INTEGRATED COCONUT PROCESSING LINE AND TECHNOLOGY · 2020. 10. 27. · COCONUT TESTA PEELING...
19
INTEGRATED COCONUT PROCESSING LINE AND TECHNOLOGY There are 4 production lines to make Desiccated coconut, Virgin Coconut Oil, Low fat Coconut powder and Coconut shell Charcoal. Capacity of line 20000 nuts/day .The production process in the factory is strictly controlled and follows the hygiene and food safety standard Desiccated coconut Virgin Coconut Oil Low Fat Coconut Powder Coconut shell Charcoal
Transcript of INTEGRATED COCONUT PROCESSING LINE AND TECHNOLOGY · 2020. 10. 27. · COCONUT TESTA PEELING...
INTEGRATED COCONUT PROCESSING LINE AND TECHNOLOGY
There are 4 production lines to make Desiccated coconut, Virgin Coconut Oil, Low fat Coconut powder
and Coconut shell Charcoal.
Capacity of line 20000 nuts/day .The production process in the factory is strictly controlled and follows the
hygiene and food safety standard
Desiccated coconut Virgin Coconut OilLow Fat Coconut
Powder
Coconut shell
Charcoal
20,000 nuts/day
DESICCATED COCONUT PRODUCTION PROCESS
Selection of Mature
coconuts
COCONUT DE-
SHELLING
COCONUT TESTA
PEELING
COCONUT MEAT
WASHING
COCONUTMEAT
CURSHERDESICCATED COCONUT DRYER
STEAM DEHYDRATION TECHNOLOGY
Temp 90°C max
VIBRATING SHIFTER
PACKING
MOISTURE BALANCE ANALYSER
> 3%
VIRGIN COCONUT OIL PRODUCTION PROCESS
20,000 nuts/day
DESICCATED COCONUT
GERMAN TECHNOLOGY VIRGIN COCONUT
EXTRACTOR
Temp 40°C max
UNFILTERED VIRGIN COCONUT OIL
FILTEREDVIRGIN
COCONUT OIL STORAGE
TANK
PACKAGING UNIT10,000 liters/day
LOW FAT COCONUT CAKE
MICRO FILTERPRESS
PACKING
LOW FAT POWDER PRODUCTION PROCESS
20,000 nuts/day
LOW FAT COCONUT
CAKE
PIN MILL CRUSHER
VIBRATING SHIFTER
PACKING
CHARCOAL PRODUCTION PROCESS20,000 nuts/day
COCONJT SHELL
CRUSHER
DUST SCREEN
REMOVER
REACTOR PRE
HEATING
CARBONIZATION CHAMBER
CHARCOAL PROCESSING TANKPACKING
COCONUT SHELL
COCONUT TESTA(BROWN SKIN)
COCONUT WATER
BY-PRODUCTS APPLICATION
CHARCOALSECOND GRADE
OILVINEGAR
PRODUCT OUTPUT CHAT20,000 nuts/day
Description Output/day Current Market Rate/KG or Liter
MAIN LINE PRODUCTS
Desiccatedcoconut
2000 KG 175rs/KG
Virgin Coconut Oil
1400 Liters 320rs/Liter
Low Fat Coconut Powder
700 KG 70rs/KG
BY -PRODUCTS
Coconut shell 3000KG 4rs/KG
Coconut Testa 500KG 50rs/KG
Coconut Charcoal 1000 KG 78rs/KG
MACHINERY SPECIFICATION
COCONUT DESHELLING MACHINE
Description Detail
Total No. of Machine
20 no’s
Output 4000 nuts/hour
Power/Machine 2 H.P
Operation Manual
Functional Tool Double Rotating Blades
Safety system Guard Available
Conveyer system Available
COCONUT TESTA PEELING MACHINE
Description Detail
Total No. of Machine
20 no’s
Output 4000 nuts/hour
Power/Machine 2 H.P
Operation Manual
Functional Tool Double abrasive cylinders
Safety system Guard Available
Conveyer system Available
COCONUT MEAT CRUSHER
Description Detail
Total No. of Machine
2 no’s
Output 1000 KG/hour
Power/Machine 15 H.P
Operation Automatic
Functional Tool Pin Mill S.S blades
Safety system Guard Available
Conveyer system Available
Description Detail
Total No. of Machine
1 no’s
Output 500 KG/hour
Power/Machine 30 H.P
Operation Automatic
Functional Tool Steam drying conveyer chain
Safety system Thermal Insulation body
Conveyer system Available
DESICCATED COCONUT DRYER
Description Detail
Total No. of Machine
1 no’s
Accuracy 0.001
Power/Machine Single Phase
Operation Manual
Functional Tool Halogen lamp heating type
Safety system Thermal Insulation body
Conveyer system Nil
MOISTURE BALANCE ANALYSER TESTING
Description Detail
Total No. of Machine
2 no’s
Output 250 KG/hour
Power/Machine 5 H.P
Operation Automatic
Functional Tool 3 Stage screening mesh > 1 Micron
Safety system Hands free type
Conveyer system Nil
VIBRATING SHIFTER
Description Detail
Total No. of Machine
5 no’s
Output 250 KG/hour
Power/Machine 5 H.P
Operation Automatic
Functional Tool Non-Heating worm shaft
Safety system Lock on the Hopper
Conveyer system Nil
VIRGIN COCONUT OIL EXTRACTOR
Description Detail
Total No. of Machine
1 no’s
Output 5000 KG/hour
Power/Machine 5 H.P
Operation Automatic
Functional Tool P.P 24X24 cotton mesh cloth
Safety system Leak proof system and Hands free
Conveyer system Nil
MICRO FILTER PRESS
Description Detail
Total No. of Machine
1 no’s
Output 500 Liters/hour
Power/Machine 5 H.P
Operation Automatic
Functional Tool Horizontal tube filling and sealing
Safety system Leak proof system and Hands free
Conveyer system Nil
POUCH PACKING MACHINE
Description Detail
Total No. of Machine
1 no’s
Output 500 Liters/hour
Power/Machine 5 H.P
Operation Automatic
Functional Tool Horizontal tube filling system
Safety system Leak proof system and Hands free
Conveyer system Available
BOTTLE PACKING MACHINE
GROW BIG, THANK YOU!!!!
