Introduction to Surface Chemistry...Introduction to Surface Chemistry Reinhard Schomäcker Institut...
Transcript of Introduction to Surface Chemistry...Introduction to Surface Chemistry Reinhard Schomäcker Institut...
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Institut für Chemie
IMPRS Block Course, March 2013
Introduction to Surface Chemistry
Reinhard Schomäcker
Institut für Chemie
TU Berlin
Strasse des 17. Juni 124
10623 Berlin
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Institut für Chemie
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Surface Chemistry
- Modification of surface
- Grafting
- Coating
- Chemical Vapor Deposition
- Atomic Layer Deposition
- Impregnation Techniques
- Etching
- Corrosion
- Electrochemical Resolution or Deposition
- Surface Analytics
- Microscopy, Scattering and Diffraction Methods
- Spectroscopy
- Catalysis
- heterogeneous oxidation catalysis
Wetting
Diffusion
Electrostatics
Adsorption
Structure
Geometry
= unknown local
concentration and
reactivity
Oxygen as a
„Probe molecule“
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Institut für Chemie
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Outline
- Industrial examples
-Fundamentals
- Oxidations reactions with lattice oxygen
-the active component
-the support effects
-Oxidation reactions with adsorbed oxygen
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Institut für Chemie
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Selective Oxidation of Hydrocarbons
20% of all industrial organic chemicals
O2 molecules:
triplet state
with 2 unpaired elctrons
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Institut für Chemie
IMPRS Block Course, March 2013
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Institut für Chemie
IMPRS Block Course, March 2013
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Institut für Chemie
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Required material properties of oxidation catalysts
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Institut für Chemie
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Oxides are
nonstochiometric
Nucleophilic and electrophilic oxidation
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Nucleophilic lattice oxygen
Dynamic surface equilibrium
Electrophilic surface oxygen species
Radical reactions,
Total oxidation
C-H actication
Oxidative dehydrogenation
Insertion into activated C-H bonds
Vacancy formation
Bi2O3-MoO3 Co3O4
18O isotope exchange exp.
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Institut für Chemie
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Lattice transport of O2- Redox mechanism
Oxidation reactions with nucleophilic lattice oxygen
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Institut für Chemie
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2 HCl +1/2 O2 H2O + Cl2
-57,5 kJ/mol
Cu, Mn, Ni, Co, V, Mo, Hg, Ag, Nb, Ti, Zn, W, Ru, Ce
The Deacon process
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Institut für Chemie
IMPRS Block Course, March 2013 Teschner et al, J. Catal. 2012, 285, 273-284
DOI:10.1016/j.jcat.2011.09.039
pKpK
ppppK
kppk
OHOHClCl
OHCl
HClO
f
HCLOf
r
2222
1
2
1
25.15.0
2
5.01
2
1
1. O2 + 2* O2**
2. O2** 2 O*
3. O* + * + HCl OH* + Cl*
4. 2 Cl* 2 * + Cl2
5. 2 OH* O* + * + H2O
Fundamentals of the Deacon process
Micro kinetic model Energy profile for RuO2/SnO2
Nuria Lopez, ICIQ
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Institut für Chemie
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0
0.075
0.15
0.225
0 2 4 6 8 10
t / s
pC
l2 / b
ar
400 °C
350 °C
325 °C
300 °C
pKpK
ppppK
kppk
OHOHClCl
OHCl
HClO
f
HCLOf
r
2222
1
2
1
25.15.0
2
5.01
2
1
EA,0 = 59.4 kJ/mol
DHAds,Cl2 = -104.3 kJ/mol
DHAds,H2O = -96.0 kJ/mol
0
0,075
0,15
0,225
0,3
0 0,075 0,15 0,225 0,3
pCl2, sim
pC
l2, e
xp
400 °C
350 °C
325 °C
300 °C
Experimental Investigation of the Deacon process
Kinetic parameter for RuO2/SnO2:
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Institut für Chemie
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MO2 + 2 HCl MOCl2 + H2O DRHad
MOCl2 + 1/2 O2 MO2 + Cl2 DRHox
Comparison of Deacon catalysts
D. Teschner et al, J. Catal. 2012, 285, 273-284
J. Perez-Ramirez et al., J. Catal. 2012, 286, 287-297
J. Allen et al, J. Appl. Chem. 1962, 12, 406
M.W.M. Hisham, S.W. Benson, J. Phys. Chem. 1995,
99, 6194
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Simplified energy profile of Deacon reaction
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Typical Feature of Surface Chemistry: Vulcano Behaviour
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Institut für Chemie
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Institut für Chemie
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Oxidations with lattice oxygen: Mars-van Krevelen - Mechanism
Lattice oxygen
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Selectivity in hydrocarbon oxidation
Thermodynamics favours the ultimate formation of CO2 and H2O
Desired products of partial oxidation reactions are intermediates derived by
kinetic control
Competing parallel and consecutive reactions
C-H bonds of reactants usually stronger than those in intermediate products
All oxidation processes are highly exothermic
Expolsive regime in gas mixture
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Institut für Chemie
IMPRS Block Course, March 2013
Oxides are
nonstochiometric
Nucleophilic and electrophilic oxidation
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Institut für Chemie
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Institut für Chemie
IMPRS Block Course, March 2013
V
O
O OO V
O
O OO
O2
+5+4
+3 +5
V
O
O OO
V
O
O OO
H
CH
V
O
O OO
V
O
O OO
V
O
O OO
H
V
O
O OO
H
VO O
O
O
H H
V
O
O OO
+5+5
+4 +4
+5 +5
-H2O
X. Rozanska, R. Fortrie, J. Sauer, J. Phys. Chem. C, 111 (2007) 6041-6050.
OHHC
OHHC
n
nX
52
52
0
1,
j j
j
i
i
i n
n
S
Ethanol oxidation reaction network
ODH of
propane:
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Institut für Chemie
IMPRS Block Course, March 2013
with n ≥ 1
k2/k5pO2 << 1
K1pC2H5OH > 1
2
5
12
1
12
21
2
1
521
52
1
52
1
k
pk
pKkpK
pKkr
O
OHHC
OHHC
OHHC
n
n
n
Mechanistic aspects
B. Kilos, A.T. Bell, E. Iglesia, J. Phys. Chem. C, 113 (2009) 2830-2836
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Impact of vanadia dispersion on performance
- dispersion of vanadia influenced by support material
- different performance of monomers, oligomers and polymers
- different contribution of uncovered support surface
- no comparability of low loaded catalyst with different supports
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- Preparation of near-monolayer catalysts by
thermal spreading of vanadyl acetylacetonate
- No over oxidation of the products under differential
conditions (X < 10%) and stoichiometric feed
support surface area
[m²/g]
surface density
[V/nm²]
wt% V
TiO2 17,1 3,5 0,6 %
Al2O3 200,9 3,1 4,9 %
ZrO2 52,1 3,1 1,4 %
CeO2 19,8 3,9 0,7 %
No crystalline V2O5 in all samples
Catalyst preparation
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Institut für Chemie
IMPRS Block Course, March 2013
0
0,05
0,1
0,15
0,2
0,25
0,3
Al2O3 V2O5 ZrO2 CeO2 TiO2
TO
F (
20
0°C
) [m
ol/
mo
ls]
VOx/Support
10% Xat 42 V
OHC
n
nTOF
0
10
20
30
40
50
60
70
80
90
100
Al2O3 V2O5 ZrO2 CeO2 TiO2
EA
,ap
p [
kJ
/mo
l]
VOx/Support
T
TOFRE appA 1
ln,
Support effect
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60
70
80
90
100
110
120
60 65 70 75 80 85 90 95
EA
,ap
p [
kJ
/mo
l]
EA,app ethanol [kJ/mol]
ODH of propane and methanol vs. ethanol
propane methanol*
VOx/TiO2
VOx/Al2O3
VOx/ZrO2
V2O5
VOx/CeO2
*L. J. Burchman, I. E. Wachs, Catal. Today, 49 (1999) 467-484
P.R. Shah, I. Baldychev, J.M. Vohs, R.J. Gorte, App. Cal. A, 361 (2009) 13-17
Support effect
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TiO2 ZrO2 SiO2 V2O5 MgO a-Al2O3
0
50
100
150
200
250
300
350
DH
f [kJm
ol-1
]
DHf this work
DHf Allersma1967
DHf Todorova2007
DHf Sauer2004
2
ln
RT
ΔH
dT
Kd f
212
2OO pVeK
22
12 OeVO O
x
O
fmO ΔHΔEΔEV 31
Defect formation
Mass action law
Van’t Hoff’s law
500 450 400 350 300
-10,0
-9,5
-9,0
-8,5
-8,0
-7,5
-7,0
1
2
3
4
5
6
7
8
9
10
X(C
3H
8)
(%)
ln
T [°C]
ΔE*
ΔEm
En
erg
y
X
ΔEm
ΔHf
Theorie of defect formation
T. Allersma, R. Hakim, T. N. Kennedy, J. D. Mackenzie, J. Chem. Phys., 46 (1967) 154-160
J. Sauer, J. Doebler, Dalton Transactions, 19 (2004) 3116-3121
T. K. Todorova, M. V. Ganduglia-Pirovano, J. Sauer, J. Phys. Chem. C., 111, (2007), 5141-5153
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IMPRS Block Course, March 2013
Energy profile of ethanol partial oxidation
VOx/Al2O3
Ea,app
ΔHdef
VVV
VO
2 +
C2H
5O
H(g
)
+ ½
O2(g
)
VVV
V(O
H) 2
-C2H
4O
+ ½
O2(g
)
VIV
VIV
O+
H2O
(g)
+
C2H
4O
(g)
+ ½
O2(g
)
VVV
VO
2+
H2O
(g)
+
C2H
4O
(g)
ΔHR
TS 1
reaction cordinateE
[k
J/m
ol]
reaction coordinate
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40
50
60
70
80
90
100
110
120
30 50 70 90 110 130
EA
,ap
p [
kJ
/mo
l]
∆Hf [kJ/mol]
propane
ethanol
methanol*
VOx/TiO2
VOx/ZrO2
VOx/Al2O3
V2O5
0,00
0,05
0,10
0,15
0,20
0,25
0,30
0,35
0,40
0,45
40 60 80 100 120
TO
F [
mo
l/m
ols
]
∆Hf [kJ/mol]
ethanol (200°C)
methanol **
propane (400°C)
VOx/TiO2
VOx/ZrO2 VOx/Al2O3
V2O5
**I. E. Wachs, Catal. Today, 100 (2005) 79-94
*L. J. Burchman, I. E. Wachs, Catal. Today, 49 (1999) 467-484
P.R. Shah, I. Baldychev, J.M. Vohs, R.J. Gorte, App. Cal. A, 361 (2009) 13-17
BEP- Correlations with defect formation enthalpy
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4V/13Ti/SBA-15 catalyts structure based on spectroscopical
and reactivity results.
Preparation of a high performance catalyst for ODP
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Institut für Chemie
IMPRS Block Course, March 2013 G. Deo, I.E.Wachs, J. Catal, 146 (1994) 323-334
Activity scaling with H2-TPR peak temperatures
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Catalytic cycle of propene oxidation
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21
2
1
1
1
5
121
12
1
O
CHCH
CH
pk
pKkpK
pKkr
n
n
n
Mars-van-Krevelen Rate Law
Rate of reduction
Rate of reoxidation
Steady state assumption
Surface oxygen coverage
Overall rate
+
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Oxidation reactions with adsorbed Oxygen
- Total Oxydation reactions of VOC
- Partial Oxidation of Methane
- Epoxydation of Ethene
- Oxidative Coupling of Methane
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Epoxidation of Ethene
Singularities: Ag as selective catalyst,
oxygen as oxidant,
only working with ethene
Proposed Pathways
Of selective and unselective
reaction
Oxidation reactions with electrophilic oxygen
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Oxygen is more
electrophilic at high
coverage
Kinetics:
Eley-Rideal
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Possible intermediate
DFT calculations of activation barriers for model discrimination
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Proposed structures
For DFT calculations
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Vulcano Plot for
EO-TOF
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Oxidative Coupling of Methane (OCM) to Ethylene
o Worldwide research efforts to convert CH4 into chemicals (C2H4, CH3OH…)
o Oxidative Coupling of Methane (OCM) is a promising direct conversion route
of methane to ethylene but has not reached industrial practice yet
43
Desired:
Undesired: 2 CH4 + 3 O2 DG (800°C) = - 1222 kJ mol-12 CO + 4 H2O
2 CH4 + 4 O2 DG (800°C) = - 1602 kJ mol-12 CO2 + 4 H2O
kinetic control by means of a catalytic process needed
2 CH4 + O2 C CH
H
H
H+ 2 H2O DG (800°C) = - 306 kJ mol-1
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Pioneering work
0
20
40
60
80
100
120
140
160
1985 1990 1995 2000 2005 2010
Reihe1
G.F. Keller, M.M. Bhasin, J. Catal. 1982, 73, 9 catalyst
M. Hinsen, M. Baerns, Chem. Z. 1983, 107, 223 „
A.C. Jones, J.J. Leonardo, A.J. Sofranko, periodic
US patent 4 443644, 1984 feed strategy
U. Zavyalova, M. Holen, R. Schlögl, M. Baerms, ChemCatChem, 2011, 3, 1935
year
papers
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Ethylene Production by Oxidative Coupling of Methane
Model Studies for Understanding Complexity
* table adopted from E. V. Kondratenko, M. Baerns
Handbook of Heterogeneous Catalysis, Vol. 6, Ch. 13.17, 2008
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Mn-doped Na2WO4/SiO2
*U. Simon, O. Görke, A. Bertold, S. Arndt, R. Schomäcker,
H. Schubert, Chem. Eng. J.168 (2011) 1352-1359
200 g batches with spray drying technology
X.Fang et al, J. Mol. Catal. (China), 6 (1992) 427
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Very low specific surface < 5 m2/g
Similar activation energies EA,app = 150 kJ/mol
Inactive < 600 °C, no lattice oxygen involved
Common features of Catalysts for Oxidative Coupling of Methane
0 390 400 410 420 430 440
100
120
140
160
180
200
220
240
260
280 VOx/TiO
2
VOx/CeO
2
VOx/ZrO
2
EA
,ap
p +
DH
va
p [kJ/m
ol]
D0 (C-H) [kJ/mol]
Eth
anol
Cyc
lohe
xane
Pro
pane
Eth
ane
Met
hane
EA,0
380 390 400 410 420 430 4400
20
40
60
80
100
120
140
160
180 Mn/Na
2WO
4/SiO
2
Gasphase with O*
EA
,ap
p
D0 (C-H) [kJ/mol]
Eth
anol
Pro
pane
Eth
ane M
etha
ne
Hypothesis: adsorbed atomic oxygen
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Experiments in a TAP reactor
with J. Perez-Ramires, ICIQ, Taragona, now ETH Zurich
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J. Lunsford, Angew. Chemie, Int. Ed, 1995, 34, 970
Defects ? TMn+ TM(n+1)+ + e-
2 10-11 1/cm
Li+0-.
Stability ?
Selectivity ?
Operation conditions ?
Mechanism of Oxidative Coupling of Methane
Arndt et al., Catalysis Reviews, 53, 2011, 424-514
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OCM is possible in the gas phase
but not at 1bar and with poor selectivities
CH3 + CH3
+ M C2H6 + M* (trimolecular)
Catalyst = M ?
R. Horn, S. Mavlyankariev
Mechanism of Oxidative Coupling of Methane
C H 4
*
O 2
O O O
+ C H 3
+ C H 3 C 2 H 6
2 10-11 1/cm3
3 2 6 2 5 C H C H C H C 2 H 4
C O x
+ O 2
+ O 2
+ O 2
2 10-13 1/cm3
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0
10
20
30
40
50
60
70
0 3 6 9 12 15
C2 S
ele
cti
vit
y [
%]
CH4 Conversion [%]
8:1 4:1 2:1
Mn-Na2WO4/SiO2, 100 mg, 750°C, Feed Gas:
Catalyst Testing and kinetic studies
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Product selectivity of Catalysts
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Nucleophilic and electrophilic oxidation
The surface is,
What matters !
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Selectivity in hydrocarbon oxidation
Thermodynamics favours the ultimate formation of CO2 and H2O
Desired products of partial oxidation reactions are intermediates derived by
kinetic control
Competing parallel and consecutive reactions
C-H bonds of reactants usually stronger than those in intermediate products
Surface structure and reactivity is the essential control parameter
- Definded sites of selective reactivity are required
- Stability of sites against reaction conditions and product essential
for processes