Intelligent engineering to maximize productivity and reduce maintenance
Transcript of Intelligent engineering to maximize productivity and reduce maintenance
Company:• Founded in 1990• Advanced technology and proven equipment• Extensive knowledge • Worldwide Exposure• Market: Europe, USA, Australia ,South Africa, Middle East, Asia.
Since 23 years, X-Tec Swiss Ag is an international and specialist full range supplier of:
Concrete plants Heating systems Cooling systems PROBE
X-Tec offers decisive advantages to the customer:
Plants adjusted to requirementmost modern technical standardIndividual selection of componentsLow construction and operation costs
Highlighted Projects:
• Gorgon LNG project Western Australia• Holcim Asia & Middle East
• Leighton Contractors Australia• Unibeton Middle East• Abu Dhabi International Airport UAE• Berlin Airport Germany• Jebel Ale New Container Terminal Dubai• Palm Island Dubai
Concrete Plants Advanced technology and proven equipment
Concrete Plants
• XTA – Stationary Tower• XRM – Mobile Plants• XRA – Stationary Horizontal Plants• XME – Economical Modular Plants• XMA – Modular Plants
Stationary Tower Plants
Small space required
Stationary Tower Plants
Production: 80 to 240m³/h
Advantages in licensing procedures
Low emissions values
Winter proof
Stationary Horizontal Plants
Stationary Horizontal Plants
Economical
Production : 60 to 240m³/h
Heavy loads are not stacked vertically
Low construction costs
Saves construction efforts
Modular Plants
Modular Plants Maximum flexibility on site
Production: 90 to 240m³/h High performance and easy relocation
Ideal for large amounts of concrete
Mobile Plants
Mobile Plants
Best solution for road construction
Production : 60 to 100 m³/h
Higher efficiency on site production
Relocation in only 1-2 days
Plants for pre-casting
Plants for pre casting
Planned according to individual requirements , the concrete production is perfectly integrated into the production process and can be efficiently linked with other parts of the plant.X-tec offers solutions for a precise measuring of the moisture in the mixer.
Plants details and Accessories
Single Aggregate Weighing System Centralized Silo Filling Aggregate Loading Conveyor System
Inclined Belt Conveyor Admixture Weighing System Individual pneumatic regulators
Modernization and service
A precondition for the economical production of concrete is the productivity of the entire plant.It is important that the parts and the technical standards are perfectly matched.X-Tec provides experts to proof existing plants, work out the possibilities to increase production and check mechanical components for safe production.X-Tec supplies spare parts as well.
Cooling System
X-Tec Ice System advantages:
FlexibleLowest running costsHigh modular systemLowest service costsSeize : 60 and 90 tons
Cooling System
Ice Storage and Ice Weighing
Based on the lower ice temperature of -1 degree there is no additional cooling of the storage necessary.
Saves energy costs in daily operation
It has a dosing system on the outlet to avoid the ice coming out at once
The innovative system avoid frozen and inhomogeneous areas as well
Cooling System
Great Advantages:
Most flexible: Ice and Ice Water are produced with the same system
Lowest running costs: Energy consumption is 40% lower than other systems
High Modular system: Up 4 units can be used ( 24 tons of ice per hour) Low service costs: Nearly maintenance free ( no moveable parts )
Dam Projects
X-Tec provides excellent equipment and innovation techniques for Dam construction
IBB Rheological ProbeTaking concrete quality control to the highest level
Outer tube (SS)can be replacedin factory after30,000 m3
Hub (SS)
Connector
Probe
•a workability probe (inside the drum: less calibration)•a solar panel •a receiver/display unit (that can go into the BOX, without the display function)•a Manager System (as an option without additional hardware on the truck)
The : IBB probe system has four main components
Innovative Automatic Measurement System
IBB RHEOLOGICAL PROBE is designed to measure fresh concrete properties with-in the ready-mix drum automatically without sampling. It can continuously monitor concrete, Slump, Temperature, Viscosity, Drum Speed and Concrete Volume.
IBB Rheological Probe is a very precise sensor.
This innovative system contains a probe , a solar panel and a LED display receiver, which provides the required data in real time.
IBB Probe system saves labour, reduces concrete waste, and it is a green technologythat enhances market value and compatibility.
IBB PROBE: Workability Measurement Results
IBB slump vs. manual slump measurement
IBB spread vs. manual spread measurement
IBB Probe System Manager
IBB Probe System MANAGER has been designed to help Concrete Producersto manage the probes installed on their trucks (Diagnostic ), to collect automaticallythe data generated during all deliveries and to help them to analyse the concreteand operation performance, including driver behaviour.
Concrete Characteristics and
Operation Monitoring system• The system includes a comprehensive
database that can be accessed remotely and
• uses a two way local (within the batching plant area) communication between the
• probes, the receivers and the plant computer and operator in order to:
• • List trucks available around the batching pant
• • Transfer data from previous deliveries to database (automatically)
• • Send load information for next delivery• • See the characteristics of the ‘’just
loaded’’ batch• • Store and analyze data for each delivery• • Show trends for various parameter for
QA/QC and Operation
Receiver to Batching plant (trough E-10)
Portable Computer to Probe or Receiver
The main advantages of these systems are:
Automatic (no human error) Continuous (not only at plant and site but also during whole transport time) Environmentally friendly (no sampling and waste) Cost effective (save time and reduce rejection) Driver are ‘’experienced‘’ faster (the visual slump feeling is no longer
required but because the see the concrete with a slump value all the time, they get the feel much faster)
Real time operation (with cellular communication system or internet connection)
Control driver’s behaviour (big brother is watching: water addition, cleaning, etc.
Over a two year period, the saving estimated is 13800$.
X-Tec`s goals:
Constant Improvements Create Innovations
Maintain excellent levels of safety
Increase economic benefits
Exceed all expectations of our costumers
Support our clients to their goals
Credibility: X-Tec carries out activities on 4 continents under the strict international standards for the construction sector with and extensive know-how.
Commitment to technological innovation: X-Tec is always convert the new ideas and innovations into modern and economical plant engineering.
Quality: Highly qualified professionals, punctuality in delivery and projects technologically accurate.
Financial advantages: Quality and long-term value with the low operating costs
Long-term business partner: X-Tec focuses on the future and built a reputation in the construction market through years of consistently delivering quality services that costumers expect.
Reasons to work with us:
Lets be partners
Trogenerstrasse 4 Altstaetten [email protected]: +41 71 757 7200Fax:+41 71 757 7209