Introduction - Kimray Inc. | Home1/4, 7/16, 5/8, 7/8 13 5/8 in. (346. mm) 3 1/4 in. (82. mm) 3 1/4...

Metering Valves Stem Guided and Piston Balanced

Product Bulletin

1

Summary:Valve Description: Steel

Normal Service: Liquid / Gas

Connection Size: 1”, 2”, 3”Body Style: Angle, ThroughConnection Type: NPT or FlangedActuation: Manual

Control: Upstream or Downstream

Temperature: -20°F, 250°F (Options available for higher temperatures)-29°C to 260°C

PB0017

Kimray Inc.- 52 NW 42nd Street Oklahoma City, Ok 73118 USA - Ph: (405) 525-6601, Fax: (405) 525-7520 - Kimray.com

IntroductionUsed anytime a reference control point is required in sixty fourths of an inch opening or may be used as a choke under low pressure drop conditions where freezing is not a problem.

The rotation of the adjusting knob raises or lowers the valve plug relative to the valve seat. This Kimray valve can be used to meter or control flow of liquids and/or gasses on meter runs. Six full turns are required to fully open the valve.

NOTE

This information is presented in good faith. Kimray assumes no liability for advice or recommendations made concerning results to be obtained from the user of any Kimray product or service. Responsibility for the selection, use and maintenance of any Kimray products remain with the purchaser and end-user.

Kimray reserves the right to modify or improve the designs or specifications of such products at any time without prior notice.

Contents Page

Features 2

Valve Dimensions 5

Model Code 7

Elastomers 8

Dec. 2017

Piston BalancedStem Guided Stem Guided Piston Balanced

Metering ValvesStem Guided and Piston Balanced

Product Bulletin

2

Features:• Compact Design• Packing Box Assembly• Ball-in-Stem• Easily Adjusted• Large Adjusting Knob• Large Set Screw

Steel Body

• Standard globe valve body is made from cast steel A216 WCB, A351-CF8M & A352-LCC.

NACE Compliance

• Special material available for sour service application in accordance with the requirements of NACE specification MR0175.

Stem Guided 1 in.

Figure 1

Set Screw

Adjusting Screw

Packing BoxAssembly

Ball-in-Stem

Adjusting knob

Inner Valve Label

Indicator Plate


Product Bulletin

3

Features:• Compact Design• Packed Box Assembly• Ball-in-Stem• Easily Adjusted• Large Adjusting Knob with handle• Large Set Screw

Adjusting knob

Indicator Plate

Packing BoxAssembly

Equal % Trim Seat

Figure 2

Steel Body


NACE Compliance


Set Screw

Stem Guided 2 in.

Handle

Ball-in-Stem


Product Bulletin

4

Figure 3

Steel Body


NACE Compliance


Adjusting knob

Packing BoxAssembly

CageAssembly

PistonAssembly

Set Screw

Piston Balanced 2 in.

Features:• Compact Design• Packed Box Assembly• Easily Adjusted• Large Adjusting Knob with handle• Large Set Screw

Handle


Product Bulletin

5

Steel Body


NACE Compliance



Adjusting knobSet Screw

PistonAssembly

Packing BoxAssembly

CageAssembly

Features:• Compact Design• Packed Box Assembly• Easily Adjusted• Large Adjusting Knob with handle• Large Set Screw

Handle

Figure 4


Product Bulletin

6

* Standard body is A216-WCB* KIMCOAT coating available for any body material

Kimray body materials conform to ASME B16.5-1996 for external dimensions, working pressure class rating per ASME B16.34 and face to face per ANSI 75-08.01-2002

Table 1 - Body Materials and End ConnectionsMain ValveBody Size Material Group ASTM Group Available Connections

1 in. (25 mm)

WCB 216-WCB 4000 psig NPT (275 bar)

CF8M A351-CF8M 4000 psig NPT (275 bar)

LCC A352-LCC 4000 psig NPT (275 bar)

2 in. (50 mm)

WCB 216-WCB 2000 psig NPT (137 bar)

CF8M A351-CF8M 4000 psig NPT (275 bar)

LCC A352-LCC 4000 psig NPT (275 bar)

3 In. (80 mm)

WCB 216-WCB 600RF, 600RTJ

CF8M A351-CF8M 600RF, 600RTJ

LCC A352-LCC 600RF, 600RTJ


Product Bulletin

7

Table 2 - Temperature vs. Pressure Rating

Temperature°F (°C)

Flange Class

150 300 600 900 1500 2500

Hydrostatic Test Pressure (psig)450 (31 bar) 1125 (77.5 bar) 2250 (153.4 bar) 3375 (230.9 bar) 5625 (384.3 bar) 9375 (639.4 bar)

*Maximum Allowable Non-Shock Pressure (psig)

WCB - A216-WCB-20 to 100 (-28 to 37) 285 (19.7 bar) 740 (51.0 bar) 1480 (102 bar) 2220 (153.1 bar) 3705 (255.5 bar) 6170 (425.4 bar)

200 (93) 260 (17.9 bar) 680 (46.9 bar) 1360 (93.8 bar) 2035 (140.3 bar) 3395 (234.1 bar) 5655 (389.9 bar)







LCC - A352-LCCFlange Class

150 300 600 900 1500 2500

-20 to 100 (-28 to 37) 290 (20.0 bar) 750 (51.7 bar) 1500 (103.4 bar) 2250 (155.1 bar) 3750 (258.6 bar) 6250 (430.9 bar)








CF8M - A351-CF8MFlange Class

150 300 600 900 1500 2500

-20 to 100 (-28 to 37) 275 (19.0 bar) 720 (49.6 bar) 1440 (99.3 bar) 2160 (148.9 bar) 3600 (248.2 bar) 6000 (413.7 bar)







700 (371) 110 (7.6 bar) 435 (30 bar) 870 (60.0 bar) 1305 (90.0 bar) 2170 (149.6 bar) 3620 (249.6 bar)

Kimray conform to ASME B16.34-2009 for working pressure vs working temperature and ASME B16.5-1996 for flanges and flanged fittings.


Product Bulletin

8

Table 3 - Stem Guided Metering Valve Dimensions Body Style A B C D E F Approx. Weight

1400 SMVT 1/4 EP IV

7 9/32 in.(184. mm)

1 15/16 in.(49. mm)

1 7/32 in.(30 mm)

2 1/32 in.(51. mm)

4 7/16 in. (112. mm)

2 1/32 in.(51. mm) 8 lbs (3.62 kg) to

11 lbs (4.98 kg)1400 SMVT 1/2 EP IV

7 9/32 in.(184. mm)

1 15/16 in.(49. mm)

1 7/32 in.(30 mm)

2 1/32 in.(51. mm)

4 7/16 in. (112. mm)

2 1/32 in.(51. mm)

Stem Guided 1 in.

Flanged bodies available on request see catalog section E1:50.2, E1:100.1

A

B

D

C

Ø 2 3/4 in.(69. mm)

E

F


Product Bulletin

9

Table 4 - Stem Guided Metering Valve DimensionsBody Style A B C D E Approx. Weight

2200 SMVT 1/4, 7/16, 5/8,

7/8

13 5/8 in.(346. mm)

3 1/4 in.(82. mm)

3 1/4 in.(82. mm)

6 9/16 in.(166. mm)

2 1/8 in.(53. mm) 28 lbs (12.70 kg) to

31 lbs (14.06 kg) 2400 SMVT

5/8, 7/810 11/32 in.(262. mm)

3 15/32 in.(86. mm)

3 15/32 in.(86. mm)

6 7/8 in.(174. mm)

2 1/4 in.(57. mm)

Figure 5

Stem Guided 2 in.

A

B

C

D

E

Ø 8. in.(203. mm)

Flanged bodies available on request see catalog section E1:50.3, E1:100.2


Product Bulletin

10

A

B

Table 5 - Piston Balanced Metering Valve DimensionsBody Style A B C Approx. Weight

2150 SMVT150RF

12 11/16 in.(322. mm)

5 5/8 in.(142. mm)

10. in.(254. mm)

7 lbs (3.17 kg) to100 lbs (45.3 kg)

2400 SMVT 300RF

12 11/16 in.(322. mm)

5 5/8 in.(142. mm)

10 1/2 in.(266. mm)

2150 FMVT600RF

12 11/16 in.(322. mm)

5 5/8 in.(142. mm)

11 1/4 in.(285. mm)

2150 FMVT 1500RF

12 11/16 in.(322. mm)

5 5/8 in.(142. mm)

13 3/8 in.(339. mm)

2150 FMVT 1500RTJ

12 11/16 in.(322. mm)

5 5/8 in.(142. mm)

13 1/2 in.(342. mm)

Figure 6


Screwed bodies available on request see catalog section E1:55.2, E1:100.3

Ø 8. in.(203. mm)

C


Product Bulletin

11

Table 6 - Piston Balanced Metering ValveBody Style A B C Approx. Weight

150RF 10 3/8 in.(263. mm)

7 1/4 in.(184. mm)

11 3/4 in.(298. mm)

140 lbs (63.50 kg)300RF 10 3/8 in.

(263. mm)7 1/4 in.

(184. mm)12 1/2 in.(317. mm)

3150 FMVT 600RF

10 3/8 in.(263. mm)

7 1/4 in.(184. mm)

13 1/4 in.(336. mm)

3150 FMVT 600RTJ

10 3/8 in.(263. mm)

7 1/4 in.(184. mm)

13 3/8 in.(339. mm)


Figure 7

A

B

Ø 8. in.(203. mm)

C

See catalog section E1:55.3, E1:100.3


Product Bulletin

12

*NACE MR0175 certification upon request

Table 7 - Materials of Construction (Stem Guided)Valve Components Standard *NACE Compliant Optional

Body ASTM A-216 WCB ASTM A-216 WCB A-352 LCC A-351 CF8M

Bonnet ASTM A-395 A-351 CF8M A-352 LCC

Packing Box ASTM A-105 316S6 (ASTM A-479)

Adjusting Knob ASTM B-221 ASTM B-221

Handle ASTM A-395 ASTM A-395

Stem 303SS (ASTM A-582) 316S6 (ASTM A-479) 17-4PH (ASTM A-564)

Cage ASTM A-108 316S6 (ASTM A-479) 17-4PH (ASTM A-564) 0-2 (ASTM-A-681)

O-Rings Nitrile Aflas, FKM, (ASTM A-479) Aflas

O-Rings Buna-N Aflas, EP, HSN, LTN, V, S

Packing Rings Nitrile Aflas, FKM, (ASTM A-479) Aflas

Packing Sleeve PTFE PTFE Graphite

Seat MS Grade Zirconia

*NACE MR0175 certification upon request

Table 8 - Materials of Construction (Piston Balanced)Valve Components Standard *NACE Compliant Optional

Body ASTM A-216 WCB ASTM A-216 WCB A-352 LCC ASTM A-351, CF8M

Bonnet ASTM A-216 WCB ASTM A-216 WCB A-352 LCC

Packing Box ASTM A-105 316S6 (ASTM A351 CF8M)

Adjusting Knob ASTM B-221 ASTM B-221

Handle ASTM A-536 ASTM A-395

Stem 303SS (ASTM A-582) 316S6 (ASTM A-479) 17-4PH (ASTM A-564)

Cage ASTM A-582 316S6 (ASTM A351 CF8M) 17-4 PH (ASTM A747),

Piston ASTM A681 D-2 316S6 (ASTM A-479)

O-Ring Nitrile Aflas, FKM, (ASTM A-479) Aflas,FKM, HSN

O-Ring Buna-N Aflas, EP, HSN, LTN, V, S

Packing Rings Nitrile Aflas, FKM, (ASTM A-479) Aflas, FKM

Packing Sleeve PTFE PTFE Graphite

Seat MS Grade Zirconia


Product Bulletin

13

Table 9 - Material SpecificationBody Inner Parts

CAST STEEL

CAST STEEL

CAST 316 STAINLESS STEEL

316 STAIN-LESS STEEL

17-4 PH STAINLESS STEEL

D-2 TOOL STEEL 440C STAIN-LESS STEEL

KIMRAY SUFFIX CS LCC C6 SS6 PH -

ASTM GROUP ASTM A216 ASTM A352 ASTM A351 ASTM A276 ASTM A564 ASTM A681 ASTM A276

GRADE WCB LCC CF8M 316 630 D-2

UNS J03002 J02505 J92900 S31600 S17400 T30402 S44004

NACE Compliant Yes Yes Yes Yes Yes No

Mechanical Properties

Allowable Stress (ksi) 20 20 20 N/A N/A N/A

Tensile min (ksi) 70 70 70 80 130 HT Dependability 110

Yield min (ksi) 36 40 30 35 105 HT Dependability 65

Hardness HB 170 310 209-217 230

Physical Properties

Density (lbs/in3) 0.29 0.28 0.283 0.275

Electrical Resistivity @ 68°F (microhn-in)

29.4 38.6 23.6

Specific Heat @ 32-212°F (BTU/lb/°F) 0.12 0.11 0.11

Thermal Conductivity BTU/hr/ft2/ft/°F @ 212°F

9.4 14

Coeff. of Thermal Expansion (in/in/°F) 32-212°F

8.9x10-6 6.0x10-6 5.83x10-6 5.6x10-6

Coeff. of Thermal Expansion (in/in/°F) 32-600°F

9.0x10-6 6.2x10-6 6.56x10-6

Modulus of Elasticity (ksi) Tension 28.0 x 103 29.0 x 103

Modulus of Elasticity (ksi) Torsion 11.2 x 103 9.68 x 103

Magnetic Permeability, H Oersteds 200 200

Chemical Composition

Al 0.03-.06 .03-.06 .03-.09 - - - -

C 0.30 max 0.25 max 0.08 max 0.08 max 0.07 max 1.40-1.60 0.95-1.20

Cb - - - - 0.15-0.45 - -

Co - - - - - 1.00 max -

Cr 0.50 max 0.05 max 18.0-21.0 16.00-18.00 15.50-17.50 11.00-13.00 16.00-18.00

Cu 0.30 max 0.30 max - - 3.00-5.00 - -

Mg - - - - - - -

Mn 1.00 max 1.20 max 1.20 max 2.00 max 1.00 max 0.60 max 1.00 max

Mo 0.20 max 0.20 max 2.0-3.0 2.00-3.00 - 0.70-1.20 0.75 max

Ni 0.50 max 0.50 max 9.0-12.0 10.00-14.00 3.00-5.00 - -

P 0.04 max 0.04 max 0.04 max 0.045 max 0.040 max 0.030 max 0.040 max

Pb - - - - - - -

S 0.045 max 0.045 max 0.04 max 0.030 max 0.030 max 0.030 max 0.030 max

Si 0.60 max 0.60 max 1.5 max 1.00 max 1.00 max 0.60 max 1.00 max

V 0.03 max .03 max - - - 1.10 max -

Zn - - - - - - -

Temp. Range (°F) -20 to 800 -50 to 700 -20 to 1000 -20 to 850 -20 to 650 -20 to 800

Temp. Range (°C) -28 to 426 -45 to 371 -28 to 537 -28 to 454 -28 to 343 -28 to 426

Kimray reserves the right to modify or improve the designs or specifications of such products at any time without notice.


Product Bulletin

14

Table 10 - Elastomer OptionsPart Standard Material Optional Material

O-rings Buna-N Aflas®, EP, HSN, LTN, V, S

Table 11 - Elastomer SpecificationsELASTOMERS PLASTICS

AFLAS ETHYLENE PROPYLENE

FKM HIGHLY SATURATED NITRILE

BUNA-N LOW TEMP. BUNA-N

POLY- ACRY-LATE

GEO- THERMAL EPDM

POLY- URETHANE

GYLON PEEK PPDI TEFLON

Kimray Suffix AF EP - HSN - LTN H GEP P GY PK PPDI T

Res

ista

nce

Abrasion GE GE G G G G G GE E E E E E

Acid E G E E F F P G P E G P E

Chemical E E E FG FG FG P E FG E G FG E

Cold P GE PF G G E P GE G E P G E

Flame E P E P P P P P P P P P P

Heat E G E E G G E E F E G G E

Oil E P E E E E E F G E G G E

Ozone E E E G P P E E E E G E E

Set PF GE E GE GE GE F GE F P P F P

Tear PF GE F FG FG FG FG GE GE E E GE E

Water/Steam GE E P E FG FG P E P E E P E

Weather E E E G F F E E E E G E E

CO2 GE GE PG GE FG FG P GE G E G G E

H2S E P P FG P P P F G E G G E

Methanol PF G PF P P P P G P E G G E

Prop

ertie

s

Dynamic GE GE GE GE GE GE F GE E P G G P

Impermeability G G G G G G E G G E E G E

Tensile Strength FG GE GE E GE GE F GE E E E E E

Temp. Range (°F) 25 to 450

-65 to 300 -15 to 350

-20 to 300 -30 to 250

-65 to 225 0 to 300 0 to 500 -40 to 180 -350 to 500

-30 to 400

-65 to 275

-40 to 400

Temp. Range (°C) -3 to 232

-53 to 148 -26 to 176

-28 to 148 -34 to 121

-53 to 107 -17 to 148 -17 to 260 -40 to 82 -212 to 260

-34 to 204

-53 to 135

-40 to 204

Form O,S,D O,S,D O,S,D O,S,D O,S,D O,D O,S,D O, S S,D S,D S S O, S

RATINGS: P - POOR; F - FAIR; G - GOOD; E - EXCELLENT


Product Bulletin

15

Figure 8

Valve Trim & Inner Valve Material Abrasion Resistance

The abrasion resistance of common inner valve materials varies (seat, ball, trim sets, ratio plug, piston). A standard ASTM G-65 test can be used to compare the abrasion resistance of valve plug materials using silica sand as abrasive.

In the ASTM G-65 procedure A, fine silica sand is introduced at a specified rate between the wear sample and a rubber wheel that is spinning in contact with the wear sample. The rubber wheel carries the sand across the surface of the wear sample for a specified period of time, abrading the surface. Volume loss is then calculated for the wear sample.

References

Budinski, Kenneth G., and Michael K. Budinski. Engineering Materials: Properties and Selection. 8th ed. Upper Saddle River, NJ: Prentice Hall, 2005. Print.

*(ASTM G-65, table x1.2 Volume Loss Range) .

0

20

40

60

80

100

120

140

160

180

200

220

240

260

Zirconia *Centered *Stellite 1016 *D-2 440C *17-4PH *316 Stainless

1 2

19

36

54

220

260

Volu

me

Loss

Cu.

mm

Sand Abrasion Wear (ASTM G-65)

TungstenCarbide


Product Bulletin

16

Table 12 - Flow Coefficient(Cv) at Valve Position1” Meter Valve (Stem Guided)

Flow Characteristic Trim Sizein.(mm) CF

Valve Opening Percentage10 20 30 40 50 60 70 80 90 100

Equal Percentage.250 (6.35) 0.66 0.05 0.10 0.14 0.19 0.29 0.58 0.93 1.27 1.63 1.99

.50 (12.7) 0.78 0.16 0.32 0.47 0.60 0.93 1.74 2.99 4.41 5.65 6.49

Nominal.250 (6.35) 0.78 0.28 0.72 1.11 1.50 1.80 1.95 2.08 2.13 2.15 2.17

.50 (12.7) 0.94 0.70 1.90 2.90 4.00 4.80 5.20 5.50 5.60 5.70 5.70

2” Meter Valve

Flow Characteristic Trim Size CFValve Opening Percentage

10 20 30 40 50 60 70 80 90 100

Equal Percentage.437 (11.1 ) 0.60 0.10 0.30 0.50 0.70 1.00 1.50 2.60 3.80 4.80 5.40

.625 (15.8 ) 0.58 0.30 0.50 0.90 1.10 1.40 2.30 3.90 6.40 8.70 10.80

.875 (22.2 ) 0.66 0.40 0.90 1.57 2.10 3.00 4.20 6.30 9.60 13.00 17.00

3” Meter Valve (Piston Balanced)

Flow Characteristic Trim Size CFValve Opening Percentage

10 20 30 40 50 60 70 80 90 100Equal Percentage 3 (80) 0.76 4 6 10 13 16 26 54 83 97 107

Kimray flow equations conform to ANSI/ISA - 75.01.01-2002


Product Bulletin

17

Stem Guided 1 in.

Setting the bullet in the indicator window

Full closed is determined by the first bullet at starting point, each bullet indicates a relative position of the stem in relation to the seat. Full open is determined by the last bullet on each label.

Align the starting point inside the window indicator, slowly turn the knob to the next bullet.

Example: 1/4 in. Equal % Trim The distance from starting point to the next bullet is 2/64ths, etc.....

1/2 in. Equal % Trim The distance from starting point to the next bullet is 4/64ths, etc.....

1/4 in. Linear Trim The distance from starting point to the next bullet is 2/64ths, etc.....

1/2 in. Linear Trim The distance from starting point to the next bullet is 4/64ths, etc.....

Figure 9

Window Indicator

StartingPoint


Product Bulletin

18

Stem Guided 2 in.

Figure 10




Example: 28/64ths. Inch Inner Valve The distance from starting point to the next bullet is 2/64ths, etc.....

40/64ths. Inch Inner Valve The distance from starting point to the next bullet is 8/64ths, etc.....

56/64ths. Inch Inner Valve The distance from starting point to the next bullet is 11/64ths, etc.....

Window Indicator

StartingPoint

7/16 in. Equal Percentage Trim




Product Bulletin

19

Piston Balanced 2in.

Figure 11




Example: 96/64 Maximum Equivalent Orifice The distance from starting point to the next bullet is 20/64ths, etc.....

Window Indicator

Starting Point



Product Bulletin

20

Piston Balanced 3in.

Figure 12




Example: 140/64ths. Inch Inner Valve The distance from starting point to the next bullet is 24/64ths, etc.....

Window Indicator

StartingPoint 1 3/8 in. Equal Percentage Trim


Product Bulletin

21Kimray reserve the right to modify or change, without prior notice, any statement or information contained herein.

Body Material

Code Description

- StandardMaterial

S6 316SS6 Body

Elastomer

Code Description

- Standard (Buna-N)

AF AFlas®

- FKM

HSN High Saturated

Nitrile

H Polyacrylate

Base Code

Code

Three character base code

Coating

Code Description

- No Coating

EB EndurobondCoating

PR Primer Color Painted

Certification

Code Description

- No Certifications

NC NACE

MTR MaterialTest Reports

(i.e. Steel Casting)

Base Codes for Kimray Metering Valves

Code DescriptionEEJ 2200 SMVT 1/4 in. IV Thru

EEL 2200 SMVT 7/16 in. IV Thru

EEN 2200 SMVT 5/8 in. IV Thru

EEP 2200 SMVT 7/8 in. IV Thru

EET 2400 SMVT 5/8 in. IV Thru

EEW 2400 SMVT 7/8 in. IV Thru

MAQ 2500 FMVT 2500RTJ Thru

EXV 2 in. FMVT 150RF 1 in. IV Thru

EEK 2200 SMVA 7/16 in. IV Angle

EEM 2200 SMVA 5/8 in. IV Angle

EEO 2200 SMVA 7/8 in. IV Angle

EES 2400 SMVA 5/8 in. IV Angle

EEV 2400 SMVA 7/8 in. IV Angle

EFE 2150 SMVT PB 2 in. IV

EGF 2400 SMVT PB 2 in. IV

EGE 2 in. FMVT PB 600RF

MBK 2 in. FMVT PB 1500RF

EGL 3150 FMVT PB 600 RF

EGM 3150 FMVT PB 600 RTJ


Product Bulletin

22

Kimray is an ISO 9001- certified manufacturer.Kimray quality assurance process maintains strict controls

of materials and the certification of parts used in Kimray metering valves.

All contents of this publication including illustrations are believed to be reliable. And while efforts have been made to ensure their accuracy, they are not to be construed as warranties for guarantees, express or implied, regarding Kimray products or services described herein or their use or application. All sales are governed by our terms and conditions, which are available on request. Kimray reserves the right to modify or improve the designs or specifications of such products at any time without prior notice.

Related Publications:See Catalog Page E1:50.1 - 50.3

Introduction - Kimray Inc. | Home1/4, 7/16, 5/8, 7/8 13 5/8 in. (346. mm) 3 1/4 in. (82. mm) 3 1/4...

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Transcript of Introduction - Kimray Inc. | Home1/4, 7/16, 5/8, 7/8 13 5/8 in. (346. mm) 3 1/4 in. (82. mm) 3 1/4...