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    CN 11-5904/U

    , , J Automotive Safety and Energy, 2010, Vol. 1 No. 1 4048

    Intelligent Anti-lock Braking Control of Hybrid Buses

    q ang , n

    (School of Mechanical and Power Engineering, Shanghai Jiao Tong University, Shanghai 200240,China)

    Abstract: This paper proposes an intelligent anti-lock braking control of hybrid buses through a neuro-fuzzy

    controller (NFC) by combining the fuzzy logic algorithm and the artificial neural network. The braking torque

    distribution between the integrating starting generator (ISG) and the friction disc brake is addressed through the

    proposed NFC. The experimental results show that the braking performance and the braking regeneration can both

    be optimized through the NFC for vehicle safety and fuel economy.

    Keywords: integrating starting generator (ISG); hybrid bus; fuzzy logic control; artificial neural network; anti-lock

    braking; System (ABS)

    200240

    (NFC)

    ISG

    (ISC) (ABS)

    eceived: 2010-01-26

    Supported by the National Basic Research (1973) Program of China (No. 2007CB209707) o w om correspon ence s ou e a resse . -ma : c enz q ang s tu.e u.cn

    ntroduction

    Anti-lock braking system (ABS) is one of most important

    safety system in vehicles. Many theories and design meth-

    ods for anti-lock braking systems have been proposed sev-

    era teratures or eca es. Researc ers ave cons ere a

    ot o contro s trateg es an met o s o ant - oc ra ng

    systems, w c ave een emonstrate e ect ve or ABS

    system. Georg proposed fuzzy technique for ABS and

    Nelson et al. has implemented fuzzy logic based ABS

    for electric vehicle. But as a rule based on control strategy,

    t nee s arge amount o uzzy ru es to support t e ca -

    cu at on. W t comp cate searc an n erence o ru es,

    FLC ta es muc ca cu at ng t me an t us as cu ty

    to realize a real time control . While through optimizing

    of structure and algorithm, Fuzzy logic based control for

    ABS can meet the requirement of real-time control and is

    still attractive for researches in recent years .

    Fuzzy logic controller (FLC) has already been applied

    n the control of vehicle over fifteen years . While

    the hybrid dynamic systems are usually difficult to be

    contro e ecause o non- near an t me vary ng, an

    eac su system a so as ts own contro er. Hence many

    c a enges ex st or es gn ng a ve c e system contro -er for a parallel hybrid electric vehicle (PHEV). Given

    this complexity, Fuzzy Logic Control is very suitable for

    hybrid vehicle control-

    . Although with complicated

    searc an n erence o ru es, FLC ta es muc ca cu at-

    ng t me an t us as cu ty to rea ze a rea t me

    contro , W e t roug opt m z ng o structure an

    algorithm, Fuzzy logic based control for ABS can still

    eet the requirement of real-time control . With the

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    CHEN Ziqiang, et al.: nte gent nt - oc ra ng ontro o y r uses

    development of ANN theory, the combination of FLC

    and ANN attracts more and more researchersattention

    an seems to e a v a e met o or y r ve c e app -

    cat ons. Neuro- uzzy contro er NFC s ust suc a y-

    brid system and many researches-

    have already done

    some studies in their papers.

    In this paper, a neuro-fuzzy algorithm applied in

    the regenerative braking of hybrid bus is established

    t roug t e com nat on o t e uzzy a gor t m an

    t e ac -propagat on BP networ . It rea zes uzzy

    algorithm through neural network and the fuzzy rules

    are interspersed impliedly in the network through

    t e tra n ng o ANN. T e ra ng torque str ut on

    etween ISG an sc ra e as een e te rm ne y

    the algorithm through inputs of bus velocity, wheel

    speed, and travel of brake pedal and its variance ratio

    t o t e NFC. Moreover, t e neu ro - u zz y a gor t m

    s a so ntegrate w t t e contro pr nc p e o ant -

    ock braking system, and the braking torque of bus is

    adjusted continuously through the corrected values of

    ISG torque an ra ng o pressure to prevent w ee s

    from locking, therefore the ABS functionality for

    hybrid electric buses is also delivered by the NFC.

    In t e rest o t s paper, sect on 1 ntro uces t e y r

    dynamic system and the braking system of hybrid

    electric buses. Section 2 describes the model of the

    str ut on o ra ng torque o t e system. S mu at ons presente n sect on 3. Exper ments or va at ng t e

    ABS functionality and regenerative braking are given in

    the section 4, followed by conclusions in section 5.

    1 ybrid Dynamic System and BrakingSystem

    1.1 Structure of hybrid dynamic system

    T e y r ynam c system n t e paper s ma n y

    cons ste o ese eng ne, Integrate Starte Generator

    ISG , transm ss on ox, power attery pac s an attery

    control module, DC motor control module (DMCM),

    automatic disconnection module (ADM), braking system,

    and hybrid control unit (HCU), as shown in fig. 1.

    HCU is the central control unit of the system being

    responsible for the signal collecting, signal processing,

    and the control, supervision and harmonization of the sub

    contro mo u es. T e contro er area networ CAN s

    respons e or t e on ne system ca rat on, agnos s,an t e commun cat on w t t ese su -mo u es an

    ot er contro systems o t e ve c e.

    In t e para e y r ve c e, t e motor can raw e ectr c

    energy rom t e attery to app y pos t ve torque t at

    accelerates the vehicle, and it can supply electric energy

    to the battery by applying negative torque that decelerates

    he vehicle. These two functions represent torque assist

    and regeneration, respectively. The parallel hybrid

    e c e contro er must eter m ne ow to str ute

    t e r ver s s ng e torque request nto separate torque

    requests or t e eng ne, motor, an ra es. For negat vetorque requests, the sum of the motor and brake torques

    must equal the drivers request. For positive torque

    g. Diagram of the hybrid dynamic system

    E-Pedal

    Sensors

    HCU Display

    ICE

    STARTDrivers

    24 V

    Battery

    Braking

    system

    ICEDiagnostic

    system

    BCM

    ADM 312 V, dc NIMH

    CAN BUS

    Switchs

    Calibration

    system

    ISG

    MT

    DMCM

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    utomotive a ety an nergy , o . o.

    requests, the sum of the engine and motor torques must

    equal the drivers request. During the braking process,

    ISG un erta es a tota or a part o t e ra ng torque an

    s respons e or c arg ng t e attery pac , meanw e,

    t e mec an ca e nergy can e c ange nto c em ca

    energy and therefore, the regenerative braking can be

    mplemented. The main task of the NFC is to address the

    braking torque distribution between ISG and disc brake

    for realizing the ABS functionality. In addition, the

    torque o ta ne rom t e ICE s mec an ca y coup e

    to t e torque pro uce y ISG. T ere ore t e overa

    ra ng torque o t e y r e ectr c us s cons ste o

    three parts: ISG torque, friction torque of disc brake and

    friction torque from engine.

    1.2 Structure of braking system

    he regulating valve is responsible for the distributionbetween the regenerative brake and mechanical brake

    or ABS contro . W e t e propor t ona so eno s

    use or t e ra ng orce contro n t e ra ng system

    to ma e t e actua r at o o ront ra ng orce an t e

    real braking force a fixed value which is called the

    distribution coef cient of braking force. The pneumatic

    device is adopted in the braking system for city bus, as

    s own n F g. 2.

    For the convenience of controlling, the ABS function is

    ntegrated into the HCU in this paper. The HCU judges

    w et er or not t e w ee s ave t e ten ency o oc ngt roug t e r ece erat on rates an s p rat os w en

    ra ng. T en t e ISG torque or sc ra e torque s

    corrected by the values of ABS factor. The ABS factor is

    determined by two parameters: deceleration rate and slip

    ratio of wheel. In the braking operation, there usually

    ex sts some erence etween us ve oc ty an w ee

    spee , an t s erence s e y to cause t e s p o t e

    heel.

    Normally, the whole cycle of torque increasing, decreasing

    and keeping realizes the control of conventional ABS

    effectively. However, for the hybrid bus, when bus is at

    high or middle velocity, total or most of the braking torque

    s o ere y ISG an t e ra ng a r pressure s qu teow at t at t me. So t e HCU must rect y t e torque o

    ISG ot er t an t e sc ra e to rea ze t e ABS c rc e

    aforementioned. When bus is at low velocity, the anti-lock

    control could be achieved by rectifying the torque of disc

    brake by changing the air pressure of the pneumatic braking

    system.

    2 Modeling and Control Strategies

    T e ree o y agram o y r e ectr c c ty us can

    be viewed in Fig. 3. The numerical data are provided

    n Table 1. The variables for the torque analysis and the

    braking model are listed in Table 2.

    In the braking system, the proportional solenoid valve for

    the braking force control is equipped to make the actual

    ratio of F to F into a fixed value of . Owing to the

    n uence o ABS, t e tota ra ng torque w reac to

    t e max ma va ue e ore t e ront w ee s are a out to e

    oc e . T e tota ra ng torque can e expresse as:

    T T1 +

    bmaR. (1)

    Regulatingvalve

    Driving line

    Proportional valve

    Wheel speed sensor Brake cylinder

    g. Diagram of braking system

    G

    hg

    a b

    L

    FZ1

    F1

    FZ2

    F2

    ig. 3 ree body diagram of hybrid electric city bus

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    utomotive a ety an nergy , o . o.

    through neural networks. Conventional fuzzy controller

    set up rules by using fuzzy logic to imitate human

    t oug ts. T e uzzy r u es are a arge gat er o I -t en sentences w c occup es arge amount o memory

    capac ty an ncrease s t e computat on u r en. T e

    neuro-fuzzy controller combining fuzzy algorithm and

    neural networks set up rules by using networks abilityof self-study and intersperses the rules in network and

    produces results by high-speed concurrent calculat ion

    nstea o comp cate searc an reason ng o ru es

    w en runn ng.

    F g. 5 s ows a s mp e structure o t e neuro- uzzy

    contro er. Data o us ve oc t es, trave o ra e pe a

    an s p rat o o w ee are co ecte or comput ng t e

    outputs of the neuro-fuzzy controller.

    In t e contro strateg es, t e us ve oc ty, t e trave o

    ra e pe a an ts var ance rat o are synt es ze as

    factors influencing the torque distribution. The ABS

    factor determined by the deceleration rate of wheel and

    ts slip ratio is used to adjust the output values of torque

    st r ut on. T e ma n concept ons o t e st rateg es are

    presente as o ows:

    1) If SOC (State of charge) of battery pack were too high

    SOC>0.9 , t e regenerat ve ra ng s ou e stoppe to

    protect t e attery rom overc arg ng.

    2) If the bus velocity were too low, regenerative braking

    s ou e stoppe to ensure t e ra ng secur ty.

    3) If the bus velocity were very high, the braking torque

    o ISG s ou e ooste to ts g e c ency zones an

    t e at tery pac s c arge y ISG.

    4) If the brake pedal varied very fast, the conditions

    can e u ge as urgent ra e or qu c re ease o ra e

    pedal. In the first condit ion, dr iving secur ity is prior

    to regenerat ve ra ng an t e regenerat on s ou

    e temporar y cease . In ot con t ons, ISG torque

    should be reduced to zero.

    5) If the travel of brake pedal normally increased or

    decreased, ISG torque should be gradually boosted orre uce accor ng to t e ra e pe a an ept n ts g

    ef ciency zone, and the battery pack is cha ged by ISG.

    6 T e rotary spee o transm ss on s a t s ca cu ate

    upon the bus velocity and the current gear. If the rotary

    speed were lower than 600r/min, ISG torque should be

    re uce to zero.

    7 T e ABS actor var es rom 2 to 2. Its pos t ve va ues

    mean increasing braking torque and the negative values

    mean decreasing braking toque. The value of zero means

    eep ng ra ng torque nvar a e.

    8 I us ve oc ty were g er t an 40 m , t e ABS

    actor s ou e g ven to rect y t e negat ve torque o

    ISG. Otherwise, it should be given to rectify the friction

    orque of disc brake by changing oil pressure.

    hese main concepts are written asIf-thensentencesan ta en as t e uzzy ru es or computat on. It nee s

    no ess t an 300 uzzy ru es to rea ze t e regenerat ve

    braking.

    The torque range of ISG is divided into five zones

    as the first fuzzy output. Zones of 14 are used fore regenerat ve ra ng. Zone 5 represents t e zero

    output and the regenerative braking is stopped. The

    ABS factor is the second fuzzy output which transfers

    comman s o ncreas ng, eep ng or ecreas ng ra ng

    torque o us rom HCU to ICM w en us s at g or

    iddle speed) or to pneumatic device (when bus is at

    ow spee . T ere s on y one except on: w en urgent

    or a rupt ra e occurs, ABS actor s t e on y uzzy

    output given to the air pressure valve regardless the

    ore or less of the speed level of bus.

    he NFC has four fuzzy inputs: bus velocity (u), slip

    rat o o w ee , trave o ra e pe a S an ts

    ariance ratio (d ). All the fuzzy membership functions

    are represented in Fig. 6.

    The feed-forward back-propagation network is used

    n the paper. The input layer has 19 neurons (Xn

    n 1~19 , c or r es po n n g t o t e 19 u zz y n pu t

    subsets, and its output layer has 10 neurons (T

    1~10), corresponding to the 10 fuzzy output subsets.

    Determ nat on o t e num er o en un ts an

    learning rate is important for the BP neural network.Too few hidden units and too high a learning rate willFig.5 Structure of neuro-fuzzy controller

    Fuzzy rules

    Neural network

    Input layer

    Output layerHidden layer

    Input

    fuzzy

    subsets

    Output

    fuzzy

    subsets

    FLC

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    CHEN Ziqiang, et al.: nte gent nt - oc ra ng ontro o y r uses

    result in poor learning performance. Too many hidden

    units and too low a learning rate will take unacceptable

    training time and the many derived weights cannot be

    reliably estimated from the available training data. As a

    tra e-o a out t e earn ng per ormance an t e tra n ng

    t me, t e num er o en un ts s set as 39 T l

    1~39 . T e earn ng rate can e set to 0.2.

    e FLC use n t s paper cons sts o t e ru e ase,

    u zz cat on, net wor tra n ng, u zzy n erence, an

    e uzz cat on. M n mum ru es an com nat on

    methods, and the center of gravity (COG) methods

    are used in the fuzzy inference and defuzzification,

    respectively.

    e tra n ng ata were generate y s mu at ng t e uzzy

    controller alone with the corresponding inputoutput

    signals. Matlab/simulink based on back propagation

    training algorithm was used to train the network. After

    extensive training, the fuzzy controller was replaced

    by the neu ral network controller in the dr ive system

    simulation.

    3 Simulation

    T e y r e ectr c c ty us s es gne or c ty pu c

    tra c an ts max ma spee s 80 m . T e spee

    o 60 m s se ecte or t e s mu at on an t ree

    representative braking situations are chosen from the

    driving cycle. Table 3 shows the related parameters of

    the driving cycle, where the peak deceleration rates

    selected are relatively small for simulating the some little

    congeste tra c. A 45 A n c e meta y r e NIMH

    attery pac s se ecte as t e energy storage system.

    The simulating results are shown as Fig. 7. Where, Fig. 7 a

    s ows t e genera torque st r ut on resu ts etween

    ISG an sc ra e o ront w ee . T e compar sons o

    attery SOC see F g. 7 are resu t ng rom two erent

    controllers: the neuron-fuzzy controller and the fuzzyogic controller. In the situations of 1 and 3, the intentions

    Fig. 6 uzzy membership functions

    very-low low middle

    Input variable Bus-velocity

    Range Range

    Range Range

    Range Range

    Factor

    Factor

    Factor

    high very-high1

    0.5

    0

    0 50 100

    Output variable ISG-Trq

    1

    0.5

    00 2 3 4 5

    Output variable ABS-factor

    1

    0.5

    0-2 -1 0 1 2

    Input variable Variance-ratio-of-Brake-pedal

    veryslow

    slow fastmiddle very-fast1

    0.5

    00 50 100

    Input variable Slip-ratio

    zero small middle laroe1

    0.5

    00 0.1 0.2 0.3 0.4

    Input variable Bus-velocity

    very-low low middle high very-high1

    0.5

    0

    0 50 100

    Fuzzy inputs

    Fuzzy outputs

    FLC(Mamdani)

    Defuzzification

    Fuzzyrules and

    BP networks

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    utomotive a ety an nergy , o . o.

    of driver are to apply the brake gradually but not abruptly

    to stop the bus from some velocity. It can be seen from

    these results that each ISG torque is reduced to zero after

    o er ng negat ve torque or ra ng an su sequent y t e

    ra ng torque s o ere y t e r ct on torque o sc

    ra e so as to ensure t e ra ng sa ety, an meanw e,

    the rotary speed of ISG is too low to charge the battery.

    Oppositely, the intention of driver of situation 2 is just to

    decelerate other than to stop the bus from some values

    o ve oc ty. T ere ore t e resu ts are erent rom t e

    s tuat ons o 1 an 3.

    All the braking situations of china city cycle have

    re at ve y ow n t a ve oc ty, so t e ntens ty o ra ng

    represente y t e ece erat on rate s a so ow a t oug

    t e ece erat on rate o 0.158 n t e s tuat on o 3 s

    the most one in the five situations. In the situation of

    3, the torque of disc brake reaches to over 10 kNm and

    therefore the wheels lockup would be likely to occur if

    the bus is being driven in the low attachment coef cient

    roa s suc as snow roa j 0.15 .

    Besides the purpose of delivering the functionality

    of ABS, the improvement of the performance of

    egenerative braking should st i l l be worthy of

    cons erat on or y r us. T s mprovement s c e y

    represente y SOC o at te ry pac . In t e prem se

    o ra ng sa ety an goo ra ng per ormance, t e

    regenerative power recuperation is maximized by the

    proposed algorithm for improving fuel economy. The

    some few rule application errors (if have) for the braking

    o e r ng on y s g t n uence on t e per ormance

    o t e ra ng regenerat on. It can e seen rom F g. 7

    t at t e c anges o SOC approac to t e va ues resu t ng

    from fuzzy logic algorithm.

    4 Experiments and Discussions

    4.1 Simulating experiments of anti-lock braking

    For t e eva uat on o t e genera ty an e ect veness

    of the proposed BP neural network based NFC model,

    a validation procedure about the NFC based ABS of

    able 3 Braking situations of china city cycle

    ituationVelocity / (km h

    -1

    / s Peak deceleration rate / (m s-2

    Max torque / (MNm)rom o

    . . .

    2 6.6 20 15 .23 1.623

    . . .

    0.52

    0.508

    0.510

    0.506

    0.504

    0.502

    0.500

    0.51

    0.50

    SOC

    SOC

    SOC

    50 510 1015 1520 25t/ s t/ s

    Fuzzy logicNeuro-fuzzy

    0.52

    0.51

    0.505 10 15 20

    t/ s

    Fuzzy logicNeuro-fuzzy

    Fuzzy logicNeuro-fuzzy

    situation 1 situation 2 situation 3

    (b) Comparisons of computation error nd fficiency between neuro-fuzzy controller and fuzzy logic ontroller

    Fig. 7 Simulating experimental results

    0

    50 10 15 20 25 0 05 10 15 5 10 15 20

    00

    0.5

    -500

    1.0

    1.5

    -20

    -40

    -60

    -80

    0

    1.0

    2.0

    -400

    -100

    -100

    0

    -5

    -10

    -200

    -200

    -300

    -300

    ISG

    torque/(Nm)

    ISG

    torque/(Nm)

    ISG

    torque/(Nm)

    Discbraketorque/(kNm)

    Discbraketorque/(kNm)

    Discbraketorque/(kNm)

    t/ s t/ s t/ s

    situation 1 situation 2 situation 3

    (a) Braking torque distribution between ISG nd isc brake f front wheel

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    CHEN Ziqiang, et al.: nte gent nt - oc ra ng ontro o y r uses

    the hybrid electric city bus was formed to carry out

    a simulating test about the ABS of the hybrid bus

    on a sur ace t rans era e roa w t t wo at tac ment

    coe c ents o 0.8 an 0.1 see F g. 8 . Procee ng w t

    s tuat on 3 o ra ng o C na c ty cyc e, t e us was

    driving in high attachment coef cient of 0.8 at first in the

    period of 0 to 12 s after braking, then the road surface

    was switching to the low attachment coefficient of 0.1

    and lasted for 7 s, and final the bus was stopped at the 19

    s. T e torque o sc ra e ecrease to a out 6.5 Nm

    rom 11.0 Nm or ant - oc ra ng n t e per o o 12 s

    per ormance an t e ra ng regenerat on can ot e

    ensured to get to be optimized through the NFC for

    vehicle safety and fuel economy.

    References

    [1] Georg F M. A fuzzy logic controller for ABS braking

    system . rans uzzy yst, , ): - .

    e son , a oo , c auc an , et a . mp ementat on

    o uzzy og c or an ant - oc ra e system rocee ngs

    of the 1997 IEEE In Conf on Computational Cybernetics and

    Simulations, 1997, : - .

    [3] Nakamura E, Soga M, Sakai A. Development of electronicallycontro e ra e system or y r ve c e . aper,

    - .

    at asiri W, Wickramarachchi N, Halgamuge S K. An

    optimized anti-lock braking system in the presence of multiple

    road surface types [J]. nt J Adaptive Control and Signal

    rocessing, , ): - .

    sa , ugeno , erano . pp e uzzy ystems .

    ew or : ca em c ress .

    [6] Kamiya M, Ikeda H, Shinohara S, Yoshida H. Torque control

    strategy for a parallel-hybrid vehicle using fuzzy logic [J].

    IEEE Indu Appl Maga, , 6: - .

    c oute , a man , e r . uzzy og c controor para e y r ve c es . rans on ontro yst

    Fig.8 Simulating experiments of anti-lock braking of

    ront wheel of the hybrid bus on the road surfaces

    ith different attachment coefficients

    0

    -100

    -2

    0

    -4

    -6

    -8

    -10

    -12

    -200

    -300

    -4000 5 10 15 20

    Torque(ISC)

    /(Nm)

    Torque(brake)/(kNm)

    t/ s

    to 19 s.

    .2 Experiments of city driving cycle

    For the evaluation of the efficiency of the regenerative

    braking of the hybrid buses, a great lot of experiments for

    the regenerative braking have been done in a city driving

    cyc e. It can e seen rom F g.9 t at t e requency o

    t e start an stop o t e y r us s very g an t e

    requent regenerat ve ra ng s ou e one so as to

    achieve a better fuel economy. The experimental results

    show that the performance of regenerative braking can be

    mproved through the proposed NFC model in the paper.

    Conclusions

    A mo e o an n te gent ant - oc ra ng contro

    o y r uses t roug a neuro- uzzy contro er s

    presented in the paper. By extensive train ing of the

    BP neural network to memorize the fuzzy rules and

    combining the fuzzy logic algorithm, the NFC is

    mp emente or a ress ng t e torque str ut on

    etween ISG an sc ra e. T e exper menta resu ts

    s ow t at t e str ut on o ra ng torque or ABS y

    NFC is reasonable and effective. Therefore, the braking

    0.500

    20

    40

    60

    80

    1.5 2.5

    1

    0

    -1

    key onspeedelevation

    Ele

    vation/m

    Spee

    d/(kmh-1)

    t/ (103 s)

    (a) Operating duty f the hybrid bus in a ity driving cycle

    I

    /A

    0

    200

    100

    0

    -100

    -2001 2 3

    t/ (103 s)

    (c) Battery current in city rive cycle

    ig. 9 Experiments for regenerative braking

    SOC

    t/ (103 s)

    0.75

    0.70

    0.65

    0.60

    0.550 1 2 3000

    (b) SOC ustainable ontrol in a ity drive cycle

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    utomotive a ety an nergy , o . o.

    ec , 2002, 460-68.

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