InsulCorr

• INSULCORRTM is a high build single component multi polymer acrylic resin matrix coating

• Incorporates insulating, blocking and reflective agents to reduce the transfer of heat

• Designed to provide an economical and fast turnaround approach to thermal insulation

• Insulating complex components becomes seamless and simple

Ceramic Science at Work

Industrial Insulative Coatings

• Personnel Protection - used to lower substrate temperatures within safe to touch guidelines

• Heat exchanger protection - used for personnel protection • Boiler protection and heat retention - used to protect personnel and

provide more efficiency for boilers• HVAC - used to control and eliminate condensation in plant areas• Rooftops - used to reduce and seal rooftops from weather and radiant

heat gain• Tanks - used to reduce thermal shock, increase control condensation and

for heat or cold retention• Piping - used to insulate pipes and provide substrate protection• Substrate protection and insulation - used in various industrial

equipment to help insulate equipment against radiant heat gain• Cold boxes - used to help insulate and reduce/eliminate condensation

Application

• Single component• Water based• Low to no odor• Mix with mud mixer before use (do not over mix)• Brush, roller, spray (min 33:1 airless)• First coat mist coat application• Subsequent coats are applied in multiple thin

passes 10 mil (dft) per pass

Service Exposure

• Max temperature rating 400 oF (205 oC) intermittent up to 500 oF (260 oC)

• For higher temperature glass mat/adhesive system top coated with InsulCorr can be applied

• Primer is required for temperatures above 250 oF (120 oC)

• For added corrosion protection primer is recommended

Personal Protection

• InsulCorr’s cool to touch effect will safeguard employees from hot surface contact

• Cool to touch is a result of the lower thermal inertia and heat transfer properties

• ASTM C1055 defines safe to touch of a heated surface as the effect on skin contact after 5 seconds of exposure

• At temperatures above the maximum safe to touch quantification temperature of 140 oF per ASTM the InsulCorr coating remains cool to touch

Safe to Touch Temperature

• With exposure to metallic substrates above 70°C, the rate of injury from a high capacity surface exceeds the body reaction time (less than 1 s to have completed epidermis cell death) such that the blood vessel location or flow has little effect on the level of burn

Exposure Zone• Exposures below the lower

curve should not produce permanent injury in normal humans.

• Exposures between the curves are described as second-degree burns and have intermediate levels of cell damage.

• Exposures at levels above the top line are defined as third-degree burns that cause deep, permanent cell damage and scarring.

InsulCorr

CoatingThermocouple

Hotplate¼” Plate

PlateThermocouple

237 262 280 305 325 3600

20

40

60

80

100

120

140

160

180

200

InsulCorr Thickness Requirement to Achieve Surface Temperature Drop to 140 oF

Surface Temperature (oF)

Thick

ness

(mils

)

114 128 138 152 163 1820

500

1000

1500

2000

2500

3000

3500

4000

4500

5000

InsulCorr Thickness Requirement to Achieve Surface Temperature Drop to 60 oC

Surface Temperature (oC)

Thick

ness

(micr

ons)

Furnace Mineral Products Inc.7065 Tranmere Dr, Ste 6

Mississauga, ON, L5S 1M2Email – info@fmpcoatings.comWebsite – www.fmpcoatings.comPhone – 905-676-1969

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