Introduction to CIM Lab-97-2000

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    It consists of 3 phases1. CNC Programming

    (6 sessions)

    2. Hydraulic and Pneumaticcircuits designing

    (4 sessions)3. Robotic Programming

    ( 2 sessions)

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    A numerical data in the form of

    program which is used to controla system.

    This data is stored in punchedcards/magnetic tapes

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    NC CNC DNCInput device for loading

    program is punched tape

    Punched tape may or may

    not be used

    Total elimination of

    punched tape

    Flexibility is less More flexible More flexible

    Tape readers are essential Tape readers are not that

    much essential

    Tape readers are not

    required

    Off line programming is

    not possible

    Off line programming is

    possible

    Off line programming is

    possible

    Optimum selection of

    feed/speed is not

    possible, because ofabsence of AC

    Optimum selection of

    feed/speed is possible

    Optimum selection of

    feed/speed is possible

    CAD/CAM cannot be

    infected

    CAD/CAM can be

    infected

    CAD/CAM can be

    infected

    Difference between NC/CNC/DNC

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    1. Machine Control Unit (MCU)2. Machine ToolData Processing Unit

    MCU (DPU)Control Loop Unit

    (CLU)

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    High flexibility High accuracy Short production time

    Easy adjustment of machine Skilled operators are not required Jigs and fixtures are not required

    Unit cost is less Better quality

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    According to the type of machine

    a) Point to Pointb) Straight cut machining

    c) Continuous path/contour machining

    According to the structure of control unit

    a) Analog b) Digital

    According to the type of programming

    a) Incremental b) Absolute

    According to type of Control loop

    a) Open loop b) Closed loop

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    Fluid is a common word forHydraulics and Pneumatics

    Hydor means Water

    Pneumo means breathing

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    There are two different systems of fluid systems

    a) Fluid transport system :To deliver fluid from one location to anotherto accomplish some useful purpose(Flow through pipes, Bernoulli's equation

    b) Fluid power system:deals with generation, control and transmissionof power, using pressurized fluids.( Pascals law)

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    Statement-

    Pressure applied to a confined fluid istransmitted undiminished in all directionsthroughout the fluid and acts perpendicularto the surfaces in contact with the fluid

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    A Robot is a mechanical device whichperforms the tasks automatically

    It consists ofa) Power Unitb) Control Unitc) Actuators

    d) Armse) End effectors

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    Polar, spherical robots

    Cylindrical robots Cartesian robots - gantry robot Articulated robots

    SCARAPUMAsnake

    Others: parallel

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    Degree-of-freedom(DOF) Payload

    Resolution Repeatability Accuracy

    Speed Work Volume

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    Robotic programming is a process ofcreating the software to perform a specifiedtask by in a specified manner.