Carbon-enhanced photocatalysts for visible light induced detoxification and disinfection
Investigation of the Self-cleaning Properties of Cotton...
Transcript of Investigation of the Self-cleaning Properties of Cotton...
200 KKU Res. J. 2013; 18(2)
Investigation of the Self-cleaning Properties of Cotton Fabrics Finished with Nano-TiO
2 and Nano-TiO
2 Mixed with Fumed Silica.
Penwisa Pisitsak1*, Arnon Samootsoot1 and Nassarin Chokpanich1
1Department of Textile Science and Technology,Faculty of Science and Technology, Thammasat University*Correspondent author: [email protected]
Abstract
Theaimofthisworkistoinvestigatetheself-cleaningpropertiesofwovencottonfabricsaftercoating
witheithernanoparticlesofTiO2(Degussa,P-25)ormixturesofP-25andfumedsilica(Aerosil200).TheTiO
2
andfumedsilicaweredispersedintoluenebyexposuretoultrasoundandthenstirringpriortouse.Afterdrying,
theparticlesweredispersedinwaterat0,0.5,1.0and2.0wt/wt%thenappliedtothecottonfabricsusingapad-
dry-curetechnique.Thefinishedfabricswerestainedwithdirectdye,coffee,tomatosauce,andsoftdrink,and
thenirradiatedwithartificialsunlight(xenonarclamp)for24h.TheK/Svaluesatdifferenttimeintervalswere
recordedtomeasuretheself-cleaningabilityofthefinishedfabrics.Theresultsshowedthateverysamplepossessed
self-cleaningabilities.Theself-cleaningeffectwasstrongerforsamplescoatedwithhigherTiO2concentrations.
Thedecomposition of a direct dye stainwasmost significant compared to other stains.Mostly, thefinished
samplesappearedcleanafteronewashwhereastheuntreatedfabricsrequiredrepeatedwashing.However,with
theadditionoffumedsilica,areductioninself-cleaningabilitywasobserved.
Keywords:cotton,photocatalyticsurface,self-cleaningtextile,textilefinishing,titaniumdioxide
KKU Res. J. 2013; 18(2): 200-211http : //resjournal.kku.ac.th
201KKU Res. J. 2013; 18(2)
1. Introduction
It has beenwidely accepted that titanium
dioxide (TiO2) in the anatase form displays a good
photocatalyticproperties(1).Thissubstancehasaband
gapofapproximately3.2eVandthuscanbeexcitedby
UVradiationwhosewavelengthisshorterthan388nm.
UponUVexposure,anelectronfromthevalenceband
becomespromotedtotheconductionbandresultingin
theformationofanegative-electron(e-)intheconduction
bandandapositive-hole(h+)inthevalenceband.The
positive-holeofTiO2canseparateawatermoleculeinto
ahydroxylradical(OH•)whilethenegative-electron
reactswithanoxygenmoleculetogenerateasuperoxide
radical anion (O2
-). These radicals possess strong
oxidationpotentialtodecomposesurroundingorganic
pollutants intoCO2andH
2O, leadingto theso-called
self-cleaningeffect.BycoatingTiO2(filmsorparticles)
on the surface of interest, the unwanted organic
compounds, e.g.microorganisms, odor, and stains
areexpectedtoberemoveduponilluminationbyUV
lighteitherfromthesunorinternallighting(2).Main
applicationsincludeairpurification,waterpurification,
andsterilization (3). Ithasbeenshown that although
TiO2intheanataseformexhibitssuperiorphotocatalytic
activitytotherutileform,mixingofthesetwocrystal
structures can result in an enhanced photocatalytic
performancecomparedtoeithersingleform(4,5).The
importantfeatureofusingnano-sizedparticulateTiO2
is the larger surface-to-volume ratio that favors the
productionofactiveoxygenmoleculesandincreasesthe
availableareaforthephotocatalyticactionwithorganic
compounds(6).DegussaP-25isawidelyusedcommercial
nanoparticlesofTiO2havingtheaveragecrystallitesize
of30-40nmandananatase-to-rutilemixedphaseratio
of4:1.Bozzietal. reported thatwhencotton textiles
were coatedwith these nanoparticles, redwine and
coffeestainsdecomposedunderdaylightirradiation(3).
Inrecentyears,TiO2photocatalyticfinishingoftextiles
for self-cleaning applications has become an active
research area. Textile materials that have been
investigated include cotton (3,7-9), wool (10,11),
polyester(10-12),polyamide(11)etc.
Recently, an important work on the
improvementofphotocatalyticactivityofTiO2bynon
in situ dopingwith fumed silicawas carried out by
Jafry,Liga,LiandBarron(13).Theauthorsobserved
an improvement in the deactivation of viruses
(bacteriophageMS2) by simply stirringTiO2 (P-25)
with fumed silica in toluene solventwhen compared
withTiO2alone.Theyascribedthisenhancedantiviral
actiontotheincreaseinthephotocatalystbandgap.This
leadstoareductioninelectron-holerecombinationand
thustheformationofmorehydroxylradicalsproduced
fromTiO2-SiO
2 particles. They also suggested the
possibilityofincreasedabsorptionofMS2ontothedoped
catalystsurface.Sincethekillingofvirusreliedonfree
radicalsgeneratedviaphotocatalyticactionofTiO2-SiO
2,
itwouldbeinterestingtouseasimilarapproachtofind
outwhetherTiO2decompositionofstainswouldbemore
effectivebydopingwithsilicaaswell.Thisinvestigation
oftheeffectofsilica-dopedTiO2ontheself-cleaning
ability of textileswas therefore includedwithin the
presentresearch.Theoutcomeifsuccessfulwillhave
industrial significance as itwould be convenient and
cost-savingtobeabletoderiveabettertextilefinishing
formulabysimplemixingoftwotypesofparticles.
Inthepresentstudy,cottontextileswerecoated
withnano-TiO2andfourdifferentmixturesofnano-TiO
2
andfumedsilica.Thephotocatalyticperformancesunder
asolarsimulatorwereevaluatedbyobservingthefading
ofstains.Thestainsandthelightsourcewerechosen
inordertosimulatethenormalusingofgarmentsand
hometextiles.Followingillumination,thesampleswere
washedinawashingmachinetoevaluatetheeffectof
applyingaphotocatalystcoating.
202 KKU Res. J. 2013; 18(2)
2. Materials and Methods
Acottonplainweavegrey fabric (massper
unitareaof123g/m2)waspurchasedfromalocalstore
(Phahuratmarket,Thailand).Thefabrichas133yarns/
inchinthewarpand68yarns/inchintheweftdirection.
ThewarpandweftyarncountsareNe42andNe45,
respectively.Nano titanium dioxideDegussa P-25
waspurchasedfromEvonik(Thailand).Fumedsilica,
Aerosil200, was kindly supplied by Boontrakarn
ChemicalsCo.,Ltd.,Thailand.
2.1 Dispersion of nano-TiO2 and nano-TiO
2/
fumed silica particles
TiO2nanoparticlesweredispersedintoluene
using an ultrasonic bath (Transsonic digital, Elma)
for 1min at room temperature followed by stirring
usingamagneticstirrer for1h,vacuumfiltered,and
thendried.Next, thenanoparticleswerewashedwith
copiousacetonebeforebeingvacuumfilteredandthen
driedagain.ForthemixtureofTiO2andfumedsilica,
thesameprocedurewasconducted,butbothsubstances
were dry-mixed prior to dispersing at predetermined
weightpercentagesoffumedsilicabasedontheamount
ofTiO2:0,10,30and60%.
2.2 Finishing of cotton fabrics
TheTiO2nanoparticleswerestirredindistilled
water at a total solidweight of 2 g/100ml ofwater
whereas for thenano-TiO2/fumedsilicamixtures, the
totalsolidweightwasfixedat1g/100mlofwater.Cotton
fabricwasscouredandbleachedbeforeuse.Thefabric
was cut into rectangular pieces of samples with
dimensions of 5cmx 5cm.The fabric sampleswere
dippedintheparticlesolutionfor3minandthenpadded
byalaboratorypaddingmanglewithvariouspercentage
wet pickups (Labtec,NewaveLab.Equipments,Co.,
Ltd.).Finally thefabricswere takenoutandcuredat
130°C for 5minutes using a laboratorymini dryer
(Labtec,NewaveLab.Equipments,Co.,Ltd.).
2.3 Evaluation of the self-cleaning properties
under artificial sunlight
Irradiationofallsampleswascarriedoutin
thecavityof aSuntest solar simulator (AtlasSuntest
CPS,Germany)witha1500wattair-cooledxenonarc
lampasalightsource.Fourtypesofstainwerestudied
forTiO2-finishedsamples:directdye(Everdirectsupra
turquoise blueFBLorC.I.DirectBlue 199), coffee
(NescaféLatte),tomatosauce(Heinz),andsoftdrink(see
detailsinTable1).Onestainwasdroppedononepiece
ofsampleatavolumeof100µlusingamicropipette
(Transferpette®).Thetophalfofeachstainedareawas
coveredwithapieceofaluminiumfoilwhilethebottom
halfwas left exposed to the simulated sunlight.This
halfcoveringwasdonetoobservehowthesimulated
sunlightchangesthecolorintensityofthestainedfabrics
bycomparingbetweentheexposedandunexposedparts.
The color intensity (K/S) was measured using a
spectrophotometer (GretagMacbeth color i5) at
different time intervals. For the TiO2/fumed silica
finishedsamples,onlythedirectdyestainwasstudied
andthereductioninK/Svalueswasrecordedafter24-h
exposure.
Table 1. Typesofstainusedandtheircorrespondingcoloringorganiccomponents.
Stain type Coloring organic component
Directdye Acomplexofcopperwithphthalocyanine
Coffee Caramelizedsucroseproducts
Tomatosauce Lycopene
Softdrink AlluraRedAC
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2.4 Effects of washing cycles on the residual
stains
AfterilluminationinaSuntestchamberfor24
h,selectedsampleswerewashedinawashingmachine
(Gyrowash,JamesH.HealCo.,Ltd.)from1to3cycles
according to ISO105-C05:1989.TheK/Svaluesand
photographicimageswererecorded.
3. Results and Discussion
3.1 Determination of the percentage of TiO2
add-on
Table 2 showed theweights of the fabrics
beforeandafterpadding,andalsotheconcentrationsof
TiO2inthepadsolutions.Theseparameterscanbeused
tocalculatetheactualsolidlevel,i.e.TiO2level,addedto
thecottonsamples.Usingthefollowingequationyields
thepercentageofTiO2add-on:
where
ThehigherpercentageofTiO2add-onindicatedgreateramountsofTiO
2coatingonthefabricswith
increasingTiO2concentrations.
Table 2. Sampleweightsandtheresultingpercentageadd-onsforpristineandTiO2-coatedsamples.
TiO2 concentration
(% wt/wt)
Sample weight (g)% wet pickup
% TiO2
add-onBefore pad After pad
0.0 3.53 5.85 65.72 0.00
0.5 3.50 5.85 67.14 0.34
1.0 3.51 6.15 75.21 0.75
2.0 3.51 6.02 71.51 1.43
3.2 Evaluation of self-cleaning performance
of TiO2-finished samples via spectrophotometry
AsshowninTable1,eachofthestainsused
inthisstudycontainedamajorcoloringcomponentas
follows:adirectdye(C.I.DirectBlue199);Lycopene
(intomatosauce);caramelizedsucrose(incoffee);and
anaciddye,namelyAlluraRedAC(insoftdrink).
Thechemicalstructuresofthesecompounds
are provided in Fig. 1 except for the caramelized
sucrose productswhose brown-colored components
havenot been individually identified.Thedirect dye
usedherewasacomplexofcopperwithphthalocyanine.
Lycopeneisanunsaturatedhydrocarbon.Caramelized
sucroseproductswereobtainedbyheatingofsugar,in
otherwords,roastingthecoffeebeans.Theoutcomeis
theformationofthousandsofcompoundswhichhave
notbeeninvestigatedthoroughly.Thecompoundsthat
giverise to thebrowncolorcouldbeminoraromatic
204 KKU Res. J. 2013; 18(2)
compounds(dye-likemolecules)assuggestedbyGolon
etal.(14).Theaciddyeinsoftdrinkwasasodiumsalt
ofanazobenzenederivativecontainingsulfonategroups.
Intheliterature,coffeeandredwinestainsareprobably
the organic pollutantsmost commonly employed for
the evaluation of self-cleaning textiles by the use of
photocatalysts (6,8,9,11,15-17).Thiswork, therefore,
extendedthestudytoothertypesoforganiccompounds.
Figure 1. Chemicalstructuresofthemajorcoloringcomponentsfoundina)directdye,b)tomatosauce,andc)
softdrink.
Figs.2arethephotographicimagesoffabric
samplesafterstaining.Thecolorintensitiesofthefour
typesofstainweredifferentatthestartingpoint(0hof
illumination)ascanbeseeneitherbyvisualinspection
orfromtheK/Svalues:C.I.DirectBlue199>coffee>
tomatosauce>softdrink(seeFigs3a-d).
205KKU Res. J. 2013; 18(2)
Figure 2. PhotographicimagesofTiO2-finishedcottonfabricsafterilluminationbyasolarsimulatorfor24h.
Theupperhalfofeachamplewascoveredwithanaluminiumfoilandthusunexposed.Thebottom
halfwassubjectedtodirectexposure.Fourtypesofstainwereinvestigated:directdye,coffee,tomato
sauce,andsoftdrink.
Figure 3.PlotsofK/Svaluesversustimeforilluminatedsamples:a)pristinecotton,cottoncoatedwithb)0.5
wt/wt%TiO2,c)1.0wt/wt%TiO
2,andd)2.0wt/wt%TiO
2.TheStainsusedwere(n)C.I.DirectBlue
199,(●)coffee,(x)tomatosauceand(◆)softdrink.
206 KKU Res. J. 2013; 18(2)
Astrongbluecolorwasobtainedforthesample
stainedwithC.I.DirectBlue199whilethesoftdrink
stainwasbarelyvisiblebyvisual inspection.Fabrics,
bothwith andwithout nano-TiO2 coating, showed
decreasingK/S valueswith increasing illumination
time.ThisreflectstheeffectoftheUVspectruminthe
artificial sunlight in fading organic stains.However,
the reduction is stainingwasmore pronouncedwith
increasingTiO2concentrationespeciallyforthedirect
dyestainedsamples.Theself-cleaningabilityofthese
nano-TiO2finishedsamplesarosefromthephotocatalytic
properties of TiO2 under artificial sunlight, which
convertorganiccompounds intoCO2andH
2O.After
24hillumination,thecolorsofallthestainsweremuch
lighterthantheirinitialcolors.Incompletecolorchange
ofcoffeeandredwineafter24-hourilluminationwith
simulated solar lightwas also reported byMeilert
andcoworkers(8).Itshouldbenotedthatlycopeneis
responsibleforthecolorinboththeredwineandthe
tomato sauce.AlthoughTiO2 is a photocatalyst that
utilizesUVradiationtodecomposeorganicmolecules,
ithasbeenproposedthatthedecompositionoflycopene
undervisiblelightbyTiO2mayoccurduetoaprocess
called “dye sensitization”, i.e. the lycopenemolecule
absorbslightinarangebeyondthebandgapofTiO2to
promoteanelectronandinjectitintotheTiO2conduction
band, initiating the oxidative process (18).Bozzi et
al. suggested the samemechanism accounts for the
decompositionofthecoloredorganiccomponentsfound
inredwineandcoffee(3).Takingintoaccountthegood
self-cleaningactivityofsamplesstainedwithsynthetic
organicdyes:C.I.DirectBlue199andAlluraRedAC,
thesecompoundsprobablyunderwentthesamevisible
light-induced decompositionmechanism in addition
totheclassicalUV-induceddecompositionprocessby
TiO2.Thechemicalstructuresofallthesecompounds
containaromaticringswhicharelikelytobefoundin
caramelizedsugaraswell.
Itmaybe thought that this color change is
primarilyaresultofexposureofthestainstolight.As
controls,pristinecottonswerealsostainedandilluminated
in thesamewayas theTiO2-coatedsamples.For the
untreated fabrics, thechange incolor intensityof the
stainsafter24hofilluminationwasbarelyvisible.This
indicatesthatthepresenceofTiO2wasthemajorfactor
accountingforthedecompositionofthesestains.Without
the use of these nanoparticles, the decomposition
of stainswas virtually non-existent under artificial
sunlight(seeFigs4(a)-(d)).
Figure 4.Photographicimagesofpristinecottonfabricsafterilluminationbyasolarsimulatorfor24h.Only
thelowerhalfareaofthesampleswasexposedtoartificialsunlight.Sampleswerestainedwithdirect
dye,coffee,tomatosauce,andsoftdrink.
207KKU Res. J. 2013; 18(2)
3.3 Study the effects of fumed silica on the
photocatalytic efficiency
AscanbeseenfromFig5,beforeillumination
with artificial sunlight, all samples having different
TiO2:SiO
2ratiosdisplayedsimilarK/Svalues(variations
limitedwithinerrorbars).After24-hillumination,all
thesamplesshowed loweredK/Svaluesasexpected.
However,withtheadditionoffumedSiO2,thereduction
inK/Safterexposurewasmuchsmaller;thepercentage
reductionofK/SforpureTiO2coatingwas40%while
thoseofsilica-containingTiO2coatingwereconsistently
lower, at approximately 18%. Therefore, it can be
deduced thatpartlyreplacingTiO2withfumedsilica,
from 10 to 60wt/wt%, reduced the photocatalytic
performance.Thiscanbeviewedaseitherapositive
or negative feature.According to the literature, the
photocatalyticeffectof theTiO2destroys theorganic
matrix inwhich theTiO2 itself is embedded, e.g. an
organic binder (19).Dopingwith silica is suggested
asoneapproach that can suppress thisphotocatalytic
destruction.Fromtheliterature,Jafryetal.reportsan
improvement in the antiviral properties ofTiO2 after
mixingwith fumed silica andexposure toultrasound
in toluenesolution.Theauthorsascribetheenhanced
photocatayticeffectstotwopossiblefactors:first,an
increaseintheTiO2bandgapor,secondly,anincreasein
thesurfaceareabymixingtogethertheseparticles.Since
inactivationofmicrobesanddecompositionofstainsare
basedonthesamephotocatalyticmechanism,onewould
expectanimprovementinstainremovalviathisapproach.
However,suchimprovementwasnotdetectedandthe
reduced efficiencywas ascribed to the replacement
of TiO2 photocatalyst by the photocatalytically
inactive fumed silica. It should be noted that the
effectsofsilicaonTiO2photocatalyticperformanceare
controversial in the literature, e.g. both enhancement
(13,20)anddeterioration(19,21)havebeenreported.
Figure 5.PlotsofK/Svaluesofcottonfabricscoated
with TiO2/fumed silica at various ratios
before(x)andafter(◆)24-hartificialsunlight
exposure.
3.4 Effects of washing cycles on the color
change of stained fabrics coated with nano-TiO2
The photographic images shown in Fig. 6
confirm the benefits of the TiO2 photocatalyst for
self-cleaning textile applications.Although the stains
werenotcompletelyremovedafterexposuretosimulated
sunlight for24h, thecolor intensitiesof the residual
stains were much weakened.We then tested the
samples containingTiO2 in termsofhoweasily they
couldbecleaned.Afterexposure,thecolorofthelower
halfofeachsampleappearedlessintensecomparedto
theupper,unexposedhalf.Afteronewashinastandard
washingmachine,thesamplesstainedwithC.I.Direct
Blue199andAlluraRedAClookedcleantotheeyes
whilethosestainedwithcoffeeandtomatosaucestill
appearedtainted.Table3displaystheK/Svalueofthe
samplesfinishedwith2wt/wt%TiO2beforeandafter
washingone,twoorthreetimes.Theresultsagreewell
withvisualperception.Coffeeandtomato-saucespots
werepersistentthattheyneededthreewashingcycles
beforeappearingnearlycleantotheeyes.Theexposed
208 KKU Res. J. 2013; 18(2)
parts of the fabricwere cleanedmore easily because
thestainshadbeenpartiallydecomposedbytheTiO2
photocatalyst.As expected, stain removal from the
unexposedsamplearearequiredmorewashingcycles.
Figure 6.Photographicimagesofpristinecottonfabricsafterilluminationbyasolarsimulatorfor24h.The
numbersontopindicatethenumberofwashingsthesamplesunderwent.Typesofstainsareindicated
ontheleft.
209KKU Res. J. 2013; 18(2)
Table 3. K/Svaluesofcottonsamplesfinishedwith2wt/wt%TiO2.Datawerecollectedbothfromareasexposed
andunexposedto24-hartificialsunlight.
Stain Number of washes Area measured
Exposed Unexposed
Directdye 0 3.63 10.68
1 1.91 2.96
2 1.51 2.42
3 1.52 2.44
Coffee 0 3.43 6.53
1 2.43 3.66
2 2.03 2.87
3 2.15 2.83
Tomato 0 3.58 3.86
1 3.01 3.26
2 2.42 2.68
3 2.47 2.56
Softdrink 0 1.68 2.38
1 1.56 1.79
2 1.32 1.95
3 1.35 1.99
Itcouldbearguedthattheremovalofstains
isduetotheremovalofTiO2particlesduringwashing.
Thisexplanationdoesnotholdinthepresentstudysince
thestainsontheunexposedarearemainedafter three
washes, as canbe seen clearly for the coffee-stained
sample.ThisimpliestheretentionofTiO2onthefabric
surface.Uddinetal.haveshownthatnanoparticlesof
TiO2cananchorontocellulosicfiberstotheextentthat
theycanwithstandupto20washingcycles(22).
4. Conclusion
This work reports the evaluation of
photocatalytic activities of cotton coatedwithTiO2
nanoparticleswith the aimof obtaining self-cleaning
textiles.Apad-dry-curetechniquewasusedasacoating
process.Resultsshowedthatthestains,i.e.directdye,
coffee, tomato sauce, and soft drinkwere partially
decomposed after 24-h illuminationwith artificial
sunlight.Completeremovalofdirectdyeandsoftdrink
210 KKU Res. J. 2013; 18(2)
inasinglewashcycleconfirmedtheenhancementof
self-cleaningefficiencybyTiO2coatingviatwoseparate
mechanisms: a dye-sensitizationmechanism through
exposuretovisiblelight,andaclassicalUV-stimulated
photocatalyticaction.TiO2remainedonthefabricsafter
threewashes.Studyofthephotocatalyticperformanceof
nano-TiO2/fumedsilicawasalsoconducted,anditwas
foundthatthephotocatalytically-inactivefumedsilica
showedanadverseeffectontheself-cleaningproperties.
5. Acknowledgement
Theauthorsgratefullyacknowledgethefinan-
cialsupportprovidedbyThammasatUniversityunder
theTUNewResearchScholar,ContractNo.13/2555.
WewouldliketothankDr.Punrattanasin(Departmentof
TextileScienceandTechnology,ThammasatUniversity)
andMr.Thongcharoen(ThailandTextileInstitute)for
theirsupport.WearealsogratefultotheDepartmentof
Chemistry,ThammasatUniversity,forprovidingaccess
totheirlaboratoryequipment.
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