Introduction to Ship-Shaped Offshore Structure

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    Introduction:

    Ship-shaped offshore structure

    IHIAP Offshore Engineering Div

    Mohamad Faeze

    14TH Jan 2014 Ver 1.0

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    Contents

    1.1 Historical Overview of Offshore Structure Developments

    1.2 Process of Offshore Oil and Gas Developments

    1.3 System concepts for Deep/Ultra deep-Water Field Developments

    1.4 Brief history of FPSO Installations

    1.5 Trading Tankers vs Ship-Shaped Offshore Units

    1.6 New Build vs Tanker Conversion

    1.7 Layout and General Arrangement of FPSOs

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    1.1 Historical Overview of Offshore

    Structure DevelopmentsEarly History

    Energy is important toprogress of civilization

    Industrial advances needscoal, oil, then gas

    Exploration initiated ashorethen moved to offshore(late1800s in California)

    Early 1930s, oil drilling wasundertaken by derricksystems(timber) located in

    waters more than a mile

    World War II to Early1970s

    In 1946, first steel offshoreplatform of tubular

    members was build to 8kmoff coast GoM (4.5m waterdepth, length 53m long,23m wide)

    In 1947, more advancedbottom-supportedplatformor jacket-type(JT) that includes

    drilling rig and equipmentBy 1970, the operating

    water depth for JT reach>80m

    After Early 1970s

    Impact of world oil shock inearly 1970s had moved

    development of offshore oilinto deeper water

    Late 1970s, fixed-typeoffshore structure reach300m, >550m in late 1980s

    In 1970s, first concretegravity platform build onland(new design concept)

    In 1990s began new designconcepts that could beplaced and operated indeeper water, hence era ofFPSO began

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    1.2 Process of Offshore Oil and Gas

    Developments

    ExplorationExploratory

    drillingDevelopment

    drillingProduction

    Storage andoffloading

    Transportation

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    1.3 System Concepts for Deep- and

    Ultra deep-Water Field Developments

    Selection criteria

    Environment, including water depth

    Production capacity

    Distance from field to shore or supportinginfrastructure such as pipelines

    Required number of drilling centers and wells for eachcenter

    Well-fluid chemistry, pressure and intervention orwell-entry frequency for optimum well performance

    Risk to personnel

    Performance requirementsfor floating-type offshore

    Appropriate work area, deck load capacity, possiblestorage capacity

    Acceptable stability & station-keeping

    Sufficient strength to resist harsh environment

    Durability to resist fatigue and corrosion actions

    Possible capabilities for both drilling and production

    Mobility when needed

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    Floating-type offshore structures

    Semisubmersibles

    Spars

    Tension Leg Platforms(TLP)

    Ship-Shaped Offshore Units

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    1.4 Brief History of FPSO Installations

    Oil storage and shuttle tanker-mooring facilities usingconverting trading tankers existed in late 1960s. Thefirst vessels were connected by hawsers to catenaryanchor leg mooring(CALM) systems.

    First dedicated FPSO was byArco in Ardjuna field inJava Sea(1976). This was a concrete barge with steeltanks to storage refrigerated LPG moored using a rigidarm system.

    First tanker-based single-point moored FPSO facility is

    to be Castellon for Shell Offshore Spain(1976)In early 2000s, more than 90 FPSOs were in service and24 FPSOs were under construction.

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    Fig1 FSO Ifrika in side-by-

    side export arrangement

    Fig2 FPSO Castellon at Castellon field

    offshore Spain in 1976

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    1.5 Trading tankers versus Ship-

    shaped Offshore UnitsTrading tankers Ship-shaped Offshore UnitsDesign condition : North Atlantic wave

    environment

    Design condition : Site-and tow-route

    specific environments

    20 to 25-year return period 100-year return period

    Predominantly wave actions Current as well as wind and wave actions

    Limited number of loading/offloading

    cycles

    More frequent loading/offloading cycles

    At open sea for about 70 percent of the

    time

    Offshore for 100 percent of the time

    Weather in any direction; rough weather

    avoidance possible

    Highly directional weather and

    weathervaning; rough weather avoidance

    not possible once on site

    Regular dry-docking every 5 years Continuous operation usually without

    dry-docking

    Without topsides With topsides and associated interaction

    effects between hull and topsides

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    1.6 Newbuild versus Tanker Conversion

    Newbuild Tanker Conversion

    Design and fatigue lives for a field can be

    achieved easier

    Capital costs can be reduced

    Technical, commercial, and environmental

    risks can be more easily contained

    Design and construction schedule can be

    faster and less extensiveA system can be more easily designed to

    survive harsh environments

    Construction facility availability is

    increased

    Resale and residual values can be

    maximized

    Overall project supervision requirements

    can be less

    Reusability opportunities can be improved

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    1.7 Layout and General Arrangement

    of FPSOsFactors affect deck

    area and GAHull form

    Turret location and size

    Accommodation location and size

    Ballast capacity and distribution

    Double-side or double-bottom requirement

    Escape, evacuation, and rescue arrangements

    Offloading arrangements

    Margins for future process upgrading and expansion

    Layout can bedivided into:

    Main deck

    Topsides deck

    Mooring system

    Accommodation

    Machinery room

    Cargo and ballast tanks

    Offloading area

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    Reference

    Guide of building and classing floating

    production installations. ABS(2004)

    Introduction to offshore structures Design,fabrication, installation. Graff,W.J(1981)

    Floating storage units and shuttle tankers of

    the world. OPL(2002)

    Handbook of ocean and underwaterengineering. Myers,J. J., Holm, C.H., andMcAlister,R.F.(1969)