Intro to Lead Time Reduction

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Copyright © 2012 Altair Engineering, Inc. Proprietary and Confidential. All rights reserved. Innovation Intelligence ® Lead Time Reduction Solutions and Benefits Markus Haller Technical VP
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    13-Sep-2014
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Every process has a lead time no matter if we look at building a house, servicing your car, a tax refund, grocery shopping or a banking process. We can recognize that the lead times for most of these services have been reduced over the last couple of years. "How long" it takes you to provide your product or service to your customers is key for your business to be successful. Reducing turnaround times and reducing time consuming manual work is getting as important as reaching quality and cost targets. In the modern product development cycle CAE itself is an effective means to reduce the lead time. Simulation methods have proved to be an effective instrument to significantly reduce the lead time. Looking at processes within the CAE domain in particular, lead time reduction is mainly focusing on automating process steps as well as synchronizing different analysis steps. Additionally, innovative concept and optimization technologies may reduce the number of development loops since they provide the development engineer with a profound knowledge regarding the performance of their future product at a very early design stage. This presentation and the following session will show examples of successful lead time reduction projects and show the potential of process mapping initiatives which are a great way to gain a common understanding of the challenges as well as the potentials in time savings within the product development cycle.

Transcript of Intro to Lead Time Reduction

Page 1: Intro to Lead Time Reduction

Copyright © 2012 Altair Engineering, Inc. Proprietary and Confidential. All rights reserved.

Innovation Intelligence®

Lead Time Reduction

Solutions and Benefits

Markus Haller

Technical VP

Page 2: Intro to Lead Time Reduction

Copyright © 2012 Altair Engineering, Inc. Proprietary and Confidential. All rights reserved. Copyright © 2012 Altair Engineering, Inc. Proprietary and Confidential. All rights reserved.

What means ”lead time”?

Any process has a lead time

• Servicing your car

• Building a house

• Grocery shopping

• Banking process

• Tax refund

Lead times for most of these services have been reduced over the last

couple of years

Page 3: Intro to Lead Time Reduction

Copyright © 2012 Altair Engineering, Inc. Proprietary and Confidential. All rights reserved. Copyright © 2012 Altair Engineering, Inc. Proprietary and Confidential. All rights reserved.

“A lead time is the latency (delay) between

the initiation and the final execution of a

process.”

This Presentation constitutes an

overview how Altair can help

Customers Reduce

this Latency

Page 4: Intro to Lead Time Reduction

Copyright © 2012 Altair Engineering, Inc. Proprietary and Confidential. All rights reserved. Copyright © 2012 Altair Engineering, Inc. Proprietary and Confidential. All rights reserved.

Benefits of ”lead time reduction”

„How long“ it takes you to provide your product or service to your

customers is key for your business to be successful. Reducing turnaround

times and reducing time consuming manual work is getting as important

as reaching quality and cost targets.

Page 5: Intro to Lead Time Reduction

Copyright © 2012 Altair Engineering, Inc. Proprietary and Confidential. All rights reserved. Copyright © 2012 Altair Engineering, Inc. Proprietary and Confidential. All rights reserved.

Lead Time Reduction

• Tools

• Comprehensive vs. Easy to use / Intuitive

• Continuous productivity enhancements

• Processes

• Automation

• Connection to enterprise processes

• HPC integration / availability

• Capture knowledge

• Organizational issues

• People

• Allow Engineers to spend time on engineering

• Training (Methods and Tools)

• Engineering Services

Page 6: Intro to Lead Time Reduction

Copyright © 2012 Altair Engineering, Inc. Proprietary and Confidential. All rights reserved. Copyright © 2012 Altair Engineering, Inc. Proprietary and Confidential. All rights reserved.

Lead Time Reduction

• Tools

• Comprehensive vs. Easy to use / Intuitive

• Continuous productivity enhancements

• Processes

• Automation

• Connection to enterprise processes

• HPC integration / availability

• Capture knowledge

• Organizational issues

• People

• Allow Engineers to spend time on engineering

• Training (Methods and Tools)

• Engineering Services

Page 7: Intro to Lead Time Reduction

Copyright © 2012 Altair Engineering, Inc. Proprietary and Confidential. All rights reserved. Copyright © 2012 Altair Engineering, Inc. Proprietary and Confidential. All rights reserved.

Building Blocks – The Core Products

• Preprocessing

• Postprocessing

• Solver

• Optimization

Partner Program

+

Software

Page 8: Intro to Lead Time Reduction

Copyright © 2012 Altair Engineering, Inc. Proprietary and Confidential. All rights reserved.

Key is open, programmable and possible to run in batch

Page 9: Intro to Lead Time Reduction

Copyright © 2012 Altair Engineering, Inc. Proprietary and Confidential. All rights reserved. Copyright © 2012 Altair Engineering, Inc. Proprietary and Confidential. All rights reserved.

Simulation Cloud Suite

Compute Manager Run, Monitor CAE Jobs

Simulation Manager Manage CAE Data, Projects

& KPIs

Process Manager Capture and Automate

Enterprise Processes

Display Manager Remote Display Big Data

HW Collaboration Tools Explore, Organize, Connect &

Automate

Altair Enterprise Foundation – Professional

Data Management, Access Management, Results Visualization, Remote Visualization, Job Management, Unified Data Model

PDM

TeamCenter

Windchill, Enovia

3rd Party Apps, Mat DB,

Other DB, SharePoint,

Processes, Workflow

HPC

PBS Pro HyperWorks Database

Page 10: Intro to Lead Time Reduction

Copyright © 2012 Altair Engineering, Inc. Proprietary and Confidential. All rights reserved. Copyright © 2012 Altair Engineering, Inc. Proprietary and Confidential. All rights reserved.

Lead Time Reduction

• Tools

• Comprehensive vs. Easy to use / Intuitive

• Continuous productivity enhancements

• Processes

• Automation

• Connection to enterprise processes

• HPC integration / availability

• Capture knowledge

• Organizational issues

• People

• Allow Engineers to spend time on engineering

• Training (Methods and Tools)

• Engineering Services

Page 11: Intro to Lead Time Reduction

Copyright © 2012 Altair Engineering, Inc. Proprietary and Confidential. All rights reserved. Copyright © 2012 Altair Engineering, Inc. Proprietary and Confidential. All rights reserved.

What are your Requirements?

EXPLORE

Process Anaysis Process Proposal

and Demonstrator

=> ENGAGE

Implementation

Deployment

Training

=> DELIVER

Added complexity and integration

More legislation constraints

More internal requirements

Higher targets for requirements

Shorter development times

Shorter development times

More derivates / variants

Reverse the weight spiral

Reduction of costs

Greater quality demands

Page 12: Intro to Lead Time Reduction

Copyright © 2012 Altair Engineering, Inc. Proprietary and Confidential. All rights reserved. Copyright © 2012 Altair Engineering, Inc. Proprietary and Confidential. All rights reserved.

”Explore” - Process and Bottle Neck Analysis

”- I don’t know what/where my bottle

necks are. I need help to find these

and to evaluate potantial of

changes

Process Anaysis

Page 13: Intro to Lead Time Reduction

Copyright © 2012 Altair Engineering, Inc. Proprietary and Confidential. All rights reserved. Copyright © 2012 Altair Engineering, Inc. Proprietary and Confidential. All rights reserved.

”Engage” – Rank Bottle Necks and propose Solutions

”- I have identified process bottle

necks but need help to assess, rank

and qualify the solution

alternatives”

Process Proposal

and Demonstrator

Page 14: Intro to Lead Time Reduction

Copyright © 2012 Altair Engineering, Inc. Proprietary and Confidential. All rights reserved. Copyright © 2012 Altair Engineering, Inc. Proprietary and Confidential. All rights reserved.

”Deliver” – deliver Solution, Implement and Train”

”- I have a good view of problem and

the solution. I just need someone to

implement it”

Implementation

Deployment

Training

Page 15: Intro to Lead Time Reduction

Copyright © 2012 Altair Engineering, Inc. Proprietary and Confidential. All rights reserved. Copyright © 2012 Altair Engineering, Inc. Proprietary and Confidential. All rights reserved.

Process Automation Solutions

Scania Assembly Browser

Opel Engine Mount Studio

Unilever ”Atlas” Virtual Test Lab

Samsung Weld Distorsion Analysis Process

Scania Squeak & Rattle Director

VW Design Data Managament System

Page 16: Intro to Lead Time Reduction

Copyright © 2012 Altair Engineering, Inc. Proprietary and Confidential. All rights reserved. Copyright © 2013 Altair Engineering, Inc. Proprietary and Confidential. All rights reserved.

Automated Reporting Director

NVH Director

SAO

Impact Simulation

Director

Weight Analytics

Squeak and Rattle

Director

Durability Director

Model Mesher Director

Model Verification

Director

And more…

Packaged Solution Portfolio

Automating the mechanics of

generating a report

Managing the entire

durability process

in a process-centric

environment

Visualize, analyze and

optimize the utilization

of enterprise software

licenses

Squeak and Rattle simulation

to determine relative

displacement

Predicting impact damage

with a process oriented end-

to-end automation solution

Automating complex full

vehicle NVH modeling tasks

Visualize, analyze and predict Weight and

Balance at any point in time during the

entire Product Life Cycle

Manage the entire meshing

process including model

simplification and repair

Verify models overnight

Compare parts, spot, material,

check for intersections and

much more

Page 17: Intro to Lead Time Reduction

Copyright © 2012 Altair Engineering, Inc. Proprietary and Confidential. All rights reserved. Copyright © 2012 Altair Engineering, Inc. Proprietary and Confidential. All rights reserved.

Lead Time Reduction

• Tools

• Comprehensive vs. Easy to use / Intuitive

• Continuous productivity enhancements

• Processes

• Automation

• Connection to enterprise processes

• HPC integration / availability

• Capture knowledge

• Organizational issues

• People

• Allow Engineers to spend time on engineering

• Training (Methods and Tools)

• Engineering Services

Page 18: Intro to Lead Time Reduction

Copyright © 2012 Altair Engineering, Inc. Proprietary and Confidential. All rights reserved. Copyright © 2012 Altair Engineering, Inc. Proprietary and Confidential. All rights reserved.

Lead Time Reduction - People

• Local Support & Training facilities

• Joint product development projects (onsite / offsite)

• Altair has more than 500 product design engineers worldwide

• Joint method development projects

Page 19: Intro to Lead Time Reduction

Copyright © 2012 Altair Engineering, Inc. Proprietary and Confidential. All rights reserved.

Ingredients of a customer solution

Optimized Process

Cost Reduction

Time Compression

Quality Improvement Innovation Injection

Solution

Explore, Engage

Deliver

• Methods

• Know How

• Tools

Customer

• Preprocessing

• Postprocessing

• Solver

• Optimization

Partner Program

+

Software

• Experiences

• Knowledge

• Methods

• Best Practice

Company Specific

Solutions

• Directors

• Standard

Solutions

PSOs Standard Custom

Solutions

Page 20: Intro to Lead Time Reduction

Copyright © 2012 Altair Engineering, Inc. Proprietary and Confidential. All rights reserved.

“Our vision is to radically change

the way organizations design

products and make decisions.”

– James R. Scapa, Chairman & CEO, Altair

Photograph courtesy of HTT Automobile - httsupercar.com