interface PC MILL 300.....W6 Robotic interface Concept MILL 55 ... EMCO Control Keyboard USB .....Y...

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Transcript of interface PC MILL 300.....W6 Robotic interface Concept MILL 55 ... EMCO Control Keyboard USB .....Y...

  • WinnC Starting information milling

    E2008-

    Contents

    W: Accessory Functions.................... W1Activate Accessory Functions ............................................. WRobotic interface PC MILL 55 ............................................. W2Robotic interface PC MILL 05 ........................................... W3Robotic interface PC MILL 25 ........................................... W4Robotic interface PC MILL 55 ........................................... W5Robotic interface PC MILL 300 ........................................... W6Robotic interface Concept MILL 55 .................................... W7Robotic interface Concept MILL 05 .................................. W8Robotic interface Concept MILL 55 .................................. W9Automatic Vice .................................................................. WDoor Automatic ................................................................. WPuff Blowing Device .......................................................... WDividing head .................................................................... WActivate Tool Turret .......................................................... WDNC interface ................................................................... W2

    X: EmConfig ......................................... X1General ................................................................................ XHow to start EmConfig ......................................................... X2How to activate accessories ................................................ X3How to save changes .......................................................... X3How to create machine data floppy disk or machine data USB flash drive .................................................................... X3

    Y: External Input Devices ................... Y1EMCO Control Keyboard USB ................................................ Y

    Scope of supply ................................................................... YAssembling .......................................................................... Y2Connection to the PC........................................................... Y6Settings at the PC software ................................................. Y6

    Setting during new installation of the PC software .......... Y6Setting in case of PC software already installed .............. Y6Interruption of the PC software ........................................ Y6

    Z: Software Installation ....................... Z1System requirements ........................................................... ZSoftware installation............................................................. ZVariants of WinNC ............................................................... ZSettings of the Interface Board ............................................ Z2

    RS 485 - Board (AC88) .................................................... Z2PCCOM (RS 422) - Board (AC95) ................................... Z4Network card (ACC) ......................................................... Z6

    Starting WinNC .................................................................. Z0Closing WinNC .................................................................. Z0Licence input...................................................................... ZLicense manager ............................................................... Z

  • 2

  • W

    aCCeSSory funCtionS

    W: Accessory Functions

    Activate Accessory FunctionsThe milling machines can be equipped with fol-lowing accessories: Automatic door Automatic vice Puff blowing device Robotic interface Dividing head DNC interface

    The accessory will be activated with EmConfig.

    The accessories and machine functions can be actuated with the following keys:

    PC keyboard Control keyboard, Digitizer

    Swivel tool turret .................................. *

    Puff blowing on / off

    Coolant on / off .................................. *

    Swivel dividing head ...................................

    Feed stop ................................. x

    Feed Start .................................*x

    Spindle stop

    Spindle start .................................. *

    AUX ON

    Close vice .................................+

    Open vice .................................+

    AUX OFF

    and Open / close door

    + works with open door only* works with closed door only not depending on door statusx only in special operation mode

    The following M commands are used for the ac-cessories:M10 Lock dividing headM11 Unlock dividing headM25 Close viceM26 Open viceM27 Swivel dividing headM7 Puff blowing onM72 Puff blowing off

    Note:After changing these settings the machine must be switched off and on.

    Spindle start manual:

    Clockwise: press short

    CCW: press min. sec.

  • W2

    aCCeSSory funCtionS

    Inputs

    Signal level0 V .. 5 V LOW5 V .. 24 V HIGH

    Input impedance2 k

    Signal formAs long as an HIGH signal is at input 5.7 "FEED HOLD" is active.All other inputs need a HIGH impulse with mini-mum second duration, to switch the accessories (no steady signal).

    Input assignementE 5. robotic / Open doorE 5.0 robotic / Close doorE 5.2 robotic / Open viceE 5.3 robotic / Close viceE 5.7 robotic / Feed stopE 5.6 robotic / Program START

    Outputs

    All outputs are short circuit proof and bearable with 0.2 A.

    Signal level20 V .. 24 V HIGH

    Output assignementA 5.0 robotic / Program STOP (M30, M00, M0, M02)A 5.1 robotik / Axes standing at reference-pointA 5.3 robotic / Door openA 5.4 robotic / Door closedA 5.5 robotic / Vice back positionA 5.6 robotic / Vice clampedA 5.7 robotic / Alarm output

    Robotic interface PC MILL 55

    The robotic interface for the PC Mill 55 is an ac-cessory. To activate it, a special PLC software has to be installed. The robotic interface controls the inputs and outputs of the PLC directly.

    Caution:Inputs and outputs are NOT potential free(NOT insulated)

  • W3

    aCCeSSory funCtionS

    Inputs

    Signal level0 V .. 5 V LOW5 V .. 24 V HIGH

    Input impedance2 k

    Signal formAs long as an HIGH signal is at input 6.6 "FEED HOLD" is active.All other inputs need a HIGH impulse with mini-mum second duration, to switch the accessories (no steady signal).

    Input assignement*E 6.0 robotik / close door 2nd channel inputobotik / close door 2nd channel inputE 6.2 robotic / AUX ONE 6.3 robotic / Switch NC-mode reference - auto-

    maticE 6.4 robotic / Approach reference pointE 6.5 robotic / NC startE 6.6 robotic / Feed stop

    E 7.0 robotic / Close viceE 7. robotic / Open viceE 7.5 robotic / Open door

    Outputs

    All outputs are short circuit proof and bearable with 0.2 A.

    Signal level20 V .. 24 V HIGH

    Output assignementA 0.3 robotic / alarm active0.3 robotic / alarm active*A 6.0 robotic / close door 2nd channel outputA 6.3 robotic / EMERGENCY OFFA 6.4 robotic / Machine readyA 6.5 robotic / NC-mode referenceA 6.6 robotic / M0, M, M2 or M30 is activA 6.7 robotik / Axes standing at reference-pointA 7.0 robotic / Vice clampedA 7. robotic / Vice openA 7.6 robotic / Door closedA 7.7 robotic / Door open

    Robotic interface PC MILL 105

    The robotic interface for the PC Mill 05 is an accessory. To activate it, a special PLC software has to be installed. The robotic interface controls the inputs and outputs of the PLC directly.

    Caution:Inputs and outputs are NOT potential free(NOT insulated)

    * With the help of two potential-free safety-con-tacts, the door will be closed.One contact bridges the consent-key, the second connects the SPS-output 6.0 with the SPS-input 6.0.The safety-relais has to be switched until the door is closed, then it has to be switched off.

  • W4

    aCCeSSory funCtionS

    Inputs

    Signal level0 V .. 5 V LOW5 V .. 24 V HIGH

    Input impedance2 k

    Signal formAs long as an HIGH signal is at input 6.6 "FEED HOLD" is active.All other inputs need a HIGH impulse with mini-mum second duration, to switch the accessories (no steady signal).

    Input assignementE 6.2 robotic / AUX ON.2 robotic / AUX ONE 6.3 robotic / Switch NC-mode reference - auto-

    maticE 6.4 robotic / Approach reference pointE 6.5 robotic / NC startE 6.6 robotic / Feed stopE 7.0 robotic / Close viceE 7. robotic / Open viceE 7.4 robotic / Close doorE 7.5 robotic / Open door

    Outputs

    All outputs are short circuit proof and bearable with 0.2 A.

    Signal level20 V .. 24 V HIGH

    Output assignementA 6.3 robotic / EMERGENCY OFF robotic / EMERGENCY OFFA 6.4 robotic / Machine readyA 6.5 robotic / NC-mode reference A 6.6 robotic / M00, M01, M02 or M30 aktivA 4.7 robotic / Alarm statusA 7.0 robotic / Vice clampedA 7. robotic / Vice openA 7.6 robotic / Door closedA 7.7 robotic / Door open

    Robotic interface PC MILL 125

    The robotic interface for the PC Mill 25 is an accessory. To activate it, a special PLC software has to be installed. The robotic interface controls the inputs and outputs of the PLC directly.

    Caution:Inputs and outputs are NOT potential free(NOT insulated)

  • W5

    aCCeSSory funCtionS

    Inputs

    Signal level0 V .. 5 V LOW5 V .. 24 V HIGH

    Input impedance2 k

    Signal formAs long as an HIGH signal is at input 6.6 "FEED HOLD" is active.All other inputs need a HIGH impulse with mini-mum second duration, to switch the accessories (no steady signal).

    Input assignement*E 6.0 robotik / close door 2nd channel inputbotik / close door 2nd channel inputE 6.2 robotic / AUX ONE 6.3 robotic / Switch NC-mode reference - ......

    automaticE 6.4 robotic / Approach reference pointE 6.5 robotic / NC startE 6.6