Integrated Gear Software - UTS · • Basic Gear Design and Manufacturing for Plastic Gears •...

2
Integrated Gear Software From A to Z From initial sizing, gear design and analysis, and modeling of environmental extremes, to full optimization with tolerance analysis and manufacturing specs ? Integrated Gear Software does it all! What’s more, a powerful math engine with the unique ability to solve for a variety of combinations of input and output variables — known as backsolving, allows you to easily test what–if scenarios, develop accurate specifications for manufacturing replacement gears, and optimize designs without hours of tedious calculations or programming. Just point, click, and solve. Managing Expert Knowledge One of the biggest challenges for many companies in an era of greater employee mobility becomes managing expert knowledge as a valuable resource. Most companies have a core group of long–standing employees that represent the collective repository of gear knowledge. But what happens when that “expert” knowledge walks out the door? With IGS you can capture and share design data and even reverse engineer designs and effectively leverage expert knowledge throughout your organization. IGS can help you solve manufacturing problems like designing cutting tools, calculating measurement over pins, analyzing batch variations, or locating the appropriate cutting tools from your inventory.You’ll also be able to reuse tools such as hobs, shaper cutters, shaving cutters, and grinding wheels ? for big cost savings! Bottom Line: IGS provides you with everything you need to help you maintain your competitive edge. Powerful Technology IGS was developed by gear people, for gear people and combines more than 75 individual programs—each representing a particular stage in the gear design and manufacturing process–into one, interoperable, user–friendly knowledge environment that calculates, shares data, archives designs, performs tolerance analyses, and provides users with virtually unlimited design flexibility. Integrated Gear Software: Setting the Standard in Gear Design Technology Whether you’re designing metal, plastic, or powdered metal gears, Integrated Gear Software (IGS) is the most comprehensive gear knowledge system for eliminating noise and premature failure, reducing trial and error, lowering design and production costs, and speeding time to market. With over 75 programs and a broad range of expert consulting services, Universal Technical Systems, Inc.has over 60 years of combined design experience representing a multi-million-dollar commitment to developing industry-standard technology that empowers engineers to design with confidence.

Transcript of Integrated Gear Software - UTS · • Basic Gear Design and Manufacturing for Plastic Gears •...

Page 1: Integrated Gear Software - UTS · • Basic Gear Design and Manufacturing for Plastic Gears • Crossed Axis Gear Design ... Integrated Gear Software™ X X File Report Tools File

Integrated Gear Software™

From A to Z

From initial sizing, gear design and analysis, and modeling ofenvironmental extremes, to full optimization with tolerance analysis andmanufacturing specs ? Integrated Gear Software does it all!

What’s more, a powerful math engine with the unique ability to solve for avariety of combinations of input and output variables — known asbacksolving, allows you to easily test what–if scenarios, develop accuratespecifications for manufacturing replacement gears, and optimize designswithout hours of tedious calculations or programming. Just point, click,and solve.

Managing Expert Knowledge

One of the biggest challenges for many companies in an era of greateremployee mobility becomes managing expert knowledge as a valuableresource. Most companies have a core group of long–standing employeesthat represent the collective repository of gear knowledge. But whathappens when that “expert” knowledge walks out the door? With IGS youcan capture and share design data and even reverse engineer designs andeffectively leverage expert knowledge throughout your organization.

IGS can help you solve manufacturing problems like designing cuttingtools, calculating measurement over pins, analyzing batch variations, orlocating the appropriate cutting tools from your inventory. You’ll also beable to reuse tools such as hobs, shaper cutters, shaving cutters, andgrinding wheels ? for big cost savings!

Bottom Line: IGS provides you with everything you need to help youmaintain your competitive edge.

Powerful Technology

IGS was developed by gear people, for gear people and combines morethan 75 individual programs—each representing a particular stage in thegear design and manufacturing process–into one, interoperable,user–friendly knowledge environment that calculates, shares data, archivesdesigns, performs tolerance analyses, and provides users with virtuallyunlimited design flexibility.

Integrated Gear Software: Setting the Standard in Gear Design Technology

Whether you’re designing metal, plastic, or powdered metal gears, Integrated Gear Software (IGS) is the most comprehensive gear knowledge system foreliminating noise and premature failure, reducing trial and error, lowering design and production costs, and speeding time to market.

With over 75 programs and a broad range of expert consulting services, Universal Technical Systems, Inc. has over 60 years of combined designexperience representing a multi-million-dollar commitment to developing industry-standard technology that empowers engineers to design withconfidence.

Page 2: Integrated Gear Software - UTS · • Basic Gear Design and Manufacturing for Plastic Gears • Crossed Axis Gear Design ... Integrated Gear Software™ X X File Report Tools File

ALL TRADEMARKS ARE REGISTERED TO THEIR RESPECTIVE COMPANIES.UTSR06–2004 rev.03–2013

Integrated Gear Software At a Glance

• Project Manager—for tracking and documenting design projects

• Power User Form—for custom data entry

• Data Entry Wizard—for guided data entry

• Plotting—for data analysis and visualization

• Automatic Unit Conversion—for model sharing flexibility

• Report Wizard—for on–demand custom reporting

Other key components of IGS include a relational database that stores allprograms and design data and a powerful, comprehensive reportingengine for producing detailed and insightful reports. Data can beconnected horizontally—one program to another—and vertically, byproject and program.

IGS Packages

• Advanced Gear Design and Manufacturing

• Basic Gear Design and Manufacturing for Metal Gears

• Basic Gear Design and Manufacturing for Plastic Gears

• Crossed Axis Gear Design

• Epicyclic Gear Design

• Spline Design and Manufacturing

UTS offers classroom training in beginning and advanced plastic andmetal gear design at its corporate headquarters and an interactivefundamentals training course via the Web. In addition, we offer extensiveconsulting services in gear design and manufacturing as well as customersite training. Visit UTS on the Web @ www.uts.com for more information.

Integrated Gear Software is a powerful solution at an affordable price andis available in a Standard and Premium edition that includes the TK SolverSolution Optimizer. IGS supports Windows 2000 and XP platforms.

Integrated Gear Software™

X

X

File Report Tools

File Setup Help

Manuals Help

Integrated Gear Software

Program 500 Tooling Database

Select Tool Type

Rotary Shaving Cutters

Circular Shaper Cutters Grinding Wheels

Involute Gear Hobs

US MetricUS Metric

ToolsTools

X

X

File Report Tools Manuals Help

Integrated Gear Software

Integrated Gear Software

Minimum weight Gear Box (Program 580)

US MetricUS Metric

Estimated Weight : 13.52 Pounds

Gear Type

Number of Planets/Branches

Number of Effective Planets

Ratio 1

Ratio 2

Ratio 3

Normal Pressure Angle

Size of Search Window:

psi

Ibf-in

Max. # of Search Directions:

Total System Ratio:

K Factor:

MetricUS

Application Factor

High speed Shaft Torque:

Stage 1 Stage 2 Stage 3 Stage 4 Stage 5 Stage 6 Stage 7 Stage 8 Stage 9 Stage 10 Stage 11 Stage 12

ResetReportSaveSave As

0.0000010

50.000

625.000

90.0000

0.5000

0.2500

20

Spur Spur Spur Spur

NA NA NA NA

NANA

NANANA NA

NANANANA

NANA

5.00 5.00 5.00 5.00

20 20 20

?

Offset

Ratio 1=5.00

Offset

Ratio 1=5.00

Offset

Ratio 1=5.00

Offset

Ratio 1=5.00

Training ExamplesTooth Coordinates - External Gear (Program 60-410)Model Title :

Project Name :Rack PinionAnalysis Name :

Unit System: US

Number of teeth 13Hobbed ('hob), Shaped ('shp) Forming

Diametral Pitch 1.500000 1/in `Nominal pressure angle 20.000000 degModule 16.933333 mm `Circular pitch 2.0944 inBase pitch 1.9681 inFinished tooth thickness at Ref PD 1.2557 inTotal normal circular finish stock on tooth thickness 0.0000 inReference_diameter (Optional) inNormal tooth thickness of auxiliary involute(Optional)

in

Minimum diameter of auxiliary involute in

Diametral_Pitch 1.5000 1/in `Nominal_pressure angle 20.0000 degModule 16.9333 mm `Base_pitch 1.9681 inTooth_thickness at Ref PD 1.2557 in

Helix angle 0.000000 degBase_helix angle 0.0000 deg

Universal Technical Systems, Inc.

Description Value Unit Comment

No Group

NORMAL PLANE

TRANSVERSE PLANE

No Group

March 24 2004 1 5Page of

Lead inNet face width 6.0000 inOutside diameter 10.6000 inRoll_at_OD 47.734 degNormal_top land width 0.2256 inStart_of_tip modification inRoll_at_start of tip modification degNormal_OD tip relief inNormal_circular OD tip relief inTransverse_circular_OD tip relief inEffective_outside diameter 10.6000 inRoll_at_effective OD 47.734 degNormal_effective OD tip relief inNormal_tooth_thickness_at_eff OD 0.2256 inPointed tooth diameter (no tip mod) 10.8662 inReference PD 8.6667 inRoll_at_PD 20.8540 degInvolute/fillet intersection dia-TIF 8.1463 inRoll_at_involute/fillet intersection 1.349 degNormal_TT_at_inv/fillet intersection 1.3017 inMinimum_fillet radius 0.2939 inRoot diameter 7.3729 inWhole depth of tooth 1.6136 inBase_diameter 8.1440 inMark inv/fill intersections? nMark mod/inv intersections? nInvolute_coordinate spacing 0.03333 inFillet_coordinate spacing 0.00667 inNumber of teeth on plot 1

Description Value Unit Comment

March 24 2004 2 5Page of

Max Possible Profile Contact Ratio With ContactFrom Eff OD To TIF

1.6750

Max Possible Helical Contact Ratio 0.0000Max Possible Total Contact Ratio 1.6750

Flank angle 20.0000 degTip to Reference Line 0.9333 inTooth thickness at Reference Line 1.0472 inTip_radius 0.2626 inRadial_tip chamfer (w/o mod) 0.0000 inNormal_tip radius 0.0000 inNormal_tip_relief exponentMolding shrinkage rate 0.0000 in/in

Description Value Unit Comment

ON PARALLEL AXIS

FORMED BASIC RACK FORM

March 24 2004 3 5Page of

Generate Informative Reports

X

Hob Tooth Thickness at Reference

Tip to Reference Line

Hob Protuberance

Protuberance=0.0095

Driver: Program Hob Data NOT UsedNOTE:�Hob SAP from Ref Line= 0.2206�Hob Space Width at SAP=0.381�Hobbed root diameter= 5.6279��NOTE:�Hob SAP from Ref Line= 0.2206�Hob Space Width at SAP=0.381�Hobbed root diameter= 5.6279�(To Change Alter Tip to Ref or Tooth Thickness)

Pressure Angle, Hob= 20

Pressure Angle, Hob= 20

Pressure Angle, Hob= 20Tip to Ref Line= 0.4667TT at Ref Line= 0.5056

0.5056

0.4667

0.0095

0.1328

Tip Radius= 0.1328Protuberance=0.0095

Driver: Program Hob Data NOT Used

Hob Tooth Tip Radius

File Report Tools Manuals Help

Integrated Gear Software-Gear Design and Analysis - Steel (Program 500) - (Jack Drive)

Non Topping Hob

(Driver)

ReSet Default ValuesReSet Default Values Recalculate DataBase Search Help <<Back Next>>

US MetricUS Metric

X

X

US Metric

Export

E:\Program Files\UTS\Integrated Gear Software\Exported File Sets\

Training Exampes

File Report Tools Manuals Help

Export all Import

Import all from

Project

Package

Model

Analysis Name

Orig Rev Eng - Inch

Orig Rev Eng - M

Meas Rev Eng - M

Rev Eng Pinion

Rev Eng Gear

Rev Eng Pinion - M

Rev Eng Gear - M

Rev Eng Gear - M

Rev Eng Inch

Rev Eng Pinion - M

US Units

Metric Units

Metric Units

US Units

US Units

Metric Units

Metric Units

Metric Units

US Units

Metric Units

March 25 2003

March 02 2004

March 02 2004

March 25 2003

March 25 2003

March 02 2004

March 02 2004

March 02 2004

March 02 2003

March 02 2004

Import All Cancel

Unit System Record Last Updated

Import all

US Metric

Integrated Gear Software

Import Export Analysis

Universal Technical Systems (India), Pvt. Ltd.,1–B, Rohit Residence, 1–1A/1,2,3 Baner Road, Pune, 411 045, India

[email protected] • Tel: +91 20–2729–0306 or +91 93716–12493

Universal Technical Systems (Europe), Ltd.,2 Richmond Road, Bedford, MK40 3DG, UK • [email protected]

Tel: +44 (0) 1234–302–618 • Fax: +44 (0) 1234–296–587

About Universal Technical Systems, Inc.

Universal Technical Systems, Inc., established in 1984, is the leading provider of high–productivity problem–solving software products and custom developedsolutions. With headquarters in Rockford, Illinois and subsidiaries in the UK and India, UTS serves customers worldwide. For over twenty years UTS has focusedexclusively on providing solutions that help companies in the scientific, engineering, operations research and management, and financial communities simplifycomplex calculations and streamline the processes that drive their businesses. UTS products and custom solutions are available for desktop and web use.

Universal Technical Systems, Inc., 4053 North Perryville Road, Loves Park, IL 61111, [email protected] • Tel: +1 815–963–2220 • Fax: +1 815–963–8884

www.uts.com