INTRODUCTION TO · MOVAX side grip pile drivers are utilised to handle, pitch, drive and extract...
Transcript of INTRODUCTION TO · MOVAX side grip pile drivers are utilised to handle, pitch, drive and extract...
INTRODUCTION TO
INNOVATIVE PILING SOLUTIONS
2019
HIGHER PRODUCTIVITY – SIGNIFICANT SAVINGS
EFFICIENT - FAST - VERSATILE - ACCURATE - SAFE
WWW.MOVAX.COM
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“PRODUCTIVITY THROUGH INNOVATION”
MOVAX is all about improving productivity and enabling our customers to be faster, more
flexible and more efficient, but mostly to save our customers both time and money. All at the
highest quality - without any compromises in safety.
“Productivity through Innovation” stands for being aware of our customers needs and the requirements at the job sites. At Movax this means intensive investments in Research & Development and Quality. Our aim is to base all our development work on the information we get from our customers and their practical expericence from the real life jobsites. “Knowing is better than believing” is our motto when we are developing new products and solutions for our customers, in close co-operation with our customers. Movax product development always starts at the job site.
Movax’s Quality Management System is certified in accordance with ISO 9001:2015
MOVAX is not merely piling equipment but a most efficient,
fast, flexible and versatile, accurate and safe way-of-
working - the MOVAX way-of-piling - which results in a
higher productivity and thus significant time and cost
savings in a wide range of applications and different type
of works and tasks.
Movax Oy is strongly committed to continuously develop
its products and services, and is today the world’s leading
developer of excavator-mounted, modular side grip pile
driving technology. Movax Oy has several patents and its
trademark, MOVAX®, is registered all over the world.
With more than 2,000 units delivered - to more than 60
countries, on six continents – Movax Oy is a truly proven
supplier of innovative piling solutions.
www.movax.com
The comprehensive range of MOVAX piling equipment
includes vibratory-type, side grip PILE DRIVERS, impact-
type, hydraulic PILING HAMMERS, PRE-AUGERS and
telescopic PILING DRILLS. In support of the piling process
MOVAX develops and manufactures MANIPULATORS
for handling purposes. To complete the range of piling
equipment MOVAX also develops and manufactures MULTI-
TOOL PILING LEADERS.
MOVAX piling and handling equipment is controlled with
the state-of-the-art MOVAX Control System (MCS).
The MOVAX Information Management System (MIMS) is
utilised to monitor the piling project and how individual
piles have been driven (mPILING MANAGEMENT), as well
as the operation, performance and condition of the MOVAX
piling equipment (mFLEET MANAGEMENT).
Movax Oy is a Finnish, privately-owned company, established in 1993, which specialises in the design,
development and manufacturing of excavator-mounted piling equipment with advanced control and
information management systems. Movax Oy, which is part of the Terra Patris Group, is located in Hämeenlinna,
Finland and represented by a network of partners all over the world.
INTRODUCTION
FORERUNNER IN PILING EXPERTIZE
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TOTAL PILING SOLUTION FOR A WIDE RANGE OF APPLICATIONS for higher productivity and significant overall time and cost savings
CIVIL
ROAD
RAIL
UTILITIES
ENERGY & ENVIRONMENT
PIERS & WATERWAYS
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SIDE GRIP PILE DRIVERS…are the optimum solution for a wide range of piling requirements and a variety
of site and soil conditions - especially in the most demanding conditions when a
high-degree of precision is required, and for piling in sensitive environments and
when limited space or access is available. The same unit can handle, pitch and
drive piles and is capable of accomplishing the whole process without the need
of manual handling or assisting machinery.
PILING HAMMERS…are utilised to drive load-bearing piles and to assist in sheet pile driving, even
in the most difficult soil conditions. MOVAX piling hammers are the optimum
solution to complete a pile installation after reaching refusal with a side grip pile
driver or when load testing is required.
PILING DRILLS…are designed for cast in-situ piling. MOVAX piling drills are especially suitable
for sites with confined spaces and when limited space or headroom is available.
The MOVAX way-of-piling is the optimum solution for constructing foundations, building retaining
walls – both permanent and temporary - and cofferdams, and when performing trenching and
excavation work in a wide range of applications.
The excavator-mounted MOVAX piling equipment can be changed fast and flexibly to handle multiple and varying
tasks. All MOVAX piling equipment are controlled with the same MOVAX Control System for maximum flexibility and
ease-of-operation. MOVAX information management solutions provide the operator with valuable information about
the piling process, and the MOVAX equipment.
SOLUTIONS
MOVAX PILING EQUIPMENT
PRE-AUGERS…are designed for pre-augering and assisting the MOVAX side grip pile drivers
and piling hammers in the driving of different type of piles in difficult soil
conditions.
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TOTAL SOLUTION FOR DRIVEN AND BORED PILESfor higher productivity
with maximum flexibility
and versatility
SHEET PILES
H-BEAMS
TUBULAR PILES
TIMBER PILES
PRE-CAST CONCRETE
CAST-IN-SITU
CFA
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The MOVAX multi-tool piling leader adds a further dimension to the MOVAX way-of-piling. The
excavator mounted MOVAX multi-tool piling leader provides a versatile solution for a wide range
of piling requirements in a variety of site and soil conditions, and for different types of piles and
piling technologies.
SOLUTIONS
MOVAX MULTI-TOOL PILING LEADERS
MULTI-TOOL PILING LEADERS…are available with tools ranging from vibratory pile drivers, hydraulic
double acting hammers and hydraulic hammers, pre-augers and
piling drills for both cast-in-situ and CFA piling. The MOVAX multi-tool
piling leader is thus the optimum solution for all kinds of piles and
piling technologies from driven piles – including sheet piles, H-beams,
tubular steel piles and precast concrete piles solution for all cast-in-
situ and CFA.
The MOVAX multi-tool piling leader and its tools are controlled with
the MOVAX Control System for ease-of-operation, accuracy and
maximum safety. All tools can be changed fast and flexibly for varying
tasks.
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RAIL
UTILITIES
ROAD
PIERS & WATERWAYS
SOLUTIONS
MOVAX WAY-OF-PILING
ROAD
PIERS & WATERWAYS
CIVIL
ENERGY & ENVIRONMENT
HANDLING, PITCHING, DRIVING AND EXTRACTINGFast, efficient, versatile, accurate and safe
SHEET PILES
H-BEAMS
TUBULAR PILES
TIMBER PILES
TRENCH SHEETS
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PRODUCTS & SERVICES
PILE DRIVERS
FEATURES · Excavator-mounted - available for crawler and wheeled excavators, railroaders;
designed to work on a standard excavator with normal auxiliary hydraulics
· Available in different models & sizes in order to meet a wide range of piling requirements and site conditions; and to match perfectly the excavator in question.
· Available for a wide range of piles including sheet piles, H-beams, tubular steel piles, timber piles, trench sheets etc.
· Based on the MOVAX modular system (MMS™)
· Controlled with the MOVAX Control System (MCS™)
· Available with the MOVAX Information Management System (MIMS)
BENEFITS · Suitable for a wide range of piles and a wide variety of site and soil conditions
- especially suitable when limited space is available
· Fast and efficient - handling, pitching, driving and extraction of piles
· Versatile; the same unit can be utilised for multiple tasks/different type of piles
· Precise and accurate pile driving
· Safe-to-operate
· Easy-to-maintain
· Durable; designed for long continuous operation, constructed using quality materials and parts
MOVAX side grip pile drivers are excavator-mounted, high frequency, vibratory-type pile drivers for handling,
pitching, driving and extracting piles in a wide range of site and soil conditions. Available with fixed or variable
(resonance-free) eccentric moment.
MOVAX WAY-OF-PILINGMOVAX side grip pile drivers are utilised to handle, pitch, drive and extract piles without assisting machinery or additional manpower.
MOVAX MODULAR SYSTEM
MOVAX side grip pile drivers are built for flexibility, versatility and ease-of-operation. The MOVAX Modular System (MMS™) ensures that the same
side grip pile driver can be used for different type of piles – sheet piles, tubular piles, H-beams and timber piles - and for a variety of different kind
of jobs and conditions, fast and flexibly.
MOVAX VARIABLE ECCENTRIC MOMENT
MOVAX V-models are high frequency vibratory pile drivers with variable eccentric moment. Resonance-free start-up and shutdown means that the
V-models are the ideal choice when working in urban areas, near historical buildings or in any sensitive environment. In addition to safer vibration,
the V-models also cause less noise and are faster and more comfortable to use. 11
DRIVING LOAD BEARING PILES AND ASSISTING IN SHEET PILE DRIVINGFast, efficient, versatile, accurate and safe
SHEET PILES
H-BEAMS
TUBULAR PILES
TIMBER PILES
CONCRETE PILES
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PRODUCTS & SERVICES
PILING HAMMERSMOVAX Piling Hammers are hydraulic, double acting impact-type, hammers for driving load-bearing piles or
assisting in sheet pile driving in even the most difficult soil conditions. MOVAX piling hammers can be utilised
to complete a pile installation after reaching refusal with a side grip pile driver or when load testing is required.
MOVAX piling hammers can further be utilised independently for driving a wide range of piles including sheet
piles, H-beams, tubular steel piles, timber piles or pre-cast concrete piles.
FEATURES · Suitable for different site and soil conditions
· Suitable for a wide range of piles including sheet piles, H-beams, tubular steel piles, timber piles, pre-concrete piles etc
· Mounting options:
· Excavator stick-mounted; designed to work on a standard excavator with normal auxiliary hydraulics
· MOVAX piling leader-mounted; leader mounted on excavator boom/designed to work on a standard excavator with normal auxiliary hydraulics)
· Crane-mounted; available with hydraulic power pack
· Piling rig-mounted
· Controlled with the MOVAX Control System (MCS™)
· Available with the MOVAX Information Management System (MIMS™
BENEFITS · Suitable for a wide range of piles and a wide variety of site and soil conditions
· Efficient pile driving, rotation and tilt for added maneuverability
· Precise and easy pile driving
· Compact design with reduced operating weight
· Easy-to-mount, flexible and easy-to-operate
· Easy-to-service
· Simple, strong and durable design, designed for long continuous operation, constructed using quality materials and parts
MOVAX WAY-OF-PILINGMOVAX hydraulic double-acting piling hammers are utilised to complete work started by a MOVAX side grip pile drivers or independently to drive
load bearing piles.
MOVAX MODULAR SYSTEM
Due to the MOVAX Modular System the same MOVAX hydraulic hammer can be utilised as excavator-, MOVAX multi-tool piling leader-, piling rig-
and crane-mounted. A comprehensive range of piling caps allows the same MOVAX hydraulic hammer to be utilised to drive different type of piles.
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CAST-IN SITU PILINGFast, efficient, versatile, safe and accurate
CAST-IN-SITU
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PRODUCTS & SERVICES
PILING DRILLSMOVAX piling drills are excavator-mounted auger drive attachments for cast in-situ piling.
FEATURES · Suitable for cast in-situ piling
· Hydraulically operated telescopic kelly bar with extendable sections: two extendable sections or a single, longer extension (depending on model)
· Available with different type of augers for different soil conditions
· Controlled with the MOVAX Control System (MCS™)
BENEFITS · Suitable for different site conditions also for sites with limited headroom
· Efficient drilling
· Precise and accurate drilling
· Excellent reach
· Easy-to-mount and effortless and fast to operate
· Easy-to-service
· Simple & strong design, designed for long continuous operation, constructed using quality materials and parts
MOVAX WAY-OF-PILINGThe MOVAX piling drill can be utilised independently for cast-in-situ piling or in conjunction with a MOVAX side grip pile and/or MOVAX piling
hammer when using casing tubes for the cast-in-situ piling.
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ASSISTING IN DRIVING AND EXTRACTING PILESFast, efficient, versatile and accurate
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PRODUCTS & SERVICES
PRE-AUGERS
FEATURES · Available with different type of augers for different soil conditions
· Controlled with the MOVAX Control System (MCS™)
BENEFITS · Suitable for different site conditions also for sites with limited headroom
· Efficient pre-augering
· Precise and accurate pre-augering
· Excellent reach
· Easy-to-mount and effortless and fast to operate
· Easy-to-service
· Simple & strong design, designed for long continuous operation, constructed using quality materials and parts
The work is begun by utilising the MOVAX pre-auger and completed with MOVAX side grip pile driver or piling hammer. The entire process is
controlled with the MOVAX Control System.
THE MOVAX WAY-OF-PILING
PRODUCTS & SERVICES
PRE-AUGERS
MOVAX pre-augers are utilised together with MOVAX side grip pile drivers (and MOVAX hydraulic hammers) in difficult soil conditions; and
especially when installing temporary retaining walls to ensure easy extraction.
MOVAX WAY-OF-PILING
MOVAX pre-augers are excavator-mounted auger drive attachments for pre-augering. MOVAX Pre-augers are
designed to support MOVAX side grip pile drivers and piling hammers in difficult soil conditions.
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SQUARE SECTIONS
H-BEAMS
TUBULAR PILES
SHEET PILES
TIMBER PILES
CONCRETE PILES
HANDLING OF DIFFERENT TYPE OF PROFILES AND PILESsuperior maneuverability, safety and accuracy
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MOVAX Manipulators are intended for precise and accurate handling of piles as well as to complete an installation of masts, gantries and poles on
foundations piled with MOVAX piling equipment.
MOVAX WAY-OF-HANDLING
PRODUCTS & SERVICES
MANIPULATORSMOVAX manipulators are designed for fast, flexible and efficient handling of different kinds of masts, gantries,
and poles as well as a wide range of piles. Based on the patented side grip technology, the MOVAX manipulator
is designed for superior maneuverability, safety and accuracy.
The manipulator is capable of handling different type of profiles ranging from double-U-, U-, H-, and I- to
rectangular- and tubular-shapes as well as sheet piles, tubular piles, timber piles and precast concrete piles.
Soft gripping surfaces prevent efficiently damaging sensitive masts, gantries or poles.
The MOVAX Manipulator is controlled by the MOVAX Control System for fast, precise and easy operation with
the utmost safety.
FEATURES · Suitable for a wide range of different type of profiles
· Available for masts, poles, gantries and different type of piles
· Available with gripping surfaces tailor-made for the profile to be handled
· Controlled with the MOVAX Control System (MCS™)
BENEFITS · Fast and efficient
· Versatile; the same unit can be utilised for multiple tasks/different type of profiles and piles
· Superior handling capabilities, precise and accurate
· Safe-to-operate
· Durable; designed for long continuous operation, constructed using quality materials and parts
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FOR MULTIPLE PILING AND FOUNDATION TASKSFast, efficient, versatile, safe and accurate
SHEET PILES
H-BEAMS
TUBULAR PILES
TIMBER PILES
PRE-CAST CONCRETE
CAST-IN-SITU
CFA
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PRODUCTS & SERVICES
MULTI-TOOL PILING LEADERS
MOVAX multi-tool piling leaders provide a flexible and versatile platform for a wide range of piling equipment. All controlled with the same
MOVAX Control System for accuracy and maximum safety.
MOVAX WAY-OF-PILING
The MOVAX multi-tool piling leader adds a further dimension to the MOVAX way-of-piling. The excavator
mounted MOVAX multi-tool piling leader provides a versatile solution for a wide range of piling requirements
in a variety of site and soil conditions, and for different types of piles and piling technologies.
FEATURES · Suitable for different site and soil conditions
· Available with a wide range of piling equipment (tooling) from vibratory pile drivers, hydraulic double-acting piling hammers and/or hydraulic hammers to rotary drives for piling and pre-augering
· Suitable for a wide range of driven piles including sheet piles, H-beams, tubular steel piles, precast concrete piles; and cast-in-situ, CFA as well as pre-augering
· Excavator-mounted; stick-, boom- or chassis-mounted depending on the excavator size. Designed to work on a standard excavator with normal auxiliary hydraulics
· Controlled with the MOVAX Control System (MCS ProL)
BENEFITS · Multi-functional and versatile; the same unit can be utilised for multiple piling
tasks/different type of piles
· Fast and efficient - handling, pitching, driving and extraction of piles
· Precise and accurate pile driving
· Safe-to-operate
· Easy-to-maintain
· Durable; designed for long continuous operation, constructed using quality materials and parts
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FAST, PRECISE AND ACCURATE CONTROL... SAFE OPERATIONHigher productivity, increased efficiency
PILE DRIVERS
PILING HAMMERS
PILING DRILLS
PRE-AUGERS
MANIPULATORS
MULTI-TOOL PILING LEADERS
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PRODUCTS & SERVICES
MOVAX CONTROL SYSTEM (MCS)
FEATURES · MCS Lite, Basic control system providing precise and efficient control over all
the hydaulic functions of the equipment
· MCS Pro, Advanced control system for easier, precise and more productive operation
· MCS Pro+auto, Advanced control system with auto control-function
· MCS ProL, Advanced control system for MOVAX Multi-tool Piling Leader
· Ergonomic and informative user interface
· Colour display
· All functions effortlessly controlled using switches and thumbwheels on the control grips
· Compatible with all MOVAX piling, drilling and handling equipment
BENEFITS · Increased productivity
· Higher quality
· More precise, accurate and efficient operation and pile driving, hammering and drilling; and leader mast control
· Automatic control (MCS Pro+auto)
· Information about the equipment and the piling process
· Increased safety
· Easy and ergonomic to use
The MOVAX Control System (MCS) links the excavator with MOVAX’s side grip pile drivers, piling hammers, piling
drills, pre-augers and Manipulators - as well as the MOVAX Multi-tool Piling Leader. The system controls the
auxiliary hydraulics of the excavator and all the functions of MOVAX’s piling and drilling equipment. The system
utilizes inclination and pressure sensors to monitor for instance the pile driving process – thus assisting the
operator to achieve better efficiency, increased productivity and higher accuracy.
MOVAX WAY-OF-PILINGThe MOVAX Control System makes the excavator and MOVAX piling and handling equipment work seamlessly together - while maintaining all
original control functions of the excavator. The same MOVAX Control System is utilised to control all MOVAX piling and handling equipment
including pile drivers, piling hammers, piling drills and manipulators in an easy, efficient and flexible manner.
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INCREASED INFORMATION AND AWARENESSImproved operation, optimized performance and maximum availability
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PRODUCTS & SERVICES
MOVAX INFORMATION MANAGEMENT SYSTEM (MIMS)
The MOVAX Information Management System (MIMS) provides essential information about the piling process
and the pile installation as well as about the MOVAX piling equipment itself.
The MIMS hardware which is connected to the MOVAX Control System - and installed onto the excavator, rail
roader or other carrier - is utilised for data collection and transfer. The MIMS HW includes a fully integrated
3G/GPS-system providing the remote connection as well as the location of the carrier and the MOVAX piling
equipment.
mFLEET MANAGEMENT
mFleet Management consists of a set of data suites
which provide essential information about the operation,
performance and condition of the MOVAX piling equipment.
The mFLEET Management is further designed to assist in
troubleshooting, diagnostics and analysis as well as for fast
and efficient customer technical support. The information
stored in the mCLOUD data storage is accessed through a
web-based user interface.
The mFleet Management reporting tool provides
basic operational information about the MOVAX piling
equipment, including operational and service hours,
rpms/frequencies, pressures etc. as well as the global
positioning data. mFleet Management furthermore
provides tools for maintenance, diagnostics and analysis.
mFleet Management is compatible with MCS Lite, MCS Pro
and MCS Pro+auto.
mPILING MANAGEMENT (mLOGBOOK)
mLogbook, a mPiling Management data suite tool, is a
documentation and a documentation and reporting tool
which provides essential data related to the piling process.
The MOVAX side grip pile driver report includes information
about the verticality and penetration rate whereas the
MOVAX piling hammer report includes information related
to the load bearing capacity (vs. the set criterion) of the pile.
mLogbook requires MCS Pro or MCS Pro+auto.
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CUSTOMER SATISFACTIONPiling expertise for optimised performance and trouble-free operation
ENGINEERING
INSTALLATION
TRAINING
SPARE PARTS
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PRODUCTS & SERVICES
TOTAL LIFE-CYCLE SERVICESENGINEERING SERVICESMovax Oy provides support in selecting the best possible way-of-working as well as in choosing the optimum MOVAX piling equipment
for the job in question.
INSTALLATION SUPERVISIONMovax Oy provides on-site installation supervision and start-up & commissioning services to ensure proper installation and efficient
and safe start-up of the equipment.
TRAINING Movax Oy’s comprehensive and versatile training ensures optimum performance and safe operation under all conditions throughout
the entire life-cycle of the MOVAX equipment. Operational and maintenance training is provided by Movax Oy’s service engineer
during start-up and commissioning.
Movax Oy also offers further, more detailed, operational and/or maintenance training at Movax Oy’s premises in
Hämeenlinna, Finland, where also simulator-based training is available. These technical and practical training
programmes can be tailored to meet any and all specific requirements.
MAINTENANCE AND SPARE PARTSMovax Oy offers reliable and professional
service, repair and maintenance services. Daily
problems are quickly solved by contacting
our specialists and trouble-shooting services
can be provided either remotely or at the
customer’s premises or job site.
Movax Oy also maintains a large stock of spare
and wear parts which can be delivered to most
parts of the world within hours from order.
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HIGHEST QUALITY AND MAXIMUM SAFETY
Designed for safe operation, built for reliability and durability from high class materials and components utilising modern,
state-of-the-art manufacturing methods and resources
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CERTIFIED MANAGEMENT SYSTEMMovax has a certified Quality Management Systems according to ISO 9001:2015.
COMMITMENT TO RESEARCH & DEVELOPMENTOnly by continuous research and development - in close co-operation with and by listening to our customers - is it possible to develop
even better, more intelligent solutions for the future.
CONTINUOUS DEVELOPMENTAt Movax the aim is to continuously develop the know-how of our personnel. The deeper our understanding of our customers’ needs
are the better products and services we can deliver. It is also our goal to be in the forefront of utilising new, intelligent and advanced
technologies.
STATE-OF-THE-ART MANUFACTURINGMovax manufactures its products by itself supported by a proven, high-quality network of partners. By manufacturing in-house are we
able to ensure the quality of our products and fast, flexible, on-time deliveries. State-of-the-art production machinery, reliable partners
and optimised logistics ensure both quality and cost-efficiency. Only high-class materials and components are utilised to manufacture
MOVAX piling equipment.
Movax’s target is to deliver high quality products and to operate in a safe and environmentally sound manner.
Our products and services are designed to make the customers’ process faster, easier and more reliable; to
increase productivity and save cost.
QUALITY
FROM DEVELOPMENT TO DELIVERY
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FOR CUSTOMERS ALL OVER THE WORLD
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With 2000+ units delivered to more than 60 countries, on six continents - and for a wide range of applications and different piling requirements - MOVAX® is a truly proven supplier of innovative piling solutions
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All r
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MOVAX WAY-OF-PILINGHigher productivity and significant savings
Movax Oy
Tölkkimäentie 10 FI-13130 Hämeenlinna, Finland
Tel. +358 3 628 070 Fax +358 3 616 1641
[email protected] www.movax.com
Please refer to www.movax.com for worldwide partners