Intersil Basics Dec2011

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    Sponsored by IntersilA Supplement to Electronic Design

    dc voltage based on the ratio of the on-time to cycle-time (the duty

    cycle D) of a switch that opens and closes at a controlled rate. It

    uses pulse-width modulation (PWM) to control the step-down ratio

    between the input voltage (VI) and the output voltage (V

    O).

    Reduced to the simplest elements, the buck converter consists

    of a voltage source, a load, an inductor, a capacitor, a high-side

    switchgenerally a power MOSFET, but an insulated gate bipolar

    transistor (IGBT) or a bipolar junction transistor (BJT) also can be

    usedand a low-side switch. The low-side switch can be just adiode, as shown. But for greater efficiency, it can be replaced by

    another MOSFET that closes when the high-side switch opens and

    opens when the high-side switch closes.

    The relationship between input voltage and output voltage can be

    reduced for simplicity to:

    VO= V

    I/(1 + (2LI

    O)/(D2V

    IT))

    where VOis output voltage, V

    Iis input voltage, L is the inductor value,

    D is the duty cycle, IOis the output current, and T is the period of one

    cycle or 1/FSW

    (switching frequency).

    The Boost ConverterIn the ideal boost converter, when the low-side switch is closed

    (on), current through the inductor increases and energy is stored

    in the inductor (Fig. 1b). When the low-side switch is open, current

    continues through the inductor, through the flyback diode (or high-

    side switch in a synchronous implementation), then to the capacitor

    and the load.

    In continuous mode, L di/dt determines the voltage. The

    expression for the output voltage is VO= V

    I/(1 D). The closer the

    duty cycle is to unity, the higher the output voltage. In discontinuous

    mode, where the inductor current falls to zero during part of each

    commutation period:

    VO

    = VI+ (V

    I2D2T)/(2LI

    O)

    where T is again the length of one commutation cycle.

    Buck-Boost-InvertingA buck-boost circuit can be as simple as the buck or boost

    circuits requiring just a switch, diode, inductor, output capacitor, and

    modulator or considerably more complex depending on the require-

    ments.

    The inverting buck-boost is the simplest of the circuits, providingan output whose polarity is opposite of the inputs (Fig. 1c). When S1

    is closed, energy is stored in the inductor. When S1 is opened as it

    is in the figure, the voltage across the inductor reverses and current

    flows from the inductor to the output cap and load and then back to

    the inductor via the diode.

    With the use of a second inductor, the Cuk converter reduces the

    high ripple current that is seen on the input capacitor (Fig. 1d).

    Buck-Boost-NoninvertingThere are a number of solutions for non-inverting buck-boost

    regulations, such as the charge pump, flyback, and single-ended

    primary inductor coupled (SEPIC). However, all of them have theirlimitations. In todays integrated world, while the charge pump pro-

    vides a simple, low-cost solution, it is generally limited to a couple

    hundred milliamps. The flyback requires a costly coupled inductor

    usually specifically wound for the application (Fig. 1e). Additionally,

    the flyback is inherently noisy. The SEPIC circuit is similar to the

    Cuk, but with L2 and the diode swapped, resulting in a non-inverting

    output (Fig. 1f).

    Though the efficiency of the SEPIC converter has improved over

    the years with the development of monolithic capacitors, it still

    suffers lower efficiency do to the losses in CCand L2. Slightly better

    efficiency may be witnessed if the L1 and L2 are wound on the samecore. Because of the cost, solution size, and poor efficiency, the

    SEPIC never really gained acceptance in handheld devices.

    The H-bridge buck-boost converter is simply a buck and boost

    sharing one inductor (Fig. 1f). The diode for the buck section has

    been replaced with a synchronous FET, S2, for improved efficiency.

    Likewise, S4 has replaced the diode in the boost section. Given that

    the FETs can be integrated for mobile applications as well as for

    many industrial applications, the solution can be quite small and

    simple to design with, requiring just two external capacitors, CInand

    COut

    , and the inductor.

    H-Bridge Advantages And ChallengesThe obvious benefit of the H-bridge buck-boost is the simplicity

    for the system designer. But additionally, the H-bridge offers high

    efficiency, ample load current capability, and good line transient re-

    sponse. It also demands little quiescent current. And, a simple buck

    or boost would use off-the-shelf capacitors and inductors.

    Probably the greatest challenge in designing a buck-boost is in

    meeting stringent transient requirements in todays microprocessor-

    based equipment. This is especially difficult when VIapproaches the

    desired output voltage. The H-bridge has to decide whether to oper-

    ate in buck, boost, or buck-boost mode. The transition point between

    these operating modes and the speed at which the device can transi-

    tion can be critical to maintaining a regulated output voltage.

    H-Bridge Design Considerations Ripple: As the voltages for loads such as microprocessors and

    memory drop along with increasingly sensitive analog and RF

    circuits, the need for lowered ripple voltage on the output is

    becoming an absolute.

    Input voltage transients: An autonomous buck-boost is expected

    to ride through any input voltage changes. In some cases, these

    changes can be quite rapid as in hot-swapping or emergency

    backup applications. The capability of the buck-boost to ride

    through these abrupt changes is often the most critical perfor-mance requirement.

    Load transients: In boost operation, S1 is on 100% of the time

    and S2 remains off. So, the device reacts just as a simple boost

    converter would during an increase in load.

    The difference between a simple boost and buck-boost comes into

    play when the source has a high output impedance and suddenly the

    load drops considerably. This may result in VIrising close to or even

    above the desired output voltage. So not only does the device need

    to respond to a change in load, possibly transitioning into pulse-fre-

    quency modulation (PFM) mode, it may also need to rapidly change

    to buck-boost or even buck operation.For buck operation, S4 is on 100% of the time and S3 remains

    off. And similar to the boost operation above, if the load suddenly

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    Sponsored by IntersilA Supplement to Electronic Design

    increases during buck operation from a high impedance source, the

    device may need to quickly begin operating as a buck-boost or in

    boost mode to hold up the output. Adding to the complexity, the de-

    vice may simultaneously be transitioning into PWM operation from

    PFM. The response time, the max voltage delta, and the recovery

    time during this transition are all parameters system designers need

    to be concerned about.

    The VIntransition also poses additional challenges to the control

    circuit. With four switches operating in alternating pairs, it isimportant to understand the impact of dead-time between switches.

    In the buck mode, when S2 is initially on, it conducts the inductor

    current while S1 is off. This is followed by S2 turning off, and S1

    remains off for a few nanoseconds.

    This time between S2 turning off and S1 turning on is the dead

    time, and it is required as a safety measure to avoid shoot-through

    between VInand ground through a low impedance path. During this

    time, the inductor current cannot instantly change to zero. Hence,

    the S2 body diode will conduct.

    In the next part of the switching cycle, S1 turns on and starts

    conducting the inductor current. The S2 body diode undergoes re-

    verse recovery while S2 remains off. A similar event happens in the

    boost mode, involving S3 and S4. This process can have a signifi-

    cant impact on the transient response of the converter, particularly

    when the part is switching back and forth between buck and boost

    modes and also possibly undergoing a load transient event.

    Combining buck and boost operation, for stiff sources, the load

    transient response will depend for the most part on the control loop

    and switching frequency. For sources with high output impedance,

    where the input voltage can vary in and out of the buck-boost range

    of operation, the transient behavior can be quite severe. Care needs

    to be taken, then, when selecting a buck-boost converter to ensure

    it meets the performance needs of the circuit.

    Performance TradeoffsMany buck-boosts either provide a way of setting the F

    SWwith an

    external component or in providing an input to sync to an external

    clock. This often requires external compensation to work with the

    selected FSW

    . Also, even some fixed-frequency converters require

    an external compensation network. Often, these components are

    unique to the system, increasing the bill of materials (BOM) size.

    In the cases where the FSW

    is set by an external component, due

    to the variability of both the converters own circuitry and that of

    the external component, the converter may be limited to simple

    applications. Converters that provide a sync pin can also be used in

    applications where precise frequency control is necessary to pre-

    vent the generation of beat frequencies and other electromagnetic

    interference (EMI) that might disrupt sensitive circuits.

    Buck-boost converters that offer a frequency window that the

    device can be synchronized to without requiring any external com-

    pensation, then, add considerable value to the solution.

    Transition Points For Buck-Boost OperationThe voltage window width and the methodology of buck-boost

    operation can have a significant impact on battery run time. For

    instance, if the desired output is 3.3 V, operating from a Li-ion or

    polymer battery and the window of buck-boost operation is 10%

    of VO, the device will be in buck-boost operation for nearly 50% of

    the batterys discharge cycle. Thus, the efficiency of buck-boost

    mode operation is critical in these cases. There are three methods

    of implementing buck-boost operation:

    Pass through: Both high-side FETs (100% duty cycle) and low-

    side FETs are off (0% duty cycle). This theoretically can provide

    the highest efficiency, since there are no switching losses in driv-

    ing the gates and no channel transitions losses. However, output

    regulation can be quite poor.

    Quadrature: The input high-side (S1) switch and output low-side

    (S3) switch are first turned on, creating an increasing field

    across the inductor. Then both switches are turned off and the

    input low-side (S2) and output high-side (S4) switch are turned

    on to transfer the inductors energy to the output cap and load.

    The advantage of this approach is good line transient response.

    Theoretically, though, it has the poorest efficiency since all four

    switches are being controlled each cycle.

    Bang-bang: The bang-bang methodology runs in boost and then

    in buck operation, keeping the output between an upper and

    lower limit (Fig. 2). The voltage deviations are far smaller than

    (generally less than 0.5% of VO) the voltage regulation tolerance,

    ensuring such deviations will not impact the operation of the load.

    Balanced PerformanceThere are many applications for buck-boost converters in

    todays mobile devices. Some require a device that can run from

    two alkaline or nickel-metal-hydride (NiMH) cells. Other applica-

    tions require a device that can range down to low voltages during

    standby conditions.

    However, the device needs to be simple to design in and takelittle space. And for mobile devices, where battery runtime is criti-

    cal, they have to be efficient. The capability to ride through line and

    load transients on the part of the buck-boost may be the difference

    between a successful and unsuccessful product development.

    As examples of the H-bridge architecuture intended for battery-

    powered mobile devices, Intersils ISL9110 and ISL9112 represent

    the state of the art in H-bridges. The ISL9112 also features an

    I2C interface that allows programmability of the output voltage on

    the fly and also controls the rate of change of the output voltage

    transition. The low losses in their physical structure provide high ef-

    ficiency, and a high switching frequency provides excellent transient

    response and a flexible sync range that doesnt require externalcompensation. They accept a wide range of voltages and provide

    voltages down to 1 V.

    Upper limit

    VOsetting

    Lower limit

    2. There are various ways of synchronizing the two extra MOSFET

    switches in H-bridge buck-boost converters, including the pass-

    through, quadrature, and bang-bang approaches. The first two can be

    understood by inspecting the topology of the converter. This diagramof V

    Ohelps explain why the bang-bang approach can achieve better

    efficiency than quadrature and better regulation than pass-through.