Introduction to Woody Biomass Utilization to Woody Biomass Utilization John R. Shelly University of...
Transcript of Introduction to Woody Biomass Utilization to Woody Biomass Utilization John R. Shelly University of...
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Introduction to Woody Biomass Utilization
John R. ShellyUniversity of California Cooperative Extension
Woody Biomass Utilization Workshop
Quincy, CA
May 25, 2010
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What is Woody Biomass?
Portions of woody plants or residues from woody plants that accumulate to levels that pose a hazard or disposal problem or woody plants specifically
grown for biomass markets.– Low quality natural resource
– Low value natural resource
Woody Biomass Comes from Many Sources!
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Woody Biomass Sources
Sawmill Residue
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Woody Biomass Sources
Landfill Diversion
Demolition and construction debris
Tree removal andMaintenance debris
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Woody Biomass Sources
Logging Residue and Slash
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Woody Biomass Sources
Dedicated Forest
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Woody Biomass Sources
Fuel Reduction Thinning
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Woody Biomass Sources
Dead Trees (disease or fire)
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Woody Biomass SourcesWoody Biomass
Sawmill ResidueLandfill DiversionLogging ResidueDedicated ForestFuel Reduction ThinningDead Trees
Other Biomass
Agricultural ResiduesChaparral
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0
5
10
15
20
25
30
35
40
Milli
on B
DT/
yr
Agriculture Municipal waste Logging/Slash Forest thinnings SawmillResidues
Chaparral
Total (million BDT/yr)
Gross Potential 83 Technically available 32.4
Estimated California Biomass Potential in 2007
0
5
10
15
20
25
30
35
40
Milli
on B
DT/
yr
Agriculture Municipal waste Logging/Slash Forest thinnings SawmillResidues
Chaparral
Total (million BDT/yr)
Gross Potential 83 Technically Available 32.4
(currently using about 4.5 million BTU/yr)
Source: California Biomass Collaborative
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Potential Uses and Competition
• Energy feedstock (heat and electricity)
• Landscape materials & soil amendments
• Extra steps in feedstock preparation elevate woody biomass to a higher value resource– Fiber resource – pulp or composites (particleboard, wood‐
plastic lumber, etc.)
– Bio‐refinery – organic chemicals including biofuels
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Woody Biomass
• Positive Attributes– carbon source
– habitat
– raw material• Fiber feedstock
• Energy feedstock
• Chemical feedstock
• Solid wood products
• Negative Attributes– disposal problem
– wildfire fuel
– Small diameter trees have lots of defects
– High processing costs
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Minimizes the impact of inherent property defects (knots, juvenile wood, etc.)
John Shelly, UC Berkeley Cooperative Extension
Increases surface area –needed step for most chemical or biological processing
Feedstock Preparation -- Breaking wood down into uniform sized particles
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Energy Conversion PathwaysCombustion
Biochemical• Anaerobic digestion• Hydrolysis/Fermentation
Thermochemical • Pyrolysis• Gasification
HeatElectricityBio-oilAlcoholOther organic chemicals
AlcoholOther organic chemicals
Heat Electricity
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What Can We Do with Woody Biomass?
Grind it
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What Can We Do with Woody Biomass?Grind it Chip it
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What Can We Do with Woody Biomass?Grind it
Chip it
Burn it
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What Can We Do with Woody Biomass?Grind it
Chip it
Burn it
Peel it
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What Can We Do with Woody Biomass?Grind it
Chip it
Burn it
Peel it
Saw it
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Processing small logs
Eg: 6” vs 10” diameter
• More logs to process for same output
• Higher transportation costs
• More handling in mill
• Less valuable products
• Defects have a greater impact (knots, juvenile wood etc)
• Efficiency is very important– Speed and volume
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What Can We Do with Woody Biomass?Grind it
Chip it
Burn it
Peel it
Saw it
Peel it
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Post and Pole key figures
• Equipment ‐ typically 1 peeler and 1 doweler (production ~1,200 ‐2,000 pieces per day)
• Raw material– lodgepole pine and ponderosa pine preferred (treatability, availability, lower taper
and smaller knots)– White fir and Douglas‐fir less desirable (treating and shipping weight issues)
• Small diameter wood resource needs ~ 10,000‐20,000 tons/yr • Employees – 10‐15• Site size ‐ 3‐5 acres• Investment ‐ $750,000+ (without land and permits)• Market Issues
– Very competitive national market, but local markets may be opportunity– Canadian imports often dominate the market (Canadian dollar conversion and
lower fuel and production costs)
• Other considerations:– Peeling residues good for animal bedding and hog fuel markets – Posts and poles need wood preservative treatments
Source: Larry Swan, USFS
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What Can We Do with Woody Biomass?Grind it
Chip it
Burn it
Peel it
Saw it
Peel it Build with it
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House logs ‐ specifications
• Typical species: Spuce, Douglas Fir, Cedar, Lodgepole Pine
• Log size – 10” small end diameter, low taper, straight, 35 – 40 ft long
• Avoid spiral grain, checks/cracks, damage from harvesting/handling equipment
• Dried to 20% MC
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What Can We Do with Woody Biomass?Grind it
Chip it
Burn it
Peel it
Saw it
Peel it
Build with it
Make engineered lumber
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What Can We Do with Woody Biomass?Grind it
Chip it
Burn it
Peel it
Saw it
Peel it
Build with it
engineered lumber
Make Composite Materials
OSB
Wood/Plastic Lumber
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What Can We Do with Woody Biomass?Grind it
Chip it
Burn it
Peel it
Saw it
Peel it
Build with it
engineered lumber
Composite Materials
Soil Amendment / Landscaping
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What Can We Do with Woody Biomass?Grind it
Chip it
Burn it
Peel it
Saw it
Peel it
Build with it
engineered lumber
Composite Materials
Landscaping
Make Organic Chemicals
Wood = C + O + H
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Biochemical Potential
Softwoods Hardwoods
Cellulose 40-44 % 43-47 %
Hemicellulose 25-29 25-35
Lignin 25-31 16-24
Extractives 1-5 2-8
Ash < 1 < 1
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Organic Chemicals from BiomassMany Valuable Chemicals can be Made from Wood
• Pharmaceuticals ‐‐ Extraction
• Fragrances ‐‐ Extraction
• Charcoal, phenolic oils, ‐‐ Pyrolysis
• Alcohols ‐ Thermochemical, Hydrolysis/Fermentation
• Bio‐Gases (low BTU, high CO) ‐‐ Gasification
• Levulinic and Lactic acid (“building blocks”) –– Hydrolysis/Conversion
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• Resource Availability• Feedstock Quality and Cost• Transportation and Processing Cost• Feedstock Competition
– Competing uses for woody biomass– Competing feedstocks for energy products
• Often Not Economically Viable
So What’s the Problem?
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Cellulose Hemi-Cellulose
Energy Cont ent (BTU/lb)
Yield (tons/acre)
Bulk Den. (kg/m3)
Million BTU/m3
Switch-grass
45% 45% 7,000 20 108 1.7
Miscanthus 45 24 7,700 60 80 1.4
Corn Stover 35 25 7,300
Bagasse 40 22 7,500 60 1
Wood 42 25 8,000 10 450 8
Coal 10,000 800 17.6
Competing Cellulosic Feedstocks
transportation costs and energy conversion ratio are impt.
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Example of Competing Uses
Sawmill
Ag Residue BarkSawdust
Co‐gen
Bagged Soil Amendment
The Co-generation plant produces 8 MW of electricity and steam to operate the lumber dry kilns. The sawmill residues are more valuable for soil amendments than fuel for the boiler. The sawmill purchases lower value fuel in the biomass market.
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Harvest
Collection
Transportation
Feedstock Prep.
Process Residue handling
Raw Material
Product
Emissions
Residue
E/$
E/$
E/$
E/$
E/$
Life Cycle Inventory Analysis
E/$
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Encouraging Biomass Utilization
1. Reduce handling and processing costs2. Improve conventional technology3. Improve conversion efficiency4. Develop new processes5. Develop new products6. Develop new markets7. Educate public to benefits of
utilization
John Shelly, UC Berkeley Cooperative Extension
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A Wood Scientist’s Opinion
Trees for the most part grow without intensive cultivation and are more adaptable to environmental changes than most plants. They consume CO2 and produce wood – a basic building block for many products.
The importance of woody biomass as a raw material will increase dramatically through the 21st century becoming the raw material of choice for many carbon‐based materials.