International Newspaper Group 2008 Gannett’s Green Campaign.

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International Newspaper Group 2008 Gannett’s Green Campaign

Transcript of International Newspaper Group 2008 Gannett’s Green Campaign.

Page 1: International Newspaper Group 2008 Gannett’s Green Campaign.

International Newspaper Group 2008

Gannett’s Green Campaign

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International Newspaper Group 2008

Gannett has a long history of Green efforts

Individual and Local Efforts

Corporate Green Committee in 2006

Individual Gannett newspapers have formalized Green Teams, Green web sites, and Initiatives

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Corporate Office Building is a Green-Focused Design Natural Lighting Green Roofs Energy Efficient

Lighting, Power Systems, and HVAC

Centrally Controlled Occupancy Settings

Designed With LEEDS Standards

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Two parallel approaches Green Committees and Teams

◦ Efforts that are behavioral◦ No-cost changes to what we use or how we use

items

Newspaper Division◦ Focus on energy savings/reductions◦ Efforts that require capital

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Capital Efforts Lighting

◦ Targeted high-ROI lighting changes first◦ High bay HID or Metal Halide lights

HVAC◦ Systems at end-of-life

Redesign for efficiency Correctly size for changed operations

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Typical Production Facility Electrical Energy Usage

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Lighting Project Chose a company to partner with for

focused effort at lighting energy savings◦ That company managed and performed site

audits◦ Negotiated Gannett-wide discounts for lighting◦ Each project was quoted as materials and

turnkey, with detailed analysis of current energy costs, estimated energy, cost, and Carbon effects

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HID Lighting vs. new fluorescent high bay fixtures

$570.28

$269.81

$0.00

$100.00

$200.00

$300.00

$400.00

$500.00

$600.00

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High Bay Fixture Comparison

400w Metal Halide

4' x 6 lamp Flor

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2004 2007

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Why focus on High Bay lighting?Limited capital available

High Bay lighting was largest ROIFast analysis

Simplest Installation***

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Annual Contribution of Gannett Lighting Retrofit Project

$1,400,000+ Savings in electrical cost 52% Overall ROI 14,000 tons CO2 Reduction 30 tons NOX Reduction

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Large Newspaper Production and Office Facility $290k Project

◦ Whole House – Office and Production

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Large Newspaper Production and Office Facility $290k Project

100% ROI

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Large Newspaper Production and Office Facility $290k Project

100% ROI

$97k Rebate check◦ ******

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Next emphasis for lighting

Next tier of ROI relighting opportunities Controls

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International Newspaper Group 2008

Need for accessible manual controls

Occupancy controlled lighting

Scheduled lighting

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HVAC Energy Projects

Typically Higher Capital Costs More Engineering Intensive Complex installation Larger disruptive impact on the facility

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Focused◦ End of life

Major repairs needed Completely inoperable Very old, and/or no longer suited for current operations

Production changed or removed from facility

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International Newspaper Group 2008

Example: Very old, large steam

boilers Facility is office only,

no longer any production

Steam operates heat, reheat, and domestic hot water

Very cramped mechanical space

Asbestos

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Two new, much smaller steam boilers with 24:1 turn-down

Separate domestic hot water system Energy savings: $180k/yr Nat Gas Project cost: $600k

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HVAC Projects Scope

Chillers Hot water heaters Boilers

◦ Replacing steam with hot water◦ New, more energy efficient boilers

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Steam VS Hot WaterUnit cost of heat energy: LP Steam vs Hot Water

132

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LP Steam Hot Water

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Why Steam??

Humidification◦ Steam to Hot Water Heating◦ Operating oversized steam boilers for humidity in

off-heating periods

Over Humidification

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Example: convert to Hot Water

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High Pressure Air

Compressed Air Energy CostCompressed air is one of the most expensive uses of energy in a manufacturing plant. About eight horsepower of electricity is used to generate one horsepower of compressed air.

MNTAP – University of Minnesota

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80% of the energy used to make compressed air goes into heat.

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Gannett has 15,000 hp of connected air compressors

At full load, that would represent over $13M of electrical cost

Actual costs in excess of $4M

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If your compressors look like this

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Or this

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Simple facts that save $

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Every 2psi of pressure reduction = 1.5% energy use reduction

In this example, the low pressure is set at 130psi.

The high pressure is set at 150psi

Modulating at 130psi would save 15% in energy usage

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Where and how are you using compressed air? Areas where lower pressure air would work

just as well? Leaks? Open valves on idle equipment? “Inventive” uses?

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20° F decrease in compressor inlet temperature = 3.5% energy savings

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Resources

DOE, CAGI, others operate a program called “Compressed Air Challenge”.

Available in most of the country One day, very specific course in

compressed air knowledge, energy specifics, diagnostics and remedies

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Gannett continues to pursue reduction in energy use

A recent task group identified and is in the process of reducing energy costs by an additional $4.4M in the next year.

Additional 40tons CO2 reduction.