INTRODUCTION -...
Transcript of INTRODUCTION -...
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KWS EVAPORATORS PVT LTD., MANUFACTURERS OF EVAPORATORS & CENTRIFUGES
#40/24, IInd FLOOR, WELCOME COLONY, ANNA NAGAR W. EXTN., CHENNAI – 600 101 MOBILE: +91-94440 61899 www.kwsevaporators.com [email protected]
INTRODUCTION We manufacture Multiple Effect Evaporators, Crystallizers, Basket Centrifuges, Pusher Centrifuges and other chemical equipments as per your needs. Our evaporators are highly energy efficient and reliable from the operational point of view. Multiple effect evaporators consume less amount of energy for evaporating the effluent than any other type of evaporators, thereby saves energy. We design, fabricate, erect and commission the evaporators as per our client requirements. As every client/industry differ in their requirements, our product is a tailor made one to suit the individual needs. The material of construction, number of effects, forward feed or reverse feed, liquid to be handled, availability of heat energy such as electric, steam or thermic fluid etc, every single aspect needs due consideration before selecting an evaporator. For effluent treatment where ever the Zero Liquid Discharge (ZLD) norms of Pollution Control Board (PCB) have to be met, the only choice is to go for the multiple effect evaporators followed by Crystallizers. Here the main object to reduce the outflow from the effluent treatment plant and recover water and salt in pure form in order to reuse it in the process. We are glad to help you in selecting a better evaporator for your specific needs being the manufacturers of multiple effect Evaporators in Chennai, TamilNadu.
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OUR AREAS OF EXPERTISE Evaporators are used for purification of polluted water in effluent
treatment. They are usually used to get pure water out of high TDS RO rejects,
where RO plant cannot work. While purifying the polluted water the evaporators are capable of
separating dissolved salts in solid form. Above said processes suites the Zero Liquid Discharge (ZLD) norms
of Pollution Control Board (PCB). In food industry evaporators are used for removing water from fruit
pulps. For milk, evaporators are used for making condensed milk before
spray drying. Sodium Sulphate is used in the dyeing industry as a dye-dispersing agent. It can be recovered and reused in the process from the concentrate outlet of the evaporator. For this purpose we have installed Sodium Sulphate crystallizers based on steam jet refrigeration in Tirupur and Perunduari textile units. We are capable of design & commission free flow salt industries from start to finish. The plants designed and commissioned by us are doing very well. We are committed to do better service by providing tailor made solutions for your effluent treatment needs.
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We have supplied our evaporators to cater the above said needs of the textile processing industries in Tirupur, Perundurai, Karur, Salem & Rajapalayam for the tanning (hide processing) industries in Ambur and for pharma industry in Chennai, Andhrapradesh, Karnataka & Ahmedabad. OUR PRODUCTS CAUSTIC RECOVERY PLANTS ( CRP )
FORCED CIRCULATION EVAPORATORS
MULTIPLE EFFECT EVAPORATORS
SKID MOUNTED EVAPORATORS
FALLING FILM EVAPORATORS
HARDNESS REMOVAL PLANTS
BAG LIFTING CENTRIFUGES
CHILLER CRYSTALLIZERS
VACUUM BELT FILTERS
PUSHER CENTRIFUGES
PAN EVAPORATORS
WET SCRUBBERS
CRYSTALLIZERS APPLICATIONS For achieving Zero Liquid Discharge (ZLD) in Effluent treatment
plants.
In processes industries evaporators are used for removing solvent from the solutions.
In food industry evaporators are used to concentrate milk, sugar cane juice, dates syrup, fruit pulps such as mango, tamarin, tomato etc.,
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CAUSTIC RECOVERY PLANT (CRP) Used for concentrating weak solutions of Caustic to Strong solutions
Low scaling tendency
It requires low power
FORCED CIRCULATION CRYSTALLIZERS Used for Concentrating Solutions Which are of
High TDS
High scaling tendency
Not heat sensitive
This evaporator is used for getting salt from
solutions by concentrating them.
CHILLER CRYSTALLIZERS Used for crystallization of salt from solutions by
cooling
For recovering of sodium sulphate salt from
textile effluents.
For Crystallization of magnesium sulphate,
zinc sulphate, ferrous sulphate etc.,
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SKID MOUNTED EVAPORATORS
It is a pre fabricated unit and ready for
installation at site.
Only minimum piping is required, such as
input and output connections, hence saves time
and energy.
ADIABATIC CHILLER For Textile dyeing industries using
Adiabatic Chilling process, continuous
recovery of Glauber’s salt is made
possible from dye bath effluent.
Recovered salt will be used in the dyeing
process.
PAN EVAPORATORS
For low volume evaporation.
To replace natural solar pan
during rainy seasons.
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PUSHER CENTRIFUGES Used for separation of solids such as salt crystals from their mother liquor in continuous fashion with high output capacity. This machine is well suited for filtrations of crystalline salts such as sodium chloride, sodium sulphate, glauber salt, ferrous sulphate, magnesium sulphate etc.,
BAG LIFTING CENTRIFUGES Used for separating the suspended liquid contained particles also fibers, like plasters, bluestone, potassium chloride, borax, dyestuffs, pesticides, salts, gourmet powders, foodstuff additives, chemical powders, antibiotics, vitamins, the metals like copper, zinc and aluminum, metal products, sludge and waste water treatment.
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EXPERIENCE YOU CAN COUNT ON EVAPORATORS
S.NO CLIENT NAME PLACE STATE PLANT
CAPACITY in liters
No. of EFFECTS PLANT DESCRIPTION
1 SS Chemicals Kadappa AP Andhra Pradesh 50,000 3 1st Forced circulation and 2nd & 3rd falling film
2 Nutra Specialities P Ltd Nellore Andhra Pradesh 20,000 2 1st Falling Film 2nd Forced Circulation
3 Arvind Mill Ltd (Through Arvind Envisol) Ahmedhabad Gujarat 60,000 3 1st & 2nd Falling Film 3rd
Forced Circulation
4 Arvind Mill Ltd (Through Arvind Envisol) Ahmedhabad Gujarat 30,000 2 All are Forced Circulation
5 Arvind Mill Ltd (Through Arvind Envisol) Ahmedhabad Gujarat 60,000 3 1st & 2nd Falling Film 3rd
Forced Circulation
6 Arvind Mill Ltd (Through Arvind Envisol) Ahmedhabad Gujarat 30,000 2 All are Forced Circulation
7 Arvind Mill Ltd (Through Arvind Envisol) Ahmedhabad Gujarat 60,000 3 1st & 2nd Falling Film 3rd
Forced Circulation
8 Arvind Mill Ltd (Through Arvind Envisol) Ahmedhabad Gujarat 30,000 2 All are Forced Circulation
9 Arvind Mill Ltd (Through Arvind Envisol) Ahmedhabad Gujarat 10,000 2 All are Forced Circulation
10 Arvind Mill Ltd (Through Arvind Envisol) Ahmedhabad Gujarat 70,000 3 All are Forced Circulation
11 Arvind Mill Ltd (Through Arvind Envisol) Ahmedhabad Gujarat 1,30,000 4 All are Falling Film
12 Edelweiss Metal Limited Ahmedhabad Gujarat 10,000 2 All are Forced Circulation
13 ZYDUS Cadila (Through Arvind Envisol) Ahmedhabad Gujarat 17,000 3 1st Falling 2nd & 3rd Forced
Circulation
14 Giriffith Laboratories PVT LTD Bangalore Karnataka 10,000 2 All are Forced Circulation
15 Global Environmental solutions Bangalore Karnataka 10,000 1 Forced Circulation
16 Precot Meridan Ltd Hassan Karnataka 1,00,000 4 1st to 3rd Falling Film 4th Forced Circulation
17 Precot Meridan Ltd Kowribindanur Karnataka 15,000 2 1st Falling film & 2nd Forced
Circulation 18 Shahi Exports Shimoga Karnataka 60,000 2 All are Forced Circulation
19 Uttam Galwa Steel (Through Arvind Envisol) Mumbai Maharashtra 40,000 4 All are Forced Circulation
20 Shfeek & Sammel & Co Ambur Tamilnadu 40,000 3 All are Falling Film 21 SSMFY Batlagundu Tamilnadu 3,60,000 5 All are Falling Film 22 SSMFY Batlagundu Tamilnadu 80,000 3 All are Forced Circulation 23 SSMFY Batlagundu Tamilnadu 80,000 3 All are Forced Circulation 24 Aqua Engg Pvt Ltd Chennai Tamilnadu 6,000 1 All are Forced Circulation
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25 KTV OIL MILLS Chennai Tamilnadu 5,000 1 Natural Circulation
26 TVS (Through Aqua Matrix Systems) Chennai Tamilnadu 20,000 3 All are Forced Circulation
27 CEE TEX (Through Aqua Engineers) Chennai Tamilnadu 10,000 2 All are Forced Circulation
28 Aqua Matrix Systems Chennai Tamilnadu 12,000 2 All are Forced Circulation
29 G.E.T Water Solution Pvt Ltd Chennai Tamilnadu 15,000 2 All are Forced Circulation
30 Fenix Dyers Erode Tamilnadu 20,000 2 All are Forced Circulation
31 Spectrum Processing Unit Erode Tamilnadu 20,000 2 All are Forced Circulation
32 Ramsons Process Erode Tamilnadu 40,000 3 All are Falling Film
33 Base Corporation Limited Hosur Tamilnadu 25,000 3 1st & 2nd Falling Film 3rd
Forced Circulation
34 TENNECO (Through Aqua Engineers) Hosur Tamilnadu 30,000 3 1st & 2nd Falling Film 3rd
Forced Circulation
35 Amudha Dyeing-Aarthi A1 Traders Karur Tamilnadu 40,000 3 All are Falling Film
36 Fashion Syncotex Kulithalai Tamilnadu 40,000 2 All are Forced Circulation
37 East Coast Marine Chemicals Madurai Tamilnadu 40,000 3 1st & 2nd Falling Film 3rd
Forced Circulation
38 Pure & Cure Crafts Marai malai Nagar Tamilnadu 30,000 3 1st & 2nd Falling Film 3rd
Forced Circulation 39 Core Carbons Ltd Palladam Tamilnadu 10,000 1 Natural Circulation 40 Allan Texknit Perundurai Tamilnadu 20,000 2 All are Forced Circulation
41 Bannari Amman Spinning Mills Perundurai Tamilnadu 80,000 3 1st Falling film 2nd & 3rd
Forced Circulation 42 BKS Textiles PVT LTD Perundurai Tamilnadu 60,000 2 All are Forced Circulation 43 BKS Textiles PVT LTD Perundurai Tamilnadu 60,000 3 All are Falling Film 44 BKS Textiles PVT LTD Perundurai Tamilnadu 1,20,000 4 All are Falling Film
45 Danavarshini Exports Perundurai Tamilnadu 1,00,000 4 1st to 3rd Falling Film 4th Forced Circulation
46 Danavarshini Exports Perundurai Tamilnadu 1,00,000 4 1st to 3rd Falling Film 4th Forced Circulation
47 Danavarshini Exports Perundurai Tamilnadu 30,000 2 All are Forced Circulation Crystallizer
48 Exim knits Pvt Ltd Perundurai Tamilnadu 40,000 2 All are Forced Circulation Crystallizer
49 Free Look Fashions Perundurai Tamilnadu 20,000 2 All are Forced Circulation Crystallizer
50 Free Look Fashions Perundurai Tamilnadu 1,60,000 5 1st to 4th Falling Film 5th Forced Circulation
51 Minervaa Syncot Pvt Ltd Perundurai Tamilnadu 30000 3 1st & 2nd Falling Film 3rd Forced Circulation
52 Precot Meridan Ltd Perundurai Tamilnadu 20,000 3 All are Forced Circulation
53 Shiva Sakthi Fashion Perundurai Tamilnadu 40,000 4 1st , 2nd & 3 Falling Film 4th Forced Circulation
54 Shiva Sakthi Fashion Perundurai Tamilnadu 20,000 2 All are Forced Circulation Crystallizer
55 Shiva Texyarn Perundurai Tamilnadu 30000 3 1st & 2nd Falling Film 3rd FC
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56 Arumuga Textile Exporters Rajapalayam Tamilnadu 50,000 3 1st & 2nd Falling Film 3rd
Forced Circulation 57 Arthanari loom Center Salem Tamilnadu 40,000 2 All are Forced Circulation
58 Guru Ragavendra dyeing Salem Tamilnadu 20,000 1 Natural Circulation
59 Rajaganapathy Dyeing Salem Tamilnadu 10,000 1 Falling Film 60 Rajarajeswari dyeing Salem Tamilnadu 20,000 1 Forced Circulation 61 Sri Moogambigai Dyeing Salem Tamilnadu 20,000 1 Forced Circulation
62 Precot Meridan Ltd Sethumadai Tamilnadu 20,000 3 1st & 2nd Falling Film 3rd Forced Circulation
63 KTV OIL MILLS Thoothukudi Tamilnadu 5,000 1 Natural Circulation
64 Nova Carbons India P Limited ( through Enviro care India P Ltd)
Tirunelveli Tamilnadu 10,000 2 All are Forced Circulation
65 Sayed Cotton Mills Ltd Tirunelveli Tamilnadu 20,000 3 1st & 2nd Falling film 3rd Forced Circulation
66 Ambal Processors Tirupur Tamilnadu 40,000 3 1st & 2nd Falling Film 3rd Forced Circulation
67 Design Process Tirupur Tamilnadu 40,000 3 1st & 2nd Falling Film 3rd Forced Circulation
68 Emperor Textiles Tirupur Tamilnadu 30,000 3 1st & 2nd Falling Film 3rd Forced Circulation
69 Kallikadu CETP Tirupur Tamilnadu 120000 4 All are Forced Circulation
70 Kasipalayam CETP Tirupur Tamilnadu 1,60,000 4 1st Falling Film 2nd to 4th Forced Circulation
71 Mannarai CETP. Tirupur Tamilnadu 4,00,000 5 All are Falling Film 72 Mannarai CETP. Tirupur Tamilnadu 1,20,000 4 All are Forced Circulation 73 Mithra Process Tirupur Tamilnadu 10,000 2 All are Forced Circulation
74 Parvathi Dyeing Tirupur Tamilnadu 1,20,000 4 1st & 3rd Falling Film 4th Forced Circulation
75 Ramakrishna Dyeing Industries Tirupur Tamilnadu 2,00,000 5 1st & 4th Falling Film 5th
Forced Circulation
76 SSM Dyeing Tirupur Tamilnadu 40,000 3 1st & 2nd Falling Film 3rd Forced Circulation
77 Veerapandi CETP Tirupur Tamilnadu 20,000 1 Forced Circulation Crystallizer
78 Veerapandi CETP Tirupur Tamilnadu 1,20,000 3 All are Forced Circulation 79 Lion Dates Trichy Tamilnadu 30,000 1 All are Falling Film
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COLD CRYSTALLIZERS FOR SODIUM SULPHATE
80. M/s Kasipalayam CETP, Tirupur 40KLD
81. M/s Danavarshini Exports P Ltd, Perundurai 40KLD
82. M/s Veerapandi CETP, Tirupur
120KLD (Through M/s Windsor Sathyam, Chennai)
83. M/s Mannarai CETP, Mannarai, Tirupur 60KLD
(Through M/s Windsor Sathyam, Chennai)
84. M/s Arulpuram CETP, Arulpuram, Tirupur 60KLD (Through M/s Windsor Sathyam, Chennai)
85. M/s SSM Fine Yarns, Batlagundu 60KLD– 2units
86. M/s Arvind Mill, Ahmedabad 40KLD – 4units
(Through M/s Arvind Envisol, Ahmedabad)
EVAPORATIVE CRYSTALLIZERS FOR SODIUM CHLORIDE
87. M/s Hindustan Beverages (Coca Cola ) Ltd, Bangalore 100KLD
88. M/s SSM Fine Yarns,
Batlagundu 80KLD
89. M/s Hidustan Zinc Ltd, Vishakapattinam 40KLD
(Through M/s Windsor Sathyam, Chennai)
90. M/s Ambur CETP, Ambur 100KLD (Through M/s Windsor Sathyam, Chennai)
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BASKET CENTRIFUGE
91. M/s Free Look Fashions, Perundurai 150liters 1 No
92. M/s SSM Fine Yarns, Batlagundu
150liters 1 No
93. M/s GRB Diary Foods P LTD, Hosur 150liters 2 No’s
94. M/s Precot Meridan Limited, Pollachi 40liters 1 No
95. M/s Precot Meridan Limited, Karnataka (k-Unit) 40liters 1 No 96. M/s SSm Dyeings, Tirupur 40liters 1 No 97. M/s Pnegun Enterprises, Chennai 150liters 1 No 98. M/s Pnegun Enterprises, Chennai 80liters 1 No
99. M/s Veerapandi CETP, Tirupur 40liters 1 No
100. M/s Kasipalayam CETP, Tirupur 250liters 2 No’s
101. M/s TENNECO, Hosur (Through Aqua Engg.) 80liters 1 No
102. M/s TITAN, Hosur (Through Arvind Envisol) 80liters 1 No
103. M/s Bannariamman, Perundurai 80liters 1 No 104. M/s Scayed Cotton Mill, Tirunelveli 40liters 1 No
105. M/s Mithra Process, Tirupur 40liters 1 No
106. M/s Zydus Cadila, Ahmedabad(Through Arvind Envisol)80liters 1 No 107. M/s Arvind Mill, Ahmedabad(through Arvind Envisol) 80liters 3 No’s
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PUSHER CENTRIFUGE 108. M/s Winners Industries,
Tuticorin 4Ton/hr 4 No’s
109. M/s Windsor Sathyam, Chennai 2 Ton /hr 10 No’s
110. M/s Windsor Sathyam, Chennai
4 Ton /hr 6 No’s 111. M/s Rustin Trading Establishment, Saudi Arabia 4 Ton /hr 1 No 112. M/s Rustin Trading Establishment, Saudi Arabia 6 Ton /hr 2 No’s 113. M/s Danavarshini Exports, Perundurai 2 Ton /hr 1 No 114. M/s SSM Fine Yarns, Batlagundu 4 Ton /hr 2 No’s
115. M/s Freelook Fashions, Perundurai 2 Ton /hr 1 No
116. M/s Mercury Process, Tirupur 4 Ton /hr 1 No
117. M/s Poppyes Art, Tirupur 4 Ton /hr 1 No 118. M/s Veerapandi CETP, Tirupur 4 Ton /hr 1 No
119. M/s Rajadhani Industries, Hydrabad 2 Ton /hr 1 No
120. M/s Precot Merdian Ltd, Hassan 2 Ton /hr 1 No
121. M/s Arvind Mill, Ahmedabad 2 Ton /hr 3 No’s
122. M/s Hema traders, Saudi Arabia 8 Ton /hr 1 No
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EVAPORATOR REVAMPING 123. M/s Emperor Dyeings,
Tirupur 60 KLD
124. M/s SCOTTS Garments Ltd, Tirupur 120KLD
125. M/s Sterlite Industries Ltd, Thoothukudi 80 KLD
126. M/s Eastern CETP, Tirupur 50 KLD
CONTACT US M/S. KWS EVAPORATORS PVT LTD., No: 40/24, IInd Floor, Welcome Colony, Annanagar West Extn. Chennai – 600 101 Tamilnadu. India Email: [email protected] Phone: +91-94440 61899 Web: www.kwsevaporators.com