Integrating Renewable Energy into your Farm Plan

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Integrating Renewable Energy into Your Sustainable Farm

Transcript of Integrating Renewable Energy into your Farm Plan

Page 1: Integrating Renewable Energy into your Farm Plan

Integrating Renewable Energy into Your Sustainable Farm

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• Scenic Valley Farms

• Scenic Valley Green Energy

• Wind Energy

• Solar Energy

• Solar Thermal Overview

• SVF Solar Thermal Design

• Temperature Data Loggers

• Economics

• Payback/ROI

Overview

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• Designs and manages high tunnels, climate control systems, and solar thermal heating technology

• Five high tunnels in Minnesota and Wisconsin

• Produces organically certified tomatoes, peppers, blackberries, raspberries, herbs, and leafy green produce

• Decades of agriculture and engineering experience

Scenic Valley Farms

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Scenic Valley Green Energy • Solid, long-term investment

• Generate income from electricity

• Promote sustainability by reducing C02 emissions

• Gain energy independence and protection from volatile electricity prices

• Offset tax liabilities

Affordable, Clean Energy from Small Wind Turbines for Homes, Farms, Businesses, Public Facilities and Investors

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Sustainable High Tunnel Agriculture + Renewable Energy (SHARE-d) High Tunnels

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• Joint venture high tunnel greenhouses

• Environmentally and financially sustainable

• Provides reliable supply of locally grown, organic produce

• Excess produce sold on the open market

• Harvest fruits and vegetables at optimum ripeness and flavor

• Increases yields and extends the growing season

• Merges the technologies to earn a rapid return on investment

Sustainable Agriculture. Clean Energy.

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• Hybrid of open field and greenhouse production

• Non-permanent structures • Less expensive than

greenhouses • Crops planted in ground to

ensure superior taste • Create 12 month growing

season • Constructed with steel hoops,

covered with heat retaining, light dispersing, anti-drip plastic

• Plastic efficiently rolled up and down to manage air flow

• Drip irrigation optimizes water and natural fertilizer inputs.

• Versatile in size and shape • Incentives available at Federal

and State levels

High Tunnel Agriculture

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Environmental Management System (EMS)

• Inexpensive climate control system for high tunnels

• User monitors and controls the climate from touch screen PLC, laptop, or Smartphone

• Ventilation, irrigation, and heating are monitored and controlled on-site or remotely

• SVF awarded $100,000 USDA Small Business Innovation Research Grant

• Testing at SVF high tunnels in both Minnesota and Wisconsin

• Expected operational date: March 2011

• Potential SBIR Phase II Commercialization Grant in 2013

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EMS Layout

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Small Wind Energy

Overview • Turbines of 100 kW or less

in size • Generates electricity for

SHARE farms • Creates income from excess

electricity • Solid, long-term investment • Investors receive federal,

state, and utility grants • Offsets investors’ tax

liabilities • Eliminates operational C02

emissions

Incentives • Federal Investment Tax

Credit or Grant (30%) • USDA Rural Energy for

America Program (25%) • Accelerated Depreciation

(30% for 30% tax bracket) • Wisconsin Small

Renewable Energy System Grant (25%)

• Electric Utility Grants (varies)

• Sale of excess electricity (≤ 40 kW)

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Small Wind Energy Systems: A Valuable, Widely-Available Resource

Installed cost of

$2-$3/Watt is 1/3 to 1/2 that of solar technologies

Require less wind to operate than utility-scale wind energy applications

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Wind Class Designations

•Areas designated class 3 or greater are suitable for most utility-scale wind turbine applications • Whereas class 2 areas are marginal for utility-scale applications but may be suitable for rural applications

• Class 1 areas are generally not suitable, although a few locations (e.g., exposed hilltops not shown on the maps) with adequate wind resource for wind turbine applications may exist

• The degree of certainty with which the wind power class can be specified depends on three factors:

•the abundance and quality of wind data; •the complexity of the terrain •and the geographical variability of the resource.

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• A single 30 kW wind turbine displaces the CO2 produced by 5 cars

• A total of 50 turbines of 65 MW each:

– Offset the CO2 emissions released by 10,000 cars

– Power 7,000 homes

– Displace 60,000 tones of CO2 annually

Environmental Impacts

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• Web based e-commerce (operational on SVF website)

• Provides up to date information on fresh produce for sale

• Orders processed by credit card, check, or money order

• Buyers communicate order notes to producer

• Joint venture members given priority access to produce

• Designed for wholesale buyers, restaurants, grocer co-ops

• Open to registered users who complete a profile

Online Produce Market

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Solar Thermal Heating

• Solar panels collect heated air • Fans circulate heated air below

ground • Warms soil and air temperatures • Extends growing season to allow

for additional crops and harvests • Reduces propane fuel usage and

greenhouse gas emissions

• Qualifies for 30 percent Federal Investment Tax Credit • Reduces active

income tax liability

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Solar Thermal HT Components

Heat Sink • 29’x95’x4’ hole • 2” rigid insulation • 25 dump truck

loads of sand

Heat exchanger • 3600’ of 4” drain

tile (perforated-open system, non perforated-closed system)

• Inline FanTek blower fans – thermostatically controlled - upper and low limit

• Distribution boxes (manifolds)

Solar collectors • Black plastic on

high tunnel floor

• Flat plate collectors – for closed system

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Site Preparation and Excavation

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Lay drain tile, cover with sand, install distribution boxes and fans, finish high tunnel

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Solar Thermal Produce

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• Three 30’x96’ high tunnels in Readsown, WI

• HT1 - conventional with single layer

• HT2 - solar thermal (ST) with double layer

• HT3 - conventional with double layer

• Used temp data logger to record temps every 30 minutes, 24/7

• Research Nov 2011 to present

• Temp data logger in soil, inside tunnel, outside

• Periodic reading of logger data

• Soil data logger in HT2 failed in May 2011

High Tunnel Temperature Research

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Data Logger Conclusions

• Double poly layer raises night time air temps ≈ 7 F

• Solar thermal with double layer raises night time air temps ≈ 20 F

• Solar thermal soil temp reached 55F by March 15th

• Tomato Planting Schedule

• Outside May 23

• Conventional HT April 10 - some heat

• Solar Thermal HT March 15 – some heat

• Final Tomato Harvest Dates

• Outside Sept 23

• Conventional HT Oct 23 – some heat

• Solar Thermal HT Nov 24 – some heat

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• Boost fruit and vegetable yields up to 400% compared to field grown produce

• Steady, reliable supply of organic produce • Purchase produce at wholesale distributor rates • Harvest and deliver fruits and vegetables at

optimum ripeness and flavor • Create a year round growing environment • Meet consumer demand on either end of the

production curve when competition is lower and prices are higher

• Produce higher percentage of grade A fruit and vegetables

• Meet the increasing demand for locally grown produce

• Grow healthier, safer produce with less risk of contamination

• Cost effectively expand the scale of organic farming • Shorten shipping distances = lower freight costs • Create new regional produce

SHARE-d Economic Benefits

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Creating a Year Round Season

Spinach Harvested on January 15th

Ripe Gold Medal Heirlooms on November 4th

Fall Bearing Blackberries on November 14th

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Improves Produce Quality

Tomatoes planted at same time in spring

High Tunnel Grown Outdoor Grown

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• Shorter distance to market cuts fuel usage

• Solar power reduces carbon emissions

• Drip irrigation conserves water • Natural compost replenishes the soil

• Organic mulching reduces erosion

• Synthetic pesticides and fertilizers eliminated

• Crops protected from climate and weather extremes

• Disease, pest, and insect control inputs reduced

• Respond to water shortages in other regions of the country

SHARE-d Environmental Benefits

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Boosting Produce Yields

• Yields typically 200-300% higher in high tunnels

• Our organic determinate tomato yields in 2011 = 20+ lbs per plant in solar thermal HT

• Established goal of 25-30 lbs/plant in 2012

SVF high tunnels outperformed yields at University of Minnesota Southwest Research and Outreach Center (SWROC)

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7/15/2011 8/15/2011 9/15/2011 10/15/2011

Ave

rage

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SVF Weekly Determinate Tomato Harvest (2011)

SVF High Tunnels

Total = 19.5 lbs per plant

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Economics

HT0- Single layer no automation

HT1 –Single layer

HT3 – Double layer

HT2- Solar Thermal

High tunnel (30’x96’) , not including installation

$8500 $8000 $8500

Irrigation and controller, trellis, fertigation tank

$1200 $1400 $1400

Plants and seeds, tomatoes, spinach

$400 $400 $400

End walls, side boards, door hardware, screws

$800 $800 $800

Motorized rollup sides w/thermostat

$0 $900 $900

Heater w/thermostat $0 $350 $350

Ventilation & Circulation w/thermostat

$0 $650 $650

Plastic mulch $300 $300 $300

Total Expenses (not including labor) $11200 $12800 $13300 $35000

Income* $20000(est) $28000 $36380 $45811

Pricing *Tomato=

$2.25/# Spinach= $6.00/#

Cash Flow Handouts Support HT2 & HT3

Income

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Estimated Return on Investment

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Contact Us

Craig Gundacker (612) 961-3871

[email protected]

Erik Gundacker (563) 650-3654

[email protected]

www.scenicvalleyfarms.com