Interiors Sources Decor LLC - DUBAIisddubai.com/images/tilingwork-ms-floor.pdf · Interiors Sources...
Transcript of Interiors Sources Decor LLC - DUBAIisddubai.com/images/tilingwork-ms-floor.pdf · Interiors Sources...
Interiors Sources Decor LLC
ISD Format 033.6 – Rev 00 26/06/16 AR
Work Method Statement for Floor & Wall Tiling Work
(Buildings)
TABLE OF CONTENTS
1 PURPOSE
2 SCOPE OF WORKS
3 STEP OF WORKS
4 JOB RISK ASSESSMENT
5 ATTACHMENT
1. PURPOSE
The purpose of this Work Method Statement for Floor and Wall Tiling Works is to outline and
describe in detail the procedure such as setting and lay-out plan on actual location, pre-laying of
tiles, mixing of tile grout, final laying of tiles and all other related activity. Inform all concerned
supervisor including workers the value and importance of this activity prior to implementation. This
activity should be performed with strict compliance and implementation of Safety Requirements &
Procedure and project specifications to complete the work both for floor and wall tiling.
Interiors Sources Decor LLC
ISD Format 033.6 – Rev 00 26/06/16 AR
2. SCOPE OF WORKS
The scope of this Method Statement covers the works in any Project:
Floor and wall ceramic tiles on plastered concrete/masonry block
Ceramic tile on Drywall partition
3. STEP OF WORKS
3.1 Preliminary preparation
Approvals Obtain approval on SOP (setting out plan)
Obtain on direction of tiles
Obtain approval on glue, grout and thickness of grout.
Obtain access permit from the General contractor
Obtain the final fix dimension/samples from the General contractor
Obtain dry layout approval if the works are typical rooms and huge quantity
Obtain approval on work area restriction to prevent unauthorized entry and the area should
be kept closed with red tape until the mortar/glue set.
Check the tiles – square, bend, crack and discoloration etc.,
Work area inspection
Check the surface level, square and plumb of the floor and plastered wall. The floor and wall
surface should be even and adaptable with the thickness of the glue thickness. Inform
General contractor if any cracks on wall or floor. Wavy/bumps and lumps surfaces are
always a nightmare!
Concrete/block wall should be plastered and levelled in minimum 12mm thick, sufficient to
cover the unevenness of the substrate and make walls true vertical. (General Contractor’s
scope of work)
Before carrying out tile-fixing works ensure that:
Interiors Sources Decor LLC
ISD Format 033.6 – Rev 00 26/06/16 AR
a. All surfaces must be structurally sound, clean, free from dust, oil and any traces of
foreign materials that may affect adhesion of the tile adhesive on the substrate.
b. Brick, block and concrete walls/ floors must be allowed to cure for a minimum of 4
weeks prior to tiling.
c. Cement render and screed must be allowed to cure for at least 7 days and finished to
semi-smooth finish with a wood float. After curing, a thorough check on the
soundness in adhesion of the screed and render should be carried out. All substrate
defects should be properly rectified.
Plaster shall be finished rough in order to have a strong key for tiling work
Access preparation
Vacuum/brush the residues and the particles before starting the tile installation, as to make
sure the thin-set will lock them to the concrete sub-floor/plastered block. In addition, sprinkle
water on the concrete/plastered surface before installing the ceramic tiles, to increase the
bond of the adhesive
Soaking ceramic building materials in water is a common practice. This is a necessity when
laying tile that is very soft, like Saltillo tile, or low-fired, unglazed terracotta. When a tile (or a
brick for that matter) is too porous, it will suck the water out of the mortar without allowing it
to set properly, leaving weak bonds between mortar and tile.
Interiors Sources Decor LLC
ISD Format 033.6 – Rev 00 26/06/16 AR
Tool Box Talk:
Mask, Goggles, hand gloves, ear plug, safety shoe and helmet
Mixing method statement of glue/mortar as per manufacturer recommendation
Cutting tiles and use of tools
Use of podium scaffold
Clean hand tools
Lifting, shifting and storing of materials
Keep site clean and tidy
Access restriction Restrict unauthorized entry by keeping the area with red tape.
3.2 Materials handling and preparation:
When materials are delivered. Check delivery receipt and certificates against the
specification; examine marks and labels and the condition of materials and components.
Materials and components are clean, undamaged, dry and enough for the work in hand.
Tile sizes, thickness and colors are as specified.
Adhesives and grouts are as specified and are suitable for the conditions to which the tiling
will be used.
Interiors Sources Decor LLC
ISD Format 033.6 – Rev 00 26/06/16 AR
Ensure that the ready-mixed adhesive is not subjected to temperature outside the range
given in the Manufacturer’s site work instruction.
3.3 Preparation of Work:
Do not begin tiling work until all concealed conduits, pipes, electrical cables, electrical boxes,
etc. that penetrate the tiling have been fixed securely in position and making good is
completed. Get the access clearance.
Before fixing check that any color and shade variations are acceptable
Discard any tiles that are chipped or cracked.
Cut tiles neatly and accurately
3.4 Installation and fixing of floor tiles:
Establish a datum level for the finished floor.
Tiles must be correctly positioned at the time they are placed and laid with joints.
Control the overall level of the finished floor by means of a spot check levels.
Check whether the width of joints is specified before setting out or used tile spacer for
uniform width spacing.
Provide 1% slope going to floor drain.
Set out the tiling width joints of consistent width, ensuring they are horizontal and parallel.
Grouting of the joints shall be carried out within a period of 4 hours of the completion of the
laying of the tiles so that the grout will attach itself firmly to the bedding. Care should be
taken to avoid disturbing the tiles during grouting application.
Ensure that where adjoining tile surfaces are in different planes the joints are continuous
from one surface to the next.
3.5 Installation and fixing of wall tiles:
Provide a rough wall finish of plastering prior to receive wall tiles.
Established datum line should be parallel and align with the floor layout.
Ceramic wall tiles shall be fixed by bedding an approved tile grout on cement plaster.
Interiors Sources Decor LLC
ISD Format 033.6 – Rev 00 26/06/16 AR
Tile adhesive shall be applied to the surface with notched trowel to a thickness of
approximately 3-4 mm.
Tiles shall be pressed into the adhesive, tapped firmly into position and cleaned as soon as
the bedding is complete.
Grouting of the joints shall be carried out within a period of 4 hours of the completion of the
laying of the tiles so that the grout will attach itself firmly to the bedding. Care should be
taken to avoid disturbing the tiles during grouting application.
Maintain general joint width along cut edges.
Cut and fit tiling neatly around pipes, electrical boxes, etc.
3.6 Protection:
Do not permit any traffic at all on the flooring after completion.
Provide adequate protection if heavy loads are to be moved across the flooring.
a. Tiles installed with Tile Adhesive must not be subject with running water or rain for at
least 24 hours.
b. Grouting can be carried out 24 hours after completion of tiling.
c. Light pedestrian traffic is allowed 4 days after completion of tiling and grouting.
d. Heavy pedestrian traffic is only permitted 14 days after completion.
e. Impact vibration and hammering on adjacent and / or backside of walls are prohibited for
as long as proper curing of materials requires.
f. At all times, the floor and wall tiles should be kept clean and free from all materials likely
to cause stains, e.g. oils, grease and paint.
g. Appropriate types of sheets, boards should be laid loosely over the floor for protection. h)
Access to the completed works should be restricted during the curing period
3.7 Cleaning:
Brush off loose materials, wash with clean water and remove surplus water with cloth.
Treat with an appropriate acid cleaner in accordance with the Manufacturer’s instructions.
Before applying the cleaning agent, wet the floor and remove any surplus water; after
cleaning rinse it thoroughly with clean water
Interiors Sources Decor LLC
ISD Format 033.6 – Rev 00 26/06/16 AR
4. JOB RISK ASSESSMENT:
Refer Interiors Sources Décor LLC .RISK ASSESSMENT
5. ATTACHMENTS
Material Safety and Data Sheets (MSDS)
Required Tools for this Project
Have the necessary tools for this project lined up before you start—you’ll save time and frustration.
Angle grinder, Cord/Cordless drill
Carbide tipped hole saw with pilot drill
Framing square & Measure tape
Buckets, Sponge, waste cloth & Brush
Level, Nippers & Utility knife
Grout float, Notched trowel & Regular Trowel
Wet Tile cutter,& Mechanical Tile cutter (Contractor tile cutter)
Set tiles on a ledger
Fasten a straight ledger to the wall to support the tiles. Remove the
ledger later and trim tiles to fill the gap below.
The obvious way to tile a wall is to start at the bottom and work
your way up. And that works fine if the base of the wall (usually the
floor or bathtub) is perfectly flat and level. If not, the tile will simply
amplify the imperfections; you’ll end up with misaligned tiles and
Interiors Sources Decor LLC
ISD Format 033.6 – Rev 00 26/06/16 AR
grout lines that vary in width. To get a straight, level start, position a ledger on the wall, leaving a gap
below—about 1/2 in. less than a full tile. The ledger shown here is a length of steel angle held in
place by wood blocks screwed to the wall. A strip of plywood or a perfectly straight board will do the
job too.
Interiors Sources Decor LLC
ISD Format 033.6 – Rev 00 26/06/16 AR
Tile Adhesive is applied to the prepared surface with a trowel and then combed through with
a suitable sized notched trowel onto the surface. As a general guide, use 6mm x 6mm
notched trowel for tiles size 300mm x 300mm and below; and 10mm x 10mm notched trowel
for tiles 300mm x 600mm.
Do not spot fix or soak the tiles. Clean back of the tile with a damp cloth if it is dusty.
Only spread enough adhesive so that the tile can be fixed within the open time. Care should
be taken to spread adhesive that can be completed before the surface of adhesive begins to
form a skin. After spreading the adhesive, press the tile firmly into the tile faces with a damp
sponge before the adhesive sets.
As fixing proceeds, a tile should be removed occasionally to check that the maximum
possible contact is being maintained with the adhesive.
As a general guideline, tile size 300mm x 600mm, with high ribs or lugs, grooves or uneven
back must be buttered flat or covered with 1~2mm of adhesive before placing the tiles on the
comb adhesive bed on the substrate so that the voids are filled.
TOOL BOX TALK ON:
1. Importance of PPE
2. Use and service of hand tools and electrical tools
3. Safe handling of power supply
4. Use of mechanical equipment and service
5. Housekeeping safety
6. Risk Assessment
7. MSDS (Material Safety Data Sheet)
8. Access clearance
9. Lifting, Shifting and Storing
10. Rest Area
11. Restriction of Mobile and Radio
12. Noise restriction
13. Cutting of materials that makes noise and dust
14. Approved shop drawing