Intelligent engineering to maximize productivity and reduce maintenance

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Transcript of Intelligent engineering to maximize productivity and reduce maintenance

Page 1: Intelligent engineering to maximize productivity and reduce maintenance
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Company:• Founded in 1990• Advanced technology and proven equipment• Extensive knowledge • Worldwide Exposure• Market: Europe, USA, Australia ,South Africa, Middle East, Asia.

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Since 23 years, X-Tec Swiss Ag is an international and specialist full range supplier of:

Concrete plants Heating systems Cooling systems PROBE

X-Tec offers decisive advantages to the customer:

Plants adjusted to requirementmost modern technical standardIndividual selection of componentsLow construction and operation costs

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Highlighted Projects:

• Gorgon LNG project Western Australia• Holcim Asia & Middle East

• Leighton Contractors Australia• Unibeton Middle East• Abu Dhabi International Airport UAE• Berlin Airport Germany• Jebel Ale New Container Terminal Dubai• Palm Island Dubai

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Concrete Plants Advanced technology and proven equipment

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Concrete Plants

• XTA – Stationary Tower• XRM – Mobile Plants• XRA – Stationary Horizontal Plants• XME – Economical Modular Plants• XMA – Modular Plants

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Stationary Tower Plants

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Small space required

Stationary Tower Plants

Production: 80 to 240m³/h

Advantages in licensing procedures

Low emissions values

Winter proof

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Stationary Horizontal Plants

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Stationary Horizontal Plants

Economical

Production : 60 to 240m³/h

Heavy loads are not stacked vertically

Low construction costs

Saves construction efforts

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Modular Plants

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Modular Plants Maximum flexibility on site

Production: 90 to 240m³/h High performance and easy relocation

Ideal for large amounts of concrete

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Mobile Plants

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Mobile Plants

Best solution for road construction

Production : 60 to 100 m³/h

Higher efficiency on site production

Relocation in only 1-2 days

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Plants for pre-casting

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Plants for pre casting

Planned according to individual requirements , the concrete production is perfectly integrated into the production process and can be efficiently linked with other parts of the plant.X-tec offers solutions for a precise measuring of the moisture in the mixer.

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Plants details and Accessories

Single Aggregate Weighing System Centralized Silo Filling Aggregate Loading Conveyor System

Inclined Belt Conveyor Admixture Weighing System Individual pneumatic regulators

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Modernization and service

A precondition for the economical production of concrete is the productivity of the entire plant.It is important that the parts and the technical standards are perfectly matched.X-Tec provides experts to proof existing plants, work out the possibilities to increase production and check mechanical components for safe production.X-Tec supplies spare parts as well.

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Cooling System

X-Tec Ice System advantages:

FlexibleLowest running costsHigh modular systemLowest service costsSeize : 60 and 90 tons

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Cooling System

Ice Storage and Ice Weighing

Based on the lower ice temperature of -1 degree there is no additional cooling of the storage necessary.

Saves energy costs in daily operation

It has a dosing system on the outlet to avoid the ice coming out at once

The innovative system avoid frozen and inhomogeneous areas as well

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Cooling System

Great Advantages:

Most flexible: Ice and Ice Water are produced with the same system

Lowest running costs: Energy consumption is 40% lower than other systems

High Modular system: Up 4 units can be used ( 24 tons of ice per hour) Low service costs: Nearly maintenance free ( no moveable parts )

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Dam Projects

X-Tec provides excellent equipment and innovation techniques for Dam construction

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IBB Rheological ProbeTaking concrete quality control to the highest level

Outer tube (SS)can be replacedin factory after30,000 m3

Hub (SS)

Connector

Probe

•a workability probe (inside the drum: less calibration)•a solar panel •a receiver/display unit (that can go into the BOX, without the display function)•a Manager System (as an option without additional hardware on the truck)

The : IBB probe system has four main components

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Innovative Automatic Measurement System

IBB RHEOLOGICAL PROBE is designed to measure fresh concrete properties with-in the ready-mix drum automatically without sampling. It can continuously monitor concrete, Slump, Temperature, Viscosity, Drum Speed and Concrete Volume.

IBB Rheological Probe is a very precise sensor.

This innovative system contains a probe , a solar panel and a LED display receiver, which provides the required data in real time.

IBB Probe system saves labour, reduces concrete waste, and it is a green technologythat enhances market value and compatibility.

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IBB PROBE: Workability Measurement Results

IBB slump vs. manual slump measurement

IBB spread vs. manual spread measurement

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IBB Probe System Manager

IBB Probe System MANAGER has been designed to help Concrete Producersto manage the probes installed on their trucks (Diagnostic ), to collect automaticallythe data generated during all deliveries and to help them to analyse the concreteand operation performance, including driver behaviour.

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Concrete Characteristics and

Operation Monitoring system• The system includes a comprehensive

database that can be accessed remotely and

• uses a two way local (within the batching plant area) communication between the

• probes, the receivers and the plant computer and operator in order to:

• • List trucks available around the batching pant

• • Transfer data from previous deliveries to database (automatically)

• • Send load information for next delivery• • See the characteristics of the ‘’just

loaded’’ batch• • Store and analyze data for each delivery• • Show trends for various parameter for

QA/QC and Operation

Receiver to Batching plant (trough E-10)

Portable Computer to Probe or Receiver

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The main advantages of these systems are:

Automatic (no human error) Continuous (not only at plant and site but also during whole transport time) Environmentally friendly (no sampling and waste) Cost effective (save time and reduce rejection) Driver are ‘’experienced‘’ faster (the visual slump feeling is no longer

required but because the see the concrete with a slump value all the time, they get the feel much faster)

Real time operation (with cellular communication system or internet connection)

Control driver’s behaviour (big brother is watching: water addition, cleaning, etc.

Over a two year period, the saving estimated is 13800$.

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X-Tec`s goals:

Constant Improvements Create Innovations

Maintain excellent levels of safety

Increase economic benefits

Exceed all expectations of our costumers

Support our clients to their goals

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Credibility: X-Tec carries out activities on 4 continents under the strict international standards for the construction sector with and extensive know-how.

Commitment to technological innovation: X-Tec is always convert the new ideas and innovations into modern and economical plant engineering.

Quality: Highly qualified professionals, punctuality in delivery and projects technologically accurate.

Financial advantages: Quality and long-term value with the low operating costs

Long-term business partner: X-Tec focuses on the future and built a reputation in the construction market through years of consistently delivering quality services that costumers expect.

Reasons to work with us:

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Lets be partners

Trogenerstrasse 4 Altstaetten [email protected]: +41 71 757 7200Fax:+41 71 757 7209