International Journal of Computer Aided Manufacturing vol 2 issue 2

International Journal of

Computer Aided

ManufacturingIJCAM Jul–Dec 2016

www.journalspub.com

Mechanical Engineering

Electronics and Telecommunication Chemical Engineering

Architecture

Office No-4, 1 Floor, CSC, Pocket-E,Mayur Vihar, Phase-2, New Delhi-110091, India

E-mail: [email protected]

¬ International Journal of Thermal Energy andApplications

¬ International Journal of Production Engineering¬ International Journal of Industrial Engineering

and Design¬ International Journal of Manufacturing and

Materials Processing¬ International Journal of Mechanical Handling and

Automation

« International Journal of Radio Frequency Design« International Journal of VLSI Design and Technology« International Journal of Embedded Systems and Emerging

Technologies« International Journal of Digital Electronics« International Journal of Digital Communication and Analog

Signals

« International Journal of Housing and Human SettlementPlanning

« International Journal of Architecture and Infrastructure Planning

« International Journal of Rural and Regional Planning Development

« International Journal of Town Planning and Management

Applied Mechanics

5 more...

1 more...

2 more...2 more...

5 more...

Computer Science and Engineering « International Journal of Wireless Network Security« International Journal of Algorithms Design and Analysis« International Journal of Mobile Computing Devices« International Journal of Software Computing and Testing« International Journal of Data Structures and Algorithms

Nanotechnology« International Journal of Applied Nanotechnology« International Journal of Nanomaterials and Nanostructures« International Journals of Nanobiotechnology

« International Journal of Solid State Materials« International Journal of Optical Sciences

Physics

« International Journal of Renewable Energy and itsCommercialization

« International Journal of Environmental Chemistry« International Journal of Agrochemistry« International Journal of Prevention and Control of Industrial

Pollution

Civil Engineering« International Journal of Water Resources Engineering« International Journal of Concrete Technology« International Journal of Structural Engineering and Analysis« International Journal of Construction Engineering and

Planning

Electrical Engineering« International Journal of Analog Integrated Circuits« International Journal of Automatic Control System« International Journal of Electrical Machines & Drives« International Journal of Electrical Communication

Engineering« International Journal of Integrated Electronics Systems and

Circuits

Material Sciences and Engineering « International Journal of Energetic Materials« International Journal of Bionics and Bio-Materials« International Journal of Ceramics and Ceramic Technology« International Journal of Bio-Materials and Biomedical

Engineering

Chemistry « International Journal of Photochemistry« International Journal of Analytical and Applied Chemistry« International Journal of Green Chemistry« International Journal of Chemical and Molecular

Engineering

« International Journal of Electro Mechanics andMechanical Behaviour

« International Journal of Machine Design andManufacturing

« International Journal of Mechanical Dynamicsand Analysis

« International Journal of Fracture and damageMechanics

« International Journal of Structural Mechanicsand Finite Elements

5 more...4 more...

3 more...

Biotechnology « International Journal of Industrial Biotechnology and

Biomaterials« International Journal of Plant Biotechnology« International Journal of Molecular Biotechnology« International Journal of Biochemistry and Biomolecules« International Journal of Animal Biotechnology and

Applications3 more...

Nursing « International Journal of Immunological Nursing« International Journal of Cardiovascular Nursing« International Journal of Neurological Nursing« International Journal of Orthopedic Nursing« International Journal of Oncological Nursing

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Computer Aided Manufacturing

International Journal of Computer Aided Manufacturing reports new research as well, new application of the

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students. The focus of the journal broadly covers computer-aided manufacturing software and automation of

machining processes.

Focus and Scope of the Journal High Speed Machining, including streamlining of tool paths

Multi-function Machining

5 Axis Machining

Feature recognition and machining

Automation of Machining processes

Computer-aided manufacturing software

Automate manufacturing processes

Manufacturing process and usage complexity

Product Lifecycle Management (PLM) and Direct numerical control (DNC) systems

Modern enterprise integration

Machine process automation

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Hidam Renubala

Ankita Singh

Deepika Bhadauria

Rekha Rani

Commissioning Editors

Dr. Chhavi Goel

Manisha Dhoble

EDITORIAL BOARD MEMBERS

Dr. Arindam Kumar ChandaG. B. Pant Govt. Engineering College, Okhla

New Delhi, India

Dr. Xiaojun ChenShanghai Jiao Tong University, China

Dr. Jagadeesh P GanjigattiSiddaganga Institute of Technology,

Tunkur, India

Dr. S RamabalanDepartment of Mechanical Engineering, E. G. S. Pillay Engineering College Nagapattinum,

(Tamil Nadu), India

Dr. S. John AlexisDepartment of Automobile Engineering,

Kumaraguru College of Technology,Coimbatore, (Tamil Nadu), India

Dr. Siva Prasad Kondapalli Anil Neerukonda Institute of Technology &

Sciences, Visakhapatnam, India

Dr. N. Rajesh Jesudoss HynesMepco Schlenk Engineering College,

Sivakasi, India

Dr. R S JadounG. B. Pant University of Agriculture &

Technology, Pant Nagar, India

Dr S J VijaySchool of Mechanical Sciences Karunya

University Coimbatore INDIA, India

Dr. Akula venugopalIndian Institute of Chemical Technology,

Tarnaka, Hyderabad, India

Dr. Jagadeesh P GanjigattiSiddaganga Institute of Technology, Tunkur,

India

Mohd Zaheer Khan YusufzaiAssistant Professor Department of Mechanical

Engineering Indian Institute of Technology (B.H.U.) Varanasi, India

Meghanshu VashistaAssistant Professor Department of Mechanical

Engineering Indian Institute of Technology (B.H.U.) Varanasi , India

Dr. M. Syed AliAssistant Professor, Department of

Mathematics, Thiruvalluvar University Vellore Tamil Nadu, India

From the Editor's Desk

Dear Readers,

We would like to present, with great pleasure, the inaugural volume of a new scholarly

journal, International Journal of Computer Aided Manufacturing. This journal is part of

the Engineering Sciences, and is devoted to the scope of present Computer Aided

Manufacturing issues, from theoretical aspects to application-dependent studies and the validation of

emerging technologies.

This new journal was planned and established to represent the growing needs of Computer Aided

Manufacturing as an emerging and increasingly vital field, now widely recognized as an integral part of

scientific and technical investigations. Its mission is to become a voice of the Engineering Science

community, addressing researchers and practitioners in this area.

The core vision of International Journal of Computer Aided Manufacturing in JournalsPub is to propagate

novel awareness and know-how for the profit of mankind ranging from the academic and professional

research societies to industry practitioners in a range of topics in Computer Aided Manufacturing in

general. JournalsPub acts as a pathfinder for the scientific community to published their papers at

excellently, well-time & successfully.

International Journal of Computer Aided Manufacturing focuses on original high-quality research in the

realm of Multi-function machining, 5 axis machining, feature recognition and machining, Automation of

machining processes, computer-aided manufacturing software, etc.

The Journal is intended as a forum for practitioners and researchers to share the techniques of Computer

Aided Manufacturing and solutions in the area.

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Engineering community. We are very thankful to everybody within that community who supported the idea of

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new developments in the field of Computer Aided Manufacturing.

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would like to express our sincere thanks to all of them. We would also like to express our gratitude to the

editorial staff of JournalsPub, who supported us at every stage of the project.

It is our hope that this fine collection of articles will be a valuable resource for engineering readers and will

stimulate further research into the vibrant area of Computer Aided Manufacturing.

Puneet Mehrotra

Managing Director

1. Machining Process Simulation of SOM 125 Series Printing Machine Components Using CATIA V5 Machining C.R. Rejeesh, M. Mathew, R. Renjith 1

2. A Report on Design and Modification of Compressed Air Engine Components C. Chinglenthoiba, V. Balaji, B. Abbas, A. Madhan Kumar 12

3. Challenges in Modern Enterprise Application IntegrationNibha Singh 18

4. A brief insight on Manufacturing Support System Software used for Process ImprovementPriyanka Garg 21

5. Best Practices of CAM technology in Textile IndustryReema Jaiswal 24

Contents

IJCAM (2016) 1-11 © JournalsPub 2016. All Rights Reserved Page 1

International Journal of Computer Aided Manufacturing Vol.2: Issue 2

www.journalspub.com

Machining Process Simulation of SOM 125 Series Printing

Machine Components Using CATIA V5 Machining

C.R. Rejeesh1*

, M. Mathew2, R. Renjith

2

1Computer Integrated Manufacturing, Federal Institute of Science and Technology, Kerala, India

2Department of Mechanical Engineering, Federal Institute of Science and Technology, Kerala, India

ABSTRACT In order to be more competitive in the market, manufacturers who use traditional

manufacturing conventions and policies, has to adopt computer aided manufacturing

techniques for the point of making process planning and NC-programming more efficient. By

implementing suitable software with multiple capabilities, significant gains in terms of

production lead-time can be achieved and a higher level of precision in the production can

be assured. In this paper, an attempt to use CATIA V5 software to simulate the real time

machining processes in the manufacturing of printing machines is reported and the

corresponding observations are presented.

Keywords: CAD/CAM system, computer aided manufacturing, postprocessor, machining

process

INTRODUCTION

In an environment of facing the aftermaths

of globalization, manufacturing sector in

India is facing greater competition from

countries which could use cheaper labor

available. This urges the manufacturer to

constantly improve their quality and

competitiveness to maintain their market

share. Aside from product quality, price

and lead-time are key factors impacting a

concern’s ability to close a deal. [1–3]

The selected part for simulation is a lever

commonly used in vibrator control

assembly of every 125 series printers

manufactured by HMT machine tools,

India (Single Color Sheet fed Offset

Printing Machines SOM

125G/125N/125B). Conventional methods

to manufacture this component are

compared with manufacturing it in a five-

axis milling machine. The aim of this work

is to simulate the machining process using

CATIA V5 by generating CNC codes and

necessary documents for machining the

part.

Process Planning

Process planning is a vital element in the

planning phase for production and results

in a document called the route sheet or

process plan which is the step by step

instructions for selecting the most

appropriate resources, manufacturing

operations and their sequence in

production. [2]

The process starts with a

part or a family of parts for a completed

product arriving in planning along with the

detailed product documentation. On each

part a make or buy decision is made by

production engineering. If the part is to be

made in-house, a task involves the

selection and definition of the processes

that will be implemented in order to

transform the work piece into a finished

part of given shape and surface. Decisions

on processes to be used are largely based

on the starting material for the part. When

IJCAM (2016) 12–17 © JournalsPub 2016. All Rights Reserved Page 12

International Journal of Computer Aided Manufacturing Vol. 2: Issue 2

www.journalspub.com

A Report on Design and Modification of Compressed Air Engine

Components

C. Chinglenthoiba*, V. Balaji, B. Abbas, A. Madhan Kumar

Department of Mechanical Engineering, Mahendra Engineering College, Affiliated to Anna University,

Namakkal, Chennai, India

BACKGROUND

Compressed air are usually preferred to

store the energy instead of batteries, their

potential advantages over other vehicles

include:

(1) Reducing pollution from one source, as

opposed to the millions of vehicles on

the road.

(2) Transportation of the fuel would not be

required due to drawing power off the

electrical grid. This presents significant

cost benefits. Pollution created during

fuel transportation would be

eliminated.

(3) Compressed air technology reduces the

cost of vehicle production.

(4) There is no need to build a cooling

system, fuel tank, Ignition Systems or

silencers.

(5) Low manufacture and maintenance

costs as well as easy maintenance.

(6) Compressed-air tanks can be disposed

of or recycled with less pollution than

batteries.

(7) The tank may be able to be refilled

more often and in less time than

batteries can be recharged, with re-

fueling rates comparable to liquid

fuels.

(8) Lighter vehicles would mean less

abuse on roads resulting in longer

lasting roads.

COMPONENTS ASSEMBLY The various components are assembled

together as fixed in the engine. The

various assemblies are as follows (Figure

1).[1–11]

Component assembled are

(1) Valve plate

(2) Spring

(3) Valve

(4) Valve actuators

Fig. 1. Assembly part.

DETAILED INFORMATION The detailed information of the design and

modifications of various components are

as explained below(Figure 2).

Cylinder

Fig. 2. Cylinder head.



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Challenges in Modern Enterprise Application Integration

Nibha Singh* MMH College, Ghaziabad India

ABSTRACT

Since last two decades of computer era, complexity of enterprises has grown dramatically.

Increasing market globalization, product varieties and the expected quick responsiveness to

market changes all require enterprises to be more agile and responsive. Enterprises today

are struggling to meet those challenges, one of which is leveraging of advanced information

technologies as global economic integration that would need more rapid information

sharing. In this paper, a brief review is made to analyze the challenges in Enterprise

integration and the timely operations performed in improvising its structure as well as

functionalities.

Keywords: enterprise application integration, API, CRM, ERP, Hadoop.

INTRODUCTION

Nearly all enterprises have multiple

applications that are the system of record

for their key data, and business functions

upon which the enterprise is built. It is no

surprise, therefore, that we see

organizations wanting to progressively

surface these valuable assets in these

operational systems to broader audiences

within the enterprise or beyond. However,

it has taken time.

Enterprise Integration Architecture

Ever since enterprises have had

applications, there has been a need to

move and share data between them.

Getting users to re-key information from

one system to another ("swivel chair"

integration) was unsustainable for most

circumstances. This introduced the need

for direct (point-to-point) low level

connectivity between silted applications.

Often, it was impossible to get real-time

responses, so data was typically sent

asynchronously via files or one-way

messages. A new serialization and parsing

code was required on each side for every

interface. In the paper, the key stages in

the evolution of integration architecture

are charted, These stages helps to evaluate

where we are as an enterprise on that

journey, and considers what actions we

might want to take to mature our

integration architecture towards, or indeed

beyond, API exposure.

DIFFERENT PHASES OF

ENTERPRISE APPLICATION

INTEGRATION

EAI is an integration framework that

comprises of a collection of technologies

and services that form a middleware or

middleware framework to enable

integration of systems across the

enterprise. Varied business software such

as supply chain management applications,

ERP systems, CRM applications for

managing customers, payroll, human

resources and business intelligence

applications that normally cannot

commute with one another in order to

share their data or business rules. The lack



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A brief insight on Manufacturing Support System Software used

for Process Improvement

Priyanka Garg* Department of Physics, University of Madras, Chennai, Tamil Nadu, India

ABSTRACT

Selecting manufacturing support software requires an understanding of product capabilities.

Process manufacturing software allows companies to manage activities such as order entry,

manufacturing, packaging, shipping, and accounting. Process improvement manufacturing

software is designed to increase productivity and profitability. Inventory control software or

supply chain software is used to ensure the availability of parts and contain inventory costs.

It also helps managers monitor material and labor costs throughout the entire manufacturing

process. Lean manufacturing software or lean process manufacturing software tracks raw

and finished goods through a warehouse and analyzes the physical layout of the warehouse

floor and equipment. Process manufacturing software performs quoting, work order

generation, job tracking, costing, inventory control, attendance, and data collection

functions.

Keywords: enterprise application integration, API, CRM, ERP, Hadoop.

INTRODUCTION

Automation of the manufacturing support

systems is aimed at reducing the amount of

manual and clerical effort in product

design, manufacturing planning and

control, find the business functions of Ine

firm. Nearly all modem manufacturing

support systems are implemented using

computer systems. Indeed, computer

technology is used to implement

automation of the manufacturing systems

in the factory as well.

Industrial maintenance software may

include work orders, bar coding, inventory

control, and material list maintenance.

Lean manufacturing software provides

real-time information about products as

they move through various manufacturing

processes. Machinery maintenance

software tracks repair history and

schedules preventive maintenance.

The term computer integrated

manufacturing (ClM) denotes the

pervasive use of computer systems to

design the products, plan the production,

control the operations, and perform the

various business-related functions needed

in a manufacturing firm. True CIM

involves integrating all of these functions

in one system that operates throughout the

enterprise. Other terms are used to identify

specific elements of the CIM system. For

example, computer-aided design (CAD)

denotes the use of computer systems to

support the product design function.

MANUFACTURING SUPPORT

SYSTEM

The procedures and systems used by a firm

to manage its production operations and

solve the technical and logistics problems

associated with: ƒ Designing the products,

ƒ Planning the processes, Ordering



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Best Practices of CAM Technology in Textile Industry

Reema Jaiswal* Chhatrapati Shahu Ji Maharaj University, India

ABSTRACT

Garment and fashion designing companies face major challenges in today's global

competitive world. Right from the supply of innovative collections at the right price,

expanding outreach, designing personalized garments, enhancing brand image, building

customer loyalty and exploring new business opportunities. These challenges could be

overcome by combining the CAD/CAM and digital 3D technologies to provide optimal data

communication capabilities, as well as a complete set of fully scalable solutions for meeting

all requirements, from design, collection to visual merchandising. The design and production

techniques in the textile industries have changed in the last few years. To sustain competitive

advantage, companies must re-examine and adapt new business processes to deliver high

quality goods at very less costs. Most companies have now subcontracted manufacturing to

low labour. However, companies must simultaneously ensure speed and quality

corresponding to rapidly changing customer tastes.

Keywords: garment, innovative, business, process, speed

INTRODUCTION

Computer Aided Design (CAD) is mainly

used for comprehensive engineering of 3D

models and 2D drawings of physical

components, but it is also used throughout

the engineering process from conceptual

design and layout of products, through

strength and dynamic analysis of

assemblies to definition of manufacturing

methods of components. The designed

product on the computer can be tested,

modified and finalized for real production

processes. Machinery maintenance

software tracks repair history and

schedules preventive maintenance.

CAM is used for planning the different

manufacturing operations to create a

product. CAM involves milling, drilling,

turning, punching, wire EDM (Electric

discharge machining sometimes also

referred to as spark eroding), knife, laser

and plasma cutting and additive

manufacturing (3D printing). CAM uses

data from CAD software to control

automated machinery and generate tool

paths to ensure the part machined is the

same as the model.

IMPORTANCE OF CAD/CAM

The modern industry uses CAD/CAM and

it has wide applications in manufacturing

and designing industries. CAD/CAM can

aid design and manufacture and have

benefits:

The key benefits of CAD/CAM are:

the ability to model, adapt and

develop ideas

three-dimensional visualization


Computer Aided

ManufacturingIJCAM Jul–Dec 2016

www.journalspub.com

Mechanical Engineering

Electronics and Telecommunication Chemical Engineering

Architecture

Office No-4, 1 Floor, CSC, Pocket-E,Mayur Vihar, Phase-2, New Delhi-110091, India

E-mail: [email protected]

¬ International Journal of Thermal Energy andApplications

¬ International Journal of Production Engineering¬ International Journal of Industrial Engineering

and Design¬ International Journal of Manufacturing and

Materials Processing¬ International Journal of Mechanical Handling and

Automation

« International Journal of Radio Frequency Design« International Journal of VLSI Design and Technology« International Journal of Embedded Systems and Emerging

Technologies« International Journal of Digital Electronics« International Journal of Digital Communication and Analog

Signals

« International Journal of Housing and Human SettlementPlanning

« International Journal of Architecture and Infrastructure Planning

« International Journal of Rural and Regional Planning Development

« International Journal of Town Planning and Management

Applied Mechanics

5 more...

1 more...

2 more...2 more...

5 more...

Computer Science and Engineering « International Journal of Wireless Network Security« International Journal of Algorithms Design and Analysis« International Journal of Mobile Computing Devices« International Journal of Software Computing and Testing« International Journal of Data Structures and Algorithms

Nanotechnology« International Journal of Applied Nanotechnology« International Journal of Nanomaterials and Nanostructures« International Journals of Nanobiotechnology

« International Journal of Solid State Materials« International Journal of Optical Sciences

Physics

« International Journal of Renewable Energy and itsCommercialization

« International Journal of Environmental Chemistry« International Journal of Agrochemistry« International Journal of Prevention and Control of Industrial

Pollution

Civil Engineering« International Journal of Water Resources Engineering« International Journal of Concrete Technology« International Journal of Structural Engineering and Analysis« International Journal of Construction Engineering and

Planning

Electrical Engineering« International Journal of Analog Integrated Circuits« International Journal of Automatic Control System« International Journal of Electrical Machines & Drives« International Journal of Electrical Communication

Engineering« International Journal of Integrated Electronics Systems and

Circuits

Material Sciences and Engineering « International Journal of Energetic Materials« International Journal of Bionics and Bio-Materials« International Journal of Ceramics and Ceramic Technology« International Journal of Bio-Materials and Biomedical

Engineering

Chemistry « International Journal of Photochemistry« International Journal of Analytical and Applied Chemistry« International Journal of Green Chemistry« International Journal of Chemical and Molecular

Engineering

« International Journal of Electro Mechanics andMechanical Behaviour

« International Journal of Machine Design andManufacturing

« International Journal of Mechanical Dynamicsand Analysis

« International Journal of Fracture and damageMechanics

« International Journal of Structural Mechanicsand Finite Elements

5 more...4 more...

3 more...

Biotechnology « International Journal of Industrial Biotechnology and

Biomaterials« International Journal of Plant Biotechnology« International Journal of Molecular Biotechnology« International Journal of Biochemistry and Biomolecules« International Journal of Animal Biotechnology and

Applications3 more...

Nursing « International Journal of Immunological Nursing« International Journal of Cardiovascular Nursing« International Journal of Neurological Nursing« International Journal of Orthopedic Nursing« International Journal of Oncological Nursing

5 more... 4 more...

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it

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International Journal of Computer Aided Manufacturing vol 2 issue 2

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