International Newspaper Group 2008 Gannett’s Green Campaign.
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Transcript of International Newspaper Group 2008 Gannett’s Green Campaign.
International Newspaper Group 2008
Gannett’s Green Campaign
International Newspaper Group 2008
Gannett has a long history of Green efforts
Individual and Local Efforts
Corporate Green Committee in 2006
Individual Gannett newspapers have formalized Green Teams, Green web sites, and Initiatives
International Newspaper Group 2008
Corporate Office Building is a Green-Focused Design Natural Lighting Green Roofs Energy Efficient
Lighting, Power Systems, and HVAC
Centrally Controlled Occupancy Settings
Designed With LEEDS Standards
International Newspaper Group 2008
Two parallel approaches Green Committees and Teams
◦ Efforts that are behavioral◦ No-cost changes to what we use or how we use
items
Newspaper Division◦ Focus on energy savings/reductions◦ Efforts that require capital
International Newspaper Group 2008
Capital Efforts Lighting
◦ Targeted high-ROI lighting changes first◦ High bay HID or Metal Halide lights
HVAC◦ Systems at end-of-life
Redesign for efficiency Correctly size for changed operations
International Newspaper Group 2008
Typical Production Facility Electrical Energy Usage
International Newspaper Group 2008
Lighting Project Chose a company to partner with for
focused effort at lighting energy savings◦ That company managed and performed site
audits◦ Negotiated Gannett-wide discounts for lighting◦ Each project was quoted as materials and
turnkey, with detailed analysis of current energy costs, estimated energy, cost, and Carbon effects
International Newspaper Group 2008
HID Lighting vs. new fluorescent high bay fixtures
$570.28
$269.81
$0.00
$100.00
$200.00
$300.00
$400.00
$500.00
$600.00
1
High Bay Fixture Comparison
400w Metal Halide
4' x 6 lamp Flor
International Newspaper Group 2008
International Newspaper Group 2008
2004 2007
International Newspaper Group 2008
Why focus on High Bay lighting?Limited capital available
High Bay lighting was largest ROIFast analysis
Simplest Installation***
International Newspaper Group 2008
Annual Contribution of Gannett Lighting Retrofit Project
$1,400,000+ Savings in electrical cost 52% Overall ROI 14,000 tons CO2 Reduction 30 tons NOX Reduction
International Newspaper Group 2008
Large Newspaper Production and Office Facility $290k Project
◦ Whole House – Office and Production
International Newspaper Group 2008
Large Newspaper Production and Office Facility $290k Project
100% ROI
International Newspaper Group 2008
Large Newspaper Production and Office Facility $290k Project
100% ROI
$97k Rebate check◦ ******
International Newspaper Group 2008
Next emphasis for lighting
Next tier of ROI relighting opportunities Controls
International Newspaper Group 2008
Need for accessible manual controls
Occupancy controlled lighting
Scheduled lighting
International Newspaper Group 2008
HVAC Energy Projects
Typically Higher Capital Costs More Engineering Intensive Complex installation Larger disruptive impact on the facility
International Newspaper Group 2008
Focused◦ End of life
Major repairs needed Completely inoperable Very old, and/or no longer suited for current operations
Production changed or removed from facility
International Newspaper Group 2008
Example: Very old, large steam
boilers Facility is office only,
no longer any production
Steam operates heat, reheat, and domestic hot water
Very cramped mechanical space
Asbestos
International Newspaper Group 2008
Two new, much smaller steam boilers with 24:1 turn-down
Separate domestic hot water system Energy savings: $180k/yr Nat Gas Project cost: $600k
International Newspaper Group 2008
HVAC Projects Scope
Chillers Hot water heaters Boilers
◦ Replacing steam with hot water◦ New, more energy efficient boilers
International Newspaper Group 2008
Steam VS Hot WaterUnit cost of heat energy: LP Steam vs Hot Water
132
100
0
20
40
60
80
100
120
140
LP Steam Hot Water
International Newspaper Group 2008
Why Steam??
Humidification◦ Steam to Hot Water Heating◦ Operating oversized steam boilers for humidity in
off-heating periods
Over Humidification
International Newspaper Group 2008
Example: convert to Hot Water
International Newspaper Group 2008
High Pressure Air
Compressed Air Energy CostCompressed air is one of the most expensive uses of energy in a manufacturing plant. About eight horsepower of electricity is used to generate one horsepower of compressed air.
MNTAP – University of Minnesota
International Newspaper Group 2008
80% of the energy used to make compressed air goes into heat.
International Newspaper Group 2008
Gannett has 15,000 hp of connected air compressors
At full load, that would represent over $13M of electrical cost
Actual costs in excess of $4M
International Newspaper Group 2008
If your compressors look like this
International Newspaper Group 2008
Or this
International Newspaper Group 2008
Simple facts that save $
International Newspaper Group 2008
Every 2psi of pressure reduction = 1.5% energy use reduction
In this example, the low pressure is set at 130psi.
The high pressure is set at 150psi
Modulating at 130psi would save 15% in energy usage
International Newspaper Group 2008
Where and how are you using compressed air? Areas where lower pressure air would work
just as well? Leaks? Open valves on idle equipment? “Inventive” uses?
International Newspaper Group 2008
20° F decrease in compressor inlet temperature = 3.5% energy savings
International Newspaper Group 2008
Resources
DOE, CAGI, others operate a program called “Compressed Air Challenge”.
Available in most of the country One day, very specific course in
compressed air knowledge, energy specifics, diagnostics and remedies
International Newspaper Group 2008
Gannett continues to pursue reduction in energy use
A recent task group identified and is in the process of reducing energy costs by an additional $4.4M in the next year.
Additional 40tons CO2 reduction.