International Expertise. Global Reach. Made in U.A.E. · 2019-10-21 · manufacturing tradition in...
Transcript of International Expertise. Global Reach. Made in U.A.E. · 2019-10-21 · manufacturing tradition in...
InternationalExpertise.Global Reach.Made in U.A.E.
algharbiapipe.com
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Al Gharbia Pipe Company (AGPC) is a world- class manufacturer of large diameter welded steel pipes for the oil, gas, power generation and construction industry.
Established in 2015, AGPC continues more than 45 years of Japanese pipe manufacturing tradition in the UAE. AGPC was formed as a joint venture company between SENAAT from Abu Dhabi, JFE Steel Corp. and Marubeni-Itochu Steel from Japan.
AGPC aims to become the Middle East’s premier manufacturer of high quality longitudinal submerged arc welded (L-SAW) steel line pipe for offshore and onshore applications including sour service as well as for structural tubulars for offshore installations.
CreatingStrengthThroughPartnership
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Japanese precision, quality and reliability
51%
22%
27%
OurShareholders
Established in 2002, JFE Steel has grown to become the 8th largest steel manufacturer in the world. JFE Steel has a reputation for delivering technically advanced sour service steel line pipes for the most challenging environments and are approved by all major oil and gas companies. JFE provides long term technical know-how and support to AGPC.
One of the UAEs largest industrial investment holding companies. Mandated by the Abu Dhabi government to create, optimise and promote capital intensive assets; operating in 4 industrial sectors: Metals, Oil & Gas, Construction and Food & Beverages. Senaat Portfolio companies include AGPC, Arkan, Emirates Steel Industries, Ducab, NPCC, Talex and others.
Local investment and industrial manufacturing
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A joint venture between two of Japan’s largest trading houses with a global reach of over 100 offices in 26 countries. Provider of commercial and logistical support to some of the world’s largest oil and gas companies and provider of financing for some of the world’s largest pipeline projects.
Global reach and project expertise
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• State-of-the-art automated pipe manufacturing line for efficient production of large quantities of high-quality SAW pipe.
• 2nd generation JCO® pipe forming press including VSP hydraulics and Shape Automation System.
• MES (Manufacturing Execution System) which uses machine learning, Artificial Intelligence & Big Data analysis to facilitate intelligent and autonomous production, controlling all processes from plate receipt to dispatch of finished pipes.
The plant is equipped with the most advanced production and testing technology from Europe and Japan including:
• 3 inside / 3 outside welding lines using 3-5 welding wires for efficient single pass welding.
• Automatic Phased Array Ultrasonic Testing using patented Direct Deflection Method with high focus beam giving more accurate results than other PAUT machines.
• Dimensional Controls using automatic laser measurement of finished pipes.
• Extensive in-house testing facilities with laboratory for chemical analysis and mechanical and corrosion testing.
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Plant Details & Capabilities
Total Factory Area: 200,000 m2 incl. 53,000 m2 main factory building
Workforce: up to 370 employeesLocation: KIZAD (Khalifa Industrial Zone Abu Dhabi), Al Taweelah
Capacity : 240,000 tons per year
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Product Range
Longitudinal Submerged Arc Welded Pipe
API 5L Gr. B up to X80, DNVGL ST-F101, EN 10208-2 for sour and non-sour service as well as on and offshore applications. Additional services provided: internal & external coating, induction bends, storage & logistics.
Line Pipe
API 2B / ASTM 252 / EN 10219 with material grades API 5L / API 2W/2H, EN 10025, EN 10225 or equivalent.
Tubulars for offshore oil & gas construction, wind energy, foundation and civil construction.
Structural
API 5L, plain end for wellhead casing.Conductor
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INCH
1.7501.6881.6251.5631.5001.4381.3751.3121.2501.1881.1251.0631.0000.9380.8750.8120.7500.6880.6250.5620.5000.4380.3750.3120.250
18 20 21 22 24 26 28 30 32 34457 508 533 559 610 660 711 762 813 864MM
44.542.941.339.738.136.534.933.331.830.228.627.025.423.822.220.619.117.515.914.312.711.19.57.96.4
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Outside Diameter: 18” – 56”
Wall Thickness: 6.4 mm – 44.5 mm
Pipe Length: 9 – 13 meters
OD / WT combinations depending on yield strength
Size RangeW
all T
hick
ness
Outside Diameter
36 38 40 42 44 46 48 50 52 54 56914 965 1016 1067 1118 1168 1219 1270 1321 1372 1422
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State-of-the-art in-house testing facilities and research and development capabilities including fully equipped laboratory for corrosion testing to NACE TM284 (HIC / SSC / SOHIC) and client specification.
AGPC plans to achieve ISO 17025 accreditation soon.
Testingand QualityAssurance
X52/460MPa
X52/530MPa
X65/600MPa
X70/635MPa
X80/705MPa
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ISO 9001:2015 (ISO-4628)API Spec. Q1 (Q1-3826)API 5L (License No. 5L-1170)API 2B (License No. 2B-0193)
In process of obtaining approval for ISO 14001:2015 and 45001:2018.
AGPC is certified to:
AGPC is committed to protect the environment and community and to provide a safe and healthy workplace for all its employees, contractors and stakeholders.
Approved by ADNOC for linepipe onshore/offshore sour service and conductor pipes.
The approval process with other GCC and international oil & gas companies, operators and major end users is ongoing.
Certificationand Approvals
Please contact us for further details:Al Gharbia Pipe Company LLCKhalifa Industrial Zone Abu Dhabi (KIZAD). Sector 8A – Plot No. KHIA8-10A. Al Taweelah, Abu Dhabi , UAE
Postal Address: PO Box 137263, Abu DhabiPhone: +971 2 448 9544Email: [email protected]: algharbiapipe.com