ioLogic E1200 Series - Moxa · ioLogic E1200 Series Introduction Star-topology of Ethernet...
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1 www.moxa.com [email protected] Industrial I/O ioLogic E1200 Series Introduction Star-topology of Ethernet Automation Ethernet requires infrastructure equipment like switches, to connect everything that needed to be connected. Not like those most field-bus automation networks use a form of daisy-chain topology, Ethernet automation asked those controllers, meters and gauges to form as a “star” to connect to each other. That is, an Ethernet Remote Ethernet I/O with 2-port Ethernet Switch Build-in 2-port Ethernet switch for daisy-chained topology › Free push-based Moxa Active OPC Server Lite support › Seamlessly connect to any SCADA system · Save 80% on network bandwidth · I/O response that’s seven times faster · User-defined Modbus/TCP Addressing › MXIO programming library for Windows/WinCE VB/VC.NET › and Linux C APIs Web Configuration with Import/Export function › switch must be implemented somehow in the middle or away of those field devices, just to use every port of that switch. As a matter of fact, centralizing the connection from all the Ethernet devices to an Ethernet switch always put more cost on adding more switches, labor fee and cabling even the distance between the Ethernet devices is not that far. Comparing to the cost of the switches, the wiring and cabling usually cost more. Daisy-chained Ethernet I/O Connection A new concept of daisy-chained Ethernet I/O is now delivered. The ioLogik E1200 industrial remote Ethernet I/O has two embedded Ethernet switch ports, which allows information to flow to another local Ethernet device, as well as to connect to the next ioLogik in the daisy-chain. Application such as factory automation, security and surveillance systems, and tunnel monitoring, make the daisy-chained Ethernet possible to build multi-dropped I/O networks over standard Ethernet cables, and many industrial automation users are familiar with this multi-drop configuration typically used in the other fieldbus. With the daisy-chained function on the ioLogik E1200 series remote Ethernet I/O, not only increase the connection between machines or panels can be increased, but also lowers the Ethernet switch costs and in the same time, reducing the labor fee and cabling in a great percentage. For example, if a production contains 700 stations (20 points per station), the wiring cost reduction can reach 15% of the total implementation.
Transcript of ioLogic E1200 Series - Moxa · ioLogic E1200 Series Introduction Star-topology of Ethernet...
1 w w w. m o x a . c o m i n f o @ m o x a . c o m
Industrial I/O
ioLogic E1200 Series
Introduction
Star-topology of Ethernet AutomationEthernet requires infrastructure equipment like switches, to connect everything that needed to be connected. Not like those most field-bus automation networks use a form of daisy-chain topology, Ethernet automation asked those controllers, meters and gauges to form as a “star” to connect to each other. That is, an Ethernet
Remote Ethernet I/O with 2-port Ethernet Switch
Build-in 2-port Ethernet switch for daisy-chained topology ›Free push-based Moxa Active OPC Server Lite support ›
Seamlessly connect to any SCADA system ·Save 80% on network bandwidth ·I/O response that’s seven times faster ·
User-defined Modbus/TCP Addressing ›MXIO programming library for Windows/WinCE VB/VC.NET ›and Linux C APIs
Web Configuration with Import/Export function ›
switch must be implemented somehow in the middle or away of those field devices, just to use every port of that switch. As a matter of fact, centralizing the connection from all the Ethernet devices to an Ethernet switch always put more cost on adding more switches, labor fee and cabling even the distance between the Ethernet devices is not that far. Comparing to the cost of the switches, the wiring and cabling usually cost more.
Daisy-chained Ethernet I/O Connection
A new concept of daisy-chained Ethernet I/O is now delivered. The ioLogik E1200 industrial remote Ethernet I/O has two embedded Ethernet switch ports, which allows information to flow to another local Ethernet device, as well as to connect to the next ioLogik in the daisy-chain. Application such as factory automation, security and surveillance systems, and tunnel monitoring, make the daisy-chained Ethernet possible to build multi-dropped I/O networks over standard Ethernet cables, and many industrial automation users are familiar with this multi-drop configuration typically used in the other fieldbus.
With the daisy-chained function on the ioLogik E1200 series remote Ethernet I/O, not only increase the connection between machines or panels can be increased, but also lowers the Ethernet switch costs and in the same time, reducing the labor fee and cabling in a great percentage. For example, if a production contains 700 stations (20 points per station), the wiring cost reduction can reach 15% of the total implementation.
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Industrial I/O
© Moxa Inc. All Rights Reserved. Updated Jul. 30, 2009. Specifications subject to change without notice. Please visit our website for the most up-to-date product information.
Efficient Ethernet Device Connectivity
The built-in Ethernet switch ports of the ioLogik E1200 are also capable of cascading another Ethernet device at the same location. Usually the situation is somehow a remote site along with few sensors, devices, and Internet connectivity. Take a roadside cabinet as an example, the IP Cam keeps monitoring the streets and an Ethernet I/O is handling the environmental monitoring, intrusion, and the alarm of the cabinet, and triggering the snapshot at the IP Cam. Traditional approach in such remote monitoring application requires an additional
There are several approaches to control the ioLogik E1200 series via Ethernet network. To be an traditional I/O, the ioLogik E1200 allows a central SCADA System or a field controller to poll the I/O channels status via standard and open Modbus/TCP protocol. Except the default fixed Modbus/TCP address, the ioLogik E1200 series provides the
Smart I/O connectivity
switch/hub in order to connect the Ethernet I/O and the IP CAM together, which makes the system failure points and the total cost increasing.
Better approach to these applications connecting another Ethernet device such as a PLC controller or an IPC in the same cabinet is to use the embedded industrial switch in the ioLogik E1200 series. Not only it reduces the failure points of an additional switch/hub, but also cut the wiring of the power, signal, and network. Space of the cabinet can also be saved.
capability to let users to define the address by themselves. MXIO(.NET) library also provides a programmer easy to integrate their own software to the field ioLogik. Moreover, the ioLogik E1200 also leverages the benefits of the Active technology of the ioLogik E2000 series via the free Active OPC Server package to seamlessly connect to any Windows-based SCADA systems.
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Industrial I/O
© Moxa Inc. All Rights Reserved. Updated Jul. 30, 2009. Specifications subject to change without notice. Please visit our website for the most up-to-date product information.
To control an input or output channel of a remote Ethernet I/O running the most general Modbus/TCP protocol always requires specifying the Modbus address of those input and output channels. This always take lots of efforts not only looking up the address and data type at the appendix of the user’s manual for the address mapping, but it also causes problems once the I/O channels changed or the entire device is replaced. In short, manufactures of an Ethernet I/O always define their own Modbus addressing. In the same time using the polling based Modbus/TCP, the continuous of the I/O channels is also an unsolved problem. For example, one Ethernet I/O has 5 DIs, and 5 DOs. If not all the input or output are being used, it requires for twice or more polling to get all the channel status just because the address
User-defined Modbus Addressing
are not continuous. Enlarge the scale of the system, the increase of the polling because of this situation definitely to be the root cause of lower the system efficiency. The most important of all, the longer response time of the polling may cause dangerous, if it is for instance a fire alarm system. For system running Modbus/TCP control and monitoring, the ioLogik E1200 offers the biggest flexibility solving the two biggest headaches by its user-define Modbus/TCP addressing. With this approach, the ioLogik E1200 are now compatible to all other Modbus/TCP devices at its addressing and in the same time, the channels which are being used can be managed sequentially required less polling.
OPC to SCADA Connection
Free Push-based Active OPC Server Lite Package•
Dynamic IP/WAN Connection•
Patented Automatic Tag Generation•
User-defined Modbus Addressing
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Industrial I/O
© Moxa Inc. All Rights Reserved. Updated Jul. 30, 2009. Specifications subject to change without notice. Please visit our website for the most up-to-date product information.
Dynamic IP/WAN Connection
Active OPC Server Lite and ioLogik products provide the flexibility of configuring the ioLogik E1200 to use dynamic IP addresses. The ioLogik E1200 connects directly to the Active OPC Server Lite instead of being polled, which makes dynamic IP addressing and WAN Access
Free Push-based Active OPC Server Lite Package
Active OPC Server Lite is a free software package provided by Moxa that operates as an OPC driver for an HMI or SCADA system. General OPC servers typically use the “poll/response,” or so-called “pull” architecture, to connect to Ethernet I/O devices, which involves an HMI/SCADA system continuously sending out commands to collect relevant data. Moxa’s Active OPC Server Lite, with its non-polling
OPC Connection to SCADA
Critical Tests Say It BestCritical Tests Say It Best
Test 1: Network Traffic ComparisonThis test used 32 ioLogik E2210 units with 640 DI/O points. As shown in the figure, Active Ethernet I/O can save 80% on bandwidth consumption compared to passive Ethernet I/O.
Test 2: I/O Status Response TimeThis test used 128 ioLogik E2210 units with 2,560 I/O points. As shown in the figure, the active architecture is 7 times better than the passive architecture in response time when the I/O status changes.
Reduce Bandwidth Consumption by 80%
Active Ethernet I/O
Passive Ethernet I/O
0 1 2 3 4 5
0 1 2 3 4 5 6 7
7 Times Faster
Active Ethernet I/O
Passive Ethernet I/O
architecture, supports the standard OPC protocol, but also offers active (or “push”) communication with Moxa’s ioLogik series of Active Ethernet I/O products to HMI/SCADA systems, providing instant I/O status reports by the “Active Tags”. The event-driven active tags results in an I/O response time that is 7 times faster than other OPC Server packages. It also causes an apparent 80% reduction in network traffic.
to the Ethernet I/O device possible, and adds even greater flexibility by allowing connections across firewalls. I/O devices for traditional data acquisition applications are not capable of using this approach.
Push-based Active OPC Server
Active OPC Server Router
Remote I/O Remote I/O Remote I/O
ioLogikRouter Internet and Dynamic IP Connection
Pull-based OPC Server
General OPC Server Local Network and Fixed IP Connection onlyPolls continuously
No polling required
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Industrial I/O
© Moxa Inc. All Rights Reserved. Updated Jul. 30, 2009. Specifications subject to change without notice. Please visit our website for the most up-to-date product information.
Patented Automatic Tag Generation
Patented “Auto Tag Generation,” which eliminates the headache of specifying target IP addresses, I/O channels, and data formats one by one, or editing and importing configuration text files, since Active OPC
Server Lite creates the tags for the target ioLogik automatically. One of the biggest payoffs is that users will no longer need to be trained to install and configure your OPC while every setup on the Active OPC Server Lite is done by itself through a single click.
Push-based Active OPC Server
Active OPC Server Router
Remote I/O Remote I/O Remote I/O
ioLogikRouter Internet and Dynamic IP Connection
Pull-based OPC Server
General OPC Server Local Network and Fixed IP Connection onlyPolls continuously
No polling required
ioLogik
It takes 5 seconds to create 20 or more tags
It takes 2.5 min.to create only1 tag
General OPC Server
Create TagsCreate Tags
5 steps for channels, interfaces, and protocol definition: takes 20 seconds.
13 steps for device, IP address, and other communication parameters: takes 30 seconds.
Select channels and press button to update configuration: takes 5 seconds.
1 step for looking up address table: takes 100 seconds.
Active OPC Server
DIN and Wall Mountable
The ioLogik E1200 is designed to have vertical form factors, which is capable of both DIN-Rail and Wall Mounting.
Mechanical Design
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Industrial I/O
© Moxa Inc. All Rights Reserved. Updated Jul. 30, 2009. Specifications subject to change without notice. Please visit our website for the most up-to-date product information.
Specifications
LANEthernet: 2 x 10/100 Mbps switch ports, RJ45Protection: 1.5 KV magnetic isolationProtocols: Modbus/TCP, TCP/IP, UDP, DHCP, Bootp, HTTP
Analog IntputType: Differential inputResolution: 16 bitsI/O Mode: Voltage / CurrentInput Range: 0 to 10 VDC, 4 to 20 mAAccuracy: ±0.1% FSR @ 25°C ±0.3% FSR @ -10 and 60°CSampling Rate (all channels): •10samples/secforvoltage •6samples/secforcurrentInput Impedance: 10M ohms (min.)Built-in Resistor for Current Input: 102 ohms
Digital InputSensor Type: NPN, PNP, and Dry contactI/O Mode: DI or Event Counter (up to 900 Hz)Dry Contact: •Logic0:shorttoGND •Logic1:openWet Contact: •Logic0:0to3VDC •Logic1:10to30VDC(DICOMtoDI)Isolation: 3K VDC or 2K VrmsCounter/Frequency: 900 Hz, power off storageOver-voltage Protection: 36 VDC
Digital OutputI/O Mode: DO or Pulse Output (up to 100 Hz) Pulse Wave Width/Frequency: 10 ms/100 HzOver-voltage Protection: 45 VDCOver-current Limit: 400 mA (typical)Over-temperature Shutdown: 175°C (min.)Output Current Rating: Max. 200 mA per channelIsolation: 3K VDC or 2K Vrms
Relay OutputType: Form A (N.O.) relay outputs, 5AContact Rating: 5 A @ 30 VDC, 5 A @ 250 VAC, 5 A @ 110 VACInductance Load: 2 AResistance Load: 5 ABreakdown Voltage: 500 VACRelay On/Off Time: 10 ms, 5 ms (Max.)Initial Insulation Resistance: 1G min. @ 500 VDCExpected Life: 100,000 times (Typical)Initial Contact Resistance: 30 milli-ohms (Max.)Pulse Output: 0.3 Hz at rated load
Power RequirementsPower Input: 24 VDC nominal, 12 to 36 VDCPower Consumption: 130 mA typical @ 24 VDC
Physical Characteristics Wiring: I/O cable max. 14AWG
Environmental LimitsOperating Temperature: -10 to 60°C (14 to 140°F)Storage Temperature: -40 to 85°C (-40 to 185°F)Ambient Relative Humidity: 5 to 95% (non-condensing)
Regulatory Approvals EMI: FCC Part 15, CISPR (EN55022) class AEMS: IEC 61000-4, IEC 61000-6Shock: IEC 60068-2-27Freefall: IEC 60068-2-32Vibration: IEC 60068-2-6
WarrantyWarranty Period: 2 yearsDetails: See www.moxa.com/warranty
Stress-relief for Solid Wiring
At the bottom of the ioLogik E1200, a stress-relief helps the wiring from being pulled out,
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Industrial I/O
© Moxa Inc. All Rights Reserved. Updated Jul. 30, 2009. Specifications subject to change without notice. Please visit our website for the most up-to-date product information.
I/O Pin Assignment
I/O (left to right)1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
DI.C
OM
DI0
DI1
DI2
DI3
DI4
DI5
DI6
DI7
DI.G
ND
Alar
m
DO
.PW
R
DO
0
DO
1
DO
2
DO
3
DO
4
DO
5
DO
6
DO
7
DO
.GN
D
Ordering Information ioLogik E1210: Remote Ethernet I/O with 2-port Ethernet switch and 16 DIsioLogik E1211: Remote Ethernet I/O with 2-port Ethernet switch and 16 DOsioLogik E1212: Remote Ethernet I/O with 2-port Ethernet switch, 8 DIs, and 8 DIOsioLogik E1214: Remote Ethernet I/O with 2-port Ethernet switch, 6 DIs, and 6 RelaysioLogik E1240: Remote Ethernet I/O with 2-port Ethernet switch and 8 AIs
84
124
132
27 27.8
Dimensions (unit = mm)
Side ViewFront View Rear View
Top View
Down View
I/O (left to right)1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
DI.C
OM
DI0
DI1
DI2
DI3
DI4
DI5
DI6
DI7
DI.G
ND
Alar
m
DO
.PW
R
DO
0
DO
1
DO
2
DO
3
DO
4
DO
5
DO
6
DO
7
DO
.GN
D
