Inverter, motor, pump, all integrated -...

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Page 1: Inverter, motor, pump, all integrated - CodeSolarcodesolar.com/Energia-Solar/DOWNLOAD/Codesolar-4HS-Nastec-Bom… · thermal conductivity. Due to this design, ... • Protects pump
Page 2: Inverter, motor, pump, all integrated - CodeSolarcodesolar.com/Energia-Solar/DOWNLOAD/Codesolar-4HS-Nastec-Bom… · thermal conductivity. Due to this design, ... • Protects pump

Inverter, motor, pump, all integrated

Pump Pump stages, in MSI 304 stainless steel, are specifically designed to manage Inigh water energy produced by higher pump speeds. The number of stages used Is four times less than traditional 50 Hz pumps. I^ono-block single shaft reduces imbalance and, as a con-sequence, vibration in the pump, to provide silent and smooth operation and extended motor life. Vari­able speed allows the pump to cover a wide range of hydraulic per­formance with a single pump, allowing a corre-sponding reduction in vari-ants of pumps to stock.

Motor The encapsulated stator, con-structed entirely of AIS! 304 stainless steel, is impregnated with a special resin with high thermal conductivity. Due to this design, 4HS submersibles are suitable for use in pumping high-temperature water. The water-filled rotor maintains the radial alignment of the shaft and sustains the axial thrust via bushings and an up-thrust bearing with pads.

MINT: Built-in inverter module Entirely made of MSI 304 stainless steel, it features an inverter power board immersed in a special resin with high ther­mal conductivity; this construc-tion extends the life of elec-tronic components and provides greater mechanical resistance to vibration and external pressure. The power plug allows simple and quick cable replacement.

Distribuidor autorizado www .CodeSolar .com energiasolarq(5)gmail.com Tel.:+593 (0) 98-4989688

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The eiectronic revolution

A 1 1 ^ is a range of 4" electric submersible pumps I n O f o r well applications, featuring:

• Three-phase water-fliled asynclironous motor with encapsulated resin stator, fully constructed of AISI 304 stainless steel.

• Built-in integrated inverter controlled by Cl^ control module.

• Multistage pump made of AISI 304 stainless steel. Inverter allows 4HS to: • Change pump speed to maintain set-pressure re-

gardless of water demand. Thus, the pump is oper-ated oniy when and as needed without wasting energy, and extending pump life.

• Starts and stops pump gently, thus reducing peak absorption, mechanical stress.

• Protects pump and drive from overload, surges, under/over-voltage, dry running, and any abnormal conditions. I |

Integrated onboard inverter avoids the use of expensive filters and shielded cables reducing to mínimum electro-magnetic emissions.

4HS product range matches applications in commercial and residential markets for water supply, water pressuri-zation and irrigation. Compared to conventional solutions 4HS offers: • ' Energy-saving operation. • Quick and simplified application. • System reliability.

Construction characteristics and use of specific mataríais allow 4HS to be suitable for drinking water applications.

A ready to use product

The 4HS range submersible pumps are designed to provide customers a ready to-use product and so come packaged in a kit including:

4HS pump including 2,5 m / 8 ft fíat cable lead (ACS-WRAS - KTM compliant)

• Surface control module (CM) • Cable junction kit ' • Pressure transducer 0-16 bar / 0-250 psi • Operating Manual

In this way, installation becomes quicker and easier. Nastec, upon request, can provide the comunication and power cables of the desidered lenght.

Distribuidor autorizado www .CodeSolar .com [email protected] Te l . :+593 (0) 98-4989688

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CM: Above ground controller

V

CM control module, mounted above-ground, manages the pump op­eration by changing pump speed to maintain the desired pressure in the system regardiess of water demand. 11 Simply connect the pressure transducer, supplied as standard, and perform a quick set-up of the sensor to configure the pressure range in relation to the system. During operation, the CM control unit continuously monitors the elec-trical, hydraulic and thermal parameters providing complete protec-tion against under/over-voltage, overload and dry-running.

Cable junction kit

The waterproof junction between the pump lead and drop cables is made using a provided kit consisting of:

Polymer sheath containing the cable junctions Poiyurethane resin Hardener Stick for mixing resin-hardener Insul^ted cable connectors Instruction manual

Constant pressure To set-up the system in a constant pressure application simply instan the 4HS pump, connect the CM control module and wire the pressure sensor. 11 A small pressure tank is normally used to compénsate for wa­ter losses while the pump is not running.

2 7

I I i . I I - J i

The control module receives the pressure signal from the pressure transducers and varies pump speed to maintain a constant set pressure regardiess of water demand. In addition to the constant pressure control, CM can aiso the following control modes:

• fixed frequency • constant flow • constant temperatura

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4 - " l ^ 6 6

-oo

1

1. 4HSpump 2. Control Module 3. No retum valve 4. Pressure gauge 5. Pressure transducer 6. Valve 7. Pressure tank

•593 (0) 98-4989688

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Pump selection chart

Variable speed allows 4HS to cover a wide ran­ge of water flow and he-ads with oniy few mo-dels; selecting the proper pump model for an appli­cation will help maximize the performance and overall efficiency of the application. Use the dia-gram below to select the most suitable 4HS pump model for your applica­tion.

m -í

£ 200

(USgpm! — r -15 20 25 30 M 40

120 Energy saving If the water demand decreses, 4HS will reduce the speed (proportional to the frequency) to keep constant pressure. j

As you can note from the chart, a speed reduc­tion corresponds a significant decrease of the power consumption: for example, always kee-ping the 7 bar (230 psi), if frequency changes from 110 Hz down to 90 Hz, power drops from 1200W to less than 600 W.

4HS performs as "^1000" pumps

4HS can be used with fixed speed by setting the working frequency.

At any given frequency curve con'esponds dlf-ferent hydraulic performances and consumption powers.

This means that each 4HS model covers the performances given by several standard pumps at fixed speed.

Automatic control of ínput max. current I Among the parameters to be set in the CM control module, is particularly useful the possi-bility of limiting the máximum current absorbed by the pump.

Exceeding this thresoid, for example in case of drop of the Input voltage, the control will reduce

:mnbtádorauiori iai^wv^^ operation.

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Performances: 4HS 02/04

350

300

250 :

£ 200 -X

150 -

100

50

O ^

120

£ . 60

•• 1 40 H

I — i — í — I — I - - I j i f - I — ' — r w o

Q[l/m¡n]

(Ti O

¡ i I OI 00 M

o Q[U:s. gpm]

Rated input voltage

Max. input current

Pow/er factor

Max input power

Efficiency at fu II load

Lenght Delivery Pump weight

Max. diameter

Packing dimensión

Packing weight

[VAC] [A] [W] [mm] [Kg] [mm] [cm] [Kg]

1 x230 +/- 15% 14 0,65* 2100 7 0 % 936 1"1/4 19,5 101 ** 120x20x29 22

* Capacitive power factor

** Max. extemal diameter including cable and cable cover Distribuidor autorizado ww/w/.CodeSolar.com energiasolarq(S)gmail.com Te l . ;+593 (0) 98-4989688

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Performances: 4HS 02/08

600 -

5 0 0 - 150 i

400 -

300 •

200 -

100 -

O

200 -

100 H

50

i i i i - i — H NJ O

—i 1 1 1 1 1 i 1 1 1—I 1 f Cjü O

Q[l/min]

o

— I —

NI Oí 00 O

QtU.S. gpm] OI

Rated input voltage

Max. input cuaent

Power factor

Max input power

Efficiency at full load

Lenght Delivery Pump weight

Max. diameter

Packing dimensión

Packing weight

[VAC] [A] [W] [mm] [kg] [mm] [cm] [Kg]

1 x230 +/-15% 22 0,65* 3500 7 3 % 1065 1"1/4 22 101 ** 120x20x29 25

* Capacitive power factor

" Max. external diameter including cable and cable cover 1. Distribuidor autorizado www/.CodeSolar.com energiasolarqígigmail.com Te l . :+593 (0) 98-4989688

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Performances: 4HS 04/03

250 -

200 -

£ 150 X

100 -

50 -

O N»

I— i—I—I— i—t—I—r-

O t í O O 4ii O o o o

Q[l/min]

_i—i—i—i—u -i—i—i—í-

00 o

U3 M O O

O

-i i-U1

' U1

Q[U,S, gpm] O en

Rated ínput voltage

Max. input cun'ent

Power factor

Max input power

Efficiency at full load

Lenght Delivery Pump weight

Max. diameter

Packing dimensión

Packing weight

[VAC] [A] [W] [mm] [i<g] [mm] [cm] [Kg]

1 x230 +/- 15% 16 0,65* 2400 7 0 % 915 1"1/4 19,4 101 ** 120x20x29 22

* Capacitive power factor ' '

" Max. extemal diameter including cable and cable cover Distribuidor autorizado w/ww.CodeSolar.com [email protected] Tel . :+593 (0) 98-4989688

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Performances: 4HS 04/05

I 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1——I 1 h

O Ul O U l

Q[U.S.gpm]

2500 1

Rated input voltage

Max. input cun-ent

Power factor

Max input power

Efficiency at full load

Lenght Delivery Pump weight

Max. diameter

Pacl<ing dimensión

Packing weight

[VAC] [A] [W] [mm] [l<g] [mm] [cm] [Kg]

1 x230 +/-15% 22 0,65* 3500 7 3 % 1002 1"1/4 21,5 101 ** 120x20x29 24

I I ¡

Distribuidor autorizado www .CodeSolar .com [email protected] Tel.:+593 (0) 98-4989588

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Performances: 4HS 06/02

70

Rated input voltage

Max. input cun-ent

Power factor

Max input power

Efficiency at full load

Lenght Delivery Pump weight

Max. diameter

Packing dimensión

Packing weight

[VAC] [A] [W] [mm] [i<g] [mm] [cm] [Kg]

1 x230 +/- 15% 14.5 0,65* 2200 7 0 % 894 1''1/2 19,2 101 ** 120x20x29 22

* Capacitive power factor

** Max. extemal diameter includiog cable and cable cover ^ , , , Distribuidor autorizado ww/w/.CodeSolar.com [email protected] Te l . :+593 (0) 98-4989688

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Performances: 4HS 06/04

350 ;

300 ;

250

Ü 200 • X

150 [-

100

50

o '-'

120

100

80

S 60 X

40 -

20

W-U-o

-U- • 4 - M -

•f» W (Ti

i M I ! i í ! I !

co u) o

O OI o

00 o Q[l/min]

§ O o en

Ul O O Ul

O

Q[U.S. gpm]

Rated input voltage

Max. input current

Power factor

Max input power

Efficiency at full load

Lenght Delivery Pump weight

Max. diameter

Packing dimensión

Packing weight

[VAC] [A] [W] [mm] [kg] [mm] [cm] [Kg]

1 x230 +/-15% 25 0,65* 3800 7 3 % 981 1"1/4 21,4 101 ** 120x20x29 24

Distribuidor autorizado www .CodeSolar .com [email protected] Tel . ;+593 (0) 98-4989688

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General characteristics

4HS PUMP Max. temperature of the liquid 35 °C (92 °F)

Min. cooling speed of the liquid 0.2 m/s

Characteristics of pumped liquid Clean , chemically not-aggressive, not explosive, without solids and fibers content, with max. 50 g/mS sand content

Protection grade IP68

Max . Immersion depth 150 m

Materials Motor, impeller and diffuser in A IS I 304 stainless steel

Cavo Fiat cable A C S - W R A S - KTM approved

CM CONTROL MODULE Max. ambient temperature 50 - C (122 °F)

Protection C lass IP55 (Nema 4)

Materials Alluminium enclosure, , P V C labeis, cables gland in poiyamide ( P A ) , display membrana in polyestere ( P E ) .

Analog input 2 inputs 4-20 mA + 2 input 4-20 mA or 0-10 V settable by the user

Digital input 4 input N.O or N.C settable by the user

Digital output 2 relays output 5 A , 250 V A C , N.O. or N.C settable by the user

Auxiliary power supply 24 Vdc (300 rpA), 10 Vdc (5 mA)

Userd isp lay display L C D backlit, 16 characters x 2 rows, 5 buttons, buzzer for acustic indication

Shortcircuit protection By fuse

CERTIFICATION

C E

4HS model

Cable type

Total cable lenght 4HS model

Cable type 1 0 - 5 0 m 5 0 - 100 m 1 0 0 - 150 m 150-200 m

4 H S 02/04 4 H S 04/03 4 H S 06/02

power cable 2,5 mm2 (AWG 13) 4mm2 (AWG 11) 6 mm2 ( A W G 9) 1 0 m m 2 (AWG 7) 4 H S 02/04 4 H S 04/03 4 H S 06/02 signal cable 1 mm2 (AWG 17) 1,5 mm2 ( A W G 15)

4 H S 02/08 4 H S 04/05 4 H S 06/04

power cable 4 mm2 ( A W G 11) 6mm2 (AWG 9) 10 mm2 ( A W G 7) 16mm2 (AWG 5) 4 H S 02/08 4 H S 04/05 4 H S 06/04 signal cable 1 mm2 (AWG 17) 1,5 mm2 ( A W G 15)

4 H S pumps can be installed bot vertically and horizontally with the outlet never be lower the horizontal axis

To ensure a proper cooling If 4 H S is not installed in a well, it is necessary to use a cooling s lee-ve to grant the mínimum cooling speed of the liquid.

1 S i

Nastec srl, Via della Técnica, 8, 36024, Mossano, Vicenza, Italy,Tel. +39 0444 886289, Fax +39 0444 776099, [email protected], www.nastec.eu Nastec reserves the right to modify without notice the técnica features contained in this catalogue

Distribuidor autorizado www .CodeSolar .com energiasolarq(a)gmail.com Tel . :+593 (0) 98-4989688

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VASCO Solar

í

VASCO_Solar_3_0_eng Distribuidor autorizado www.CodeSolar.com Tel.: +593 (0) 98-4989688

10/2015

Nastec srl, Via della Técnica, 8, 36024, Mossano, Vicenza, Italy.Tel. +39 0444 886289, Fax +39 0444 776099, [email protected], www.i Nastec resen/es the right to modify without previous notice any technical Irtformation contained in this document.

.nastec. eu