Intumescent Coating Technical Information ENVIROGRAF Fire coatings... · 2017. 5. 30. · PRIMER...

Intumescent Coating Technical Information

HEAD OFFICE Tel: 01202 660 222Email: [email protected]

HEAD OFFICE Tel: Fax:

over 30 years of protecting

lives and property


IS-IC-03-15

Please call Integrity CS for all technical advice and orders

[email protected] Web: www.integritycs.co.uk Tel: 01202 660222

PRIMER NON FIRE-RATED

ES/VFR/PRIMER ● Water-based A clear water based primer to apply over existing paint, varnish or wax surfaces before applying coatings.Application rate 1 coatPlaned wood 10-12m² per litre

CLEAR FIRE RETARDANT COATES/VFR/CLEAR ● Water-basedFire retardant clear coating for wood, wood boards, MDF, melamine and veneered boards, and wood-related products. Tested to BS476 Parts 6&7, Class 0 & Class 1 (1987) spread of fl ame. SBI:B/s1/d0.

Two coats are required for BS476 Parts 6 & 7, Class 0 & Class 1 (1987) spread of fl ame. First coat coverage could vary according to wood type/density. Apply fi rst coat and allow 1 hour to dry. Ensure each coat is dry before applying next coat. Apply second coat and allow 1 hour to dry.

Application rate 2 coats 12² per litre per coat.

TOP COAT - CLEAR NON FIRE-RATED

ES/VFR/TRANSLUCENT ✔ External Use ● Solvent-based A clear solvent based, fl exible and robust hardwearing coating. This coating off ers good durability for areas that require standard varnish protection.Application rate 1 coat (internal) 2 coats ( external )Planed wood 10-12m² per litre per coatFinish Satin

Internal & External ApplicationAPPLICATION:

: Preparation:

Application:

System Features:

Tools and Storage

● Achieve Class 0 & 1● Achieve SBI:B/s1/d0● Low cost systems● Easy, safe to apply● Long term protection

● Water based products wash with warm water● White spirit based products clean with white spirit or a brushcleaner● Store these products in temperatures between 5°C and 30°C.

The substrate surface must be clean of all dust and dry. There should be no trace of oil, grease or similar substance. The surface should be sanded smooth. If timber is pre-varnished, ensure the surface is clean and sanded appropriately.

When applying a coating to timber substrates it is important to ensure the moisture content of the wood substrate is below 17%.

We recommend that you always apply the ES/VFR/PRIMER before ES/VFR system is used. This primer is excellentfor sealing the wood surface from moisture absorbed from the wall behind.

Moisture

5

65%17%

Coating SystemCoating System

Class 0&1 Surface Spread of Flame | SBI:B/s1/d0ES/VFR CLEAR SYSTEM

www.integritycs.co.uk


http://www.integritycs.co.uk/


ES/VFR/PRIMER ● Water-based A clear water based primer to apply over existing paint, varnish or wax surfaces before applying coatings.Application rate 1 coatPlaned wood 10-12m² per litre.

COLOUR FIRE RETARDANT COATES/VFR/WHITE ● Water-basedFire retardant white coloured coating for wood, wood boards, MDF, melamine and veneered boards, and wood-related products. Tested to BS476 Parts 6&7, Class 0 & Class 1 (1987) spread of fl ame. SBI:B/s1/d0.

Two coats are required for BS476 Parts 6 & 7, Class 0 & Class 1 (1987) spread of fl ame. First coat coverage could vary according to wood type/density. Apply fi rst coat and allow 1 hour to dry. Ensure each coat is dry before applying next coat. Apply second coat and allow 1 hour to dry.

Application rate 2 coats 12m² per litre per coat.

TOP COAT NON FIRE-RATED

HW/ACRYLIC ● Water-based This coating is a white water based hardwearing coating. Designed as a high quality internal coating for general use.Application rate 1 coat (internal) Planed wood 10-12m² per litre per coatFinish Matt

Internal & External ApplicationAPPLICATION:

FOR EXTERNAL APPLICATION SOLVENT-BASED TOP COAT CAN BE USED

: Preparation:

Application:

System Features:

Tools and Storage





We recommend that you always apply the ES/VFR/PRIMER before ES/VFR system is used. This primer is excellentfor sealing the wood surface from moisture absorbed from the wall behind.

Moisture

5

65%17%

Class 0&1 Surface Spread of Flame | SBI:B/s1/d0 ES/VFR COLOURED SYSTEM

Coating SystemCoating System www.integritycs.co.uk


CLEAR FIRE RETARDANT COATQVFR/C ● Water-basedFOR INTERNAL USE ONLYSupplied in two containers. First container slightly cloudy on application, but dries clear. Second container clear

Application 2 coats at 12m² per litre per coat. Dries in approx. 30 minutes.

Finish When dry is 30% sheen.

Should Matt or Gloss fi nish be required, you can apply QVFR/PREMIER/CLEAR Top Coat


QVFR/PREMIER/CLEAR ● Water-basedThis coating is a low-odour, quick drying, water-based polyurethane varnish ideal for areas that require a tough and high resistant protection. Designed for areas of high levels of traffi c.

Application rate 1 coat

Planed wood 12m² per litre

Finish Matt, Satin, Gloss

QVFR CLEARAPPLICATION:

: Preparation:

Application:

System Features:

Tools and Storage





Moisture

5

65%17%

INTERNAL USE ONLY


Class 0 &1 Surface Spread of Flame | SBI:B/s1/d0www.integritycs.co.uk


mailto:[email protected]

http://www.integritycs.co.uk

WHITE FIRE RETARDANT COATQVFR/W ● Water-basedFOR INTERNAL USE ONLYSupplied in two containers.

Application 2 coats at 12m² per litre per coat. Dries in approx. 30 minutes.

Finish Matt

Should Satin or Gloss fi nish be required, you can apply QVFR/PREMIER+WHITE Top Coat


Q/VFR/PREMIER+WHITE ● Water-based This coating is a white water-based hardwearing top coat off ering superb fi nish. Designed as a high quality internal coating for general use.

Application rate 1 coat

Planed wood 12m² per litre per coat

Finish Matt, Satin, Gloss

QVFR COLOUREDAPPLICATION:

: Preparation:

Application:

System Features:

Tools and Storage





Moisture

5

65%17%

INTERNAL USE ONLY

Class 0&1 Surface Spread of Flame | SBI:B/s1/d0 Coating SystemCoating System www.integritycs.co.uk




TOP COATS (PLEASE CONTACT US FOR FULL RANGE OF TOP COATS)


HWAP/WB/PRIMER ● Water-basedHWAP/WB/Primer is a water-based clear primer used for all surfaces before HW02/E is applied.Application rate 1 coatPlaned wood 10-12m² per litre

Dries in 30 minutes

CLEAR FIRE PROTECTION COATHW02/E ● Water-basedA water-based clear intumescent coating for all wood/related products. Application rate For 30 mins of Fire Protection: 2 coats at 8m²/litre/coat

For 60 mins of Fire Protection: 3 coats at 8m²/litre/coat (according to the wood thickness and type)

Before applying next coat ensure each coat is dry and clear. Do not leave overnight without a top coat

HW02/E CLEARAPPLICATION:

: Preparation:

Application:

System Features:

Tools and Storage

● Achieve 30 & 60 minutesfi re protection to: BS476 Parts 20/22EN 1361-1:1999 | EN 14135:2004

● Low cost systems● Easy, safe to apply● Long term protection




We recommend that you always apply the HW/AP Primer before HW01/F, HW02/E system is used. This primer isexcellent for sealing the wood surface from moisture absorbed from the wall behind.

Moisture

5

65%17%

HW/EXCEL/CLEAR ● Solvent-based HW/EXCEL is an easy to apply hardwearing topcoat. Ideal for general-purpose use off ering good durability.Coating rate 1 coat Planed wood: 10-12m² per litre per coatFinish Gloss, Matt, Satin

HW/PREMIER/CLEAR ● Water-based HW03/PREMIER is a clear water based fl exible and robust hardwearing coating. This coating off ers good durability for areas that require standard varnish protection.Coating rate 1 coatPlaned wood 10-12m² per litre per coat in areas of

high humidity apply 8m² per litre per coatFinish Matt, Satin

HW/ULTIMATE/CLEAR ● Water-based This coating is a low-odour, quick drying, water-based polyurethane varnish ideal for areas that require a tough and high resistant protection. Designed for areas of high levels of traffi c including fl oors, panelling, and stairs.Coating rate 2 coatsPlaned wood 10-12m² per litre per coat Finish Matt, Satin

HW/SUPERB/CLEAR ● Solvent-based This coating is a tough long lasting extra hard wearing solvent based top coat that off ers a superb robust and easy to clean surface. This coating off ers excellent UV protection. Coating rate 2 coatsPlaned wood 10-12m² per litre Finish Matt, Satin, Gloss

Coating System

30 & 60 minutes BS476 Parts 20/22 | EN 1361-1:1999 | EN 14135:2004 According to the thickness of the wood

Coating SystemCoating System www.integritycs.co.uk




TOP COATS (PLEASE CONTACT US FOR FULL RANGE OF TOP COATS)

HW/EXCEL/WHITE ● Solvent-based This is an opaque solvent based coating designed for outdoor use (can be used internally if required), with a consistency that leaves an attractive softened impression of the timber grain. It is easy to apply and forms a fl exible fi lm, which provides excellent weather resistance. Coating rate 2 coats (external) 1 coat (internal)Planed wood 10-12m² per litre per coatFinish Satin (also available in BS or RAL colours)

HW/PREMIER/WHITE ● Water-based This is a white water based hardwearing coating. Designed as a high quality internal coating for general use.Coating rate 2 coats Planed wood 10-12m² per litre per coatFinish Gloss, Matt, Satin (colour chart p19)

HW/ULTIMATE/WHITE ● Water-based This coating is a fast drying water borne paint for outdoor use (can be used internally if required), that off ers UV colour stability and protection against surface attack from fungi. A colour coating ideal for external areas that require excellent weather protection properties.Coating rate 2 coats external. 1 coat internal Planed wood 10-12m² per litre per coat.Finish Satin (colour chart p16-17)

HW/SUPERB/WHITE ● Water-based This is a water borne coating for outdoor use (can be used internally if required) that off ers a unique UV protection block. It also contains fi lm-conserving agents combating fungal growth.Coating rate 2 coats external. 1 coat internal Planed wood 10-12m² per litre per coatFinish Gloss (also available in BS or RAL colours)


HWAP/WB/PRIMER ● Water-basedHWAP/WB/Primer is a water-based clear primer used for all surfaces before HW01/F is applied.Application rate 1 coatPlaned wood 10-12m² per litre

Dries in 30 minutes

COLOUR FIRE PROTECTION COATHW01/F ● Water-basedA water-based white intumescent coating for all wood/related products. Application rate For 30 mins of Fire Protection: 2 coats at 8m²/litre/coat

For 60 mins of Fire Protection: 3 coats at 8m²/litre/coat (according to the wood thickness and type)

Before applying next coat ensure each coat is dry. Do not leave overnight without a top coat

HW01/F WHITEAPPLICATION:

: Preparation:

Application:

System Features:

Tools and Storage

● Achieve 30 & 60 minutesfi re protection to: BS476 Parts 20/22EN 1361-1:1999 | EN 14135:2004

● Low cost systems● Easy, safe to apply● Long term protection




We recommend that you always apply the HW/AP Primer before HW01/F, HW02/E system is used. This primer isexcellent for sealing the wood surface from moisture absorbed from the wall behind.

Moisture

5

65%17%

HW01/F A water-based white intumescent coating for all wood/related products. Application rate

Before applying next coat ensure each coat is dry. Do not leave overnight without a top coat

Coating System

30 & 60 minutes BS476 Parts 20/22 | EN 1361-1:1999 | EN 14135:2004According to the thickness of the wood





PRIMER ONLY REQUIRED IF COATING OVER GLOSS PAINT

EP/CP/P/PRIMER ● Water BasedEP/CP/P adhesion primer is a water-based clear primer applied before the EP/CP coating.

Application rate 1 coat, 10-12m² per litre

FIRE PROTECTION COAT

EP/CP ● Water BasedEP/CP is an intumescent water based protective coating to upgrade 9mm & 12.5mm plasterboard, lath and plaster ceilings, walls and cornices to 1 hour fi re protection

Application rate 2 coats 8m² per litre per coat


HW/ACRYLIC MATT EMULSIONHW/Acrylic is a hardwearing and fl exible topcoat. This coating is excellent for areas that require high levels of durability and fl exibility where movement may occur. This coating has especially been designed as a top coat for EP/CP.

Application rate 2 Coats. Coverage Apply at 10m²/litreFinish Matt or Satin

EP/CP APPLICATION:

: Preparation:

System Features:

Tools and Storage● Achieve 60 minutes protection to BS476 Parts 20/21/22● Achieve SBI:B/s1/d0● Low cost systems● Easy, safe to apply● Long term protection● No smell


If lath and plaster ceiling has cracks, always use AM Mastic ( Product 58 ) to make good befor applying EP/CP coating.

for upgrading 9mm & 12.5mm plasterboard, lath-and-plaster ceilings, walls and cornices


30 & 60 minutes BS476 Parts 20/21/22 | SBI:B/s1/d0





EP/CP

LATH-AND-PLASTER CEILING

PLASTERBOARD PROTECTION CONCRETE PROTECTION

The EP/CP fi re protection coating has been extensively used on lath & plaster ceilings and wall off ering a 60 minute fi re rating. This coating system off ers an excellent solution to refurbishment projects where ceilings and walls cannot be replaced with new plasterboard products, allowing the original features to remain in Graded historical buildings.

Intumescent Systems Ltd have completed works at Aston Hall, which was converted from a hospital into luxury apartments. English Heritage did not want the ornate lath-and-plaster ceilings altered, so it was agreed to upgrade the ceilings to one hour of fi re protection. The Envirograf® EP/CP coating was coloured to match the English Heritage colour range.

The substrate surface must be clean of all dust and dry. There should be no trace of oil, grease EP/CP fi re protection coating system is very easy to apply ,and is an extremely cost eff ective way to off er up to 120 minutes fi re protection on concrete in a three coat application. The coating system is ideal for concrete structures such as car parks, reception areas and particularly in high risk fl ammable storage spaces. EP/CP has been used on a number of high profi le projects including The Channel Tunnel, The New Rolls Royce building, Sun Alliance Multi-Storey Car Park and a tunnels in Norway.



Coating System

30 & 60 minutes BS476 Parts 20/21/22 | SBI:B/s1/d0





Before applying 3-2-1 or 3-2-1W, test on a small area fi rst to ensure compatibility with the material and dyes. When spraying 3-2-1 onto materials such as curtains, cardboard, etc, use justa fi ne spray to dampen the material (just like a fi ne rain – do notsoak it). Give polyurethane furniture a fi ne spray on the outer

cloth and press it into the polyurethane with your hands or a clean cloth such as a handkerchief, then spray over the outer covering material with a fi ne spray of 3-2-1W. For Christmas trees, the tree must be in earth or sand and must be watered daily.

PERFORMANCE:Envirograf® 3-2-1 and 3-2-1W have undergone stringent test procedures. Before specifying, please refer to the data sheet. Tested to:

3-2-1 STANDARD

3-2-1 WASHABLE

3-2-1 SPECIAL

For bed linen and other fabrics that require regular washing

For artifi cial fl owers and synthetic materials

For variety of materials:● Wallpaper ● Christmas Trees● Card ● Drapes● Carpets ● Straw● Upholstery

UNPROTECTED CHRISTMAS TREE

FURNITURE PROTECTION

UNPROTECTEDBURNS

RAPIDLY

3-2-1 CANEVEN RESIST BLOW TORCH

Save your property - protect your christmas tree!

Below: The very same room 36 seconds later. The room was completely destroyed by the end of the test.

4 seconds after the cable short ignited the Christmas tree.

● BS5852 Parts 2 & 14 (1982)Cribs,

● Class 0/1, BS4790 (1987),● BS5665 (1989),● BS5852 (1990),● BS5867 Part 2 (1980),● EN597-1 (1995),● BS5438 (1988),

● BS7175 (1989),● BS6807 (1989),● BS7177 (1989),● BS6809 (1989).● Tested to EN71 (1988 &1994) plus BS5865 (1989).● Not harmful to children or

adults.● CAA-approved.

Fire Retardant Liquid BS476 Parts 6/7 | Crib 5 BS5852 : 1990 3-2-1 Standard - Washable - Special





Our new EN/F Kit consists of three 310ml tubes of specially formulated intumescent sealant. Two of which (EN/F1) are a dark grey, powerful, intumescent graphite compound (which does not aff ect the pipes and cables) that expands in a fi re sealing the service hole. The EN/F2 tube is a white intumescent sealant for use as a decorator’s fi nish, which can be over painted when fully cured.

The kit was tested numerous times in house and at the end of last year at Efectis Holland. Their test rig consisted of: a hollow plasterboard, and block wall, with cables and plastic pipes with the diameter up to 66mm.Where the plasterboard wall had service openings through we pressed in newspaper to stop the sealant from dropping down the back.

The test was a success, with the EN/F giving over 2-hours fi re integrity and from 110 down to 60 minutes insulation. After 2 hours when the EN/F had met the test criteria we cut back the plasterboard to discover that the newspaper wasn’t even burnt, just slightly discoloured, after which the test was successfully concluded.

EN/F kit is ideal for electricians, plumbers, work departments and maintenance professionals to carry in their vans or store in their workshops, providing a quick and convenient ability to seal any service openings they work on. The sealing consists of two stages:

1) Special formulated graphite mastic2) White intumescent mastic to faceoff ready for decorations

The kit can be used for aluminum, copper, plastic and steel pipes up to 66mm in diameter, as well as cables (including: armoured, MICC and fl exible type cables) up to 66mm in diameter.

It can be used in both plasterboard stud partitioning and solid substrate surfaces, like brick, block and concrete walls and ceilings.

The EN/F1 and EN/F2 are water-based materials, which become water resistant once cured.

Tested for 2 hours fi re protection and insulation in plasterboard hollow walls and brick, block walls

Tested to EN 1366-3 (2009)

EN/F is a unique sealant off ering 2 hour fi re protection for PVC, steel pipes and cables up to 66mm in diameter, in block and plaster boards.

COMPLETION OF TEST AT 2 HOURS

EN/F SYSTEM TESTED AT EFECTIS

COMPLETION OF TEST AT 2 HOURS

EN/F SYSTEM TESTED AT EFECTIS

Tested for 2 hours fi re protection and insulation in

Tested to EN 1366-3 (2009)Tested to EN 1366-3 (2009)

EN/F Ideal for Electricians, Plumbers and Maintenance Dept. to stock for general fi re safety

Flexible fi ller kit for pipes and cables EN 1366-3 (2009) www.integritycs.co.uk





HEAD OFFICE Tel: 01202 660 222 | [email protected]


Integrity Control Systems Ltd


Intumescent Coating Technical Information ENVIROGRAF Fire coatings... · 2017. 5. 30. · PRIMER...

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