Intertek Industry Services 2014

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www.intertek.com 1 Industry Services Philip Akpakli K.V. Project Coordinator July 2014 Intertek Ghana Limited. First floor Giann Towers (Office 2), Community 11, Tema. Office: +233 30 393 5305/+233 54 431 6499: Mobile: +233 54 431 6491 Email: [email protected] Skype: philip.akpakli

Transcript of Intertek Industry Services 2014

Page 1: Intertek Industry Services 2014

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Industry Services

Philip Akpakli K.V.

Project Coordinator

July 2014

Intertek Ghana Limited. First floor Giann Towers (Office 2), Community 11, Tema.

Office: +233 30 393 5305/+233 54 431 6499: Mobile: +233 54 431 6491

Email: [email protected]

Skype: philip.akpakli

 http://www.intertek.com/energy/

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Valued Quality. Delivered.

Who is Intertek?

Intertek provides quality and safety services that not only help customers provide quality products and services but also adds value to their business.

We deliver these services through our global network and as a result have developed an unrivalled reputation for fast execution of work.

 

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Valued Quality. Delivered.

Intertek's Industry Services business helps its clients to manage risk and optimize returns within the oil & gas, renewables, power, nuclear, mining, construction, engineering, chemical and water industries.

Our qualified personnel are committed to operational safety as well as minimising business risks and the potential for negative environmental impact. This three-fold commitment is backed by decades of experience, leadership, and a strong focus on quality.

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Our Combined Heritage

Caleb Brett founds a marine

surveying business

1885

Thomas Edison establishes what

is later renamed as the Electrical

Testing Laboratories (ETL)

1896

Virginius Daniel Moody

establishes Moody Engineering

for construction and electrical

engineering projects

1911

Intertek and Moody International

join forces

2011

Intertek Today: Valued Quality.

Delivered.

Today

Roger Kay founds INSPEC and it

grows from 5 staff to c.275 staff

over 10 years.

1993

- Bought by Lamprell in 2006.

- Grows to c.480 staff by 2009.

- FANR license.

- Service extend to phased array

2006 - 2009

- c.700 staff.

- Becomes part of the Intertek

group.

- Extending geographic reach.

Today

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Our Organisation

Strategy Units

Commodities

Industry

Products

Global Business Lines

Cargo

Analytical Assessment

Agriculture

Minerals

Government and Trade Services

Industry Services

Exploration & Production

Life Sciences (incl. Chemicals &

Pharma and Food Services)

Business Assurance

Softlines

Toys & Hardlines

Electrical

Product Intelligence

Transportation Technologies

Building Products

Wireless

Tradegood

What we do

Testing

Inspection

Certification

Auditing

Outsourcing

Advisory

Training

Quality Assurance

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An Extensive Global Network

• FTSE 100 company in the Support Services sector

• Market capitalization at £4.8* billion

• Revenue generation of over £2bn in 2012

* as of 21st February 2014

100

More than

countries

1,000

More than

laboratories

and offices

36,000people

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Why Are We Important To You?

We facilitate your success through…

Speed to Market

To cut lead times and costs without cutting corners

on safety while gaining competitive advantages

Reduced Risk

To reduce and avoid financial, operational and environmental

risks involved with your activities

Brand Protection

Protect your corporate reputation and brand value

Focused Resources

Free up valuable resources to allocate to your core services

improving your productivity and efficiency

Partnership

We’re dedicated to supporting you at every stage of

your program’s or project’s development

Added Value

We give you the tools to improve your business, reduce

costs, and maintain quality

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Our Vision

Add Value

To our customers’ products and processes, to

support their global trade

Act With Integrity

We act with integrity, honesty, and respect

Innovate

We deliver outstanding solutions to sharpen our

customers’ competitive edge in the marketplace

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Services

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Technical Inspection Services

Technical inspection services are critical to ensuring a supply chain that minimizes risk,

reduces cost and potential delays, improves product quality and safety and ensures

compliance to customer, local or

international standards. Intertek’s services are conducted upstream and downstream at

vendors, sub-suppliers, construction sites or operating facilities.

• Source Inspection and Supplier Surveillance

• Independent Expediting

• Technical Auditing and Assessment

• Integrated Services Solutions

• Site Construction Services

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Success Story

KCP LLC

The Challenge:

Pipeline construction activities are complicated, involving critical timelines,

budget limitations, and the assembly of thousands of pieces of equipment.

During the first construction phase of the pipeline’s second section, extending

from Kenkiyak to Kumkol Kazakhstan, KCP LLC required numerous support

services to verify the integrity, safety, quality control and efficiency of the

contractor’s processes.

The Solution:

Intertek was able to help KCP LLC minimize any integrity, safety and quality

issues by rendering services including pipemill inspections in Russia, China and

Ukraine; pipe acceptance inspection at four railway stations; vendor inspections

of other equipment in China, Russia, Europe and the USA. Also provided was

pipeline construction inspection activities such as monitoring during welding

inspection; civil works inspection; inspection of coating of welds at site;

maintaining pipe traceability; HAZOP (hazard and operability study); witnessing

of hydrostatic testing and commissioning; inspection of power supply

installation and instrumentation.

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Technical Staffing Services

A comprehensive range of expert technical staffing services to the energy, mining,

engineering, construction, manufacturing, and related industries worldwide.

These include:

• Contract Staffing - Specializing in a “blended” solution whereby both expatriate

and local human resources are engaged and deployed as part of a

comprehensive international project staffing plan.

• Permanent Placement Services - Provision of direct staff to customers on either a

fee-paid or contract-to-hire engagement.

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Success Story

Global Oil and Gas Company

The Challenge:

Faced with an operational challenge, a small team of designated professionals,

primarily comprised of Intertek Moody personnel, had been tasked with

identifying opportunities for improvement within various areas of operations in the

“North Slope” region of Alaska.

Recognizing the need to create depth within the client organization, one of the

team’s challenges was to build up the pool of qualified resources available to the

client.

The Solution:

To improve the retention of quality personnel, the team commenced a training program

for multiple users in the more in-depth features of the new operational reporting and

historical tracking software, allowing for growth opportunities.

Rotation of personnel between programs helped to reduce complacency, and weekly

meetings were held to ensure questions were answered.

Training workshops were developed for clients and contractors.

Personnel were moved to an even rotation

schedule and workloads were reallocated to

allow for higher quality of work.

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Exploration and Production Support

Analytical testing and knowledge-based consultancy services along the entire oil and gas

value chain – from reservoir to refinery.

The wide range of services we provide in the field and in our labs across the world include:

• Reservoir Services

• Analytical Support

• Production and Integrity Assurance

• Metering and Allocation

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Success Story

Flexi France

The Challenge:

Flexi France, who produce flexible umbilical pipes used in deep and ultra-

deep offshore oil developments, need to comply with demanding test

requirements from their clients. Testing of their products prior to deployment

in extreme environments is critical.

The Solution:

A highly responsive testing program was delivered by Intertek offering speedy

set-up and turn around of results.

The testing program included a unique blend of specialist tests such as high

pressure, fatigue, toxic environment, and corrosion.

We helped Flexi France offer a better product to their clients, and provide the

expertise and investment in testing enabling them to concentrate on their

core business.

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Asset Integrity Management

The managed process of assessing the condition and extending the asset life cycle,

managing risk, safely optimizing production and determining fitness-for-purpose in

equipment, people, work processes, and application systems. Serving the oil and gas,

processing, and power industries.

• Engineering Services

• In Service Inspection Services

• Surveying Services

• Integrity Management Software

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Success Story

The Challenge:

Ensuring first-time, clash-free installation of a

950 ton reactor at Nucor Steel plant, in Convent, LA.

Due to the sheer scale of the reactor, safety concerns and cost control, it was

imperative that this reactor fit into its structure on the first try.

The Solution:

Intertek used laser scanners and surveying instruments to scan the entire reactor

and tower sections and performed dimensional control to set up a common

coordinate system in order to accurately interrogate for extraction of required data.

Various clashes were identified and accurate, detailed data provided for obtaining

correct position within the tower. Schedule was tight and a constant feed of

information and communication was maintained between Intertek and Nucor.

Installation of the reactor involved using the largest onshore crane in the world.

The reactor was successfully installed without issue.

Nucor

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Non Destructive Testing Services

The provision of a non-destructive testing (NDT) and materials testing service both on-site

and from our facilities. Services are provided by highly skilled individuals and underpinned

by internationally recognized accreditations, serving a wide variety of industry sectors such

as power generation – both nuclear and conventional, oil, gas, petrochemical, general

engineering, fabrication, military, marine, motorsport and transport.

• Non-Destructive Testing

• Materials Testing

• Destructive Testing

• Technical Consultancy Services

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Success Story

Power Company

The Challenge:

A major power company needed to detect and analyze wall loss, due to

corrosion, in pipework on a gas installation. The customer required a solution

that would give the best results without removing the pipe-lagging which would

have caused major disruption to operations.

The Solution:

Using the latest digital radiographic technology and a gamma isotope Intertek NDT

was able to take radiographs using a tangential technique which allowed the

radiographs to physically measure the wall thickness of the pipe examined, and

also to check for corrosion deposits and density changes which may indicate

‘through wall loss’.

In the areas where significant corrosion had occurred, the customer was able to

view the images as the examination was taking place and to then instruct repairs

for the following day. On completing the tests, all images were downloaded on to

discs, enabling the customer to store them and review them in their own facility.

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Non Destructive Testing Services – Intertek INSPEC Overview

In the Middle East, Intertek INSPEC non-destructive testing encompasses a wide group of

analysis techniques used in many industries to evaluate the properties of material. It is a

highly valuable technique that can save both time and money in product evaluation.

• Radiography • Holiday Testing

• Ultrasonic Testing • Rope Access

• Phased Array Examination • Hardness Testing

• Dye Penetrant Inspection • Ferrite Testing

• Positive Material Identification

• Magnetic Particle Inspection

• Gamma Ray radiographic testing

• Post Weld Heat Treatment - Stress Relief

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Non Destructive Testing Services – Geographic Presence

Abu Dhabi

Sharjah

Fujairah

Dubai

Oman

UAE

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Intertek INSPEC provides a range of industry services to both early stage construction projects as

well as ongoing refurbishment, asset integrity and decommissioning projects. Projects include

offshore rigs, jack-ups and land rigs as well as storage tanks.

Services are supplied to a diversified range of customers across the oilfield lifecycles from front end

component manufacturers and steel fabricators through to process facility construction companies.

Non Destructive Testing Services – Industries

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Non Destructive Testing Services – Advanced Technologies

Phased Array has become a valuable complement to Intertek INSPEC’s ultrasonic department. The

ability of phased array ultrasonic inspection can now be utilized on process spool piping and large

heavy wall tubulars where safety, time, quality and cost is a major factor to our clients.

Eddy current testing is an electromagnetic technique and can only be used on conductive materials.

It’s applications range from crack detection, to the rapid sorting of small components for either flaws,

size variations, or material variation. Commonly it is used in the aerospace, automotive, marine and

manufacturing industries.

Thermography is an NDT method that relies on the agitation of the flow of heat. Such agitation

produces deviations in the structure’s surface temperature distribution allowing a technician to

determine the thermal signature of the affected area where thermal disorder happened due to abnormal

heat generation or absorption.

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Non Destructive Testing Services – Associated Services

In addition to NDT services, Intertek INSPEC also provides associated services such as:

Calibration Services – Calibration ensures that an instrument is capable of measuring to its

performance specification by comparing performance to a measurement standard.

Post Weld Heat Treatment – This heat treatment is carried out after welding / machining to improve the

chemical mechanical properties of welded / machined surfaces.

Metallurgical Laboratory Testing – Metallography looks for internal and surface defects on test

specimens. Specimens are prepared and analyzed for a wide variety of criteria including corrosion,

surface finish, case depth and more.

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Success Story

The Challenge:

Loss of energy due to poor insulation and maintenance is a major concern in

high rise towers and electrical installations. As is damage to structures due to

moisture ingress. The risk of accidents as a result of damaged walls or

installations is a major concern

The Solution:

Thermal imaging was used on a hotel building wall to detect ingress of moisture

and damage caused by leakage from concealed water pipes. Repairs were

recommended to stop the water ingress and therefore avoid further damage and

additional costly repairs.

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Consulting and Training

Through its ‘Safe Operations & Performance’

methodology, Intertek Consulting & Training enables clients to develop the next generation of

leaders who will consistently demonstrate and drive learned best practices in order to achieve

and sustain measurable safety and performance results. Customized technical, leadership,

and behavior-based safety training is provided for the oil and gas, mining, transportation, and

other high-risk industries.

Oil and Gas Technical Training

• Randy Smith Well Control courses

• Technical training for drilling and marine

• Competency assurance

Safe Operations & Performance Consulting and Training

• Safety Culture Assessments

• Behavior-based Safety

• Safety Leadership • Worksite Coaching

• HazIQ: Hazard Awareness Program

• High5: Hand Injury Prevention Program

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Success Story

ArcelorMittal Mining (AMM)

The Solution:

Intertek and AMM rolled out customized training (Courageous Leadership) to

the entire organization to clearly communicate and allow employees to

understand its ethos for success as it aligns with its Vision and Values.

In addition to the training, Intertek and AMM are collaborating to set clearly

defined safety behaviour indicators allowing AMM to create sustainability and

continuously improve. Currently local onsite Courageous Leadership training

is being conducted and involved more than 4,000 employees in North and

South America.

The Challenge:

Leadership and safety principles are essential elements of behaviour

required for all ArcelorMittal Mining employees. The company needed a

consulting and training partner to help reinforce and communicate these

principles.

AMM wanted to ensure employees have a clear picture of success and this

must drive their daily actions – including leadership and safety.

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Energy and Water Consultancy Services

Intertek provides consultancy and advisory services through all stages of an offshore

development: feasibility and design; construction; operation; and decommissioning. Key

sectors include oil & gas, offshore renewables and marine cables, and the

water industry. It provides expert assessments of the feasibility and impact of infrastructure

projects in terms of design, interconnectivity and environmental

impact.

• Environmental impact assessments & permits

• Technical assessments (metocean, oceanography,

geophysics, sediments/scour, environment, water quality)

• Risk assessments and advice

• Technical Due Diligence

• Sub-marine cable routing and engineering

• Marine site investigation and survey management

• Client representation (offshore survey and construction)

• Marine construction management

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Success Story

BritNed

The Solution:

Intertek served as the marine project managers throughout the feasibility, planning

and installation phases for the High Voltage Direct Current (HVDC 1000 MW)

cable, connecting the electricity grids of the UK and the Netherlands

Working with partners Royal Haskoning, Svasek in the Netherlands, and TEP and

RPS in the UK, we undertook the marine environmental assessments, route

feasibility studies, management of all the marine surveys, consent submission and

supported the EPC contract award process. Subsequently, the consultancy has

assured consent compliance during the construction phase of the project, which

went live in May 2011.

The Challenge:

To install a 260 km electric cable between the Isle of Grain in Kent, UK and

Maasvlakte, Netherlands (near Rotterdam) to greatly improve electrical security

and efficiency between the two countries

BritNed needed to ensure there were safe and environmentally sound procedures

in place for all personnel working on the project.

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Nuclear Energy Services

Diverse technical services found in sectors with high safety and quality requirements such

as nuclear power plants, fossil fuelled power plants and chemical plants among others.

Engineering

• Probabilistic Safety Assessment

• Thermo Hydraulic Engineering

• Radiological Engineering

• Flow-Accelerated Corrosion Program (FAC)

• Inspection Service Program (ASME XI/OM)

Non-Destructive Testing (NDT)

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Success Story

UNESA

The Challenge:

The Spanish Association of the Electrical Industry (UNESA) requires each

nuclear power plant to review its Flow Accelerated Corrosion (FAC) program

according to requirements as outlined in the US NRC NUREG 1801 Generic

Aging Lessons Learned (GALL) Report.

Spanish nuclear power plants

maintain various programs for

monitoring FAC in piping

systems as they age. These

power plants need to

ensure they are in compliance

with the GALL Report.

The Solution:

In response to this need, Intertek conducted surveys which gathered ten main

attributes of the GALL report - Flow Accelerated Corrosion XI.M17 section. Visiting

with the FAC program representatives at each nuclear power plant, we evaluated

their systems, highlighted any non-compliance issues or deficiencies, and

proposed improvements.

As a result, key findings were presented to the plant representatives – compliance

information that will help them meet the requirements of US NRC NUREG 1801.

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Many Benefits, One Source

• Independent, global quality and safety support

• Access to an expanded network of experts and cutting-edge technology

• Global coverage paired with local knowledge

• Single source for a broad portfolio of services

• Over 125 years of worldwide experience

• Consistent service excellence

• Integrity and professionalism

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Valued Quality. Delivered.