 Steering Motor EVC-C3

IPS-C, IPS-D

6

5

5

721

8

20

1

11

1213

1514

16

2

223

2317

4

924 10

25

26

18

19

Upd:2011-02-18 23526 7744980 -44 -35923

IPS-A, IPS-B, IPS-C, IPS-D, IPS-E

Page 42: IPS A IPS B IPS C IPS D IPS E - Jetmarine: volvo penta ...

Steering Motor EVC-C3 44IPS-C, IPS-D

REF PART NO. QTY DESCRIPTION NOTES1 3801362 1 Servo unit, exch EVC-C

3809285 1 Software Vodia-programming. This p/n can not be ordered, but will be used forinvoicing.

3809286 1 Software Warehouse programming. This p/n can not be ordered, but will beused for invoicing.

2 925258 1 O-ring3 3588108 1 Sun gear4 949796 1 Spring pin5 888553 1 Cable Std

3807917 1 Cable Jackshaft6 3809619 1 Decal7 3809775 1 Closure8 955994 1 O-ring9 983715 2 Hexagon nut

10 941907 2 Spring washer11 21408647 1 Bracket12 941670 2 Washer13 984697 2 Hexagon screw14 945358 1 Flange screw15 3587842 1 Tube16 949657 1 O-ring17 3862558 1 Tube18 21147917 1 Sensor kit19 959207 2 Hex. socket screw20 946541 2 Hex. socket screw21 941670 2 Washer22 3812065 1 Kit23 3809570 1 Crank24 3863070 1 Tool25 3812541 1 Breaker26 9434520 1 Locking fluid Use for area between resolver and SUS.

7744980-44-35923 23526 Upd:2011-02-18

IPS-A, IPS-B, IPS-C, IPS-D, IPS-E

Page 43: IPS A IPS B IPS C IPS D IPS E - Jetmarine: volvo penta ...

44 Steering Motor EVC-D

IPS-E

6

5

5

721

8

20

1

11

1213

1514

16

2

223

2317

4

924 10

25

26

18

19

Upd:2011-02-18 23526 7744980 -44 -36254

IPS-A, IPS-B, IPS-C, IPS-D, IPS-E

Page 44: IPS A IPS B IPS C IPS D IPS E - Jetmarine: volvo penta ...

Steering Motor EVC-D 44IPS-E

REF PART NO. QTY DESCRIPTION NOTES1 3801402 1 Servo unit, exch EVC-D

3809285 1 Software Vodia-programming. This p/n can not be ordered, but will be used forinvoicing.

3809286 1 Software Warehouse programming. This p/n can not be ordered, but will beused for invoicing.

2 925258 1 O-ring3 3588108 1 Sun gear4 949796 1 Spring pin5 888553 1 Cable Std

3807917 1 Cable Jackshaft6 3809619 1 Decal7 3809775 1 Closure8 955994 1 O-ring9 983715 2 Hexagon nut

10 941907 2 Spring washer11 21408647 1 Bracket12 941670 2 Washer13 984697 2 Hexagon screw14 945358 1 Flange screw15 3587842 1 Tube16 949657 1 O-ring17 3862558 1 Tube18 21147917 1 Sensor kit19 959207 2 Hex. socket screw20 946541 2 Hex. socket screw21 941670 2 Washer22 3812065 1 Kit23 3809570 1 Crank24 3863070 1 Tool25 3812541 1 Breaker26 9434520 1 Locking fluid Use for area between resolver and SUS.

7744980-44-36254 23526 Upd:2011-02-18

IPS-A, IPS-B, IPS-C, IPS-D, IPS-E

Page 45: IPS A IPS B IPS C IPS D IPS E - Jetmarine: volvo penta ...

44 Lower Gear Unit

IPS-A

414

4

423

1

5678

9

40

10

13

13

13

1143 363517

184419

20

45

2

222133

3415

1438

3912

3116 2830

23

322937

2425 26

27

Upd:2011-02-18 25189 7744980 -44 -35948

IPS-A, IPS-B, IPS-C, IPS-D, IPS-E

Page 46: IPS A IPS B IPS C IPS D IPS E - Jetmarine: volvo penta ...

Lower Gear Unit 44IPS-A

REF PART NO. QTY DESCRIPTION NOTES1 3803835 1 Lower gear, exch2 3861138 1 Gear housing3 3861694 1 Steering knuckle4 (3862569) 2 Guide sleeve Obsolete part5 983155 X Shim TH=0.10mm

983156 X Shim TH=0.15mm983157 X Shim TH=0.35mm

6 3850852 1 Bearing7 183647 1 Roller bearing8 983152 X Shim TH=0.10mm

983153 X Shim TH=0.15mm983154 X Shim TH=0.35mm

9 3861202 1 Shaft10 184078 1 Needle roller bushin11 3861203 1 Nut12 3863373 1 Shaft13 3861176 1 Gear set14 3841055 X Adjusting washer TH=1,95mm

3841056 X Adjusting washer TH=2.00mm3841057 X Adjusting washer TH=2.10mm3841058 X Adjusting washer TH=2.15mm

15 3841055 X Adjusting washer TH=1,95mm3841056 X Adjusting washer TH=2.00mm3841057 X Adjusting washer TH=2.10mm3841058 X Adjusting washer TH=2.15mm

16 183840 1 Roller bearing17 184659 1 Roller bearing18 983158 X Shim TH=0.10mm

983159 X Shim TH=0.15mm983160 X Shim TH=0.35mm

19 184851 1 Inner ring20 184852 1 Needle roller bushin21 184849 1 Roller bearing22 983161 X Shim TH=0.10mm

983162 X Shim TH=0.15mm983163 X Shim TH=0.35mm

23 3862151 1 Bearing carrier24 8171169 1 Magnet25 945719 1 Retainer26 3847669 1 Plug27 949656 1 O-ring28 963711 3 Hex. socket screw L=50mm29 3593981 1 Anode kit30 1 Anode31 1 Hex. socket screw32 925096 2 O-ring33 3842290 1 Sealing ring kit34 184850 1 Needle roller bushin35 3842288 1 Sealing ring Blue36 3842286 1 Sealing ring Brown37 3861087 1 Lock nut38 3861207 1 Propeller nut39 3862108 1 Hex. socket screw40 3586568 1 Sealing41 3861201 1 Splined sleeve42 3860364 10 Screw43 963694 8 Hex. socket screw44 21568866 1 Ring45 968241 1 O-ring

7744980-44-35948 25189 Upd:2011-02-18

IPS-A, IPS-B, IPS-C, IPS-D, IPS-E

Page 47: IPS A IPS B IPS C IPS D IPS E - Jetmarine: volvo penta ...

44 Lower Gear Unit

IPS-B

414

4

423

1

5678

9

40

10

13

13

13

1143 363517

184419

20

45

2

222133

3415

1438

3912

3116 2830

23

322937

2425 26

27

Upd:2011-02-18 25189 7744980 -44 -35949

IPS-A, IPS-B, IPS-C, IPS-D, IPS-E

Page 48: IPS A IPS B IPS C IPS D IPS E - Jetmarine: volvo penta ...

Lower Gear Unit 44IPS-B

REF PART NO. QTY DESCRIPTION NOTES1 3803835 1 Lower gear, exch Ratio 2.08:1, Ratio 1.94:1

3801112 1 Lower gear, exch Ratio 1.82:13801250 1 Lower gear, exch Ratio 2.40:1

2 3861138 1 Gear housing3 3861694 1 Steering knuckle4 (3862569) 2 Guide sleeve Obsolete part5 983155 X Shim TH=0.10mm

983156 X Shim TH=0.15mm983157 X Shim TH=0.35mm

6 3850852 1 Bearing7 183647 1 Roller bearing8 983152 X Shim TH=0.10mm

983153 X Shim TH=0.15mm983154 X Shim TH=0.35mm

9 3861202 1 Shaft10 184078 1 Needle roller bushin11 3861203 1 Nut12 3863373 1 Shaft13 3861176 1 Gear set Ratio 2.08:1, Ratio 1.94:1

3861171 1 Gear set Ratio 1.82:13593624 1 Gear set Ratio 2.40:1

14 3841055 X Adjusting washer TH=1,95mm3841056 X Adjusting washer TH=2.00mm3841057 X Adjusting washer TH=2.10mm3841058 X Adjusting washer TH=2.15mm

15 3841055 X Adjusting washer TH=1,95mm3841056 X Adjusting washer TH=2.00mm3841057 X Adjusting washer TH=2.10mm3841058 X Adjusting washer TH=2.15mm

16 183840 1 Roller bearing17 184659 1 Roller bearing18 983158 X Shim TH=0.10mm

983159 X Shim TH=0.15mm983160 X Shim TH=0.35mm

19 184851 1 Inner ring20 184852 1 Needle roller bushin21 184849 1 Roller bearing22 983161 X Shim TH=0.10mm

983162 X Shim TH=0.15mm983163 X Shim TH=0.35mm

23 3862151 1 Bearing carrier24 8171169 1 Magnet (1069375)25 945719 1 Retainer26 3847669 1 Plug27 949656 1 O-ring28 963711 2 Hex. socket screw L=50mm29 3593981 1 Anode kit30 1 Anode31 1 Hex. socket screw32 925096 2 O-ring33 3842290 1 Sealing ring kit34 184850 1 Needle roller bushin35 3842288 1 Sealing ring Blue36 3842286 1 Sealing ring Brown37 3861087 1 Lock nut38 3861207 1 Propeller nut39 3862108 1 Hex. socket screw40 3586568 1 Sealing41 3861201 1 Splined sleeve42 3860364 10 Screw43 963694 8 Hex. socket screw44 21568866 1 Ring45 968241 1 O-ring

7744980-44-35949 25189 Upd:2011-02-18

IPS-A, IPS-B, IPS-C, IPS-D, IPS-E

Page 49: IPS A IPS B IPS C IPS D IPS E - Jetmarine: volvo penta ...

44 Lower Gear Unit

IPS-C

414

4

423

1

5678

9

40

10

13

13

13

1143 363517

184419

20

45

2

222133

3415

1438

3912

3116 2830

23

322937

2425 26

27

Upd:2011-02-18 25189 7744980 -44 -35950

IPS-A, IPS-B, IPS-C, IPS-D, IPS-E

Page 50: IPS A IPS B IPS C IPS D IPS E - Jetmarine: volvo penta ...

Lower Gear Unit 44IPS-C

REF PART NO. QTY DESCRIPTION NOTES1 3801112 1 Lower gear, exch Ratio 1.82:1, SN-3194005811

3801303 1 Lower gear, exch Ratio 1.82:1, SN3194005812-3803835 1 Lower gear, exch Ratio 1.94:1, Ratio 2.08:1, SN-31940058113801302 1 Lower gear, exch Ratio 1.94:1, Ratio 2.08:1, SN3194005812-

2 3861138 1 Gear housing3 3861694 1 Steering knuckle4 (3862569) 2 Guide sleeve Obsolete part5 983155 X Shim TH=0.10mm

983156 X Shim TH=0.15mm983157 X Shim TH=0.35mm

6 3850852 1 Bearing7 183647 1 Roller bearing8 983152 X Shim TH=0.10mm

983153 X Shim TH=0.15mm983154 X Shim TH=0.35mm

9 3861202 1 Shaft10 184078 1 Needle roller bushin11 3861203 1 Nut12 3863373 1 Shaft13 3861171 1 Gear set Ratio 1.82:1

3861176 1 Gear set Ratio 1.94:1, Ratio 2.08:114 3841055 X Adjusting washer TH=1,95mm

3841056 X Adjusting washer TH=2.00mm3841057 X Adjusting washer TH=2.10mm3841058 X Adjusting washer TH=2.15mm

15 3841055 X Adjusting washer TH=1,95mm3841056 X Adjusting washer TH=2.00mm3841057 X Adjusting washer TH=2.10mm3841058 X Adjusting washer TH=2.15mm

16 183840 1 Roller bearing17 184659 1 Roller bearing18 983158 X Shim TH=0.10mm

983159 X Shim TH=0.15mm983160 X Shim TH=0.35mm

19 184851 1 Inner ring20 184852 1 Needle roller bushin21 184849 1 Roller bearing22 983161 X Shim TH=0.10mm

983162 X Shim TH=0.15mm983163 X Shim TH=0.35mm

23 3862151 1 Bearing carrier24 8171169 1 Magnet25 945719 1 Retainer26 3847669 1 Plug27 949656 1 O-ring28 963711 2 Hex. socket screw L=50mm29 3593981 1 Anode kit30 1 Anode31 1 Hex. socket screw32 925096 2 O-ring33 3842290 1 Sealing ring kit34 184850 1 Needle roller bushin35 3842288 1 Sealing ring Blue36 3842286 1 Sealing ring Brown37 3861087 1 Lock nut38 3861207 1 Propeller nut39 3862108 1 Hex. socket screw40 3586568 1 Sealing41 3861201 1 Splined sleeve42 3860364 10 Screw43 963694 8 Hex. socket screw44 21568866 1 Ring45 968241 1 O-ring

7744980-44-35950 25189 Upd:2011-02-18

IPS-A, IPS-B, IPS-C, IPS-D, IPS-E

Page 51: IPS A IPS B IPS C IPS D IPS E - Jetmarine: volvo penta ...

44 Lower Gear Unit

IPS-D

414

4

423

1

5678

9

40

10

13

13

13

1143 363517

184419

20

45

2

222133

3415

1438

3912

3116 2830

23

322937

2425 26

27

Upd:2011-02-18 25189 7744980 -44 -35951

IPS-A, IPS-B, IPS-C, IPS-D, IPS-E

Page 52: IPS A IPS B IPS C IPS D IPS E - Jetmarine: volvo penta ...

Lower Gear Unit 44IPS-D

REF PART NO. QTY DESCRIPTION NOTES1 3801302 1 Lower gear, exch Ratio 1.94:1, Ratio 2.08:12 3861138 1 Gear housing3 3861694 1 Steering knuckle4 (3862569) 2 Guide sleeve Obsolete part5 983155 X Shim TH=0.10mm

983156 X Shim TH=0.15mm983157 X Shim TH=0.35mm

6 3850852 1 Bearing7 183647 1 Roller bearing8 983152 X Shim TH=0.10mm

983153 X Shim TH=0.15mm983154 X Shim TH=0.35mm

9 3861202 1 Shaft10 184078 1 Needle roller bushin11 3861203 1 Nut12 3863373 1 Shaft13 3861171 1 Gear set Ratio 1.82:1

3861176 1 Gear set Ratio 1.94:1, Ratio 2.08:114 3841055 X Adjusting washer TH=1,95mm

3841056 X Adjusting washer TH=2.00mm3841057 X Adjusting washer TH=2.10mm3841058 X Adjusting washer TH=2.15mm

15 3841055 X Adjusting washer TH=1,95mm3841056 X Adjusting washer TH=2.00mm3841057 X Adjusting washer TH=2.10mm3841058 X Adjusting washer TH=2.15mm

16 183840 1 Roller bearing17 184659 1 Roller bearing18 983158 X Shim TH=0.10mm

983159 X Shim TH=0.15mm983160 X Shim TH=0.35mm

19 184851 1 Inner ring20 184852 1 Needle roller bushin21 184849 1 Roller bearing22 983161 X Shim TH=0.10mm

983162 X Shim TH=0.15mm983163 X Shim TH=0.35mm

23 3862151 1 Bearing carrier24 8171169 1 Magnet25 945719 1 Retainer26 3847669 1 Plug27 949656 1 O-ring28 963711 2 Hex. socket screw L=50mm29 3593981 1 Anode kit30 1 Anode31 1 Hex. socket screw32 925096 2 O-ring33 3842290 1 Sealing ring kit34 184850 1 Needle roller bushin35 3842288 1 Sealing ring Blue36 3842286 1 Sealing ring Brown37 3861087 1 Lock nut38 3861207 1 Propeller nut39 963699 1 Hex. socket screw40 3586568 1 Sealing41 3861201 1 Splined sleeve42 3860364 10 Screw43 963694 8 Hex. socket screw44 21568866 1 Ring45 968241 1 O-ring

7744980-44-35951 25189 Upd:2011-02-18

IPS-A, IPS-B, IPS-C, IPS-D, IPS-E

Page 53: IPS A IPS B IPS C IPS D IPS E - Jetmarine: volvo penta ...

44 Lower Gear Unit

IPS-E

414

4

423

1

5678

9

40

10

13

13

13

1143 363517

184419

20

45

2

222133

3415

1438

3912

3116 2830

23

322937

2425 26

27

Upd:2011-02-18 25189 7744980 -44 -36255

IPS-A, IPS-B, IPS-C, IPS-D, IPS-E

Page 54: IPS A IPS B IPS C IPS D IPS E - Jetmarine: volvo penta ...

Lower Gear Unit 44IPS-E

REF PART NO. QTY DESCRIPTION NOTES1 3801302 1 Lower gear, exch Ratio 1.94:1, Ratio 2.08:12 3861138 1 Gear housing3 21521991 1 Steering knuckle4 (3862569) 2 Guide sleeve Obsolete part5 983155 X Shim TH=0.10mm

983156 X Shim TH=0.15mm983157 X Shim TH=0.35mm

6 3850852 1 Bearing7 183647 1 Roller bearing8 983152 X Shim TH=0.10mm

983153 X Shim TH=0.15mm983154 X Shim TH=0.35mm

9 3861202 1 Shaft10 184078 1 Needle roller bushin11 3861203 1 Nut12 3863373 1 Shaft13 3861171 1 Gear set Ratio 1.82:1

3861176 1 Gear set Ratio 1.94:1, Ratio 2.08:114 3841055 X Adjusting washer TH=1,95mm

3841056 X Adjusting washer TH=2.00mm3841057 X Adjusting washer TH=2.10mm3841058 X Adjusting washer TH=2.15mm

15 3841055 X Adjusting washer TH=1,95mm3841056 X Adjusting washer TH=2.00mm3841057 X Adjusting washer TH=2.10mm3841058 X Adjusting washer TH=2.15mm

16 183840 1 Roller bearing17 184659 1 Roller bearing18 983158 X Shim TH=0.10mm

983159 X Shim TH=0.15mm983160 X Shim TH=0.35mm

19 184851 1 Inner ring20 184852 1 Needle roller bushin21 184849 1 Roller bearing22 983161 X Shim TH=0.10mm

983162 X Shim TH=0.15mm983163 X Shim TH=0.35mm

23 3862151 1 Bearing carrier24 8171169 1 Magnet25 945719 1 Retainer26 3847669 1 Plug27 949656 1 O-ring28 963711 2 Hex. socket screw L=50mm29 3593981 1 Anode kit30 1 Anode31 1 Hex. socket screw32 925096 2 O-ring33 3842290 1 Sealing ring kit34 184850 1 Needle roller bushin35 3842288 1 Sealing ring Blue36 3842286 1 Sealing ring Brown37 3861087 1 Lock nut38 21293480 1 Propeller nut39 963699 1 Hex. socket screw40 3586568 1 Sealing41 3861201 1 Splined sleeve42 3860364 10 Screw43 963694 8 Hex. socket screw44 21568866 1 Ring45 968241 1 O-ring

7744980-44-36255 25189 Upd:2011-02-18

IPS-A, IPS-B, IPS-C, IPS-D, IPS-E

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44 Intermediate Housing

IPS-A, IPS-B, IPS-C, IPS-D, IPS-E

12

11

10

913

13

28

1

46

6

5

3

14

15

716

Upd:2011-02-18 24960 7744980 -44 -7249

IPS-A, IPS-B, IPS-C, IPS-D, IPS-E

Page 56: IPS A IPS B IPS C IPS D IPS E - Jetmarine: volvo penta ...

Intermediate Housing 44IPS-A, IPS-B, IPS-C, IPS-D, IPS-E

REF PART NO. QTY DESCRIPTION NOTES1 3808841 1 Intermediate housing2 184093 1 Needle roller bushin3 184863 1 Needle roller bearin4 888659 1 Plate5 21419026 1 Plate6 984497 22 6 point socket screw7 21535352 2 Lip seal8 3808237 1 Tube9 955975 1 O-ring

10 3861976 1 Gasket11 3861697 1 Gear segment12 3860364 10 Screw13 (3862569) 2 Guide sleeve Obsolete part14 21259197 1 Water inlet15 21259405 1 Plate Triple and quadruple installation.16 21259401 1 Water inlet Triple and quadruple installation.

7744980-44-7249 24960 Upd:2011-02-18

IPS-A, IPS-B, IPS-C, IPS-D, IPS-E

Page 57: IPS A IPS B IPS C IPS D IPS E - Jetmarine: volvo penta ...

44 Mounting Kit, Clamp Ring

IPS-A, IPS-B, IPS-C, IPS-D, IPS-E

1

4

2

5

9

3

3

Upd:2011-02-18 23529 7744980 -44 -21416

IPS-A, IPS-B, IPS-C, IPS-D, IPS-E

Page 58: IPS A IPS B IPS C IPS D IPS E - Jetmarine: volvo penta ...

Mounting Kit, Clamp Ring 44IPS-A, IPS-B, IPS-C, IPS-D, IPS-E

REF PART NO. QTY DESCRIPTION NOTES1 1 Mounting kit Including lubricant 3817243 for rubber rings.2 3808239 1 Tensioning ring3 3861068 2 Rubber ring4 983943 16 Flange screw L=115mm5 9510227 1 Anti-rust agent Use at top of clamping ring.

7744980-44-21416 23529 Upd:2011-02-18

IPS-A, IPS-B, IPS-C, IPS-D, IPS-E

Page 59: IPS A IPS B IPS C IPS D IPS E - Jetmarine: volvo penta ...

44 IPS Oil Cooler, Diesel

IPS-A, IPS-B, IPS-C

9

11

1210 14

8

8

2

2

73

3

1

1

1

15

513

4 6

Upd:2011-02-18 22712 7744980 -44 -7383

IPS-A, IPS-B, IPS-C, IPS-D, IPS-E

Page 60: IPS A IPS B IPS C IPS D IPS E - Jetmarine: volvo penta ...

IPS Oil Cooler, Diesel 44IPS-A, IPS-B, IPS-C

REF PART NO. QTY DESCRIPTION NOTES1 3807876 1 Oil cooler2 192639 2 Nipple3 11998 2 Gasket4 3841733 1 Adapter kit Standard

3817491 1 Adapter kit Jackshaft2 Oil line Not sold separately

5 834337 1 Oil filter6 3807490 1 Nipple7 3809100 1 Hose Standard

3812297 1 Hose Exhaust riser8 961671 4 Hose clamp9 3808080 1 Hose

10 3807878 1 Bracket11 963566 3 Hexagon screw L=16mm12 941670 3 Washer13 925255 1 O-ring14 945444 2 Flange screw L=25mm15 3840106 4 Washer

7744980-44-7383 22712 Upd:2011-02-18

IPS-A, IPS-B, IPS-C, IPS-D, IPS-E

Page 61: IPS A IPS B IPS C IPS D IPS E - Jetmarine: volvo penta ...

44 IPS Oil Cooler, Gas

IPS-C

9

9

10

12

1311

14

15

15

2

2

3

3

16

17

1

5

5

68

4 7

Upd:2011-02-18 24110 7744980 -44 -22266

IPS-A, IPS-B, IPS-C, IPS-D, IPS-E

Page 62: IPS A IPS B IPS C IPS D IPS E - Jetmarine: volvo penta ...

IPS Oil Cooler, Gas 44IPS-C

REF PART NO. QTY DESCRIPTION NOTES1 3807876 1 Oil cooler2 192639 2 Nipple3 11998 2 Gasket4 3841733 1 Adapter kit Standard

3817491 1 Adapter kit Jackshaft5 2 Oil line Not sold separately6 834337 1 Oil filter7 3807490 1 Nipple8 925255 1 O-ring9 3854978 2 Hose clamp

10 40005356 1 Hose11 3807878 1 Bracket12 963566 3 Hexagon screw13 941670 3 Washer14 945444 2 Flange screw15 3840106 4 Washer Isolation16 3854978 1 Hose clamp17 21151535 1 Hose

7744980-44-22266 24110 Upd:2011-02-18

IPS-A, IPS-B, IPS-C, IPS-D, IPS-E

Page 63: IPS A IPS B IPS C IPS D IPS E - Jetmarine: volvo penta ...

44 IPS Oil Cooler, Diesel

IPS-D, IPS-E

6

9

87

1110

10

5

5

2

2

43

3

1

12 12

14

15

13

Upd:2011-02-18 25010 7744980 -44 -35919

IPS-A, IPS-B, IPS-C, IPS-D, IPS-E

Page 64: IPS A IPS B IPS C IPS D IPS E - Jetmarine: volvo penta ...

IPS Oil Cooler, Diesel 44IPS-D, IPS-E

REF PART NO. QTY DESCRIPTION SEE SEC. NOTES1 3807876 1 Oil cooler2 192639 2 Nipple3 11998 2 Gasket4 3809100 1 Hose Standard

3812297 1 Hose Exhaust riser5 961671 4 Hose clamp6 3808080 1 Hose7 3807878 1 Bracket8 941670 3 Washer9 963566 3 Hexagon screw L=16mm

10 3840106 4 Washer11 945444 2 Flange screw L=25mm12 21412615 2 Oil hose L=500mm

21412620 2 Oil hose L=1396mm21412636 2 Oil hose L=2056mm

13 994507 1 Elbow nipple14 994509 1 Nipple15 1 Adapter 35915

7744980-44-35919 25010 Upd:2011-02-18

IPS-A, IPS-B, IPS-C, IPS-D, IPS-E

Page 65: IPS A IPS B IPS C IPS D IPS E - Jetmarine: volvo penta ...

44 IPS Oil Cooler, Gas

IPS-D, IPS-E

6

6

5

9

87

4

4

4

4

3

3

1110

10

2

2

1

12

13

15

16

14

Upd:2011-02-18 25026 7744980 -44 -35933

IPS-A, IPS-B, IPS-C, IPS-D, IPS-E

Page 66: IPS A IPS B IPS C IPS D IPS E - Jetmarine: volvo penta ...

IPS Oil Cooler, Gas 44IPS-D, IPS-E

REF PART NO. QTY DESCRIPTION SEE SEC. NOTES1 3807876 1 Oil cooler2 192639 2 Nipple3 11998 2 Gasket4 21412615 2 Oil hose L=500mm, Not sold separately

21412620 2 Oil hose L=1396mm21412636 2 Oil hose L=2056mm

5 40005356 1 Hose6 3854978 2 Hose clamp7 3807878 1 Bracket8 941670 3 Washer9 963566 3 Hexagon screw

10 3840106 4 Washer Isolation11 945444 2 Flange screw12 3854978 1 Hose clamp13 21151535 1 Hose14 994507 1 Elbow nipple15 994509 1 Nipple16 1 Adapter 35915

7744980-44-35933 25026 Upd:2011-02-18

IPS-A, IPS-B, IPS-C, IPS-D, IPS-E

Page 67: IPS A IPS B IPS C IPS D IPS E - Jetmarine: volvo penta ...

44 Exhaust Pipe Kit

IPS-A

10

9

1

3

54

6

7 82

Upd:2011-02-18 21424 7744980 -44 -7364

IPS-A, IPS-B, IPS-C, IPS-D, IPS-E

Page 68: IPS A IPS B IPS C IPS D IPS E - Jetmarine: volvo penta ...

Exhaust Pipe Kit 44IPS-A

REF PART NO. QTY DESCRIPTION NOTES1 3861077 1 Exhaust riser2 3862150 1 Gasket3 984699 4 Hexagon screw4 942551 8 Washer5 424830 1 Sealing ring6 3819212 2 Flange7 942551 4 Washer8 984698 4 Hexagon screw9 3886136 1 Exhaust pipe kit Std + riser, Replaced by 3887735

3887735 1 Exhaust pipe kit3842835 1 Exhaust pipe kit Jackshaft, Replaced by 38877363887736 1 Exhaust pipe kit For jack shaft with length of 550-950mm.

21259299 1 Exhaust pipe For jack shaft with length of 1050-1650mm.10 3817828 1 Hose clamp

7744980-44-7364 21424 Upd:2011-02-18

IPS-A, IPS-B, IPS-C, IPS-D, IPS-E

Page 69: IPS A IPS B IPS C IPS D IPS E - Jetmarine: volvo penta ...

44 Exhaust Pipe, Diesel

IPS-B, IPS-C, IPS-D, IPS-E

10

9

1

3

54

6

7 82

Upd:2011-02-18 21424 7744980 -44 -21419

IPS-A, IPS-B, IPS-C, IPS-D, IPS-E

Page 70: IPS A IPS B IPS C IPS D IPS E - Jetmarine: volvo penta ...

Exhaust Pipe, Diesel 44IPS-B, IPS-C, IPS-D, IPS-E

REF PART NO. QTY DESCRIPTION NOTES1 3861077 1 Exhaust riser2 3862150 1 Gasket3 984699 4 Hexagon screw4 942551 8 Washer5 424830 1 Sealing ring6 3819212 2 Flange7 942551 4 Washer8 984698 4 Hexagon screw9 3887735 1 Exhaust pipe kit Std + riser

3887736 1 Exhaust pipe kit For jack shaft with length of 550-950mm.21259299 1 Exhaust pipe For jack shaft with length of 1050-1650mm.

10 3817828 1 Hose clamp

7744980-44-21419 21424 Upd:2011-02-18

IPS-A, IPS-B, IPS-C, IPS-D, IPS-E

Page 71: IPS A IPS B IPS C IPS D IPS E - Jetmarine: volvo penta ...

44 Exhaust Pipe, Gas

IPS-B, IPS-C, IPS-D, IPS-E

12

11

10

9

16

6

3

54

7 82

Upd:2011-02-18 24109 7744980 -44 -22264

IPS-A, IPS-B, IPS-C, IPS-D, IPS-E

Page 72: IPS A IPS B IPS C IPS D IPS E - Jetmarine: volvo penta ...

Exhaust Pipe, Gas 44IPS-B, IPS-C, IPS-D, IPS-E

REF PART NO. QTY DESCRIPTION NOTES1 3861077 1 Exhaust riser2 3862150 1 Gasket3 984699 4 Hexagon screw4 942551 8 Washer5 424830 1 Sealing ring6 3819212 2 Flange7 942551 4 Washer8 984698 4 Hexagon screw9 3594002 1 Exhaust pipe For standard (335mm) jackshaft

10 2 Clamp Not sold separately11 2 Hose Not sold separately12 3863443 4 Hose clamp

7744980-44-22264 24109 Upd:2011-02-18

IPS-A, IPS-B, IPS-C, IPS-D, IPS-E

Page 73: IPS A IPS B IPS C IPS D IPS E - Jetmarine: volvo penta ...

44 Cooling Water Pipe

IPS-A, IPS-B, IPS-C, IPS-D, IPS-E

8

7

6 1

23

3

54

4

11

10

9

Upd:2011-02-18 23530 7744980 -44 -21417

IPS-A, IPS-B, IPS-C, IPS-D, IPS-E

Page 74: IPS A IPS B IPS C IPS D IPS E - Jetmarine: volvo penta ...

Cooling Water Pipe 44IPS-A, IPS-B, IPS-C, IPS-D, IPS-E

REF PART NO. QTY DESCRIPTION SEE SEC. NOTES1 1 Hose 214202 961672 2 Hose clamp3 925069 4 O-ring4 946541 8 Hex. socket screw5 3840027 2 Tube bend6 3840048 2 Valve7 961672 2 Hose clamp8 1 Hose 214209 925069 1 O-ring Ratio 2.08:1

10 3883365 1 Cover Ratio 2.08:111 946541 2 Hex. socket screw Ratio 2.08:1

7744980-44-21417 23530 Upd:2011-02-18

IPS-A, IPS-B, IPS-C, IPS-D, IPS-E

Page 75: IPS A IPS B IPS C IPS D IPS E - Jetmarine: volvo penta ...

44 Connecting Shaft and Housing, Diesel, 335mm

IPS-A, IPS-B, IPS-C, IPS-D, IPS-E

2019

19

1812

12

16

1

2 109

4

4

11

83

675

17 13

13

14

15

Upd:2011-02-18 25220 7744980 -44 -21420

IPS-A, IPS-B, IPS-C, IPS-D, IPS-E

Page 76: IPS A IPS B IPS C IPS D IPS E - Jetmarine: volvo penta ...

Connecting Shaft and Housing, Diesel, 335mm 44IPS-A, IPS-B, IPS-C, IPS-D, IPS-E

REF PART NO. QTY DESCRIPTION NOTES1 3818451 1 Clutch Replaced by 3847980

3847980 1 Clutch Replaced by 2111168621111686 1 Flexible coupling

2 21509615 1 Roller kit Kit includes 6 pcs rubber rollers3 3861048 X Propeller shaft L=335mm4 465826 8 Screw5 3862153 1 Flange6 3861047 1 Protecting casing7 3862871 2 Protecting screen8 968476 8 Flange screw L=13mm9 965186 8 Flange screw L=50mm

10 3862515 1 Protecting plate11 3862869 1 Tensioning ring12 946752 14 Flange screw L=35mm13 961672 4 Hose clamp Std/Riser (3584038)14 3819570 1 Hose Replaced by 1140670

1140670 X Exhaust hose15 3817024 2 Decal16 841144 1 Decal17 3883983 1 Sleeve Ratio 2.08:118 3819572 1 Hose Ratio 1.94:1, Ratio 1.82:1, Std/Riser, Replaced by 1140670

1140670 1 Exhaust hose L=780mm19 961672 3 Hose clamp Ratio 1.94:1, Ratio 1.82:120 3819914 1 Sleeve Ratio 1.94:1, Ratio 1.82:1

7744980-44-21420 25220 Upd:2011-02-18

IPS-A, IPS-B, IPS-C, IPS-D, IPS-E

Page 77: IPS A IPS B IPS C IPS D IPS E - Jetmarine: volvo penta ...

44 Connecting Shaft and Housing, Diesel, Length >335mm

IPS-A, IPS-B, IPS-C, IPS-D, IPS-E

128

68

8

27

27

4

4

75

5

229

29

26

3

13 14 2112

15

15

20

19 1716

18

1825 24

24

9

1110

22

23

Upd:2011-02-18 25221 7744980 -44 -21421

IPS-A, IPS-B, IPS-C, IPS-D, IPS-E

Page 78: IPS A IPS B IPS C IPS D IPS E - Jetmarine: volvo penta ...

Connecting Shaft and Housing, Diesel, Length >335mm 44IPS-A, IPS-B, IPS-C, IPS-D, IPS-E

REF PART NO. QTY DESCRIPTION SEE SEC. NOTES1 1 Safety catch2 3812835 1 Bracket Port3 3812812 1 Bracket Starboard4 946472 5 Flange screw5 971095 3 Flange nut6 21496784 1 Cardboard tube7 3812863 1 Cardboard tube8 946173 8 Flange screw9 3594012 1 Safety catch (3817570)

10 3817572 1 Plate11 946472 2 Flange screw12 3818451 1 Clutch Replaced by 3847980

3847980 1 Clutch Replaced by 2111168621111686 1 Flexible coupling

13 21509615 1 Roller kit Kit includes 6 pcs rubber rollers14 965186 8 Flange screw15 465826 8 Screw16 3818295 1 Propeller shaft L=570-650mm

3818293 1 Propeller shaft L=670-750mm3818292 1 Propeller shaft L=770-850mm3818291 1 Propeller shaft L=870-950mm3818290 1 Propeller shaft L=970-1050mm3818289 1 Propeller shaft L=1070-1150mm3818288 1 Propeller shaft L=1170-1250mm3817454 1 Propeller shaft L=1270-1350mm3817453 1 Propeller shaft L=1370-1450mm3817452 1 Propeller shaft L=1470-1550mm3817451 1 Propeller shaft L=1570-1650mm3817450 1 Propeller shaft L=1670-1750mm

17 3861047 1 Protecting casing18 946752 16 Flange screw M10x35mm19 3862871 2 Protecting screen20 968476 8 Flange screw21 3817024 2 Decal22 3862153 1 Flange23 3819573 1 Hose Replaced by 1140670

1140670 X Exhaust hose24 961672 4 Hose clamp25 3883983 1 Sleeve Ratio 2.08:126 3819572 1 Hose Ratio 1.94:1, Ratio 1.82:1, Replaced by 1140670

1140670 1 Exhaust hose27 961672 3 Hose clamp Ratio 1.94:1, Ratio 1.82:128 3819914 1 Sleeve Ratio 1.94:1, Ratio 1.82:129 2 Screw 21416

7744980-44-21421 25221 Upd:2011-02-18

IPS-A, IPS-B, IPS-C, IPS-D, IPS-E

Page 79: IPS A IPS B IPS C IPS D IPS E - Jetmarine: volvo penta ...

44 Connecting Shaft and Housing, Gas, 335mm

IPS-B

12

12

14

1

2 109

4

4

11

83

675

13

Upd:2011-02-18 25222 7744980 -44 -22251

IPS-A, IPS-B, IPS-C, IPS-D, IPS-E

Page 80: IPS A IPS B IPS C IPS D IPS E - Jetmarine: volvo penta ...

Connecting Shaft and Housing, Gas, 335mm 44IPS-B

REF PART NO. QTY DESCRIPTION NOTES1 3595235 1 Flexible coupling2 21509615 1 Roller kit Kit includes 6 pcs rubber rollers3 3861048 1 Propeller shaft L=335mm4 465826 8 Screw5 3862153 1 Flange6 3861047 1 Protecting casing7 3862871 2 Protecting screen8 968476 8 Flange screw9 965186 6 Flange screw

10 3862515 1 Protecting plate11 3862869 1 Tensioning ring12 946752 11 Flange screw13 3817024 2 Decal14 841144 1 Decal

7744980-44-22251 25222 Upd:2011-02-18

IPS-A, IPS-B, IPS-C, IPS-D, IPS-E

Page 81: IPS A IPS B IPS C IPS D IPS E - Jetmarine: volvo penta ...

44 Transom Anode for Fiberglass Hulls

IPS-A, IPS-B, IPS-C, IPS-D, IPS-E

13

55

5

5

5

5

5

7 6

6

6

6

2

4

48

8

Upd:2011-02-18 24906 7744980 -44 -21426

IPS-A, IPS-B, IPS-C, IPS-D, IPS-E

Page 82: IPS A IPS B IPS C IPS D IPS E - Jetmarine: volvo penta ...

Transom Anode for Fiberglass Hulls 44IPS-A, IPS-B, IPS-C, IPS-D, IPS-E

REF PART NO. QTY DESCRIPTION SEE SEC. NOTES1 21211794 1 Anode kit2 40005875 1 Anode For fresh, brackish and saltwater

Bulletin P-44-4-2 P-44-4-2-EN Anodes for Volvo Penta IPS Applications3 3593888 1 Wiring harness4 21211781 2 Rod5 991657 6 Hexagon nut6 991659 4 Washer7 991660 1 Toothed washer8 991658 2 Washer

7744980-44-21426 24906 Upd:2011-02-18

IPS-A, IPS-B, IPS-C, IPS-D, IPS-E

Page 83: IPS A IPS B IPS C IPS D IPS E - Jetmarine: volvo penta ...

44 Transom Anode for Metal Hulls

IPS-A, IPS-B, IPS-C, IPS-D, IPS-E

13

55

5

5

5

9

9

9

7 6

6

6

6

1111

11

11

1111

10

10

12

12

4

4

2

8

8

Upd:2011-02-18 24907 7744980 -44 -21582

IPS-A, IPS-B, IPS-C, IPS-D, IPS-E

Page 84: IPS A IPS B IPS C IPS D IPS E - Jetmarine: volvo penta ...

Transom Anode for Metal Hulls 44IPS-A, IPS-B, IPS-C, IPS-D, IPS-E

REF PART NO. QTY DESCRIPTION SEE SEC. NOTES1 3888063 1 Anode kit2 40005875 1 Anode For fresh, brackish and saltwater

Bulletin P-44-4-2 P-44-4-2-EN Anodes for Volvo Penta IPS Applications3 3593888 1 Wiring harness4 40005496 2 Rod5 991657 5 Hexagon nut6 991659 4 Washer7 991660 1 Toothed washer8 991658 2 Washer9 21211763 1 Anode kit

10 21211765 4 Shim11 975692 4 O-ring12 975652 4 O-ring

7744980-44-21582 24907 Upd:2011-02-18

IPS-A, IPS-B, IPS-C, IPS-D, IPS-E

Page 85: IPS A IPS B IPS C IPS D IPS E - Jetmarine: volvo penta ...

44 Active Corrosion Protection System, ACP, Twin Installation

IPS-A, IPS-B, IPS-C, IPS-D, IPS-E

14

2

2

16

16

15

17

13

1

8

67

54

113 12 10 9

Upd:2011-02-18 25448 7744980 -44 -35008

IPS-A, IPS-B, IPS-C, IPS-D, IPS-E

Page 86: IPS A IPS B IPS C IPS D IPS E - Jetmarine: volvo penta ...

Active Corrosion Protection System, ACP, Twin Installation 44IPS-A, IPS-B, IPS-C, IPS-D, IPS-E

REF PART NO. QTY DESCRIPTION NOTES1 21205514 1 Protection against c, complete2 21174473 1 Protection against c, kit3 21106334 4 Stud4 21158077 4 Gasket5 971089 4 Lock nut6 21155192 1 Hull fitting7 21157128 1 Shim8 21174476 1 Anode kit, zinc9 991657 2 Hexagon nut

10 991658 2 Washer11 991658 2 Washer12 991657 2 Hexagon nut13 873852 1 Fuse holder 5A14 21174510 1 Control unit15 21200402 1 Cable kit16 993419 2 Washer17 3588206 1 Cable kit Multilink.

7744980-44-35008 25448 Upd:2011-02-18

IPS-A, IPS-B, IPS-C, IPS-D, IPS-E

Page 87: IPS A IPS B IPS C IPS D IPS E - Jetmarine: volvo penta ...

44 Hull Insert for IPS Unit

IPS-A, IPS-B, IPS-C, IPS-D, IPS-E

1

Upd:2011-02-18 22772 7744980 -44 -9394

IPS-A, IPS-B, IPS-C, IPS-D, IPS-E

Page 88: IPS A IPS B IPS C IPS D IPS E - Jetmarine: volvo penta ...

Hull Insert for IPS Unit 44IPS-A, IPS-B, IPS-C, IPS-D, IPS-E

REF PART NO. QTY DESCRIPTION NOTES1 3842208 1 Hull insert Fiber glass, Replaced by 21429779

21429779 1 Hull insert Fiber glass3842347 1 Hull insert Aluminum, Replaced by 21429777

21429777 1 Hull insert Aluminum

7744980-44-9394 22772 Upd:2011-02-18

IPS-A, IPS-B, IPS-C, IPS-D, IPS-E

Page 89: IPS A IPS B IPS C IPS D IPS E - Jetmarine: volvo penta ...

44 Propellers for IPS Unit

IPS-A, IPS-B, IPS-C, IPS-D, IPS-E

2

9

9

9

4

51

8

7 3

106

11

1512 13

14

16

Upd:2011-02-18 25478 7744980 -44 -9392

IPS-A, IPS-B, IPS-C, IPS-D, IPS-E

Page 90: IPS A IPS B IPS C IPS D IPS E - Jetmarine: volvo penta ...

Propellers for IPS Unit 44IPS-A, IPS-B, IPS-C, IPS-D, IPS-E

REF PART NO. QTY DESCRIPTION SEE SEC. NOTES1 21368025 1 Propeller kit Set TS3

21368016 1 Propeller kit Set TS421258473 1 Propeller kit Set TS521368012 1 Propeller kit Set TS6

3861092 1 Propeller kit Set T2Bulletin P-44-7-5 P-44-7-5-EN Propeller Update, T-series T2-T6Bulletin P-44-7-9 P-44-7-9-EN Propeller Update, T-series and G-series

1 3861095 1 Propeller kit Set T33861098 1 Propeller kit Set T43861101 1 Propeller kit Set T53861104 1 Propeller kit Set T63861107 1 Propeller kit Set T7

Bulletin P-44-7-9 P-44-7-9-EN Propeller Update, T-series and G-series1 3861110 1 Propeller kit Set T8

3861113 1 Propeller kit Set T93861116 1 Propeller kit Set T10

2 21368027 1 Propeller TS3, rear21368018 1 Propeller TS4, rear21258475 1 Propeller TS5, rear21368014 1 Propeller TS6, rear

3861094 1 Propeller T2, rear3861097 1 Propeller T3, rear3861100 1 Propeller T4, rear3861103 1 Propeller T5, rear3861106 1 Propeller T6, rear3861109 1 Propeller T7, rear3861112 1 Propeller T8, rear3861115 1 Propeller T9, rear3861118 1 Propeller T10, rear

3 21368026 1 Propeller TS3, front21368017 1 Propeller TS4, front21258474 1 Propeller TS5, front21368013 1 Propeller TS6, front

3861093 1 Propeller T2, front3861096 1 Propeller T3, front3861099 1 Propeller T4, front3861102 1 Propeller T5, front3861105 1 Propeller T6, front3861108 1 Propeller T7, front3861111 1 Propeller T8, front3861114 1 Propeller T9, front3861117 1 Propeller T10, front

4 3862454 1 Ring5 3861087 1 Lock nut6 21293480 1 Propeller nut7 21297787 1 Spinner8 3861209 1 Lock ring9 963699 9 Hex. socket screw

10 3861088 1 Lock plate11 21293493 1 Spinner12 828250 2 Lubricating grease

Bulletin P-18-4-6 P-18-4-6-EN Water resistant grease for grease gun13 3863070 1 Tool14 3886126 1 Spinner Earlier production15 3861207 1 Propeller nut M10, Earlier production16 3862108 1 Hex. socket screw M10, Earlier production

7744980-44-9392 25478 Upd:2011-02-18

IPS-A, IPS-B, IPS-C, IPS-D, IPS-E

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Repair Kits 99IPS-A, IPS-B, IPS-C, IPS-D, IPS-E

REF PART NO. QTY DESCRIPTION NOTES1 3812357 1 Gasket kit Lower

3861203 1 Nut3842290 1 Sealing ring kit (3819241)3842286 1 Sealing ring (3819239)3842288 1 Sealing ring

945719 1 Retainer925096 2 O-ring949656 1 O-ring

3812356 1 Gasket kit Upper6842273 1 Lip seal

969011 3 Gasket969074 1 Round nut925262 1 O-ring925260 1 O-ring955997 1 O-ring955989 5 O-ring969073 2 Round nut

3812359 2 Sealing kit977891 2 O-ring

3812355 2 Sealing kit422413 6 Sealing ring925094 2 O-ring925255 1 O-ring976109 2 O-ring925058 1 O-ring949659 2 O-ring925263 1 O-ring969011 1 Gasket947282 1 Gasket925258 1 O-ring949657 1 O-ring

3861976 1 Gasket955975 1 O-ring

7744980 -99-7406 Upd:2011-02-18

IPS-A, IPS-B, IPS-C, IPS-D, IPS-E

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Transmissions 44

DESCRIPTION SEE SEC. NOTESDrive Unit, Complete IPS-A 7457 IPS-ADrive Unit, Complete IPS-B 21413 IPS-BDrive Unit, Complete IPS-C 21946 IPS-CDrive Unit, Complete IPS-D 35953 IPS-DDrive Unit, Complete IPS-E 36253 IPS-EGear Housing, Upper 7379 IPS-AGear Housing, Upper 21408 IPS-BGear Housing, Upper 21948 IPS-CGear Housing, Upper 35915 IPS-D, IPS-EUpper Gear Set and Shaft 7323 IPS-AUpper Gear Set and Shaft 21410 IPS-BUpper Gear Set and Shaft 21951 IPS-CUpper Gear Set and Shaft 35921 IPS-D, IPS-EOil Pump and Input Bearing Housing 7303 IPS-AOil Pump and Input Bearing Housing 21412 IPS-BOil Pump and Input Bearing Housing 21952 IPS-COil Pump and Input Bearing Housing 35920 IPS-D, IPS-EPlanet Gear 7382 IPS-A, IPS-B, IPS-C, IPS-D, IPS-ESteering Motor EVC-B -B2 7407 IPS-ASteering Motor EVC-C 21953 IPS-BSteering Motor EVC-C3 35923 IPS-C, IPS-DSteering Motor EVC-D 36254 IPS-ELower Gear Unit 35948 IPS-ALower Gear Unit 35949 IPS-BLower Gear Unit 35950 IPS-CLower Gear Unit 35951 IPS-DLower Gear Unit 36255 IPS-EIntermediate Housing 7249 IPS-A, IPS-B, IPS-C, IPS-D, IPS-EMounting Kit, Clamp Ring 21416 IPS-A, IPS-B, IPS-C, IPS-D, IPS-EIPS Oil Cooler, Diesel 7383 IPS-A, IPS-B, IPS-CIPS Oil Cooler, Gas 22266 IPS-CIPS Oil Cooler, Diesel 35919 IPS-D, IPS-EIPS Oil Cooler, Gas 35933 IPS-D, IPS-EExhaust Pipe Kit 7364 IPS-AExhaust Pipe, Diesel 21419 IPS-B, IPS-C, IPS-D, IPS-EExhaust Pipe, Gas 22264 IPS-B, IPS-C, IPS-D, IPS-ECooling Water Pipe 21417 IPS-A, IPS-B, IPS-C, IPS-D, IPS-EConnecting Shaft and Housing, Diesel, 335mm 21420 IPS-A, IPS-B, IPS-C, IPS-D, IPS-EConnecting Shaft and Housing, Diesel, Length >335mm 21421 IPS-A, IPS-B, IPS-C, IPS-D, IPS-EConnecting Shaft and Housing, Gas, 335mm 22251 IPS-BTransom Anode for Fiberglass Hulls 21426 IPS-A, IPS-B, IPS-C, IPS-D, IPS-ETransom Anode for Metal Hulls 21582 IPS-A, IPS-B, IPS-C, IPS-D, IPS-EActive Corrosion Protection System, ACP, Twin Installation 35008 IPS-A, IPS-B, IPS-C, IPS-D, IPS-EHull Insert for IPS Unit 9394 IPS-A, IPS-B, IPS-C, IPS-D, IPS-EPropellers for IPS Unit 9392 IPS-A, IPS-B, IPS-C, IPS-D, IPS-E

7744980 -44-44 Upd:2011-02-18

IPS-A, IPS-B, IPS-C, IPS-D, IPS-E

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Repair Kits 99

DESCRIPTION SEE SEC. NOTESRepair Kits 7406 IPS-A, IPS-B, IPS-C, IPS-D, IPS-E

7744980 -99-99 Upd:2011-02-18

IPS-A, IPS-B, IPS-C, IPS-D, IPS-E

Page 94: IPS A IPS B IPS C IPS D IPS E - Jetmarine: volvo penta ...

IPS-A, IPS-B, IPS-C, IPS-D, IPS-E

REF DESCRIPTION SEE SEC.44 Transmissions 4499 Repair Kits 99

7744980 - -TOC Upd:2011-02-18

IPS-A, IPS-B, IPS-C, IPS-D, IPS-E