2

Introduction and Warranty

Paslode Cordless Framing NailerOperating Manual

This manual is intended to acquaint you with the PaslodeCordless Framing Nailer. Unlike other power fasteningtools, the Cordless Framing Nailer is powered by aninternal combustion linear motor. In simpler terms, yourCordless Framing Nailer is powered by a motor similar tothe one that powers an automobile. The CordlessFraming Nailer ignites a fuel and air mixture to producethe energy to drive the motor, which in turn drives thefastener. As you will see, the Cordless Framing Nailer istotally self-contained. It carries its own fuel supply andbattery, along with a supply of fasteners.

For ease of use, this manual is divided into sections (seeContents). Each section of the manual is written with you,the tool operator, in mind. We have left out all of thetechnical terms so that you can readily understand howto get the maximum performance from your CordlessFraming Nailer, and how to avoid damaging the tool orinjuring yourself. But, to accomplish this, we need you todo two things:

1. READ THE MANUAL FROM COVER TO COVERBEFORE USING THE TOOL.

2. FOLLOW ALL INSTRUCTIONS IN THE MANUAL.

The Cordless Framing Nailer should be handled likeother power fastening tools that you use. Like most tools,when used improperly it could result in injury. If you aregoing to allow others to use the Cordless Framing Nailer,it is your responsibility to make sure that they also readand comply with the instructions in this manual beforeattempting to operate the tool.

Should you have questions about the Cordless FramingNailer, or wish to obtain additional copies of this manual,please contact your Paslode® representative. The spacebelow is provided so that you may record yourrepresentative's name, address, and telephone number.

My Paslode representative is:

Name

Address

City State Zip

Telephone Number

Paslode® Cordless Warranty and LimitationsPaslode warranties that new Paslode Cordless power fasteningtools, parts and accessories will be free from defects in materialand workmanship for the period shown below, after the date ofdelivery to the original user.

ONE-YEAR LIMITED WARRANTY

A one-year warranty will apply to all parts, except those listedbelow as normal wearing parts, or parts which are specificallycovered by an extended warranty.

FIVE-YEAR EXTENDED LIMITED WARRANTY

A five-year warranty will apply to all molded nylon parts:• Motor Housing, Cap and Grille• Handle Halves and Actuator• Trigger• Magazine Parts

90-DAY LIMITED WARRANTY

A 90-day warranty applies to the following parts, which areconsidered normal wearing parts:

• Bumper• Driver Blades• O-Rings• Seal Rings

WARRANTY STATEMENTThis warranty is limited to tools sold and service requested in the UnitedStates. To obtain information on warranty service in the United States,refer to the Service Center listing that was provided with your tool.

Paslode's sole liability hereunder will be to replace any part or accessorywhich proves to be defective within the specific time period. Any replacementpart or accessory provided in accordance with this warranty will carry awarranty for the balance of the period of warranty applicable to the part itreplaces. This warranty does not apply to part replacement required due tonormal wear.

This warranty is void as to any tool which has been subjected to misuse,abuse, accidental or intentional damage, use with fasteners, fuel, batteries,or battery chargers not meeting Paslode specification, size, or quantity,improperly maintained, repaired with other than genuine Paslode replacementparts, damaged in transit or handling, or which, in Paslode's opinion, hasbeen altered or repaired in a way that affects or detracts from the performanceof the tool.

PASLODE MAKES NO WARRANTY, EXPRESSED OR IMPLIED, RELATINGTO MERCHANTABILITY, FITNESS, OR OTHERWISE, EXCEPT AS STATEDABOVE, and Paslode's liability AS STATED ABOVE AND AS ASSUMEDABOVE is in lieu of all other warranties arising out of, or in connection with,the use and performance of the tool, except to the extent other wise providedby applicable law. PASLODE SHALL IN NO EVENT BE LIABLE FOR ANYDIRECT, INDIRECT, OR CONSEQUENTIAL DAMAGES, INCLUDING, BUTNOT LIMITED TO, DAMAGES WHICH MAY ARISE FROM LOSS OFANTICIPATED PROFITS OR PRODUCTION, SPOILAGE OF MATERIALS,,INCREASED COST OF OPERATION, OR OTHERWISE.

Paslode reserves the right to change specifications, equipment, or designsat any time without notice and without incurring obligation.

3

Contents

Subject Page

Introduction and Warranty ......................................................... 2

An Overview of the Paslode Cordless Framing Nailer ...............4

Safety Instructions......................................................................5

Battery and Charging System ................................................... 8

Fuel Cell and Metering Valve .................................................. 10

.........13

Paslode Cordless Framing Nailer Operation........................... 14

Fasteners and Applications ..................................................... 15

Servicing ................................................................................. 16

Troubleshooting ...................................................................... 18

The battery charger meets all safety requirements for powertools.

is a trademarkPaslodeAn Ilinois Tool Works Company888 Forest Edge DriveVernon Hills, Illinois 60061

Power Nailers are made in the U.S.A. and areprotected by one or more of the following U.S. patents:*

4,403,722 4,483,280 4,483,474 4,522,162

*Other patents issued and pending.

Paslode® is a member of:

Preparing the Paslode Cordless Framing Nailer for Use

4

An Overview of the Paslode Cordless Framing Nailer

Description

The Paslode Cordless Framing Nailer is a self-contained,fully portable nailer that uses liquid hydrocarbon fuel topower a unique linear drive internal combustion motor.

In order for you to fully understand the information containedin this manual, you need a basic understanding of theCordless Framing Nailer. As you can see in the illustrationbelow, the Cordless Framing Nailer is made up of twoseparable assemblies: handle and motor.

As you examine the Cordless Framing Nailer, becomefamiliar with the two major assemblies and the variouscomponents located in each of them.

The Handle Assembly contains the fuel cell, battery indicatorlight, magazine, follower, lockout, shear blocks and trigger.

The Motor Assembly contains the cover and filter, themotor housing, the nose, and the work contacting element.

SpecificationsDimensions: Weight(with battery) 7.3 pounds

Height 14 1/2 inchesLength 12 inches

Cycle Rate: Intermittent Operation – 2 to 3 nailsper second

NOTE: Exceeding these rates could cause tool to overheat,resulting in loss of performance or damage to toolcomponents.

By using the Paslode Cordless Framing Nailer at itsrecommended cycle rate, you will be able to drive severalthousand nails in a typical workday.

Fasteners: 30° paper tape collationMinimum 2 inch x .113 diameter shankMaximum 3-1/4 inch x .131 diameter shank

Magazine Capacity: 1 nail strip + 5 fasteners.

Battery : 6 volts DC - Provides enough energy todrive approximately 4000 fasteners on a fullcharge.

Fuel Cell: Red fuel cell (1.32 oz) Part No. 816000Liquid hydrocarbon - Provides enough fuelto drive approximately 1200 fasteners.

Cover and Filter

Motor Housing

MOTOR ASSEMBLY

Nose

AdjustableWork-Contacting

Element

Lockout

Shear Blocks

Follower

Trigger

Channel magazine

HANDLE ASSEMBLY

BatteryCompartment(Opposite Side)

BatteryIndicator Light (LED)

Fuel Cell Compartment

Utility Hook

5

Safety Instructions

The following safety instructions have been included in thisbooklet to provide you with basic information necessary forsafe operation of the Paslode Cordless Framing Nailer. DONOT ATTEMPT TO OPERATE THIS TOOL UNTIL YOUHAVE READ AND UNDERSTAND ALL SAFETYPRECAUTIONS AND MANUAL INSTRUCTIONS.

In addition to these instructions, training may be necessary.Contact your Paslode representative for additionalinformation.

WARNING

The Paslode CordlessFraming Nailer is aninternal combustiondevice. It produces hotexhaust gases that mayignite flammablematerials. Never use thetool in a combustibleenvironment or in thepresence of combustiblematerials, such asflammable chemicals,adhesives, gasoline, orsolvents.

WARNING

Never attempt to operatethis tool until you haveread and understood allsafety precautions andmanual instructions.

Failure to follow all safetyprecautions instructionsmay result in a permanentloss of vision, seriouspersonal or even fatalinjury, property damageand/or tool damage.

WARNING

Never expose or store thetool, fuel or battery attemperatures in excess of120° F (49° C). Fuel and/or the battery may burst,releasing flammable gas.

WARNING

ALWAYS keep theCordless Framing Nailer,fuel cell, battery cell andbattery charger out of thereach of children.

WARNING

This tool must be operatedonly in a well-ventilatedenvironment, becausethe tool exhausts carbonmonoxide similar to a gaschainsaw or lawnmower.Exposure to carbonmonoxide from use ineclosed areas, may causedizziness, nausea, orunconsciousness ordeath.

6

Safety Instructions

WARNING

EYE and EAR safety gearmust be worn whenworking with or in thevicinity of the PaslodeCordless Framing Nailer.

7. NEVER OPERATE THE TOOL WITHTHE WORKCONTACTING ELEMENT REMOVED OR DISABLED.

This device helps reduce the possibility of accidentalfastener discharge by preventing the tool from operatinguntil it is completely against the work surface.

NEVER operate the tool if the work contacting elementis not working properly.

8. ALWAYS POINT THE TOOL AWAY FROM YOURSELFAND OTHERS WHEN CLEARING JAMS ORREMOVING FASTENERS. REMOVE THE FUEL CELLAND BATTERY.

Pull the follower slightly back and push the releaselever. Tip the tool nose up slightly and fasteners shouldslide out of the rear of the magazine. If fasteners arejammed, refer to the appropriate servicing section ofthis manual.

9. NEVER OPERATE THE CORDLESS FRAMINGNAILER IF PARTS ARE LOOSE, DAMAGED ORMISSING.

10. NEVER DRIVE FASTENERS INTO KNOTS OR ONTOP OF OTHER FASTENERS.

A fastener may ricochet and cause serious injury.

11. OPERATE THE TOOL ONLY ON THE WORKPIECE.

1. Eye protection must meet the requirements of ANSIStandard Z87.1 and should have side shields forincreased protection. As an employer you areresponsible for enforcing the use of eye protectionequipment by the tool operator and all personnel in thework area.

2. NEVER ASSUME THE TOOL IS EMPTY.

Never point the tool at yourself or anyone else.

3. NEVER ENGAGE IN "HORSEPLAY" WITH THE TOOL.

The Cordless Framing Nailer is not a toy – it is a tool.Careless and improper use may result in a seriousaccident.

4. NEVER CARRY THE TOOL WITH YOUR FINGER ON,OR SQUEEZING, THE TRIGGER.

This practice may result in the accidental discharge ofa fastener.

5. NEVER OPERATE A MALFUNCTIONING TOOL.

Refer to the servicing or troubleshooting section of thismanual to correct the problem. If the problem cannot becorrected, stop using the tool and report it to yoursupervisor or Paslode representative.

6. DO NOT LOAD FASTENERS WITH THE TRIGGERAND/OR WORK CONTACTING ELEMENT PRESSEDIN.

A fastener may be accidentally discharged.

WARNING

The Cordless FramimgNailer must be operatedonly when it is in contactwith the work surface.When fastening thinmaterials such asplywood, be sure toposition the tool so thatthe fastener is driven intothe underlying piece.

7

Safety Instructions

12. NEVER DRIVE FASTENERS INTO AREAS WITHCONCEALED HAZARDS.

Always check the area behind the work surface forelectrical wiring, gas pipes, water pipes, sewer drains orother potential hazards.

13. ALWAYS MAINTAIN SECURE AND UNOBSTRUCTEDFOOTING WHEN ON LADDERS, PLATFORMS OROTHER HIGH LOCATIONS.

14. ALLOW ONLY QUALIFIED PERSONNEL TO OPERATETHE CORDLESS FRAMING NAILER.

15. PROPERLY STORE FUEL CELL.

16. ALWAYS STORE THE TOOL WITH THE FUEL CELLAND BATTERY REMOVED.

Store the fuel cell in the case with the Cordless FramingNailer.

17. KEEP THE TOOL CLEAN AND WELL MAINTAINED.

A clean tool is less likely to jam or malfunction.

18. KEEP YOUR HANDS CLEAR OF THE WORK AREASURFACE.

WARNING

Never over-reach, sincetool recoil may cause aloss of balance. Alwaysbe aware of edges anddrop-offs when nailing onrooftops and other highlocations. Keep them infull view.

WARNING

Always store tool, fuelcells and battery wherethey will not be exposedto an open flame, sparksor temperatures above120° F (49° C).

WARNING

Only persons who haveread and fully understandall tool operation, safetyand maintenanceinstructions should beallowed to operate the tool.

WARNING

A fastener may exit at anangle unexpectedly andcause injury.

Battery Disposal:The Paslode Cordless batteries contain cadium and must be recycled or disposed of properly. It is illegal in someareas to place a nickel-cadium battery into the trash or solid waste stream. You may contact your local recyclingcenter for information on where to return the spent battery or call 1-800-822-8837 for information on Ni-Cd batteryrecycling in your area.

8

Battery And Charging System

The Paslode Cordless tool comes with a rechargeablebattery and its own charging system. This charging systemis the only one that will work with all Paslode batteries(round or oval). It will accept either the round or ovalshaped batteries. The first step in preparing a new tool foroperation is to fully charge the battery. New batteries areshipped discharged and must be charged prior to firstuse. Batteries will take 5 minutes to 2 hours (time will bedependant on the amount of discharge within the battery) torecharge.

Important Charging Notes

Charging Instructions:1. Remove wall mount unit with the orange label from

the tool case and plug into a 120V AC outlet. Setorange charger on a stable surface and insert thewall mount unit's plug into the plug receptacle on theback of the charger(see picture). A green lightindicates power is on and charging system is ready.

2. Remove the battery from tool or case and insertterminals down into charger. The red light will comeon indicating that the battery is charging and thegreen light will go out.

NOTE If battery is completely discharged the red light and the green light may flash back and forth for up to 20 minutes. This safety feature slowly recharges the battery until it is ready to accept the full charging current. If the red and green lights continue to flash after 20 minutes, replace the battery.

3. After charging, the red light will go out and the greenlight will come on, indicating that the battery is fullycharged. The charger will keep the battery at fullcharge until it is removed.

4. Unplug the wall mount unit from the charger andremove the wall mount unit from the 120V AC outlet.

Charging Times: First charge (new battery) 2 hours Discharged Battery 5 minutes to 2 hours

Charging Don'ts:1. Never charge battery outdoors or in temperatures

below 40°F (5°C).2. Never allow metal objects to come in contact with

battery terminals.3. Never puncture or attempt to open battery case or

cells.4. Never store battery where it will be subjected to

temperatures above 120°F (49°C).5. Never incinerate battery.6. Never use a defective battery charger, one that over-

heats and/or smokes when plugged in.7. Never immerse the battery in water.

Charging System Accessories:Battery Charger Kit - Part No. 900200Wall Mount Transformer* - Part No. 900477Battery Charger Base* - Part No. 900476Automotive Adapter* - Part No. 900507

* Cannot use with previous (gray in color) charging system components.

Wall Mount Unit

ChargerBase

THE PASLODE BATTERY CHARGING SYSTEM

Plug

REAR VIEW OFCHARGER BASE

Plug Receptacle

Battery Disposal:The Paslode batteries contain cadmium and must berecycled or disposed of properly. It is illegal in someareas to place a nickel-cadmium battery into the trash orsolid waste stream. You may contact your local recyclingcenter for information on where to return the spent batteryor call 1-800-822-8837 for information on Ni-Cd batteryrecycling in your area.

WARNING

CHEMICAL/EXPLOSIONHAZARD

Read ALL instructions beforecharging or using battery.Failure to follow ALLinstructions may result in fire,severe burns, or release oftoxic materials.

9

Battery and Charging System

Inserting Battery

1. Load the battery, contacts first, into the CordlessFraming Nailer.

2. Push battery fully forward into its locked position.

3. To remove battery, push down on locking tab and slidebattery out.

NOTE: If battery is left in tool for an extended period, thebattery will discharge completely and will require recharging.

IMPORTANT: Should your battery terminals becomecorroded and cause poor electrical contact, clean theterminals using a fine emery cloth.

Battery Indicator Light

The illustration is a close-up of the side of the PaslodeCordless framer handle. On the side of the handle is a smallplastic lens. This is the battery indicator light.

When you insert a fully-charged battery into the tool, you willsee a blinking green light. If the light blinks red, recharge thebattery.

Clean theContacts

Battery IndicatorLight

10

WARNING

E X P L O S I O N / F I R EHAZARD

Read ALL safetyinstructions before usingor handling the fuel cell.Failure to follow ALLinstructions may result inexplosion or fire. This maycause serious personalinjuries or propertydamage.

Keep the fuel cell awayfrom heat, sparks andopen flame. Do not smokewhen handling oroperating tool or fuel cell.

Exposure to temperaturesabove 120°F (49°C) maycause the fuel cell to burst,releasing flammable gas.

WARNING

Sunlight can raise the inside temperature of anunventilated motor vehicle or staorage container toabove 140°F (60°C).

Never puncture or attempt to open the fuel cell; it isnon-refillable.

Never incinerate, reclaim or recycle the fuel cell.

Never smoke while installing or operating the meteringvalve or tool.

Never inhale the spray.

Keep out of the reach of children.

Store fuel cell(s) in well-ventilated areas only.

NOTE

1. Never attempt to reuse the metering valve!Replace with fresh fuel cell/valve, and disposeof spent cell/valve properly.

2. When replacing fuel cell also clean or replace airfilter for optimum tool operation.

Fuel Cell There is a second container inside the fuel cell. The innercontainer holds the fuel. The space between the innercontainer and the outer cylinder is filled with a gas, called thepropellant, which is under pressure.

To eject the fuel, propellant pressure squeezes the innerfuel container, much as you squeeze a tube of toothpaste.This squeezing action ensures that all the fuel is used, andthat the Cordless Framing Nailer can operate in anyposition.

Because of this container-within-a-container design, youmight hear the sound of fluid when shaking the fuel cell afterall the fuel has been used. This is the propellant, whichremains between the containers even after all the fuel hasbeen expelled.

If you expose the empty fuel cell to extreme temperatures,the propellant gas will expand and could cause the containerto burst, releasing flammable gases.

Metering Valve

The metering valve contains a fuel metering system to injectthe correct amount of fuel into the combustion chamber.

The red metering valve is the only valve that will operateproperly with the Paslode Cordless framer.

Fuel Cell and Metering Valve

red

11

Fuel Cell and Metering Valve

Installing Metering Valve to Fuel Cell

To install the metering valve to a fuel cell:

1. Press downward on the front side of the valve (stem side) until it seats.

2. Press downward on the rear of the valve unti it seats.

3. The valve is now completely seated on the fuel can and can be inserted into the tool.

1 2 3

NOTE:Paslode Cordless fuel cell are marked with an expiration date on the bottom of the can.

For maximum performance use fuel before expiration date.

DANGER

Paslode Cordless Fuel Cells are flammable.Do not smoke when installing the metering valve!

Paslode Cordless Fuel Cell Disposal Guidelines

Paslode the industry leader in cordless technology provides this information to assist users with the proper disposal of discardedfuel cells. Acceptable disposal options vary depending on the type of fuel cell users. All users must consider federal, state andlocal solid waste regulations to ensure that discarded fuel cells are disposed of properly. Users must contact their local solid wasteauthority for further guidance.

Discarded fuel cells (used or unused) may be considered hazardous waste under the Resource Conservation and Recovery Act(RCRA) depending on several factors as described in the paragraphs that follow. Upon disposal used and unused fuel cells may beclassified as ignitable hazardous waste (waste code D001) under U.S. EPA regulations.

Hazardous waste generated by homeowners and contractors who perform routine maintenance for homeowners in their homes arenot regulated by RCRA. In general, "household wastes" generated by homeowners and their contractors are exempt from hazard-ous waste regulation because those wastes are expressly excluded from the definition of hazardous waste. For example US EPAhas excluded as "houshold waste" aerosol cans that contain residual product and propellent. Thus under federal hazardous wasteregulations homeowners and contractors may dispose of discarded fuel cells as general refuse in a properly permitted municipallandfill. These users must still contact their local solid waste authority to determine if any state or local regulation prohibits orrestricts such disposal.

Paslode takes no responsibility for proper fuel cell disposal. Proper disposal remains the responsibility of sellers and users. Allsellers and users must contact their local solid waste authority to determine if any federal, state or local regulation prohibits orrestricts disposal. Users may obtain more information about U.S. EPA hazardous waste regulations at the following internetaddress: www.epa.gov/epaoswee.osw/hazwaste.htm

Alternatively users may contact U.S. EPA's RCRA Superfund Call Center at 1-800-424-9346 to receive more information.

12

Inserting Fuel Cell

Inserting the metering valve/fuel cell assembly into theCordless Framing Nailer is very simple. To begin, press upat the bottom of the actuator cover and pivot outward toopen. The cover will swing out of the way.

Next, with the metering valve stem pointed toward the frontof the tool, insert the metering valve/fuel cell assembly.

As you slide the metering valve/fuel cell assembly into theCordless Framing Nailer, you will notice a red adapter at thetop of the cylinder pocket. As shown in the illustration, thisadapter is designed to ensure that the metering valve stemis properly aligned with the small hole, or orifice, that leadsto the combustion chamber. Insert the metering valve steminto the orifice of the red-colored adapter.

Fuel Cell and Metering Valve

Close the actuator cover to complete the loading of fuel inthe Cordless Framing Nailer. Do this by swinging it up andover the fuel valve/cylinder assembly, and pushing downuntil the actuator cover snaps into position.

MeteringValve Stem

Red MeteringValve

Red Adapter

Fuel Cell

1. Press Up2. Pull Out

Metering Valve.Stem PointedForward.

1. Swing Up2. Push Down

13

Preparing the Paslode Cordless Framing Nailer for Use

Fasteners

The Paslode Cordless Framing Nailer drives Paslodeclipped-head nails and RounDrive® nails, which have beencollated into strips. The use of nails that do not meet Paslodestandards could cause tool damage and void your warranty.Paslode nail sizes and types are illustrated in the Fastenersand Applications section.

Loading Fasteners

STEP 1: To load, pull the follower handle back to the rearlock position (button will pop out).

STEP 2: Insert a strip of nails and release follower bypushing on button.

There is a reload indicator on follower and tool. A full stripcan be loaded in this area as shown above.

Paslode Cordless Framing Nailer andOutdoor Weather

Use the Cordless Framing Nailer outdoors, in clear weather,when the nailer, fuel cell, and battery are between 20°F (-7°C) and 120°F (49°C.

HOT WEATHER OPERATION

The Cordless Framing Nailer requires cooling of the motorassembly to operate properly. The fan normally providesthe necessary air flow to permit continuous operation.Whenever the Cordless Framing Nailer is idle for extendedperiods, keep the fuel and tool out of direct sunlight and insurroundings where temperatures will not exceed 120°F(49°C). After extended periods of continuous use, it may benecessary to cool the motor by setting tool aside for 10-15minutes or until the tool operates normally. An overheatedtool may not drive nails completely or may operate erratically.

COLD WEATHER OPERATION

Fuel cells at cold temperatures lose the required propellantforce. Bring the tool, battery, and fuel cell above minimumoperating temperature without direct exposure to flame, andcheck the battery.

CAUTION

The Cordless Framing Nailer should not be used in therain or where excessive moisture is present. The useof the Paslode Cordless Technology under theseconditions may result in damage to tool componentsand cause tool to malfunction.

The purpose of this feature is to prevent needlessblank cycling,which could waste fuel and damagetool components. Five (5) nails will be left in themagazine when the follower reaches the lockoutarea. The indicator arrow shows that you can reload.It does not indicate that the Cordless Framing Naileris empty. Because of a lockout feature in theCordless Framing Nailer it will not operate when thenail supply in the tool is less than six (6) nails.

Lockout Feature

14

Paslode Cordless Framing Nailer Operation

Depth of Drive Adjustment

Remove the battery before adjusting the depth of drive.

The depth of drive adjustment is made by adjusting the workcontacting element. Pulling the probe stop outward awayfrom the tool will allow the work contacting element to bemoved up or down.

If the tool is over-driving (the nail head is driven below thesurface of the wood), the work contacting element should bemoved down slightly. If the nails stand up (the head is notflush with the work surface), the work contacting elementshould be moved up slightly. The indicator marks are set at1/8" increments.

Adjust the work contacting element to get the nail headdepth to meet job requirements.

No-Mar Work-Contacting Element

For applications where the work-piece must be mark free,like in siding and recreational decks, order the No-MarWork-Contacting Element, Part No. 901252

DANGER

Never attempt to operate the Cordless Framing Nailerunless both adjustment screws are installed. Intentionalremoval of an adjustment screw could result in impropertool operation, loss of nail control and injury to tool useror bystanders.

PRESS WORK –CONTACTINGELEMENTAGAINST THEWORK SURFACE.

Fan motor starts,fuel is injected intocombustionchamber andmixed with air bythe fan.

SQUEEZETRIGGERSpark plug sparksand fuel/air mixtureignites.Combustionpowers pistonassembly drivingfastener.

LIFT TOOL -RELEASETRIGGERCombustionchamber opens.Fan exhausts hotgases and coolsinternalcomponents.

StandardWork-Contacting

Element

Move up to IncreaseDrive Depth

Move Down to ReduceDrive Depth

➞

➞

DANGER

The work contacting element and nose will become hotafter prolonged or rapid use. If it becomes necessary toadjust the work contacting element, avoid touching withbare hands.

Adjustable Utility Hook

The adjustable utility hook can be used as a belt orrafter hook. To adjust the utility hook, push the blackbutton in the direction of the arrow and rotate it to thedesired position.

Probe Stop➞

➞Push

➞

15

Fasteners and Applications

SIZE TYPE APPLICATION2" x .113 (6D) Common Ring Shank Underlayment, wall sheathing,

roof and floor decking,siding2" x .113 (6D) Common ring shank, Fencing, siding

hot-dipped glavanized,hot-dipped glavanized plus

2-3/8" x .113 (8D) Cooler ring shank Roof & floor decking, underlayment,sheathing

2-3/4" x .113 (8D) Coated ring shank, Recreational decking, siding, fencinghot-dipped galvanized,hot-dipped glavanized plus

3" x .120 (10D) Coated nail Remodeling3" x .120 (10D) Ring shank, hot-dipped Fencing, recreational decking, siding,

galvanized plus tile roofs

3" x .131 (10D) Coated nail Framing3-1/4" x .131 (12D) Coated nail Framing

*Fastener sizes are available in clipped head and RounDrive®. RounDrive® nails available in limited markets.

Smooth Shank - For general construction, carpentry andframing: the most popular and versatile.

Ring Shank - The ring shank provides improved withdrawalresistance for applications where the resistance from smoothshank fasteners is not adequate: floor decking, crating,pallets.

Hardened Steel - For attaching wooden plates to greenconcrete foundations; 2X furring strips to cinder block.

Hot Dipped Galvanized - These nails should be usedwhere higher corrosion resistance is required to retard rustand rust staining. Recommended for use in natural woodsiding, such as cedar, redwood, cypress and preservativetreated lumber. (Not for use in all-weather wood foundations.)

Hot Dipped Galvanized Plus - These nails are hot dippedwith a baked on polymer coating. They offer the highestcorosion resistance of any galvanized nail.

The Paslode Cordless Framing Nailer is not recommended for use with 3"Ring Shank nails in pressure treated lumber.

16

Fuel Cell Check

If the Cordless Framing Nailer's fan operates and the lightis green, but the tool will not cycle or does not drivefasteners completely, check the fuel cell. With the fuel cellout of the tool, check to see if the cell still contains fuel andthat the metering valve is working. To determine if there isany fuel left in the fuel cell, hold in the upright position andsimply place the metering stem against a solid object, andgently push about three or four times. A small amount of fuelshould be released each time.

DANGER

Wear safety glasses when performing this test. Neverperform this test near an open flame or sparks, whilesmoking, or where the fuel may get into your eyes.

Restrict Field Service to the Following

CHECKING THE ENERGY LEVEL OF THE BATTERY

RECHARGING THE BATTERY

CHECKING THE FUEL CELL AND METERING VALVE

REPLACING THE FUEL CELL

CLEANING THE AIR FILTER

CLEARING A JAM

Attempts to go beyond these procedures could result inserious personal injury or damage to the Cordless FramingNailer and voiding the warranty.

There are certain problems you may encounter when youare using the Cordless Framing Nailer that you will be ableto correct on the work site. The following field serviceprocedures are the only service procedures you shouldattempt. Anything else that may appear wrong with theCordless Framing Nailer should only be diagnosed andrepaired by a fully trained service technician. If you have anyreason to believe that your problem is beyond the serviceprocedures in this manual, contact your Pasloderepresentative immediately.

If fuel is not released with each operating of the meteringvalve, this indicates that there is no more fuel left in thecylinder and it must be replaced. Dispose of the empty fuelcell properly.

Clearing a Jam

An occassional problem you may encounter is a jammedfastener. Because of the unique design of the CordlessFraming Nailer, clearing a jammed fastener is easy:1. Remove the fuel cell and battery.2. Lock follower back in magazine and remove fasteners.3. Loosen the (2) magazine mounting screws with the

5/32 hex key.4. Pull handle/magazine away from the nose of the tool

and clear jam.5. Realign handle magazine to nose, and tighten mounting

screws.6. Reload fasteners and release follower.Battery Check

Periodically check the battery indicator light in the handleof the Cordless Framing Nailer. When encountering aproblem, the first step should always be to make sure thebattery has enough energy to operate the tool.

When the work contacting element is pressed on workpiece, the fan motor will turn on and blinking green light willturn solid green. If the light blinks red or glows red, rechargebattery.

DANGER

Never attempt any maintenance of the Paslode CordlessFraming Nailer without first removing the fuel cell andbattery. Maintenance should be started only after thetool is completely inoperative.

MagazineMountingScrews

Servicing

17

Servicing

Air Filter

Open the grille by pressing slightly above the adapter, andpivoting the cover open. The air filter simply lifts out.

Tap the filter GENTLY to remove any dust. Check and cleanthe air filter every two days. Soap and water restores thefilter to a "like new" condition.

End-of-Workday Routine

At the end of each workday, conduct an end-of-workdayroutine. These simple steps are based on maintaining thesafety and operational efficiency of the Paslode CordlessFraming Nailer.

Before you leave the work site:

1. Remove battery and store in tool case. Always use the Cordless Framing Nailer case for transporting andstoring the tool.

2. Dispose of all empty fuel cells. Remember to dispose ofthese cells where they will not be found by children,crushed, punctured, or burned.

When you get home:

1. Place the battery in its charger if it needs charging asindicated by the red charge light on the handle.

2. Wipe your Cordless Faming Nailer with a clean, softcloth.

3. Remove and clean the filter every two days.

Cordless Faming NailerPaslodeCordless Tool Accessories

A variety of accessories are available for the PaslodeCordless Framing Nailer:

No-Mar Work Contacting Element - Part No. 901252

Battery - Part No. 404717

Tinted Safety Glasses - Part No. 402512:

Clear Safety Glasses - Part No. 402510

Paslode Lubricating Oil - Part No. 401482

Battery Charger Kit - Part No. 900200

Wall Mount Transformer - Part No. 900477

Battery Charger Base - Part No. 900476

Paslode Cordless Framing Nailer Case - Part No. 404710

Automotive Adapter - Part No. 900507

Contact your Paslode® representative for additionalinformation.

Tools

A 5/32 Hex Socket Wrench (Part No. 401331 ) is providedwith each Paslode Cordless framer.

Grille

Filter

WARNING

Make certain magazine mounting screws are tight andmagazine is tight to nose. Attempting to fire tool with aloose magazine will result in loss of nail control,damage to tool, or nail discharge toward operator.

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Battery does not appear to accept chargewhen the battery and charger is pluggedinto the wall mount adapter.

Charger gets hot, makes excessively loudnoise, or smokes during charging cycle.Charger cord or wall plug gets hot.

Inoperative indicator lights on charger, ordefective charger.

Battery damaged or cycle life exhausted.

Damaged charger.

Preparing Tool for Operation - Battery/Charger Problems

SYMPTOM POSSIBLE PROBLEMS SERVICE

Normal Stage of Operation

Fan does not run - tool indicator light isblinking red or solid red.

Fan does not run, or runs slower thannormal - tool indicator light is solid red.

Battery is not charged.

Battery terminals are oily, dirty, or corroded.

Battery is discharged.

Charge battery.

Clean battery terminals with fine emerycloth.

Charge battery.

SYMPTOM POSSIBLE PROBLEMS SERVICE

Work-contacting element does not depressfully - tool does not operate.

Tool will not cycle - fan runs, indicator lightis solid green.

Lockout bracket is stuck in lockout position.

Work-contacting element is bent, or build-up ofdebris in track restricts operation.

Follower is not behind fasteners.

Fuel Cell empty.

Spark wire out of spark plug.

Spark plug is dirty.

No spark is generated.

Check lockout. If unable to free return tool toauthorized Paslode dealer for service.

Remove and inspect lower probe. Clean andlubricate track with Cordless Lubricating oil.Repair or replace lower probe as required.

Position follower behind fasteners.

Replace fuel cell.

Remove cap and check spark lead, insert inspark plug and replace cover.

Clean tool cylinder head and spark plug.

Return tool to authorized Paslode® dealer forservice.

Try battery in tool after a full charge cycle. Iftool LED is green, charger not workingproperly. Replace charger, or monitorcharging time to ensure battery hasadequate time for recharging. It is normalfor battery to feel warm after properlycharging.

Replace battery.

Discontinue use immediately and unplugfrom power source. Replace charger andtag or dispose of charger to preventaccidental re-use or connection to powersource.

Troubleshooting

19

Tool operates properly, but fasteners do notdrive fully.

Tool operates properly, but fasteners aresometimes over-driven, and sometimesunder-driven.

Tool operates, but no fastener is driven.

Tool operates erratically or appears to belosing power - tool indicator light is green.

Work-contacting element requires adjustment.

Fuel cell is low.

There may be loss of seal in combustionchamber.

Work-contacting element is not adjustedproperly for the type of material beingfastened.

Wrong fasteners being used.

Follower not properly engaged behind fastenerstrip.

Jammed fastener.

Fuel cell is low.

Spark plug wire is loose.

Filter element is dirty, causing tool to overheat.

Adjust work contacting element.

Check fuel cell and replace as required.

Press work contacting element againstworkpiece for one minute. Pull trigger. Iffastener does not drive, there is a leak thatrequires service.

Adjust work-contacting element. Readjust asrequired when material density or thicknessof material being fastened changes.

Use only fasteners meeting Paslode®

specifications. Check Fasteners andApplications section for fastener types andsizes recommended for use in Cordless tool.

Position follower behind fastener strip andengage strip.

Clear jam.

Check fuel cell.

Check spark plug wire.

Remove filter element and clean. Use soapand water to remove stubborn debris.

Normal Stage of Operation

SYMPTOM POSSIBLE PROBLEMS SERVICE

Tool operated and drove fasteners, butdriver blade did not return to up position.

Combustion chamber does not drop aftertool cycles.

Built-up dirt and debris on driver blade or innose bore.

Mid check is dirty or disabled.

Work-contacting element is bent or is dirty.

Clean driver blade and nose bore withdegreaser cleaner.

Return tool to authorized Paslode® Cordlessdealer for service.

Clean or replace work-contacting element.

If tool will not operate after following the above service directions, return the tool to anauthorized Paslode® representative for service.

For the nearest Paslode® representative call 1-800-682-3428.

For Technical Support call 1-800-222-6990.

Troubleshooting

20

PAn Illinois Tool Works Company888 Forest Edge DriveVernon Hills, Illinois 60061

www.paslode.com

21

OPERATING MANUAL

CORDLESSFRAMING NAILER

Printed in U.S.A.© 2007 Illinois Tool Works, Inc.405658-201/07

Part No. 900420

IMPORTANTDO NOT DESTROY

It is the customer's responsibility tohave all operators and service personnel

read and understand this manual.