Introduction to introduction to introduction to … Optimization
Introduction
-
Upload
nishkarsh-maurya -
Category
Documents
-
view
4 -
download
0
Transcript of Introduction
INTERNSHIP REPORT ON
DHRUV NARROW FABRICS
(DEC 2011-JAN 2012)
(IN SHORT A NUTSHELL OF THE COMPANY)
SUBMITTED BY, Banibrata Biswas & Nishkarsh Maurya mftech 2k11(Sem – II)
GANDHINAGAR
ABOUT DHRUV NARROW FABRICS
Dhruv Narrow Fabrics, has been functioning in the field of manufacture and export
of superior quality laces, tapes and elastics since 2004. The company is an ISO
9001:2008 certified organization and hence maintain its promise of delivering
superior quality products to its clients; it has grown to a position of repute and
respect in global markets. Presently, it export range to garment, textile and home
furnishing industries all over the world.
Company has fully functional units in Delhi and Gurgaon, from where it offer to
its clients an exhaustive range of laces, tapes and elastics, which includes, bobbin
lace, crochet lace, torchon lace, cotton lace, elastic lace, organic cotton laces,
braided laces, fancy braids laces, garments trims, cotton dories, twill tapes and
knitted laces.
It utilises premium grade raw material, such as, cotton, linen, wool, polyester, and
elastic to manufacture its entire range. Its ensure that all its raw material and
finished products are up to international standards of quality. It also offer
customization for its clients in respect to colors, designs, patterns and material
used. Our clients can also avail our offer of customer specific packaging.
We ensure that all our raw material and finished products are in compliance with
the international standards in terms of quality and packaging. We also offer
customization for our clients with respect to colors, designs, patterns, and the
material used. Our clients can also avail the option of customer specific packaging.
ACKNOWLEDGEMENT
I would like to thank Shri. Yogesh Aggarwal(Managing Director) and Mr. Rakesh Gupta(Buisness Assossiate) for allowing me to do internship in his organization. I am thoroughly thankfull to, both of them for devoting their precious time and making this internship a good learning experience for me.
I am sincerely thankful to the whole of the staff and workers of Dhruv Narrow Fabrics for supporting me during my stay here.
I am highly thankful to Mr. Pranav Vora(Course Coordinator) and Miss Ameesha Mehta(internship mentor) for giving me an opportunity to undergo internship and for immense support and guidance for completing it.
I would like to thank National Institute of Fashion Technology, Gandhinagar for giving me a platform to get all theoretical inputs and a chance of practical exposure to all practical inputs.
CHAPTER 1
ABOUT COMPANY
DHRUV NARROW FABRICS
Plot No. 181, Sector 6, IMT ManesarGurgaon - 122050., Haryana, IndiaMobile: +(91)-9810241481 & 9810750302 Email: [email protected] [email protected]
Company profile
Dhruv Narrow Fabrics has been actively involved in the field of manufacturing and exporting of superior quality laces, tapes and elastics. We export our range to garment, textile, and home furnishing industries to our vast clientele. We are an ISO 9001:2008 certified organization and provide efficient customized solutions to our fortunate clientele.
Dhruv Narrow Fabrics is a Haryana based company, dealing in a number of Garment Laces. It is a prominent Manufacturer and Exporter of superior quality Laces, Tapes, and Elastics. We are an ISO 9001:2008 certified organization and strive hard to maintain our promise of delivering superior quality products in the market. The products manufactured by us are Cotton Laces, Chemical Laces, Elastic Laces, etc. among others. We take special care to use skin friendly & fast color threads, which are durable for a longer period.
We ensure that all our raw material and finished products are in compliance with the international standards in terms of quality and packaging. We also offer customization for our clients with respect to colors, designs, patterns, and the material used. Our clients can also avail the option of customer specific packaging.
CHAPTER 2
WORK PROCESS
Product Profile
A comprehensive range of laces, tapes and elastics which are produced from high
quality raw material inclusive of cotton, linen, wool, polyester and elastic. Its range
includes bobbin lace, crochet lace, torchon lace, cotton lace, elastic lace, organic
cotton laces, braided laces, fancy braids laces, garments trims, cotton dories, twill
tapes, and knitted laces.
Its range of products has been appreciated and utilized in industries like, garment,
textile, apparel and home furnishing. These laces, tapes and elastics are employed
to enhance the charm and beauty of apparels like sarees, dupattas, dresses, and
home furnishings like cushions, placemats, curtains and other accessories like
handbags and pouches.
It offer customization of our complete range of products and can provide clients
with a variety of colours and color combinations, designs and patterns, widths,
lengths and thickness and also the material being used. Our customers can also
utilize our facility of packaging as per their requirement.
Industries Catered To
Our range of products which include laces, tapes and elastics such as bobbin
lace, crochet lace, torchon lace, cotton lace, elastic lace, organic cotton laces,
braided laces, fancy braids laces, garments trims, cotton dories, twill tapes,
and knitted laces, are utilized extensively in industries like:
Garment
Apparel
Textile
Home furnishing
Laces, tapes, garment trims and elastics are used for a variety of apparels like
sarees, dupattas, salwar suits, pajamas, for home furnishings like cushions,
curtains, pillows, table mats, and accessories like hand bags and pouches.
Laces and trimmings add to the exclusivity of the apparel or accessory they are
attached to.
Its range of products is known for their high quality, durability, vibrant colour
schemes, intricate design patterns and excellent finishing. It is because of these
attributes that our products have gained popularity with national and international
clients.
Bobbin Lace
Our bobbin lace is of the highest quality and is manufactured by twisting and
braiding threads, which are managed by winding onto bobbins. We manufacture
our bobbin lace from superior quality linen, silk, synthetic fibers, wool and cotton
threads. We also offer customization as per the specifications given to us by our
clients and package consignments according their requirement. Our extensive and
intricately designed range of bobbin laces can be utilized to beautify dresses and
furnishings.
Torchon Lace
Torchon lace originated in Europe, but has gained favour all over the world. We
offer to our clients an extensive array of lace, woven from high quality natural and
synthetic fibers. We also offer our esteemed clients:
A choice of colours and patterns.
Strength and durability.
Choice of length.
Packaging as per client requirements.
Timely delivery.
Organic Cotton Laces
We are a company which is extremely conscious about our responsibility towards
the environment and hence, present our clients with a completely organic range of
cotton laces. As they are produced from high quality cotton, these can be dyed in
any colour and the lace does not bleed post-dyeing. We have employed highly
experienced craftsmen to execute the most complicated and intricate design
patterns. Some of the other salient features of our cotton laces are:
Natural and organic.
Free of toxins.
Cause no allergies or skin irritations.
Environment friendly.
Available in various designs and colours
Knitted Laces
We have carved a niche for ourselves by producing high quality knitted laces,
which are popular for their aesthetic value. Knitted laces tend to have complicated
designs, but we offer to our clients, the most intricate designs and patterns. The
other attributes of our variety of knitted laces are:
Available in various colours.
Can be availed in a myriad of designs and patterns.
Highly durable and long lasting.
Can be packaged as per client requirements.
Reasonable price
Fancy Braids Laces
We have on offer a vast array of fancy braided laces, which can be utilized to
beautify any type of dresses, saris, cushions and various kinds of home furnishings.
These fancy braided laces have the below mentioned attributes:
Available in various colours, designs and patterns.
Causes no allergies or skin irritations.
Can be packaged as per client specifications.
Durability.
Delivery on time.
Cotton Dories
We are a renowned manufacturer and exporter of premium quality cotton dories or
cords. We use high grade cotton to manufacture these extremely sturdy and highly
durable cords. As we offer client specific customization, we can manufacture these
cords in various colours, widths and lengths. We also provide packaging facilities
as required by customers. Our range of cotton cords are utilized in:
Dresses.
Pajamas.
Hand bags.
Hand pouches.
Cushions
Twill Tapes
It manufacture a comprehensive array of twill tapes, which we produce
utilizing cotton, wool, polyester and spun polyester. Our entire range has a smooth
surface and better adhesion quality. Utilized in garments and apparels, these twill
tapes can be manufactured as per client specifications, such as:
Width.
Thickness.
Material used.
Colour.
Our range of twill tapes are utilized widely in tailoring garments, as these are
known for stain resistance, fine quality and crisp appearances. These are widely
used to reinforce seams, binding edges and producing casings.
Crochet Lace
We manufacture extremely fine quality crochet lace, which can help beautify any
ordinary fabric, dress or home furnishing. The inherent beauty and numerous
possible designs of our crochet laces are highly appreciated. We utilize fine quality
fibers to design our intricate lace. The other attributes of our range of crochet lace
are:
Available in various designs and colours.
Customization as per client specifications.
Packaging as required by customers.
Timely delivery of consignments
Cotton Lace
Our range of premium quality cotton laces are manufactured utilizing high grade
cotton. As we use high quality cotton, these laces are skin friendly and cause no
allergy. These can be availed in alluring designs and vibrant colour combinations
and we can alter our patterns as per the specifications given to us by our clients.
We can also package consignments as required by our valued clients. Our range of
cotton laces is utilized to enhance the charm of:
Dresses.
Sarees.
Salwar suits.
Towels.
Home furnishings
Elastic Lace
We manufacture high grade elastic laces that have an excellent ability to stretch
and cause no discomfort or allergies to the skin. Our laces are utilized in skirts,
pajamas, curtains and other home furnishings. We can manufacture the elastic
laces as per the requirement of the clients and also offer:
Various colours, designs and widths.
Packaging as per client specifications
Braided Laces
Our range of braided laces has captivated our customers, in India and all over the
world. As we offer customization, we can manufacture our braided laces in the
exact colours, designs, and patterns as the customers desire. We utilize premium
quality natural and synthetic fibers to manufacture our braided laces, and offer
them at extremely competitive prices.
Zari Laces
Dhruv Narrow Fabrics is a prominent Manufacturer, Supplier, and Exporter of
the Zari Laces. These Zari Laces are manufactured from the finest grade of raw
material, by our skilled professionals. In addition, the Zari Laces are woven from
the good quality threads making them durable and long lasting.
Features
Long lasting fabric
Suitable for female garments
Economical
Availability In
Attractive colors
Different styles
Embroidery
Raschel Laces
Dhruv Narrow Fabrics manufactures, supplies, and exports Raschel Laces. We
manufacture the Raschel Laces from finest grade fabric and ensure complete
customer satisfaction. We keep in mind the latest trends and incorporate them in
our designs to cater to our vast clientele. The Raschel Laces can be availed at
reasonable prices.
Features:-
Good quality fabric
Suitable for ladies garment
Finally stitched
Availability :-
Different designs
Diverse patterns
Chemical Laces
Dhruv Narrow Fabrics is a renowned Manufacturer and Supplier of good
quality Chemical Laces. We are also an Exporter of these Chemical Laces,
sometimes referred to as Schiffli lace. This method of lace making is done by
embroidering a pattern on a fabric that has been chemically treated so as to
disintegrate after the pattern has been created.
Features:-
Perfect stitching
Intricate patterns
Fashionable design
Fine finish
Availability :-
Fashion clothing
Craftwork
Textile
Handmade Laces
Handmade Laces, which are manufactured using high grade raw material. Our
team of skilled craftsmen is proficient enough to bring forth an innovative range of
handmade laces. Our handmade lace product line comes in a wide assortment of
colors and has been able to create a niche for itself amongst our customers around
the world.
These laces are known for :
Elegant patterns
Vivacious colors
Traditional and contemporary designs
Elegant patterns
Vivacious colors
Traditional and contemporary designs
FANCY TRIMMINGS
Dhruv Narrow Fabrics is a renowned Manufacturer and Supplier of Fancy
Trimmings. Our range of Fancy Trimmings is extensive and can enhance the
beauty of any garment to which it is attached. We use high quality glass beads,
acrylic beads, sea shells, natural stones and wooden beads to manufacture the
range of Fancy Trimmings.
Speciality:-
Alluring look
High quality material used
Customized
Customer- specific packaging
Avaibility:-
Ladies garments
Childrens wear
Tables
Cushion covers
Curtains
Home furnishing
ELASTIC
Dhruv Narrow Fabrics is a prominent Manufacturer, Supplier, and Exporter
of Elastic. These Elastics are commonly used by clothing brands to give clothes
better fits and superior designs. Our team of experienced designers, tailors, and
weavers ensure that all specifications and demands of the customers are duly met
and delivered.
Features:-
o Customized packaging
Fine quality raw material
Latest designs
Availability:-
Various styles
Diverse designs
Different width
TWILL TAPES:-
Dhruv Narrow Fabrics is a well-known Exporter and Supplier of Twill
Tapes. We are a leading Manufacturer of a comprehensive array of Twill Tapes,
which are made using cotton, wool, polyester and spun polyester. Our entire
range has a smooth surface and better adhesion quality. Our twill tapes are
widely used to reinforce seams, binding edges and producing casings.
Stain resistant
Fine quality
Crisp appearance
Customized width, thickness, material used and color
Made for:-
Tailoring garments , Apparels
Crosia Laces:-
We have carved a niche for ourselves by producing high quality Crosia Laces,
which are popular for their aesthetic value. Crosia laces tend to have complicated
designs but we offer to our clients the most intricate designs and patterns. Our
range of crosia laces are :-
CHAPTER 3
TECHNOLOGIES INVOLVED
MACHINERIES
PTH LACE BRAIDING MACHINE WITH JACQUARD
41 machines
Materials Used:- Viscose rayon :- 32Ne , 30Ne Mercerized cotton thread:- 3/1kg
Spindles:- 64Production:- 150mtr /day
About machine:- A fabric forming device including a stationary yarn supply and a rotating yarn
supply, each delivering yarn to a common point along a vertical axis where they
are interlaced. The stationary yarn supply includes a plurality of yarn carrying
cones which are arranged along a common horizontal plane about the vertical axis.
The rotating yarn supply includes a plurality of yarn spools mounted with a
rotating plate about the vertical axis. A plurality of vertically moveable guide
members which are adapted to engage with the yarns of the rotating yarn supply
Product Specification
Technical Specification Tourchon Lace Branding Machines:
Specification PTH - 64 PTH - 96
Spindles 64 96
Speed rpm 180~210 r/min
Spindle pitch 45mm
Max. Width 150 - 250mm
Motor power 1.1 kw 1.5kw
M/C Dimension 2340 x 1090 x 1710
Weight 1050 kg
Materials jute, cotton, wool, silk
Type mechanical / computerized
Production (arrpox.) 250yds / 22 hrs.
act to selectively alter the horizontal path along which the yarns travel. The guide
members act to control the yarns of the rotating yarn supply to be selectively
positioned to pass above or below the cones carrying the stationary yarns so that
the yarns interlace in a desired manner.
KNITTING CROCHET MACHINE
Materials used:- Heat Resistant Latex Rubber Thread
Production:- 150-200 mtr/day
Speed:- 50 mtr/hr
Quantity:- 2 machines
Count:- 38Ne , 40Ne , 44Ne , 42Ne
About machine:-
JC-980 Elastic Crochet Machine
ITEM Elastic Crochet MachineModel No. JC-980Operation Width 30inch(762mm)Gauge Needles per Inch 15,18Weft Bar 2-6 sets(accordint to needs)Stitch Density 13-50s/inchNo. of Yarn Bobbin 260/520 pieces(accordint to needs)
Usesused to make elastic and non-spandex belts like lace and flat belts,etc
Max Width of Fabric 5cm in normal
Capacity
60-72m/hour/head for non-spandex belts
18-24m/hour/head for spandex belts
can make 10-40 pieces belts at one time according to the
width and the density of fabricTotal Power 1.56KWMain Shaft Speed Max.1500r/minInput Voltage 380VMachine(without creel) Size(m)(L*W*H)
1.95*0.8*1.6
Machine(without creel) Weight 550KG
Elastic crochet machine can manufacture laces, elastic and non-elastic bands,
Rubber band, medical bandages and fancy lace. The product range can be used in
clothes, shoe lace, and medicine.
Gauges come into 15, 18 and 20 or according to customer's request. Automatic
lubrication for link chain system allows the machine to run quietly and smoothly at
high speed.
Diligent Team
We employ a vastly experienced and passionate team in our organization to
ensure that we can satisfy our clients to the fullest.
Our organization has various sophisticated machines, which are operated by
well trained and professionally qualified technicians and engineers. These
technocrats ensure that the entire factory floor is kept functioning smoothly.
Since we offer customization on colours, designs and patterns, we employ
numerous talented designers, who can visualize and work out the exact
requirements given to us by our clients.
A number of craftsmen are employed by our organization to ensure that even
the most intricate designs are executed flawlessly. This enables us to meet
with client requirements of every magnitude.
Quality analysts remain attentive to all processes in the company and inspect
all the raw material. They remain vigilant during manufacture, packaging,
storage and transit.
Our sales team has persevered to establish a wide network and client base.
They maintain regular contact with national and international clients and
gather integral feedback.
Quality Assurance
We are an ISO 9001:2000 certified company and this ensures that we adhere to
stringent quality control measures. As exporters, we maintain international
standards of quality to retain our international clients. We also strive to upgrade,
on a regular basis, our quality analysis procedures to keep them in tandem with
changing times.
We procure our raw material like cotton, linen, wool, polyester, and elastic from
the best suppliers. Our quality analysts inspect every batch of raw material to
ensure that it is of the highest grade. Once on the factory floor, our analysts
continue to remain vigilant regarding manufacturing processes, and ascertain that
the production is unblemished. Quality testing is done on various parameters like:
Thread thickness.
Finishing.
Dye quality.
Color fastness.
Finesse of the designs.
The vigil continues during the packaging of the finished consignments, storage of
ready consignments and the eventual shipment
Client Satisfaction
We keep client satisfaction on the highest pedestal, since our clients are most
valuable to us. It is essential for us to satisfy and meet the requirements of our
national and global patrons. We believe that premium quality raw material, utilized
with the right knowledge and expertise, will yield a range of products par
excellence. We offer our domestic and international clients:
A premium quality range of products.
A unit operated by qualified, well trained and innovative personnel.
Sophisticated and constantly upgraded production unit.
A worldwide distribution network, constantly improved upon by our diligent
and enthusiastic sales team.
Prompt and efficient delivery of consignments, without any compromise on
quality.
Extremely reasonable pricing.
Transparent and streamlined business transactions.
Easy and hassle free modes of payment.
Customization in terms of colour, design, pattern, width, thickness, length.
Packaging as per the specifications given by cherished customers.
Awards
Winner of Best Brand Excellence Award for Best Textile Accessories Manufacturer in Delhi NCR 2010.
REFERENCES
www.dhruvnarrowfabrics.com
Award journals 2011
Exportersindia.com