Intro to ELYSIUM CADdoctor Translation and Healing

15
Introduction to CADdoctor

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Intro to ELYSIUM CADdoctor Translation and Healing

Transcript of Intro to ELYSIUM CADdoctor Translation and Healing

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Data Translation/Healing

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About Data Flow

Process/ManufacturingClient Mold Design

ProductDesign

Advertisement

CAD-A

CAD-B

OEM Client

CAD-C

CAD-D

Supplier

CAD-A

CAD-B Test/Measurement

Mold Design CAD

CAE

Simulation

Jig Tool Design

Manufactur

ingSimulation

CAM

2D DrawingViewer

Process

Scanned Data

CG

Data

Simulation Tool

Jig Design CAD

Self Design

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T CompanyAuto Body Dept.

CATIA V5

T CompanyEngine Dept.

Creo

N CompanyI-DEAS

H CompanyCATIA V4/V5

A CompanyCATIA V5

B CompanySolidWorks

Data Recipient Data Delivery Destination

Own CompanyCATIA V5NXI-DEAS

Each company uses a variety of 3D tools(CAD/CAM/CAE)

Data Translation Demand

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CAD Data Problems

Own

Company

Other Dept./Client

Problems happen when different CADsystems are used

DATA

CAD

ACAD

B

Deformation(Missing Face)(Ex.)

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CAD Data Problems Other Examples

(Ex.)

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Do You Have These Problems?

Detailed Design Mold Design

Jig Tool Design

Simulation

Process

Mold Manufacturing

・Cannot create NC cutter path

・Geometry Changes

・Cannot add fillet

・Cannot edit

・Much manual labor isneeded

・Unable to Mesh

・Long Calculation Time

・Cannot cut cross section

・Cannot measure centerof round holes and shafts

・Cannot Offset

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Why Problems Happen

CATIA V4 CATIA V5

I-DEAS NX,Pro/E

Difference in Topology

DESIGNBASECATIAPro/E I-DEAS

NX

(Parasolid)(ACIS)

Difference inMathematical Representation

Difference in Tolerance

0.1mm

CATIA V4

CATIA V5

0.001mm

IDEAS

0.01mm

0.0254mm

NX Pro/E

Geometry Error

0.0012

Conversion to absolute Pro/E toleranceModel Size×0.0012÷12

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②Fix each CAD system’s topology difference

①Fix each element’smathematical representation difference

④Fix Geometry Errors

●Edge/Warped Surface/Partial Degeneracy(PDQ)

●Analytical, Bezier, NURBS, polynomial expression●Thinning data●Smoothing●Dividing discontinuous elements

●Presence of seam line●Handling poles●Remove tiny curves under maximum gap

③Fix tolerance difference

●Point/Edge/Face

   I   G

   E   S ,

   S   T   E   P

Process in Data Translation

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②Fix each CAD system’s topology difference

①Fix each element’smathematical representation difference

④Fix Geometry Errors

●Edge/Warped Surface/Partial Degeneracy(PDQ)

●Analytical, Bezier, NURBS, polynomial expression●Thinning data●Smoothing●Dividing discontinuous elements

●Presence of seam line●Handling poles●Remove tiny curves under maximum gap

③Fix tolerance difference

●Point/Edge/Face

   I   G

   E   S ,

   S   T   E   P

Process in Data Translation

   C   A   D   d  o  c   t  o  r

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IGES

STEPIGES, STEPTranslation

Elysium Translation

※Simply format translation※No adjustment for target CAD

1. Adjust the tolerance suitable for the targetsystem

2. Heal Geometry/Topology suited for the targetsystem

 3. Improve data quality for use all throughout

Translate propertyinformation such asassembly structureand color

Elysium Technology- Healing

ElysiumNeutral

File

A

ElysiumNeutral

File

B

Elysium Data Exchange Kernel

ExportImport

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Fit “Gap: Edge and base surface”Connect “Gap: In Loop”

Reversal of Face Direction Fill “Missing face”

Examples of CADdoctor Error Fix

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【FYI】Examples of Bad PDQ

Multiple Faces Detached Face

Tiny Elements Intersecting Loops

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1. Find Error 2. Zoom Check 3.Choose Fixing

Method 4. Fix Complete

Interactive Healing Function

Does not fix error whichmight ignore the intent of the

designer 

Strength of CADdoctor’s Auto Healing

InteractiveHealing

Interactive Healing Process

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Customer Information

Business:Design, manufacturing ofaluminum casting moldBusiness Size:$4M sales, 20 employeesUsed CAD:NX

Customer’s Demand

CADdoctor’s Effect

Shortened error fix time on NX

1 week 2 hours

Manual merge  ⇒ Auto-Stitch

Redefine faces (trouble) ⇒ Show fixing plan

Expanded Field of Business

Now being able to import and exportraw CATIA V5 data

Began business with major

automobile company

Translation/Healing Case Study

Wanted to shorten error fix timeon NX of IGES data from clients

Wants to install CATIA V5because of clients’ data, but doesnot have the budget to do so