Integrated Building Automation Solutions · PDF fileAdditional gateways for mapping the ......

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© Simon Bauer Integrated Building Automation Solutions Leading edge for investors, planners and technicians

Transcript of Integrated Building Automation Solutions · PDF fileAdditional gateways for mapping the ......

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Integrated Building Automation Solutions

Leading edge for investors, planners and technicians

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Section 1 Integrated Building Automation

04 Future-proof buildings with automation 06 Energy efficiency is the no. 1 criterion 08 The high-performance Beckhoff automation system 10 Components for intelligent building automation 12 Milestones in building automation 14 Open communication platforms 16 Cloud-based analysis of building data with TwinCAT IoT and Analytics 18 Integration of external systems 20 References 

Section 2 30 Planning l Building systems l Solutions

Section 3 60 Product data

Integrated building automationWith this catalog we would like to provide investors, planners and technicians with solutions to enable them to make future-proof decisions both for new buildings and for modernisation projects. We explain intelligent building automation concepts in-depth that cater to the current global and demographic developments: increasing population figures, increasing urbanisation, increasing environmental pollution and at the same time increasingly scarce energy resources, which necessitate an urgent rethink.

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Source: Arbeitsgemeinschaft für sparsamen und

umweltfreundlichen Energieverbrauch e. V.

Energy consumption worldwide Energy consumption in buildings

Future-proof buildings with automation41% of the total worldwide primary energy requirement is consumed by buildings. About 85% of that is used for heating and cooling rooms and 15% for lighting. It is therefore imme-diately obvious that the question of investment in new buildings or modernisation projects is above all a question of optimising energy effi-ciency. And there are several reasons for that. Assessing demands at an early stage when plan-ning a building from the ecological perspective determines whether it already fulfils the desired energy efficiency class. From the economic per-spective: by choosing a highly efficient building automation system from Beckhoff, you tap into an energy-saving potential of up to 30%, which

directly affects the profitability of your invest-ment.

How can this be achieved? The answer is: with a system-spanning, holistic automation solution that has all information from all building systems at its disposal at all times and uses this informa-tion specifically to optimise efficiency. Whether lighting or facade, air conditioning or access con-trol is concerned, the intelligent automation solu-tion from Beckhoff allows all building systems to be coordinated and finely adjusted. Moreover, the option to continually optimise the system ensures maximum reduction in energy consumption over the entire life cycle of the building. Combined

Building41%

Trans-portation 28%

Industry31%

Heating, Cooling85%

energy15%

Electrical

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Source: VDMA

Area Measures Savings potential in %

ROI in years

Operation User behaviour, saving of energy,

“active energy management”

5 – 20 0 – 5

Plant technology HVAC, cooling, lighting, control,

motors, actuators, trigeneration

10 – 60 2 – 10

Building envelope Insulation, windows, thermal

bridges, building physics

> 50 10 – 60

with an inexpensive implementation, two key benefits can be derived: on one hand the possibility of an especially fast return on investment (ROI) in building automation in comparison with other energy efficiency investments. And on the other hand, future-proof buildings. With a building automation solution from Beckhoff, not only can you rely on the technology, rather also on the long-term availability of the components.

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How to build flexibly: with concrete.

How to build traditionally: with bricks. How to build safely:

with steel.

How to build intelligently: with automation components from Beckhoff.

Energy efficiency is the no. 1 criterionThe ecological demands on a modern building are always identical. It has to deliver maximum energy conservation, reduce emissions of gases that are harmful to the climate and, in addition to meeting legal requirements, comply with various certifications for sustainable building (DGNB, LEED, BREEAM, Green Building, etc.). However this is where the similarities end, because the demands on a building’s automation solution are defined by three individual parameters: its location, the way it is used and its specific design. No two buildings are identical in this respect.

Each Beckhoff control solution is therefore tailor-made to meet the specific requirements of the

building. But that is not all: extensions or changes to functions can be completed easily – at a later stage too – on account of the modular design of the Beckhoff solution. Beckhoff covers all technical building systems with its TwinCAT 3 Building Auto-mation software tool: from heating, ventilation and air conditioning through to shading, lighting and energy data collection. IoT products in software and hardware ensure that the seamless acquisition of building data in synchronisation with cycle times and its cloud-based analysis can be integrated directly into the control system. Manufacturers, system integrators and operators benefit from this level of integration with fast engineering, optimised energy management and increased fail-safe reliability.

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With a control solution from Beckhoff, not only will you achieve maximum energy efficiency, but also: . Economic efficiency: the Beckhoff control platform

meets all technical and economic requirements and is also vendor-independent due to its open system architecture. . Availability: the Beckhoff technology components are available on a long-term basis and offer investment security. . Universality: With Beckhoff, all data points are integrated into a single system. . Flexibility: Software modules that can be flexibly combined ensure optimum individual adaptability.

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The high-performance Beckhoff automation systemSystem-spanning building automation from Beckhoff brings with it all the characteristics that are required for an energy-efficient building: . A broadly diversified mix of inputs and

outputs are available to connect all sensors and actuators in buildings. . A comprehensive portfolio of scalable, high-performance controllers meets any requirements for computationally intensive building automation functions such as shading correction and blinds adjustment for sun tracking control for example. . Features such as load optimisation for

energy providers, integration with a building management system and transmission of central data, such as from a weather station, are all implemented on the basis of fast and open communication. . As the interoperability of the system increases, inter-disciplinary knowledge is required of all areas of the building’s tech-nical equipment: our specialists have this know-how and convey their knowledge in hands-on trainings on building automation. . TwinCAT 3 Building Automation enables consistent structuring of TwinCAT project

Idea

Concept

Design

Implementation

Commissioning

Operation

Training

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files and is thus the basis for proper system maintenance. The central underlying idea is our component identification system, which assigns a name to each data point and pro-gram module in accordance with defined rules.

Beckhoff Building Automation fulfils the requirements of all various partners involved in a building project: . Investors can safeguard their investment

with forward-looking building automation. . Architects enjoy maximum freedom in planning in order to implement changes of use flexibly.

. Specialist engineers gain planning certainty through the openness and flexibility of the Beckhoff building automation platform. . System integrators benefit from simplified engineering, since all building functions are executed with a universal software solution. . Building operators are supported optimally in operating their technical facilities through central system monitoring, preventive main-tenance and continuous energy optimisation.

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Components for intelligent building automationModular I/O automation componentsThe Beckhoff bus terminal system for connection of data points features 400 different I/O terminals and supports all common sensors and actuators. The fine granularity of the system allows only as many inputs or outputs to be plugged in as the project requires. Subsequent system enhancements can be implemented effortlessly. The fine granularity of the Bus Terminals also enables bit-precise composition of the required I/O channels.

Scalable control technologyOwing to its scalability and modularity, the PC-based control system from Beckhoff offers a suitable solution for every task: from high-performance Industrial PCs for the higher management and control level to Embedded PCs for the automation level through to BC9191 room controllers for the field level. The excellent computing performance of PC-based control technology along with the high industrial quality standard of all components has been proven in numerous building automation projects. The required computing power for building automation applications is often underestimated, such as for example for synchronously positioning all blinds on a facade. PC-based control offers sufficient performance even for the fastest response times demanded in building applications.

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Open communication systemsBeckhoff supports all of the communication protocols commonly used in building automation, for example BACnet, OPC UA, Modbus TCP (automation level), DALI, DMX, EnOcean, LON, EIB/KNX, SMI, MP-Bus, M-Bus, Modbus RTU (field level), enabling seamless integration of the controllers into existing automation topologies. The bus terminal controllers and PCs communicate right up to room automation level via an Ethernet network. This way, lower-level fieldbus technology is not necessary in many projects. Additional gateways for mapping the data from lower-level fieldbuses are therefore not required. All common cloud systems are supported via the IoT protocols AMQP, MQTT and OPC UA (over AMQP): Microsoft Azure™, Amazon Web Services™ (AWS) as well as private cloud systems in company networks.

TwinCAT 3 Building Automation: Efficient engineering for all building systemsTwinCAT 3 automation software is used universally for programming and parametrising the PLC in compliance with the IEC 61131-3 standard. Use of this globally accepted programming standard ensures that adequately qualified technicians are available for maintenance and servicing activities. The function blocks of the building automation library, or templates as they are known, can be programmed in the same language and enable simple recognition of control logic and long-term reusability. Life cycle costs are reduced, because the expenditure for maintenance is focused on a single programming software.

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Milestones in building automationSustainability in terms of resource efficiency is one of the core features of any building auto-mation system. Beckhoff extends the term even further by applying it to the actual components, because all new Industrial PCs (IPCs) from Beckhoff use only the latest and most powerful processors from well-known manufacturers. And since our product portfolio is subject to continu-ous innovation processes, our customers receive a solution that is not only state-of-the-art, but future-ready.

IPC technology from Beckhoff also delivers great benefits for renovation and expansion projects of existing buildings because all our IPCs

are backwards-compatible with older models. This makes it easy to replace older units, and existing programs can be migrated to the newest models without having to be modified. Installed Bus Terminals and/or I/O systems can stay in place.

The needs of building operators may frequently change over the life of a building automation system. For example, they might want to add the standardized BACnet communication protocol to an existing system. However, with many classic DDC (direct digital control) systems, this is not possible. The open design of PC-based control technology from Beckhoff, on the other hand, permits the installation of new features like

1980Foundation of the company

1986First PC-based machine controller

1995Bus Terminalfieldbus technology in terminal block format

1996TwinCATreal-time software PLC

1999BC9000Ethernet Bus Terminal Controller

2000KL2722sunblinds terminal

2002CX10xxEmbedded PC

KL6811DALI terminal

KL34033-phase power measurement terminal

2004KL6023EnOceanwireless adapter

KL6301EIB/KNX terminal

2006KL6771MP-Bus terminal

KL6401LON terminal

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the BACnet protocol even years after the system’s initial commissioning without having to install a new Industrial PC.

The modular building automation portfolio consisting of processors available in a range of performance classes, Windows operating systems and TwinCAT software libraries makes it possible to adapt Industrial PCs to changing building requirements for many years to come. Another sustainability feature of the Beckhoff solution is the long-term availability of the Bus Terminal system. It has been on the market for almost 20 years, and with now more than 400 signal types it has become one of the world’s most

successful and comprehensive I/O systems. Its modular design also makes it easy to replace individual Bus Terminals or to make add-ins.

The wide range of available fieldbus couplers lets you link Bus Terminals to DDC or control systems from other manufacturers via Modbus, PROFIBUS or other protocols. Thus, customers can combine Beckhoff components with products from any vendor and enjoy a high degree of investment protection for existing I/O units.

2007TwinCAT HVAC library

KL2751,KL2761dimmer terminal

2009C6915compact control cabinet IPC

CX50xx,CX90xxEmbedded PC

EL6851DMX terminal

KL6781M-Bus terminal

2012KL85xxmanual operating modules

CX8090Embedded PCin Bus Coupler format

TwinCAT BACnet/IP

CP2xxxbuilt-in multi-touch Control Panel

2013BC9191BA Room Controller

CX9020Embedded PC

2014TwinCAT Building Automation

KL6831, KL6841SMI terminal

CP6606built-in Panel PC

CX8091Embedded PC for BACnet/OPC UA

2015 2018KL2602 2-channel relay output terminal

KL1704 4-channel digital input terminal 120/230 V AC

TwinCAT 3 Building AutomationMicrosoft VisualStudio IntegrationTwinCAT HMI BATwinCAT Scope

EK9160IoT Bus Coupler

EL6861 BACnet MS/TP terminal

EL/KL26x2-0010 switching at the zero voltage crossing

KL6821DALI/DALI 2 terminal

2017

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Open communication platformsThe PC-based automation platform handles con-trol, data processing, connectivity, visualisation and remote maintenance. The open interfaces of its hardware and software components make it ideal for centralised or decentralised control of all building systems: from heating, ventilation and air conditioning to room automation and media control through to operating and monitoring. The TwinCAT Database Server can be integrated into a building project configuration to enable the building automation system to connect to standard databases.

Support of Ethernet communication through to the field level provides a transparent network for commissioning and maintenance in which, depending on requirements, the relevant IP-based protocol can be used for communication.

Integration of the BACnet/IP and OPC UA protocol standards ensures vendor neutrality and thus high investment protection.

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. BACnet/IP The international BACnet standard, which ensures that building automation devices from different manufacturers can communi-cate with each other, is steadily gaining in importance with new features being added all the time. As a universal Ethernet protocol, BACnet/IP can be used on all PC-based hardware platforms from Beckhoff through to the field level.

. OPC Unified Architecture (UA) OPC UA has its origin in automation techno-logy, but its industry-neutral design makes it increasingly popular as a universal commu-nication platform in building automation and smart metering applications. OPC UA offers platform independence from the operating system and the programming language as well as scalability from the sensor to the ERP/cloud level.

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TwinCAT IoT Data Agent

Connectivity Service

Storage Analytics

Microsoft Azure™

ADS

TwinCAT 3 Controller TwinCAT 2 Controller

AMQPMQTTOPC UA

Cloud Service s

I/O signalsPre-processed data from Beckhoff controller

I/O signals Pre-processed data fromBeckhoff controller

Cloud-based analysis of building data with TwinCAT IoT and AnalyticsBeckhoff developed the TwinCAT IoT software library for communication between building con-trol system and cloud-based services. It supports the standardised protocols OPC UA, AMQP and MQTT for communication with common cloud systems, such as Microsoft Azure™, Amazon Web Services and private cloud systems in company networks. Integrated security mechanisms pre-vent misuse of data as a result of unauthorised

access and protect the intellectual property of a company. Systems based on TwinCAT 3 to provide their PLC variables using TwinCAT 3 IoT Communication directly to the cloud platforms without further conversion. Existing systems with TwinCAT 2 or third-party systems can be activat-ed without changes in the application program using the gateway functionality of the TwinCAT 3 IoT Data Agent. Input and output signals can be

Amazon Web Services

Connectivity Service

Storage

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Beckhoff

TwinCAT Analytics

Systems for maintenance and analyses

IoT Bus Coupler

Standard I/O signals without PLC

connected conveniently to cloud systems with the EK9160 IoT Bus Coupler. Configuration is carried out conveniently without the need for actual programming; the I/O data is parametrised in a simple configuration dialog of the integrated web server using any browser.

The resulting data is then made available in the cloud in the form of energy reports, for example for analysis purposes. Buildings of similar size and usage can therefore be compared with each other in a performance benchmarking. The systems can be accessed from anywhere in the world using

any devices, such as smartphones, tablets, note-book or desktop PCs.

Exceptional occurrences in the operating pro-cedure, such as an abrupt increase in water consumption, for example, can be reported as an alarm to the operator, thus allowing a burst pipe, for example, to be detected early on and consequential damages avoided.

Connectivity Service

Storage Analytics

Amazon Web Services

Connectivity Service

Analytics

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Integration of external systemsBeckhoff offers a range of different software libraries that enable optimum networking with external components and systems. This allows systems such as hotel reservation systems, for example, to be integrated into a building automa-tion system. Moreover, the PC platform supports different interfaces for controlling multimedia components and thus allows a variety of appli-cations to be implemented in the areas of media, stage and show technology.

FIAS – for hotel applications The Fidelio FIAS (Fidelio Interface and Application Specification) is one of the world’s leading hotel management software. Since there is a constantly growing demand for networked systems and room automations in hotels, the TwinCAT FIAS server provides a direct FIAS interface that facilitates smooth communication between the hotel management system and PLC.

Crestron – for controlling AV and multimedia equipmentCrestron Electronics is a market leader in media management systems. In addition to the management of audio and video systems, building services components can also be integrated. The data between the Crestron management system and Beckhoff hardware is exchanged via Ethernet.

For the Crestron control systems, software modules (user modules) are available for the Crestron control systems. The Crestron controller can access read and write commands; the Beckhoff controller can use the TwinCAT Crestron server to write data to the Crestron control system or extract data from it.

BACnetOPC UADALI/DALI 2SMIEnOceanModbusM-Bus, MP-BusLON, EIB/KNXDMXFIASCrestron

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Interfaces to stage and show technology systemsVarious Bus Terminals and software libraries are available for connecting the PC control platform with devices and systems from the area of stage and event technology. The automation software can therefore be integrated very easily in the stage technology, for example, using the EtherCAT Terminals EL6851 (DMX master) and EL6851-0010 (DMX slave). All of the devices and systems relevant for media and stage technology can be controlled with the Beckhoff automation platform over interfaces to AES70 (OCA), PJLink, DMX, SMPTE TimeCode, Art-Net™, Streaming ACN (sACN) and PosiStageNet. Stage control, lighting, sound and video effects, kinetic installations or animated figures as well as interactions can therefore be run on a universal platform.

Integration of further systemsIn collaboration with innovative suppliers, more and more systems and devices can be integrated into the Beckhoff control platform, for example to implement operating, fire protection and access control systems as well as the whole range of sensors and actuators.

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Karolkowa Business Park, Poland

Zayed University, Abu Dhabi, UAE

Limtec, Diepenbeek,Belgium

Anton Bruckner Privatuniversität, Austria

Sky Tower, Bukarest, Romania

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Microsoft, Cologne, Germany

References for office buildings and educational institutions, selectionOffice buildings . Allianz head office, Stuttgart, Germany . BNP Paribas Fortis, Hasselt, Belgium . BSH Bosch und Siemens Hausgeräte GmbH at “Aviva“,

Munich, Germany . Campus Dornbirn, Dornbirn, Austria . Center for Virtual Engineering ZVE, Fraunhofer IAO, Stuttgart, Germany . Diamant Software, Bielefeld, Germany . Etech-Center/AMS Engineering, Linz, Austria . Euro Plaza, Vienna, Austria . Eurotheum (European Central Bank), Frankfurt am Main, Germany . Fifth Light Technology, Oakville, Canada . Internorm, Traun, Austria . Karolkowa Business Park, Warsaw, Poland . KölnTriangle, Cologne, Germany . Microsoft, Cologne, Germany . Microsoft, Munich, Germany . Miele innovation centre for electronics development, Gütersloh, Germany . MOE A/S, Søborg, Denmark . Nardini, Bassano, Italy . New Energy Research Institute, Beijing, China . Nordea Bank, Oslo, Norway

. Office building “Esplanade” Theresienhöhe, Munich, Germany . One BKC, Mumbai, India . Schüco Technology Center, Bielefeld, Germany . Sky Tower, Bukarest, Romania . Tower 185, Frankfurt am Main, Germany . WesBank, Johannesburg, South Africa . Westpac Headquarters, Sydney, Australia . Widex A/S, Lynge, Denmark . Zukunftsmeile Fürstenallee, Paderborn, Germany

Educational institutions . Anton Bruckner Private University, Linz, Austria . AUA Training Center, Schwechat, Austria . Collegio San Giuseppe Istituto De Merode, Rome, Italy . Kea Copenhagen School of Design and Technology, Denmark . Leuphana University of Lüneburg, Germany . Limtec+, Training Center, Diepenbeek, Belgium . Lufthansa Training Center, Schwechat, Austria . State Fire Academy Würzburg, Germany . Stelzhamer school, Linz, Austria . Unipark Nonntal, Universität Salzburg, Austria . University of Antwerp, Belgium . Zayed University, Abu Dhabi, UAE

www.beckhoff.com/building

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Tekloth GmbH, Bocholt, Germany

References for business and industry buildings, selection . AEC Pole Division, Italy . Algorab, Lavis, Italy . Eurospin Grocery Stores, Italy . AMAG Automotive, Buch, Switzerland . Bank of Communication, Shanghai, China . Broschek Tiefdruck, Hamburg, Germany . Carheal+, Støvring, Denmark . Cummins India Ltd., Pune, India . Daimler, Stuttgart, Germany . dSPACE, Paderborn, Germany . F-eins, Vienna, Austria . Friedrich Wenner, Versmold, Germany . Heroal, Verl, Germany . Holzwerke Weinzierl, Vilshofen, Germany . Internorm, Traun, Austria . Liebherr Werk, Nenzig, Austria . Miele innovation centre for electronics development,

Gütersloh, Germany . nobilia-Werke J. Stickling GmbH & Co. KG, Verl, Germany . Pirelli Deutschland GmbH, Breuberg, Germany . Philip Morris International, Lausanne, Switzerland . Sensirion, Stäfa, Switzerland . SOLON SE, Berlin, Germany . Stahlwerke Bremen, Germany . Tekloth GmbH, Bocholt, Germany . ZF-Lemförder Fahrwerk technik, Dielingen, Germany

www.beckhoff.com/building

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nobilia-Werke J. Stickling GmbH & Co. KG, Verl, Germany

AEC Pole Division, Subbiano, Italy

Holzwerke Weinzierl, Vilshofen, Germany

Sensirion, Stäfa, Switzerland

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Hotel Grischa, Davos, Switzerland

Hotel Aurelio, Lech, Austria

Queen Mary II, Cunard Cruises Line, Southampton, UK

Quality Pond Hotel, Sandnes, Norway

Holiday Inn, Lodz, Poland

Palais Hansen Kempinski, Vienna, Austria

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Park Hotel Vitznau, Switzerland

References for hotels and cruise ships . Cosmopolitan Twarda, Warsaw, Poland . Dolder Grand Hotel, Zurich, Switzerland . Grand Tirolia, Kitzbühel, Austria . Holiday Inn, Lodz, Poland . Holiday Inn, Samara, Russia . Hotel Aurelio, Lech, Austria . Hotel Aviva, St. Stefan am Walde, Austria . Hotel Grischa, Davos, Switzerland . Hotel Krallerhof, Leogang, Austria . Hotel Rasmushof, Kitzbühel, Austria . Hotel Sonne, Mellau, Austria . Leonardo Royal Hotel, Munich, Germany . Palais Hansen Kempinski, Vienna, Austria . Park Hotel Vitznau, Switzerland . Quality Pond Hotel, Sandnes, Norway . Queen Mary II, Cunard Cruises Line, Southampton, U.K. . Royal Spa Kitzbühel, Austria . St. Martins Therme, Frauenkirchen, Austria . Therme Laa, Laa an der Thaya, Austria . Tschuggen Bergoase, Arosa, Switzerland . Vestlia Resort, Gailo, Norway . Zirbenhütte, Fiss, Austria

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Nürnberg Messe, Hall 3A, Nuremberg, Germany

Frankfurt Airport,Germany

KLIA 2 Control Tower, Sepang, Malaysia

Marmaray-Tunnel, Istanbul, Turkey

Therme Wien, Vienna,Austria

Nordtangente Basel, Switzerland

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Allianz Arena, Germany

References for technical and social infrastructure, selectionTechnical infrastructure . Acciona S.A., Spain . Aparcaments i Mercats de Reus, Reus, Spain . Envac Optibag, Stockholm, Sweden . e2watch, Regio IT, Aachen, Germany . Frankfurt Airport, Germany . Gatwick Airport, London, U.K. . Hydro-Systemtechnik, Germany . KLIA 2 Control Tower, Sepang, Malaysia . Marmaray-Tunnel, Istanbul, Turkey . Metro M2, Lausanne, Switzerland . Nordtangente, Basel, Switzerland . Offis, Institut for Information Technology,

Oldenburg, Germany . Stadtwerke Konstanz, Germany . Stadtwerke Lingen, Germany . Vitrociset, Rome, Italy . Aqueduct automation, Maghnia, Algeria . Brenner motor way, Italy . ENAV, air traffic control, Rome, Italy . Italian Air Defence, remote monitoring of radar towers . Italian Ministry of Interior, unmanned remote control of radio site

. SNAM, electric grid security, Milan, Italy . Terna, electric grid security, Rome, Italy . Zweckverband Wasser und Abwasser Vogtland, Germany

Social infrastructure . Akrykarium, Zoo Wroclaw, Poland . Allianz Arena, Munich, Germany . Anima Care retirement homes, Belgium . Armonea retirement homes, Mechelen, Belgium . ESPRIT arena, Düsseldorf, Germany . Gran Casino Aranjuez, Madrid, Spain . Grundfos Kollegiet, Aarhus, Denmark . Messe Basel, Hall 2, Basel, Switzerland . Nürnberg Messe, Hall 3A, Nuremberg, Germany . Oncological Centre, Samara, Russia . Oslo City Hall, Norway . Ryhov Hospital, Jönköping, Sweden . Therme Wien,Vienna, Austria . Vitrociset, Rome, Italy . EXPO 2015, access control system, Milan, Italy

www.beckhoff.com/building

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Bregenz Festival, “Seebühne”, 2015-16, “Turandot“, Austria

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References for theaters, congress halls and museums, selection . Bregenzer Festspiele, Opera on the Lake, 2015-16, Austria . Carré Theatre, Amsterdam, Netherlands . Design Center Linz, Austria . Deutsches Museum, Munich, Germany . Ferry Porsche Congress Center, Austria . Hagia Sophia, Istanbul, Turkey . Helsinki City Theatre, Helsinki, Finland . Helsinki Music Center, Helsinki, Finland . Imatra Theatre, Imatra, Finland . Janacek Theatre, Bruno, Czech Republik . Kuopio City Theatre, Kuopio, Finland . Magical Production, Dubai, UAE . People’s Grand Theatre, Jilin City, China . Ronacher-Theatre, Vienna, Austria . Rovaniemi Theatre, Finland . Royal Danish Theatre, Copenhagen, Denmark . Scala di Milano, Milan, Italy . Schauspielhaus Nuremberg, Germany . Schloss Charlottenburg, Berlin, Germany . Serlachius Museum, Mänttä, Finland . Sibelius Hall, Lahti, Finland . Sisi-Museum, Vienna Hofburg, Vienna, Austria . Staatliches Museum für Archäologie, Chemnitz, Germany . Stadtmuseum Dresden, Germany . Stage Theater an der Elbe, “Das Wunder von Bern“, Hamburg, Germany . Tampere Hall, Tampere, Finland

www.beckhoff.com/building

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Hagia Sophia, Istanbul,Turkey

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Serlachius Museum, Mänttä, Finland

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30

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Section 1 02 Integrated Building Automation

Section 2 Planning l Building systems l Solutions

32 Basic principles and standards of building automation 38 Integrated building automation in detail 40 Room automation, offices 44 Room automation, hotels 48 Automation of industrial buildings 52 Central HVAC systems 56 System topology 58 Operating and monitoring

Section 3 60 Product data

Planning, building sys-tems and solutions for planners and techniciansApplication of the latest norms and standards gives rise to new possibilities for the planning of new buildings and the renovation of existing stock. Good cooperation between the different fields represented by specialist planners, architects, builders, commissio-ning engineers and operators can considerably improve the ecolo-gical and commercial value of a building. An energy efficient, inte-grated building automation system can only be implemented with the use of one control system for all technical building systems.

31

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In recent years, standards for building and room automation have been set by international committees to make the functionalities of building automation measurable and to be able to implement them efficiently. The energy efficiency of a building describes the relationship between the energy used and the resulting benefit. The latter must always be seen in relation to the function of a building and is an important factor in the evaluation of energy efficiency.

Basic principles and standards of building automation

DIN EN 15232: energy efficiency of buildingsEuropean norm EN 15232 describes the effect of building automation and building management on energy efficiency and enables standardised representation for

the first time. It includes a structured list of all building automation functions that can affect the energy efficiency of a building. It also offers systematic support for the defi-nition of minimum requirements concerning building automation. The following can be

stated as a basic principle: the higher the level of automation, the greater the energy savings.

Equivalent to highly energy-efficient BAC systems and TBM

Equivalent to more advanced BAC systems and some special TBM functions

Equivalent to standard BAC systems

Equivalent to BAC systems that are not energy-efficient. Buildings with such systems must be modernised. New buildings must not be constructed using systems such as these.

A

B

C

D

Building Automation and Control System (BAC), Technical Building Management (TBM)

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Source: DIN EN 15232

The table illustrates the relationship between building automation functions and energy efficiency classes for control of the heating system.

Definition of classes

Automatic control and regulation

of the heating system

Residential

building

Non-residential

building

D C B A D C B A

Control of transfer

The controller is installed at transfer level or room level; in the former case, one controller can regulate a number of different rooms.

0 No automatic control x x

1 Central automatic regulation x x x

2 Automatic individual room control using thermostatic valves or electronic control devices x x x x

3 Individual room control with communication between control devices and BACs x x x x x x

4 Integrated individual room control including needs-based regulation (occupancy, air quality, etc.) x x x x x x x x

Regulation of hot water temperature in distribution network (flow or return)

Comparable functions can be used to control networks for direct electrical heating.

0 No automatic control x x

1 Weather-based control x x x x

2 Control of inside temperature x x x x x x x x

Control of circulation pumps

The controlled pumps can be installed in the network at different levels.

0 No control x x

1 On/off control x x x

2 Control of variable pump speed according to a constant ∆ p x x x x x x x x

3 Control of variable pump speed according to proportional ∆ p x x x x x x x x

Control of transfer and/or distribution during intermittent operation

One controller can regulate different rooms/zones with the same occupancy pattern.

0 No automatic control x x

1 Automatic control with fixed time program x x x

2 Automatic control with optimised on/off switching x x x x x x x x

Control of generators

0 Constant temperature x x

1 Variable temperature dependent on the outside temperature x x x x x x x x

2 Variable temperature dependent on the load x x x x x x x x

Operating sequence of different generators

0 Priority setting based solely on the load x x x x

1 Priority setting based on the load and on the generator performance x x x x x x

2 Priority setting based on the level of generator usage (check other norms) x x x x x x x x

Exemplary application of EN 15232

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Application of EN 15232 gives rise to diffe-rent energy efficiency factors for different building types, with regard to the use of ther-mal and electrical energy. In the evaluation of buildings, the energy efficiency class C is the reference class for the implementation of measures for energy optimisation.

The red field in the table on the right-hand side shows how the thermal energy con-sumption of a building with efficiency class A with a factor of 0.7 can be reduced by up to 30%.

VDI 3813 – room automationVDI 3813 describes the integrated room auto-mation with special consideration for intero-perability of different building systems, based on usage requirements. To provide a uniform assessment basis for owners, planners and system integrators, clear terms and functions are defined in the norm.

The current difficulty is that in invitations to tender, room automation functions are dealt with separately from the building sys-tems connected with technical development. In practice, this often means that existing potential for saving energy remains unused.

The VDI 3813 supplements the EN 15232 by providing a precise description of the room automation functions described there. It is important that EN 15232 and VDI 3813 are applied as early as the basic evaluation and pre-planning stage.

The table on the right-hand side shows the room automation functions of the VDI 3813, relating to the energy efficiency classes of EN 15232.

Building Automation and Control (BAC)

Efficiency classes EN 15232

Efficiency factor

for thermal

energy

Efficiency factor

for electrical

energy

Offi

ce

Scho

ol

Hote

l

Offi

ce

Scho

ol

Hote

l

A Highly efficient Building Automation and Control System

(BACS) and Technical Building Management (TBM)

0.70 0.80 0.68 0.87 0.86 0.90

B Advanced BACS and TBM 0.80 0.88 0.85 0.93 0.93 0.95

C Standard BACS 1.00 1.00 1.00 1.00 1.00 1.00

D Non-efficient BACS 1.51 1.20 1.31 1.10 1.07 1.07

Application function

BAC efficiency

classes in ac-

cordance with

DIN EN 15232

D C B A

Basic functions affecting energy efficiency

Occupancy control x x

Time program x x

Illumination functions which influence energy efficiency

Light switching x

Automatic lighting x x

Daylight switching x x

Constant light control x x

Solar shading functions which influence energy efficiency

Automatic solar shading x

Louvre adjustment x x

Shading correction x x

Thermo-automatic control x x

Air conditioning functions

Energy level selection x x

Energy level selection with start optimisation x x

Target value calculation x x

Function selection x x

Temperature control (heating/cooling) x x x

Room/intake air temperature cascade control x x

Ventilator control x x

Sequence control x x

Setpoint control x x

Air quality control/regulation x

Night cooling x x

Load optimisation x x

Source: VDI 3813 part 2

Use in room automation

Source: DIN EN 15232, table 9, table 11

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For a better illustration of what lies behind building automation functions and how energy can be saved, examples of building automation functions in an office with energy efficiency class A are described below.

Technical equipment of an office Illumination consists of one lighting strip on the corridor side and one on the window side. The lights are held at a constant room brightness level via DALI (constant light control), depending on the amount of daylight. A room brightness sensor is mounted in the ceiling. An occupancy sensor is installed for needs-dependent management and control of the entire room.

The office is shaded by means of two electrically operated, externally mounted louvre blinds. Two buttons are installed for manual control of the blinds.

To heat the room, a radiator is present. The office is cooled via a cooling ceiling. An actuator is located on the radiator and

on the cooling ceiling respectively. The room temperature is monitored and the desired room temperature is adjusted locally using EnOcean radio technology.

For ventilation, the office is connected to an air-conditioning installation. Volume flow is variable. The open state of the window is captured via a digital input; so too is the dew point sensor on the cooling ceiling.

Heating/cooling functionTo minimise energy use for room

heating and cooling, the desired room temperature is determined via a scheduler-dependent energy level selector (see fig. 1, page 30, and fig. 2, page 31). In the case of long absences, e.g. during shut-down periods, the office is switched to “Protection”, the lowest energy level, to prevent damage caused by frost or overheating. For brief absences, e.g. at night or on weekends, the office is set to “Economy” mode. Only at the

start of core working time is the energy level raised to the level “Pre-Comfort”. The room temperature is now almost up to the comfort target value. Only when persons are detected in the room is “Comfort” mode activated and the appropriate set value reached in a short time.

The system switches from “Economy” to “Pre-Comfort” mode as late as possible via the energy level selector with start optimisation. The optimum activation time is calculated by the building automation system.

The opening of the window is monitored by a window contact. If the window is open, the system automatically switches to the “Protection” energy level. This automatically stops unnecessary energy consumption due to a window being opened.

The room temperature set values for all four energy levels are provided by the room climate function set value calculation for heating and cooling.

Offices according to energy efficiency class A

In room automation, sensors are implemen-ted depending on their function and not on the individual building system. This saves on hardware and cabling costs as early as in the system installation phase. The reduction in cabling also has a positive spin-off effect on fire loads and building statics.

To achieve energy efficiency class A in accordance with EN 15232, Beckhoff offers a software library based on room automation guideline VDI 3813.

Comprehensive room automation exploits the interdependencies of facade control, illumination and climate control to create a pleasant room climate. At the same time, efficient room and zone control also affects the primary systems: the heating and cooling requirements and the air quantities are regulated according to need. When desi-gning the heating, cooling, ventilation and air conditioning systems, the needs

arising from the specific use of the building must be taken into account. A further benefit lies in the way in which a majority of the optimisation functions can be realised within the software on a single system during commissioning and ongoing operations. As a result, no reconstruction work impedes operation and the time required for software adjustment also remains within reasonable limits. In certain cases, many modifications can be made by accessing the system remot-ely, without the need for a service technician to attend in person.

The adjacent matrix shows the interplay of the individual building systems with regard to the sensors used. For energy efficient auto-mation, all individual building systems must be controlled and managed from a single system.

Interaction of

building systems

Sensor system

HVAC

Ligh

ting

Sola

r sha

ding

Secu

rity

Glo

bal

Mon

itorin

g

Light intensity x x x

Room temperature x x x

Occupancy x x x x x

Window contact x x x x

Room operating

device

x x x

Weather

(wind/rain)

x x

Outside

temperature

x x x

Solar radiation x x x x

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Occupancy sensor

Air quality

Lighting

Temperature

Cooling ceiling

Shading

Window contact

Heating

Ventilation

Dew point sensor

EnOcean

EnOcean

The “Function Selection” regulates the controller for heating and coo-ling and compares the current room temperature against the set value. If the current value is lower than the target value for the energy level “Comfort” heating, the heating controller is activated. If the current room temperature is higher than the set value for the energy level “Comfort” cooling, the cooling controller is activated. Simultaneous heating and cooling is not possible.

VentilationIn summer, natural cooling at night helps reduce energy

consumption: The night cooling program switches on the room ventilation system and ventilates the offices using cool external air. This removes heat from the building at night so that less energy is required to cool the room the following day. For electrically operated windows, these can also be used for automatic night cooling in summer.

Load optimisationCommunication between systems for automation of energy

centres and systems for the generation and distribution of heating and cooling water enables needs-based adjustment of the flow temperatures. This allows transfer losses to be minimised and the overall effectiveness of the systems to be increased.

Air quality regulationDepending on the measured air quality, the volume flow

controller is used to introduce more or less fresh air into the room. If the air quality is good, air intake is reduced to a minimum volume flow. The central air conditioning unit for ventilation automatically adjusts the level of ventilation based on the data communicated between the room automation system and the primary systems. This reduces the energy consumption of the fans by up to 45 %. In the event of zero occupancy, the volume flow is reduced to a minimum.

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Shading: thermo-automatic control and shading correction

Constant light controlIf a minimum light strength in the room is not reached but

the room is occupied, the constant light control function switches on automatically. Conversely, if the amount of external light increases, the proportion of artificial light automatically reduces or is switched off once a suitable lighting strength is reached. If the occupancy detector identifies that the room is empty, the constant light control function switches itself off on a time-delay basis.

ShadingControl of solar shading is integrated directly into the

room automation system. The “thermo-automatic” function supports the heating and cooling function of the room if it is not occupied. To benefit from sun light in winter, solar shading is raised to help heat the space using the sun’s rays. In summer, the solar shading is automatically activated to reduce the energy yield from the sun and to assist cooling.

If the room is occupied and the sun is shining in strongly, the solar shading is automatically activated. The louvre adjustment optimises the angle of the louvre according to the position of the sun. The blades are positioned in such a way as to prevent blinding from direct sunlight while keeping the need for artificial lighting to a minimum in order to reduce energy consumption.

The shading correction function calculates the shadow movement on the facades of the building, depending on the position of the sun, the facade orientation and the position and coordinates of the surrounding buildings that provide shade. This prevents unnecessary activation of the solar shading and increased energy consumption due to the use of artificial light within the building.

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Media control

Shading/Facade

Lighting

HVAC

Water supply

Integrated building automation in detailFor the implementation of building automation solutions, Beckhoff offers a comprehensive range of hardware and software modules that can be used both in individual building systems and across different systems. The following pages contain examples to illustrate the use of individual components in different building systems.

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Security/surveillance

Room automation

Operating and monitoring

Energy data acquisition

Data logging

Remote maintenance

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Room automation, officesHaving building systems that work together intelligently saves money not only during the construction of an office building, but also over the long term through increased energy efficien-cy. Heating, ventilation and air conditioning sys-tems run only when needed. Lighting is controlled based on demand, daylight, occupancy, and even season. Blinds and shades are controlled based on wind speed and the position of the sun. Media systems in conference, training and seminar rooms are integrated into the existing building automation platform.

Communication between the individual automation stations takes place via Ethernet TCP/IP. The level of automation in a room can be individually adjusted through free configuration of individual Bus Terminals. Alternatively, the BC9191 room controller integrates these functions within a single module. Rooms and/or areas with repeat requirements need only be programmed once and can be replicated. With features like these, an efficient, multi-component room automation system can be implemented that meets energy efficiency class A.

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The TwinCAT PLC HVAC Libraries contain comprehensive room automation functions. By coupling a daylight-dependent control unit with glare protection as well as heating and cooling functions, significant synergies can be generated. Using object orientation, various functions can be represented as PLC function blocks:

. Occupancy sensor . Time program . Automatic lighting . Human centric lighting . Constant light control . Slat adjustment . Shading correction . Automatic temperature control

. Energy level selection with start optimisation . Target point determination . Function selection . Temperature control (heating/cooling) . Sequence control . Target value limiter . Air quality control . Night cooling

HVAC Lighting Facade/door

Operating and monitoringLight switch

Control panel

Occupancy sensor

Thermo-automatic control

Shading

AccessConstant light regulation

Ventilation

Air quality

Heating

Automatic dimmer system

Temperature

DALI

Humidity

Cooling

Mechanical ventilation

Mobile controller

Embedded PC, Bus Terminals

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Floor and room with fieldbus | Room automation with DALI, SMI, EnOcean and BACnet MS/TP

Product Description

CX5010-1111 TwinCAT PLC

EL6861 1-channel BACnet MS/TP interface RS485,

D-sub connection

connection of BACnet MS/TP field devices

BK1250 “Compact” coupler between E-bus and K-bus terminals

conversion from E-bus to K-bus

KL1104 4-channel digital input terminals 24 V DC

Dew point monitor

KL6581

KL6583

EnOcean master terminal

EnOcean transmitter and receiver

Air quality sensor

Temperature setpoint

Light switch for floor lamps/ceiling lights

Shutter switch UP/DOWN

Window contact

Room temperature sensor

KL6821 DALI/DALI 2 multi-master and power supply terminal

Connection of DALI/DALI 2 actors and sensors

KL6771 MP bus master terminal, 8 drives max.

Volume flow control

KL2641 1-channel relay output terminal 230 V AC, 16 A

Switchable floor lamp power outlet

KL6841 SMI master terminal 230 V AC, 16 drives max.

Sunshade actuator UP

Sunshade actuator DOWN

KL9010 End terminal

Traditional floor and room | standard room automation

Product Description

CX5010-1111 TwinCAT PLC

The BK9000, BK9050 or BK9100 Bus Coupler makes it easy to expand the decentralized room automation system. You simply replace the CX controller with one of these Bus Couplers. The terminals are the same.

KL1809 16-channel digital input 24 V DC

Dew point monitor

Window contact

Occupancy sensor

Light switch for floor lamps

Light switch for ceiling lights

Shutter switch UP

Shutter switch DOWN

KL2809 16-channel digital output 24 V DC

Actuator for heating

Actuator for cooling

KL3208-0010 8-channel analog input terminal PT1000,

Ni1000 (RTD); NTC sensors, potentiometers

Room temperature sensor

Temperature setpoint

KL3468 8-channel analog input 0…10 V

Air quality sensor

Light sensor

KL9186

KL9187

KL4408

Potential distribution terminal 24 V DV

Potential distribution terminal 0 V DV

8-channel analog output 0…10 V

Volume flow controller

KL2641 1-channel relay output terminal 230 V AC, 16 A

Switchable floor lamp power outlet

KL9160

KL2602-0010

Potential feed terminal with diagnostics, 230 V AC

2-channel relay output terminal 230 V AC,

5 A, make contacts

contact-protecting switching of LED lamps

at zero voltage crossing

KL9160

KL2722

Potential feed terminal 120…230 V AC, with diagnostics

2-channel triac output terminal 230 V AC

Sunshade actuator UP

Sunshade actuator DOWN

KL9010 End terminal

Sample configuration room automation, offices

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Room automation, hotelsTo keep costs under control, hotels must pay especially close attention to their energy efficien-cy. Without affecting their guests’ well-being, they can save energy by intelligently controlling the heating and cooling of hotel rooms. Various illumination scenarios in the lounge, restaurant and spa areas can set the mood based on usage and time of day. For cost-sensitive hotel room applications, the compact BC9191 Room Control-ler delivers all the features for a standard room in a compact housing.

With the CX9020 Embedded Controller or the BC9191 Bus Terminal Controller a decentralised room automation can easily be realised. This setup offers maximum modularity because every zone has a decentralized control system for which the parameters can be freely defined. An embed-ded controller communicates with the building management system in the respective zone in order to transfer all the data. For a more upscale setup, each room or suite can be equipped with a CX9020 Embedded PC for maximum flexibility.

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A central floor or building controller is recom-mended for general functions such as floor or staircase lighting, the FIAS server link, and higher-level functions based on weather data, for example.

A hotel reservation system can be integrated via the TwinCAT FIAS Server. Media devices and systems for meeting or seminar rooms can also be easily integrated into the room automation system:

. Automatic occupancy registration . Timer program . Automatic lighting . Human centric lighting . Automatic temperature control . Energy level selection with start optimisation . Setpoint determination . Function selection . Temperature control (heating/cooling) . Sequence control

Motion detector

Constant light control

Ventilation

Heating

Temperature

Humidity

Cooling

HVAC Lighting

Facade/door

Shading

Access

Embedded PC, Bus Terminals

Switchable power outlets Control panel

FIAS Server

Operating and monitoring

Mobile controller

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Standard hotel room

Digital inputs

Dew point monitor

Window contact

Occupancy sensor

Analog inputs

Room temperature sensor

Temperature setpoint

Digital outputs

3-stage fan coil

Air heater

Analog outputs

Actuator for heating

Actuator for cooling

Serial communication

Deluxe hotel room

Product Description

CX9020-0111

TwinCAT PLC

EL6861 1-channel BACnet MS/TP interface RS485,

D-sub connection

connection of BACnet MS/TP field devices

EL6851 DMX master terminal

Lighting

BK1250

KL9400

KL1809

Coupler between E-bus and K-bus terminals

Power supply terminal to refresh K-bus

16-channel digital input 24 V DC

Dew point monitor

Window contact

Occupancy sensor

Light switch for floor lamps

Light switch for ceiling lamps

Curtain switch OPEN/CLOSED

Shutter switch UP/DOWN

KL2284 4-channel digital output terminal 24 V DC, 2 A, reversible

Curtains CLOSED/OPEN

KL3208-0010 8-channel analog input terminal PT1000,

Ni1000 (RTD); NTC sensors, potentiometers

Room temperature sensor

Temperature setpoint

KL2641 1-channel relay output terminal 230 V AC, 16 A

Switchable floor lamp power outlet

KL9160

KL2751

Potential feed terminal 120…230 V AC, with diagnostics

1-channel universal dimmer terminal 230 V AC

Lighting

KL9160

KL2722

Potential feed terminal 120…230 V AC, with diagnostics

2-channel triac output terminal 230 V AC

Shutters UP/DOWN

KL9010 End terminal

Floor controller

Product Description

CX9020-0111

- TS8035

TwinCAT PLC

TwinCAT FIAS Server

KL1809 16-channel digital input 24 V DC

Window contact

Light switch for secondary rooms

KL6821 DALI/DALI 2 multi-master and power supply terminal

Connection of DALI/DALI 2 actors and sensors

KL9160 Potential feed terminal 120…230 V AC, with diagnostics

KL1722 2-channel digital input terminal 120/230 V AC

Occupancy sensor

KL2602-0010 2-channel relay output terminal 230 V AC, 5 A,

make contacts

contact-protecting switching of LED lamps

at zero voltage crossing

KL9010 End terminal

Sample configuration room automation, hotels

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Automation of industrial buildingsMore and more industrial buildings employ intelligent building automation systems, because seamless interaction of all components reduces costs both during construction and operation. The building automation system measures, controls, regulates and optimises the complex operations of the different systems depending on the building’s utilisation, thus ensuring that everything works efficiently. For example, The building automation system controls the lighting in storage areas, production areas and on road-ways based on need, time of day, season, and the presence of people. Heating, ventilation and air conditioning systems run only when needed

as well. Using smart-grid functions, the systems can even be switched on or off depending on the power grid load.

The extensive Beckhoff Bus Terminal portfolio features I/O modules for a wide spectrum of applications and functions. Mechanical ventilation systems with automated roof vents can be controlled via the Beckhoff KL2722 Bus Terminal. The KM3702 monitors product media such as compressed air. For reading and analysing the consumption of heat, water and gas as well as power meters, the KL6781 M-Bus master terminal is available. The KL3403

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power monitoring terminal is used for the direct metering of electricity. Even highly sensitive clean-room applications can be controlled with high precision measurement technology from Beckhoff.

The TwinCAT 3 BA Libraries coordinate the operation of measurement, open-loop and closed-loop controllers for an optimised, energy-efficient interaction. . Occupancy sensor . Timer program . Automatic lighting . Human centric lighting . Constant light regulation . Slat control

. Shading correction . Automatic temperature control . Energy level selection . Energy level selection with start optimisation . Setpoint determination . Function selection . Temperature control (heating/cooling) . Cascade control for air supply temperature . Fan control . Sequence control . Setpoint limiter . Air quality control . Night cooling . Load optimisation

Energy data measurement

Remote maintenance

Lighting

Facade/door Operating and monitoring

Embedded PC, Bus Terminals

Constant light regulation

Access

Rolling shutter gate

DALI

Control panel

Occupancy sensor

Daylight sensor

Timer

Mechanical ventilation via roof vents

Pressurised air monitoring

Humidity

Cooling

HVAC

Ventilation

Air quality control

Heating

Temperature

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Product Description

CX9020-0111 TwinCAT PLC

Standard automation of industrial buildings

EL6861 1-channel BACnet MS/TP interface RS485,

D-sub connection

connection of BACnet MS/TP field devices

BK1250 Coupler between E-bus and K-bus terminals

conversion from E-bus to K-bus

KL1809 16-channel digital input 24 V DC

Door contact

Window contact

Light switch

Precipitation sensor

Rolling shutter gate UP

Rolling shutter gate DOWN

Roof vent OPEN

Roof vent CLOSED

KL6581

KL6583

EnOcean terminal

EnOcean transmitter and receiver

Light switch

Roof vent OPEN

Roof vent CLOSED

Room temperature sensor

KL6821 DALI/DALI 2 multi-master and power supply terminal

Connection of DALI/DALI 2 actors and sensors

KL6781 M-Bus master terminal

M-Bus gas meter

M-Bus power meter

M-Bus water meter

KM3702 2-channel absolute pressure measuring terminal

7,500 hPa (7.5 bar)

Pressurised air monitor

KL2809 16-channel digital output 24 V DC

Ventilation level 1

Ventilation level 2

Ventilation level 3

KL3208-0010 8-channel analog input terminal PT1000,

Ni1000 (RTD); NTC sensors, potentiometers

Room temperature sensor

Temperature setpoint

KL3468 8-channel analog input 0…10 V

Air quality sensor

Light sensor

KL9186

KL9187

KL3454

Potential distribution terminal 24 V DV

Potential distribution terminal 0 V DV

4-channel analog output terminal 4…20 mA

Wind sensor

Daylight sensor

Outside temperature

KL9400

KL3403

Power supply terminal to refresh K-bus, 24 V DC, 2A

3-phase power monitoring terminal

System power metering

KL9160

KL2722

Potential feed terminal with diagnostics, 230 V AC

2-channel triac output terminal 230 V AC

Roof vent OPEN

Roof vent CLOSED

KL2622 2-channel relay output terminal 230 V AC, 2 A,

potential-free relay contacts

Rolling shutter gate UP

Rolling shutter gate DOWN

KL2622 2-channel relay output terminal 230 V AC, 2 A,

potential-free relay contacts

Ventilation ON

KL9010 End terminal

Sample configuration automation of industrial buildings

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Central HVAC systemsThe control of heating, ventilation and air con-ditioning systems is very important in building automation, both concerning the well-being of the user and the reduction of energy consumpti-on. Alongside the standard hardware portfolio for integration of all data points, Beckhoff provides a software tool that covers the entire scope of functions of an intelligent HVAC control system. The TwinCAT PLC HVAC software library offers programmers and users the following benefits: . Efficient parametrisation and commissioning, . Consistently high level of system

functionality, . Flexible expandability of programs,

. Improved reusability of templates for systems or system modules, . Easy training of service personnel, . Definition of a clear object oriented program structure, . Good documentability of programs.

The system is rounded off by KL85xx manual operating modules for integration into control cabinet doors. These allow monitoring and operation of the system without having to open electrical cabinets.

Running a HVAC-system efficiently requires a lot of measurement technology. Besides its standard portfolio of hardware and software,

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Beckhoff offers as part of its TwinCAT Building Automation Library function blocks that simplify using the KL3403 Power Measurement Terminal considerably.

These function blocks provide effective and peak values for current, voltage and power. In addition, the free M-Bus library offers many options for reading data from M-Bus slaves with the KL6781 and processing it directly in the PLC. In combination with the multi-meter terminal, TwinCAT Scope 2 provides an easy-to-use tool for collecting data and analysing signals graphically.

TwinCAT PLC HVAC Libraries provides users with software modules to represent actuators,

analog modules, controllers, set point modules, clocks, and other functions. They allow, for example, the straightforward scaling of an analog value or the implementation of energy saving functions such as:

. Summer night cooling . Summer compensation . Sequence control . Time schedulers . Enthalpy calculation . Pressure control . Motor control . Hot water production

Energy data acquisition

Heating circuit

Vent flap

HVAC Operating and monitoring

Embedded PC, Bus Terminals

Ventilation

Ambient temperature

Leak measurement

Pump

Remote maintenance

Control panel

Timer

Manual operating module

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T

T T P

T

M

P TT+

TΔP ΔP ΔP

M02

ΔP ΔP

M

B01

Y02B11

F14_3 F14_2 F04

F04

Y22Y20

Y102

Y101Y01

F14_1

M06

M02

M01B09

F1 BD1 B03

B04 BD2 B06

HVAC system

HVAC system

Product Description

CX5010-1111 TwinCAT PLC

KL1809 16-channel digital input 24 V DC

M01_2

M01_3

M01_5

M02_2

M02_3

M02_5

M06_2

M06_3

Y01_2

Y02_2

Y102_2

F1

Supply air frequency converter fault signal

Supply air frequency converter operating signal

Supply air repair switch

Exhaust air frequency converter fault signal

Exhaust air frequency converter operating signal

Exhaust air repair switch

Preheating pump operating signal

Preheating pump fault signal

Ambient air gate stop position OPEN

Exhaust air gate stop position OPEN

Heat recovery bypass gates stop position OPEN

Antifrost thermostat

KL3208-0010 8-channel analog input terminal PT1000,

Ni1000 (RTD); NTC sensors, potentiometers

B01

B03

B04

B06

B09

B000

Ambient air temperature

Supply air temperature

Exhaust air temperature

Room temperature

Preheater return temperature

Exhaust air temperature

KL9186 Potential distribution terminal 24 V DV

KL9187 Potential distribution terminal 0 V DV

KL3468 8-channel analog input 0…10 V

F03

F04

F14_1

F14_2

F14_3

BD1

BD2

Supply air differential pressure sensor

Exhaust air differential pressure sensor

Ambient air filter differential pressure sensor

Exhaust air filter differential pressure sensor

Heat recovery differential pressure sensor

Supply air pressure

Exhaust air pressure

KM2652 2-channel relay module 230 V AC, 6 A, manual/automatic

operation

M01_1

M02_1

M06_1

Y01_1

Y02_1

Supply air frequency converter clearance

Exhaust air frequency converter clearance

Preheating pump clearance

Ambient air gate

Exhaust air gate

KM4602 2-channel analog output 0…10 V, manual/automatic

operation

M01_4

M02_4

Y102_1

Y20

Y22

Supply air VFD target setting

Exhaust air VFD target setting

Heat recovery bypass gates

Preheater control valve

Cooling control valve

KL9010 End terminal

Sample configuration central HVAC systems

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Central heating system

Product Description

CX9020-0111 TwinCAT PLC

KL1809 16-channel digital input 24 V DC

F12

F13

F14

M231_2

M231_3

M232_2

M232_3

M233_2

M233_3

M234_2

M234_3

M161_2

M161_3

M162_2

M162_3

Maximum boiler pressure

Minimum boiler pressure

Boiler temperature safety limiter

Primary pump fault

Primary pump operation

Heating circuit 1 pump fault

Heating circuit 1 pump operation

Heating circuit 2 pump fault

Heating circuit 2 pump operation

Heating circuit 3 pump fault

Heating circuit 3 pump operation

Storage charge pump fault

Storage charge pump operation

Circulation pump fault

Circulation pump operation

KL6781 M-Bus master terminal

Z1

Z2

Z3

Z4

Heat meter

Service water meter

Gas meter

Power meter

KL3208-0010 8-channel analog input terminal PT1000,

Ni1000 (RTD); NTC sensors, potentiometers

B001

B081

B091

B082

B092

B083

B094

B084

Boiler temperature

Primary hydraulic gate flow temperature

Primary hydraulic gate return temperature

Secondary hydraulic gate flow temperature

Secondary hydraulic gate return temperature

Hot water flow temperature

Heating circuit 1 return temperature

Heating circuit 1 flow temperature

KL3208-0010 8-channel analog input terminal PT1000,

Ni1000 (RTD); NTC sensors, potentiometers

B095

B085

B096

B086

B14

B15

B16

B01

Heating circuit 2 return temperature

Heating circuit 2 flow temperature

Heating circuit 3 return temperature

Heating circuit 3 flow temperature

Hot water boiler, top

Hot water boiler, bottom

Hot water service water temperature

Ambient temperature

KM2652 2-channel relay module 230 V AC, 6 A,

manual/automatic operation

Y00

HBU2

M231_1

M232_1

M233_1

M234_1

M161_1

M162_1

Boiler clearance

Boiler operation

Primary pump clearance

Heating circuit 1 pump clearance

Heating circuit 2 pump clearance

Heating circuit 3 pump clearance

Storage charge pump

Circulation pump

KM4602 2-channel analog output 0…10 V,

manual/automatic operation

Y00

Y201

Y202

Y203

Y204

Boiler modulation

WWB control valve

Heating circuit 1 control valve

Heating circuit 2 control valve

Heating circuit 3 control valve

KL9010 End terminal

outgoingcircuit

heating circuit 3heating circuit 2heating circuit 1

ventilation

TB01

F11

M231

B081 B082

B083

Y201

B15

B16

M162

B084 B094 B085 B095 B096

M232

Y202

M233

Y203

B086

M234

Y204

B14

M161

B091 B092

F12

F13

F14

B001

boilerHSY00

T T

TT

T T

T T T

T

T

M

M

F

F

F

F

T T

M

T T

M

Central heating system

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System topology

M-Bus DMX MP-Bus

EnOceanDALI M-Bus LON EIB/KNXBACnet MS/TP

DALI SMI

EnOcean SMI

BACnet/IP, Realtime-Ethernet, Modbus TCP, EtherCAT

AMQP MQTTOPC UA

Depending on the way they are being used, buildings have different levels of control requirements. To meet these requirements, the range of automation components from Beckhoff includes “head stations” in various performance classes, which allow scaling of the control platform in line with the respec-

tive performance requirements. All controls are freely programmable. This gives users the option to develop a uniform control concept for the different requirements of the indivi-dual system components. And if you need to extend the system, you can simply replace the head station without having to make

major changes in the application program. The use of decentralised web servers on Industrial PCs and Embedded PCs also allows easy access to different system components. Room controllers are available as compact solutions for room automation across diffe-rent building systems.

Field level

Management level

Automation level

MessagingServices

Analytics Services

Amazon AWS™ Microsoft Azure™Private Cloud

Storage ServicesStorageServices

AnalyticsServices

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Top floor

Typical hotel/ apartment floor

Typical office floor

Typical shop floor

Basement

Air-conditioning

Room 1Floor controller Room 2 Room n

Office 1

Shop 1

Office 2

Shop 2

Office n

Shop n

BMSMain switch

Monitoring, data logging

Ventilation and heating, hot water generation

AMQP MQTTOPC UA

MessagingServices

Analytics Services

Amazon AWS™ Microsoft Azure™Private Cloud

Storage ServicesStorageServices

AnalyticsServices

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Operating and monitoringDue to complexity, the automation of buildings and real estate requires access using remote dia-gnostics, remote maintenance and remote con-trol. To avoid unnecessary costs caused by system failures, rapid support by specialists is required for error diagnosis, software maintenance, and for the import of updates. . Networking via cable (e.g. ISDN, DSL) or

using mobile radio (e.g. GSM, EDGE, UMTS) . Availability of known Internet technologies such as FTP, HTML, SOAP, WCF, REST, WebSer-vice, through the use of PC-based automation technology

. Use of cloud services directly from the PLC, such as e.g. data logging, TwinCAT IoT, TwinCAT Analytics and other IoT-based services . Connectivity to mobile devices, such as smartphones and tablet PCs . Support of communication protocols BACnet/IP, OPC UA, IEC 61850 (extension of IEC 61850-7-420), IEC 60870-5-102, IEC 60870-5-103 and IEC 60870-5-104 . Use of TwinCAT Scope 2 for logging of trend data on the Scope server

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Landline, DSL, mobile communications

ProgrammingOperating

Controller

ADSOPCEthernetWiFiWLAN

Remote control . Use of cloud-based services . Sending of text messages and e-mails directly from the control unit for notification of service personnel . Remote Desktop, Lync or Team Viewer enable operation of the entire PC controller via Internet/Intranet, including across long distances . Operating and monitoring using HTML pages stored directly on the control unit . Database link . Diagnostics

. Data logging . Online change . Remote user access

Remote programming . Full access to the control unit for modification of system configurations and control program by means of “online change” . Central administration of Beckhoff CE controllers via the TwinCAT management server . VPN router for secure access via Internet/Intranet or mobile radio

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Product dataBeckhoff offers modular automation components of finely grained I/Os, scalable controllers and modular software that enables implementation of all building automation requirements, with particular focus on energy efficiency and sustainability. In combi-nation, they enable application-specific solutions for all building types and utilisation options.

Section 1 02 Integrated Building Automation 

Section 2 30 Planning l Building systems l Solutions

Section 3 Product data

62 Modular automation components from Beckhoff 64 Open control architecture 66 Scalable control technology 68 TwinCAT 3 – The universal software platform for building automation 71 TwinCAT connectivity – Universal communication from the management level to the field level 72 Bus Terminals – The complete I/O system 74 Extract from Bus Terminal I/O system 76 Beckhoff worldwide 78 Information media

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Modular automation components from BeckhoffFor building automation applications Beckhoff offers a system consisting of software, controllers and Bus Terminals. The flexible application options of the three system components facilitate integration of the requirements for automation solutions. This section describes the core building automation components.

The I/O componentsThe Beckhoff Bus Terminal system for connection of data points features 400 different I/O terminals and supports all common sensors and actuators.

Page 72

The right controller for each applicationThe scalable, modular control system from Beckhoff offers the right solution for any task, from the high-performance Industrial PC or Embedded PC as main building computer up to local Ethernet controllers.

Page 66

Scalable and open control technology Bus Terminals – The complete I/O system

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TwinCAT 3 – The universal software platform for building automation

Maximum flexibilityPC-based control technology enables all building functions and function changes to be realised in software based on TwinCAT, which consists of a wide range of software modules and offers users maximum flexibility. The use of standard software components, which integrate all key building functions, reduces the engineering costs significantly.

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Open control architecture

BACnet/IP, Real-time Ethernet, ADS, OPC UA, Modbus TCP, PROFINET

BMSHigher-level control/server systems

Field level

Management level

Automation level

AMQP MQTTOPC UA

Digital Input

Digital Output

Analog Input

Analog Output

Sub-bus systems

Embedded PC, Bus Terminals

Room Controller

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Bus Coupler,

Bus Terminals

ERP

EnOcean

Digital I/O Digital I/O

Digital I/ODigital I/O

DMX

DALI

Analog I/O Analog I/O

Analog I/OAnalog I/O

M Bus

PROFIBUSModbus RTUBACnet MS/TP

LON

PROFINET

EIB/KNX

CANopenDMX

MP Bus

Embedded PC, Bus Terminals

Embedded PC, Bus Terminals Bus Coupler, Bus TerminalsEmbedded PC, Bus Terminals

Embedded PC, Bus Terminals

Panel PC

MessagingServices

Analytics Services

Amazon AWS™ Microsoft Azure™Private Cloud

Storage ServicesStorageServices

AnalyticsServices

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Scalable control technology

Plug and Cloud Room automationZone control

System level automationHVAC systems

Control cabinet PC C6915

Panel PC CP6606

Embedded PC CX5010/5020

Ultra compact IPCC6015

Embedded PC CX8090, CX8091 Embedded PC CX8190 Embedded PC CX9020

Room Controller BC9191 PLC

EK9160

MessagingServices

Analytics Services

Amazon AWS™ Microsoft Azure™Private Cloud

Storage ServicesStorageServices

AnalyticsServices

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Scalable control technology

Floor level automation Building automation Building management system(BMS)

Control cabinet PCC6925

Multi-touch Panel PC CP2224

Control cabinet PC C6930

Industrial PCsPanel PCs

Multi-touch Panel PC CP2215

Control cabinet PC C5210

Embedded PC CX2020 to CX2072

x86-based Embedded PCs

Ultra compact IPCC6015

Embedded PC CX5120 to CX5140

Embedded PC CX9020

ARM-based Embedded PCs

Scalable controller performance: from 16-bit CPU to x86 CPU with 2.1 GHz on 12 cores

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High-end PLC . Internationally-recognised IEC 61131-3 programming standard . Reusable software modules . Almost unlimited memory . Unlimited number of function blocks and variables . High-speed software solutions for controllers, etc. . Up to four runtime systems per PC, up to four tasks per runtime system

Communication interface TwinCAT ADS . Universal vertical and horizontal communication . Cyclical/event-triggered . Open protocol with documented examples for: . C/C++ . .NET . Delphi . Java . JavaScript . WebService . WCF . Available on Windows operating systems . Access from the PLC via function blocks possible

TwinCAT 3 – The universal software platform for building automation

When Beckhoff introduced its PC-based control technology in 1986, the company also created a worldwide standard for automation. On the software side, the TwinCAT automation suite is at the heart of the controller. (TwinCAT stands for “the Windows control and automation tech-nology”.) TwinCAT converts nearly any PC-based system into a real-time controller with multiple PLC runtime systems. All building automation systems are programmed and parameterised with TwinCAT. The engineering environment has been designed for all popular programming stan-dards in the IT and automation fields from IEC 61131 to C/C++. Predefined software modules simplify the engineering process, and functional enhancements or modifications are possible at any time.

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TwinCAT 3 Building Automation – Efficient engineering for all building systems

Project

implementation

TwinCAT PLC,System Manager

To meet the strict demands on modern building automation, such as high levels of convenience, optimum energy savings and efficient building operation, a thoroughly coordinated solution is essential. The ideal scenario, in other words, is where all tech-nical building systems are included in the planning from the outset and integrated in a single control platform.

However, integrating all of the relevant trade disciplines increases demands both on the automation system itself and on the know-how of the responsible system integrator. It requires knowledge of different communi-cation protocols as well as expertise in oper-ating all of the technical components of the building. Added to this, the execution times for building automation projects are becom-ing increasingly shorter. It is therefore all the more important to ease the workload on the executing companies in the building automa-tion market as much as possible using appro-priate tools and to provide optimum support

for the engineering process. The cost aspect should also not be overlooked, however, since the costs involved in programming and com-missioning the automation stations as well as the operation and management system are not insignificant. Yet the potential savings in this area are correspondingly high.

In order to simplify and accelerate the engineering process, Beckhoff developed TwinCAT Building Automation (TwinCAT BA). Extensive software libraries and supplements extend the concept of the modular range of automation components from Beckhoff to the software level.

The software suite essentially comprises three basic functions:

1. TwinCAT Engineering2. TwinCAT BA PLC Libraries:

Basic functions for all systems3. TwinCAT BA PLC Templates:

Functional templates for all systems

The TwinCAT BA PLC Libraries provide the system integrator with established and proven building blocks, such as basic func-tions in the areas of closed-loop control, signal processing, special mathematical functions, fault signal processing and general system functions.

The templates not only include finished applications for temperature sensors, pumps or flaps, rather also the BACnet objects that are required for operating and monitoring the systems at management level. The template portfolio extends from system automation with finished ventilation and air conditioning systems through to room automation, includ-ing room air-conditioning, solar protection and lighting.

All properties (parameters) of the BACnet objects are already predefined within the templates. The object name is derived auto-matically from the position of the template in the tree structure. This therefore minimises

Import

planning data

Engineering

TwinCAT BA PLC Libraries

TwinCATBA PLCTemplates

EN15232,VDI3814, VDI3813,XLS …

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the effort required to configure the BACnet and to parametrise all of the BACnet proper-ties.

Tested, standardised templates ensure a high standard of quality and allow the system integrator to get to grips quickly and effi-ciently with the Beckhoff automation system. Comprehensive documentation of the tem-plates supports this process of familiarisa-tion with the system and allows subsequent maintenance and care.

Creating applications efficiently The TwinCAT BA PLC Templates allow system integrators to create their own templates and thus conveniently extend their systems. Customer or project-specific templates can also be created in accordance with the spe-cific requirements of the system integrator or end customer. The templates are created within the TwinCAT standard IEC 61131 programming environment. The use of TwinCAT BA on one hand provides an effi-cient tool for simple standard applications in the field of building automation; on the other hand, the user still has the possibility to benefit from the openness and flexibility of free programming under IEC 61131. There

are virtually no limits therefore to the use of TwinCAT BA. Excel importMany participants in a building automation project are involved with inputting data from the planning phase right through to approval and documentation: from the creation of building automation function lists, control logic diagrams, circuit diagrams as well as various other lists, ensuring that this data is consistent across all documents and updated throughout the documentation is often an enormous task. What generally happens is that the same data is input and updated mul-tiple times. This effort can be reduced con-siderably with TwinCAT BA. Beckhoff offers an Excel import interface for this purpose that allows the data to be transferred from instrumentation and control planning tools or CAD software.

All in all, TwinCAT BA therefore offers excellent conditions for implementing cost-efficient programming and parametrisation of Beckhoff Industrial PCs for building automation.

Based on the component identification system in TwinCAT BA, a tree structure is generated in the PLC Explorer that depicts the building topology.

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Having a standards-based communication structure is the key to efficient building automation. Beckhoff provides this kind of control as a complete solution with optimally coordinated software and hard- ware components.

BACnet/IPThe international BACnet standard, which ensures that building automation devices from different manufacturers can commun-icate with each other, is steadily gaining in importance with new features being added all the time. As a universal Ethernet protocol, BACnet/IP can be used on all Beckhoff PC- based hardware platforms – through to the field level.

The BACnet controllers certified according to the BACnet ISO 16484-5 standard as well as the AMEV BACnet2011 guidelines with the AS-B application profile (extended BACnet functionality) offer a control platform with precisely scalable performance: from the CX8091 Embedded PC, which supports up to 250 BACnet objects, through to the

CX5020, using which the data from several thousand BACnet objects can be collected and processed.

Through the integration of the BACnet protocol in the TwinCAT System Manager, the I/O Bus Terminals and the BACnet devices can be configured efficiently with a tool using the automapping function. Another convenient feature is the dynamic generation of BACnet objects, which among other things allows schedulers and trend objects to be created and configured.

The advanced alarm and event services, additional object types, improved device management features and increased execution performance of BACnet Rev. 12 are also implemented in TwinCAT BACnet/IP and enhance the user benefits. Since the Beckhoff solution was developed completely in-house, users can be confident that the company has plenty of expertise in the field.

OPC Unified Architecture (UA)OPC UA is gaining acceptance at all levels of

the automation pyramid. Its scalability ranges from small 15 kB footprint applications in embedded sensors to communication with ERP level and SAP systems right up into the cloud. OPC UA has its origin in automation technology, but its industry-neutral design makes it increasingly popular as a universal communication platform in building auto-mation and smart metering applications. OPC UA enables platform independence from operating systems and languages as well as scalability from the sensor to the ERP/cloud level. Security-by-design provides security concepts with user authentication, message signing and encryption of transmitted data already integrated in the OPC UA stack.

Its specification of information models makes OPC UA particularly interesting for other organisations, who can organise their existing objects in the UA name space and define “What is being communicated”, while OPC UA manages transport security and access rights by asking “How is it being communicated?”.

TwinCAT connectivity – Universal communication from the management level to the field level

Transparency via ADS, continuous routing via: . UDP/TCP/serial/Bluetooth/fieldbus/

EtherCAT/SOAP (HTTP)

TwinCAT network variables: . publisher/subscriber variables via broadcast, multicast or unicast

Functions for Building Automation: . TF8000 | TC3 BA Connectivity Library . TF8040 | TC3 Building Automation . TF8020 | TC3 BACnet/IP

Connectivity Functions: . TF6000 | TC3 ADS Communication Library . TF6100 | TC3 OPC UA . TF6255 | TC3 Modbus RTU . TF6340 | TC3 Serial Communication . TF6310 | TC3 TCP/IP . TF6350 | TC3 SMS/SMTP . TF6420 | TC3 Database Server . TF6421 | TC3 XML Server . TF6500 | TC3 IEC 60870-5-10x . TF6510 | TC3 IEC 61850/400-25

System Functions: . TF1800 | TC3 PLC HMI . TF1810 | TC3 PLC HMI Web

Cloud connectivity: . TF6701 | TC3 IoT Communication (MQTT) . TF6710 | TC3 IoT Functions . TF6720 | TC3 IoT Data Agent . TF6730 | TC3 IoT Communicator

Data analysis: . TE3500 | TC3 Analytics Workbench . TF3500 | TC3 Analytics Logger . TF3510 | TC3 Analytics Library

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Bus Coupler series BK, the linkbetween Bus Terminals and fieldbus

Bus Terminal Controller series BCwith integrated IEC 61131-3 PLC

Embedded PC series CXwith integrated IEC 61131-3 PLC and

extended interfaces

Head station ofthe Bus Terminals:Bus Couplers,Bus TerminalControllers orEmbedded PCs

More efficient manual/emer-gency operation using Bus Terminals: switch or potentio-meter in Bus Terminal format for process data change independent of the controller

BK1250“Compact” Couplerbetween E-bus andK-bus terminals

Free mix of signals: about 400 different Bus Terminals for connection to all common sensors and actuators

Universal dimmerterminal withautomatic loaddetection forcontrol of brightness values independent ofthe fieldbus

BACnet MS/TP

DMX master or slave terminal for integration of lighting, movable light elements or mixing consoles via EtherCAT

Bus Terminals – The complete I/O system

BACnet IP, OPC UA, ADS, Real-time Ethernet, Modbus TCP, EtherCAT, Profinet, MQTT, AMQP

DALI/DALI 2 multi-master and power supply terminal

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Bus end terminal

K-bus

Terminal busextension for theconnection of up to255 (instead of 64)Bus Terminals to astation.

3-phase powermeasurementterminal for themeasurement ofall relevant electricaldata of thesupply network

Bus Terminals in 1-, 2-, 4-, 8-and 16-channel modularitywith mixing of any signaltype; HD (High-Density) BusTerminals with 16 connectionpoints in a 12 mm housingfor reducing space require-ments and costs

Communication terminals for the integration of subsystems such as EIB/KNX, MP-Bus, M-Bus, LON, DALI,SMI, EnOcean,RS232/RS485,Modbus andBACnet MS/TP.

Manual operating modules enable switching, controlling and monitoring of digital and analog signals as well as setting and reading of data and values in the event of a controller failure.

Bus Terminals – The complete I/O system

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Extract from the Beckhoff Bus Terminal I/O system

Product Description

KL1012 2-channel digital input 24 V DC

KL1362 2-channel digital input for break-in alarm

KL1404 4-channel digital input 24 V DC

KL1408 8-channel digital input 24 V DC

KL1501 Up/down counter 24 V DC, 100 kHz

KL1702 2-channel digital input terminal 120/230 V AC

KL1704 4-channel digital input terminal 120/230 V AC

KL1722 2-channel digital input terminal 120/230 V AC

KL1804 HD Bus Terminal, 4-channel digital input 24 V DC,

3-wire connection

KL1808 HD Bus Terminal, 8-channel digital input 24 V DC,

2-wire connection

KL1809 HD Bus Terminal, 16-channel digital input 24 V DC

KL1859 HD Bus Terminal, 8-channel digital input +

8-channel digital-output 24 V DC

KL1862 16-channel digital input 24 V DC, type 3,

flat-ribbon cable connection

KM1644 4-channel manual operation

Product Description

KL3061 1-channel analog input 0…10 V

KL3062 2-channel analog input 0…10 V

KL3064 4-channel analog input 0…10 V

KL3112 2-channel analog input 0…20 mA

KL3202 2-channel input PT100 (RTD)

KL3204 4-channel input PT100 (RTD)

KL3208-0010 HD 8-channel analog input terminal PT1000,

Ni1000 (RTD); NTC sensors, potentiometers

KL3403 3-phase power measurement terminal

KL3444 4-channel analog input 0…20 mA

KL3458 8-channel analog input 4…20 mA

KL3468 8-channel analog input 0…10 V

KL3681 Digital multimeter terminal

KM3701 1-channel differential pressure measuring terminal

-100…+100 hPa

KM3702 2-channel absolute pressure measuring terminal

7,500 hPa (7.5 bar)

KM3712 2-channel absolute pressure measuring terminal

-1,000…+1,000 hPa (-1…+1 bar)

Product Description

KL2012 2-channel digital output 24 V DC

KL2284 4-channel digital output 24 V DC, 2 A, reverse switching

KL2404 4-channel digital output 24 V DC

KL2408 8-channel digital output 24 V DC

KL2512 2-channel pulse width output 24 V DC, 1.5 A

KL2602 2-channel relay output

KL2602-0010 2-channel relay output terminal 230 V AC, 5 A, make

contacts, contact-protecting switching of LED lamps

KL2622 2-channel relay output

KL2641 1-channel relay output 230 V AC, 16 A, bistable,

manual operation

KL2701 1-channel solid state load relay up to 230 V AC/DC, 3 A

KL2722 2-channel triac output 12…230 V AC

KL2732 2-channel triac output 12…230 V AC,

without power contacts

KL2751 1-channel dimmer terminal 230 VAC, 300 VA (W)

KL2761 1-channel universal dimmer terminal 230 V AC, 600

VA (W)

KL2808 HD Bus Terminal, 8-channel digital output 24 V DC

KL2809 HD Bus Terminal, 16-channel digital output 24 V DC

KL2872 16-channel digital output 24 V DC,

flat-ribbon cable connection

KM2614 4-channel relay module 230 V AC, 16 A

KM2652 2-channel relay module 230 V AC, 6 A,

manual/automatic operation

Product Description

KL4001 1-channel analog output 0…10 V

KL4002 2-channel analog output 0…10 V

KL4011 1-channel analog output 0…20 mA

KL4012 2-channel analog output 0…20 mA

KL4404 4-channel analog output 0…10 V

KL4408 8-channel analog output 0…10 V

KL4414 4-channel analog output 0…20 mA

KL4418 8-channel analog output 0…20 mA

KM4602 2-channel analog output 0…10 V,

manual/automatic operation

Digital input Digital output

Analog input Analog output

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Extract from the Beckhoff Bus Terminal I/O system

Product Description

KL9010 End terminal

KL9160 Potential supply terminal, 120…230 V AC, with diagnostics

KL9184 HD Bus Terminal, 16-channel potential distribution

KL9186 Potential distribution terminal, 8 x 24 V DC

KL9187 Potential distribution terminal, 8 x 0 V DC

KL9210 Potential supply terminal, 24 V DC, with diagnostics

and fuse

KL9260 Potential supply terminal, 120…230 V AC,

with diagnostics and fuse

KL9309 Adapter terminal for manual operating modules

KL9380 Potential distribution, 2 x 230 V AC, 2 x 0 V, 2 x PE,

with X2 suppressor capacitor

KL9400 Power supply unit terminal for K-bus refresh

Product Description

KL8500 Placeholder module

KL8519 16-channel digital input signal module

KL8524 4 x 2-channel digital output module

KL8528 8-channel digital output module

KL8548 8-channel analog output module 0…10 V

Product Description

KL1904 4-channel digital input, TwinSAFE, 24 V DC

KL2904 4-channel digital output, TwinSAFE, 24 V DC

KL6904 TwinSAFE Logic Bus Terminal

Product Description

KL6021-0023 Serial interface for processing signals from the KL6023

wireless adapter with EnOcean radio technology

KL6023 Wireless adapter for EnOcean radio technology

KL6031 Serial interface RS232

KL6041 Serial interface RS422/RS485

KL6301 EIB/KNX Bus Terminal

KL6401 LON Bus Terminal

KL6581 EnOcean master terminal

KL6583 EnOcean transmitter and receiver for the KL6581

KL6771 MP-Bus master terminal

KL6781 M-Bus master terminal

KL6811 DALI/DSI master and power supply terminal

KL6821 DALI/DALI 2 multi-master and power supply terminal

KL6831 SMI master terminal, LoVo

KL6841 SMI master terminal 230 V AC

BK1250 “Compact” coupler between E-bus and K-bus Terminals

EL6851 DMX master terminal

EL6851-0010 DMX slave terminal

EL6861 BACnet MS/TP RS485

Communication Safety

Manual operating modules System terminals

For our complete Bus Terminal portfolio please refer to

www.beckhoff.com/BusTerminal

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Turnover development

Beckhoff. Worldwide specialist for New Automation Technology Beckhoff implements open automation systems based on PC Control technology. The product range covers Industrial PCs, I/O and Fieldbus Components, Drive Technology and automation software. Products that can be used as separate components or integrated into a complete and seamless control system are available for all industries.

The Beckhoff “New Automation Technology” philosophy represents universal and open control and automation solutions that are used worldwide in a wide variety of different applications, ranging from CNC-controlled machine tools to intelligent building automation.

uwww.beckhoff.com

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Worldwide presence on all continentsThe worldwide presence of Beckhoff in more than 75 countries ensures fast service and support for globally operating customers in their local language. Moreover, geographical proximity helps us develop an in-depth understanding of the technical challenges our customers are faced with around the world.

. Headquarters: Verl, Germany . Sales 2016: 679 Mio. € (+9.5 %) . Staff worldwide: over 3,850 . Sales/Technical Offices Germany: 20 . Subsidiaries/Branch Offices worldwide: 34 . Distributors worldwide: in more than 75 countries

(as of 11/2017)

Headquarters distributor

Subsidiary distributor

Headquarters

Subsidiary

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Industrial PCEmbedded PC

Drive Technology TwinCATTwinSAFE

Beckhoff Main Catalogs 2018

Volume 1

IPCMotionAutomation

Volume 2

I/O

Main Catalog 2018 Volume 1 | IPC, Motion, Automation

PC-based Control: Media and control technology on a single platform.

All in-depth information at a glance

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Integrated Building Automation Solutions for Specialist Engineers

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Integrated Building Automation Solutions for System Integrators

Enabling your Creativity: PC-based Control from Beckhofffor Stage and Show Technology

Print media onlineThe Beckhoff catalogs and flyers are available for download on the Internet. Printed copies are available on request. Please use our online order form to specify your requirements.

www.beckhoff.com/media

Automation

I/O

IPC

Urban Automation PC-based Control for Urban Environments

PC-based Control for Integrated Building Automation

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News

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Main Catalog 2018 Volume 2 | I/O

EtherCAT EtherCAT TerminalEtherCAT Box EtherCAT Plug-in Modules

Bus Terminal Fieldbus BoxInfrastructure Components

Beckhoff Main Catalogs 2018

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Volume 2

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Product Overview | 2017

Industrial PCEmbedded PC

Drive Technology TwinCATTwinSAFE

EtherCATEtherCAT Terminal EtherCAT Box EtherCAT Plug-in ModulesBus Terminal Fieldbus Box Infrastructure Components

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� PC Control Magazine � Stage Technology Compendium � Building Automation Compendium

Specific information

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Additional information

Company magazine

� PC-based Control for ■Integrated Building Automation ■Media technology ■Stage and Show

� Building Automation for ■System Integrators ■Specialist Engineers ■Architects ■Operators ■Investors

� PC-based Control for ■Urban Environments ■Wind 4.0 ■Shipbuilding ■Energy Data Management

� Website � Main Catalog: Volume 1 and 2 � Product Overview � News Catalog

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Integrated Building Automation Solutions for Operators

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Integrated Building Automation Solutions for Architects

www.pc-control.net No. 4 | November 2017

10 | products

EtherCAT P: Maximized flexibility

through mini-box modules

with IP 67 protection rating

20 | worldwide

Wassermann Technologie and

Becker Engineering: PC Control

automates tool magazines

4 | products

TwinCAT Vision – Machine vision integrated into automation technology

PC-based Control for Shipbuilding

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PC-based Control: Cut Costs Using Comprehensive Energy Data Management.

I/O

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Contact us: www.beckhoff.com/building

Beckhoff Automation GmbH & Co. KGHuelshorstweg 2033415 VerlGermanyPhone: + 49 5246 [email protected]

Beckhoff®, TwinCAT®, EtherCAT®, EtherCAT P®, Safety over EtherCAT®, TwinSAFE®, XFC® and XTS® are registered trademarks of and licensed by Beckhoff Automation GmbH. Other designations used in this publication may be trademarks whose use by third parties for their own purposes could violate the rights of the owners.

© Beckhoff Automation GmbH & Co. KG 02/2018

The information provided in this brochure contains merely general descriptions or characteristics of performance which in case of actual application do not always apply as described or which may change as a result of further development of the products. An obligation to provide the respective characteristics shall only exist if expressively agreed in the terms of contract.

Picture credits: AEC Pole Division, Italy | Allianz Arena, Germany | Cosmopolitan Twarda/Rainert Viertboeck | dSPACE, Paderborn, Germany | Holiday Inn, Lodz, Poland | Holzwerke Weinzerl, Vilshofen, Germany | Hotel Aurelio Lech, Austria | Hotel Vestlia/Emile Holba | Karolkowa Business Park, Poland | KLIA 2 Control Tower, Sepang, Malaysia | Limtec, Diepenbeek, Belgium | Marmaray-Tunnel, Istanbul, Turkey | Microsoft, Cologne, Germany | Michael Fritschi, foto-werk.ch | Miele, Gütersloh, Germany | nobilia-Werke J. Stickling GmbH & Co. KG, Verl, Germany | Nürnberg Messe, Germany | Palais Hansen Kempinski, Austria | Park Hotel Vitznau, Switzerland | Quality Pond Hotel, Sandnes, Norway | Queen Mary II, Cunard Cruises Line, Southampton, U.K. | Schüco Technology Center, Bielefeld, Germany | Sensirion, Stäfa, Switzerland | Tekloth GmbH, Bocholt, Germany | Tower 185 | Zayed University, Abu Dhabi, UAE

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