INSULATED - MBCI: Metal Roof and Wall Panels

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Insulated Metal Panels

Insu

latedPa

nels

contents3 The MBCI Advantage

4 Superior Service Guaranteed Insulated Metal Panels

5 ProductsTesting Information

6 Insulated Roof Panels

7 Insulated Roof or Wall Panels

8 Insulated Wall Panels

12 Insulated Fire Resistance Panel

13 HPCI Barrier™ Panel

14 Advantage

15 Energy Cost Savings

18 Materials & Coatings

19 Applied Finishes

The MBCI Advantage

Since 1976, MBCI has been dedicated to providing our customers with the highest quality products and excellent service from our skilled professionals. MBCI is the industry leading manufacturer of metal roof and wall systems, supplying products to the architectural, industrial, commercial, institutional, residential and agricultural markets.

Included in our wide selection of offerings are our insulated metal panels for both roof and wall applications. MBCI’s insulated metal panel manufacturing capabilities are one of the most technologically advanced in North America, guaranteeing that our customers will receive products that exceed their expectations.

Headquartered in Houston, Texas, MBCI has manufacturing facilities and sales offices positioned strategically throughout the United States to best serve our customers. From concept to completion, MBCI dedicates its staff and facilities to quality products and services.

Enhance your design flexibility and creativity with insulated metal panels from MBCI.

™ insulated metal panels offer many advantages for designers, building owners and contractors. Whether you’re an architect looking for the best design solution, a contractor in need of efficient materials that are easy to install or a building owner looking to save money on energy and maintenance costs, our panels make the difference.

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Superior Service Guaranteed

MBCI was founded on its commitment to service. The additional effort from our staff sets MBCI apart from the competition. With our large product selection and full engineering and design capabilities, MBCI is fully capable of supporting both the design community and our customers from project conception through project completion.

MBCI offers in-house estimating services and our experienced draftsmen can assist with drawings and project solutions. CAD details are available on our website and product CD for your use. MBCI also provides service after the sale; we won’t abandon you after you’ve purchased the materials. We’ll be there to provide installation support through our detailed installation and technical guides and trained technical staff.

Additionally, MBCI’s educated sales personnel are authorized to conduct AIA Continuing Education classes in the use of insulated metal panels and the many other courses we offer.

Insulated Metal Panels

Building and energy codes are becoming increasingly more stringent. panels are an ideal choice when you are in need of a

thermally efficient building envelope.

insulated panels are available in seven wall panel profiles, both vertical and horizontal, and two roof panel profiles. They come in a variety of panel thicknesses and widths, giving you a number of options from which to choose. The wide array of thicknesses offers unparalleled energy efficiency that can be custom-tailored to a project’s specific needs.

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MBCI’s insulated metal panel manufacturing capabilities are one of the most technologically advanced in North America, guaranteeing that our customers will receive products that exceed their expectations.

Products

IMPs consist of two single-skin metal panels and a foamed-in-place core. The foam insulation is made of non-chlorofluorocarbon (non-CFC) polyisocyanurate foam. The cell structure is 98 percent closed with a density of 2.2 pounds per cubic feet (minimum). ’s low nominal density allows for increased R-values of up to 7.69* per inch of insulation. It also prevents the foam from absorbing water and allows it to be insect and rodent resistant.

*For R-value information, please call the sales department at (877) 713-6224.

Clip and Fastener Assembly

Assembled Side Joint

Testing Information

MBCI is committed to an aggressive, independent physical testing program to meet and exceed code requirements on uplift ratings, water penetration, structural performance, core density and adhesion. All of MBCI’s panel offerings have gone through rigorous testing to ensure enhanced performance.

MBCI provides full test data for each panel profile at the different width and thickness options, including positive and negative loading, fire resistance and R-values. Testing information can be found in the Technical Design brochure or on MBCI’s website at www.ecoficientseries.com.

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Insulated Roof Panels

Insulated Battenlok®

Gauges Exterior: 24 and 22Interior: 26, 24 and 22

Widths 30", 36" and 42"

Thickness 2", 2 ½", 3", 4", 5" and 6"

Length Recommended maximum of 50'

Panel Attachment Concealed Fastening System

This panel is one of MBCI’s popular standing seam metal roof offerings. The Insulated BattenLok® roof panel is ideal for architectural,

commercial, institutional, industrial and cold storage applications.

The exterior profile has a 2-inch high standing seam with an embossed Mesa pattern. The interior profile is also an embossed Mesa pattern. The exterior profile can be non-embossed on roof slopes 3:12 and less. Insulated BattenLok® is attached to a building structure with concealed clips and provides continuous insulation.

PRoduCT SPeCIfICATIonS

2", 2½", 3", 4", 5" or 6"

Embossed IBL Exterior Profile

Embossed IBL Interior Profile

30", 36" or 42"

2"

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Insulated Roof or Wall Panels

Insulated R Panel

Gauges Exterior: 26, 24 and 22Interior: 26, 24 and 22

Widths 36"

Thickness 1 ½", 2", 2 ½", 3", 4", 5" and 6"


Panel Attachment Through Fastening System

The Insulated R Panel offers the same versatility as the single-skin PBR panel from MBCI and can be used for both roof and wall applications. This panel utilizes a through-fastened attachment. The standard exterior skin is smooth but can be embossed if requested. The interior skin is roll formed with our embossed Mesa pattern. The Insulated R Panel is ideal for commercial applications.


12"

1½", 2", 2½", 3", 4", 5" or 6"

Exterior

Interior

36"

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GRand H

Gauges Exterior: 22Interior: 26, 24 and 22

Widths 24", 30" and 36"

Thickness 2", 2 ½" and 3"

Length Recommended maximum of 24' with endfolds (32' without endfolds)


The Grand H is manufactured for horizontal applications. It has a flush appearance that provides a monolithic look. The Grand H Series allows designers to mix multiple panel widths and colors on the same wall. It also provides flexibility for continuous corners along with a complete line of aluminum extrusions and accessories to complete the wall system. When desired, these panels can also be mixed with vertical

panels allowing design versatility and great possibilities.

The Grand H Series is available with reveals of 1/8" (standard), ¾", 1¼" and 2". Corner panels and a comprehensive line of aluminum extrusions are also available to provide a complete wall system.


2", 2½", or 3"

Exterior

Interior

24", 30" or 36"

The insulated wall panel has a flat appearance providing a uniform look that is ideal for high-profile, vertical architectural applications. The exterior and interior skins are stucco-embossed and the interior skin has a Mesa pattern.

The Grand V is available with reveals of 1/8" (standard), ¾", 1¼ and 2". Aluminum extrusions are also available to provide a complete wall system.

GRand V


Gauges Exterior: 22Interior: 26, 24 and 22

Widths 24", 30" and 36"

Thickness 2", 2 ½", 3" and 4"



Insulated Wall Panels

Exterior

Interior

24", 30" or 36"

2", 2½", 3" or 4"

ClassIC


Widths 42"

Thickness 2", 2 ½", 3", 4", 5" and 6"



The traditional styling and distinct vertical lines of the Classic are ideal for custom-designed or traditional building construction, especially commercial and industrial applications. The interior skin employs a Mesa pattern. This panel can also be used for cold storage applications.


2", 2½", 3", 4", 5" or 6"

Exterior

Interior

42"4.2" 4.2"

1 /4"

1 /8"


Widths 36" and 42"

Thickness 2", 2 ½", 3", 4", 5" and 6"



Royal

The Royal wall panel is designed for both exterior wall applications, interior wall partitions and interior ceilings. The versatility of this panel allows for a uniform appearance from the outside to inside and from room to room in partition applications. Royal has aesthetically pleasing flat exterior and interior skins with our Mesa pattern. This panel is most commonly used for commercial applications and is also ideal for cold storage facilities.


Exterior

Interior

36" or 42"

2", 2½", 3", 4", 5" or 6"

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VIntaGe


Widths 36" and 42"

Thickness 2", 2 ½", 3", 4", 5" and 6"



The Vintage is a unique offering with our Aztec embossed pat tern on the exterior panel. This creates a look that resembles old-world hand plaster. The interior skin of the panel is our Mesa pattern. The Vintage panel is commonly used for architectural, commercial and institutional applications.


2", 2½", 3", 4", 5" or 6"

Exterior

Interior

36" or 42"

summIt


Widths 36" and 42"

Thickness 2", 2 ½", 3" and 4"



The Summit wall panel is an excellent alternative to conventional flat wall construction. The exterior skin is profiled with minor striations, giving it a flat appearance and providing a linear look while blending with the panel side joints. The interior skin has a Mesa pattern. The Summit is ideal for architectural, commercial, industrial and institutional applications.


2", 2½", 3" or 4"

Exterior

Interior

36" and 42"

Insulated 7.2 Panel


Widths 36"

Thickness 2 ½", 3", 4", 5" and 6"



The Insulated 7.2 Panel combines a traditional 7.2 rib panel design with a premier polyisocyanurate foam core. The Insulated 7.2 Panel can be installed both vertically and horizontally, allowing architects the same design flexibility that is available in our single skin 7.2 Panel.


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The Interior Partition & Ceiling Panel is for interior walls,

partitions and suspended ceilings in cooler/freezer applications. Both

the interior and exterior profiles feature an identical Mesa pattern with

stucco-embossing, providing a smooth appearance. This panel is not

to be used for the building envelope.

Gauges 26 (both surfaces)

Widths 44 ½”

Thickness 2", 2 ½", 3", 4", 5" and 6"


Standard Coating Igloo White


44½"

Exterior4"

1 /8"

2", 2½", 3", 4", 5" or 6"

InteRIoR PaRtItIon & CeIlInG Panel

36"

Exterior Surface

2½", 3", 4", 5" or 6"

2.146" 2.146"7.200"

1½"

Insulated fire Resistant Panels

Insulated FIRe ResIstant Panel

The Insulated Fire Resistant Panel consists of metal facings bonded to a structural mineral wool core to create a composite panel that achieves fire resistance ratings under the most demanding of conditions. Unlike traditional wall materials, the Insulated Fire Resistant Panel offers a level of flexibility architects, contractors and building owners won’t find in any other product in the U.S. The mineral wool panel is rated for its 1-, 2- and 3-hour fire resistance qualities and provides satisfactory thermal performance and protection from the elements. The R-value of this panel is 3.61 per inch of insulation.


Widths 42"

Thickness 4", 5", 6", 7" and 8"


Panel Attachment Through Fastening System


fIRe ReSISTAnCe dATA

1. The finished panel in 4" thickness for one hour, 7" thickness for two hour and 8" thickness for three hour fire resistance ratings for nonbearing walls in accordance with UL 263 Fire Endurance tests and ASTM E119 tests.

2. For more complete fire resistance rating data, including fire resistance ratings for pipe penetrations both metallic and non-metallic, ducts and

fire door and window assembly design installed in an Insulated Fire Resistant wall, go to www.ecoficientseries.com and follow links to fire resistance approvals data.

3. Wall-framing support members and adjacent construction may require fire protection as specified by applicable building code. The customer is responsible for specifying the appropriate fire protection of these areas.

feATuReS & BenefITS

• Resists high temperatures and will not burn because of mineral wool core

• Can be disassembled, moved and reinstalled rather than having to be demolished, waste materials disposed of and the walls completely rebuilt

• Elimination of installation of separate cement board splines at side jointof panel to maintain fire resistance with exclusive integral spline design

• Good sound reduction acoustical properties because of mineral wool

• Dimensionally stable, water repellent and will not expand

• Can be combined with other panels for an aestheticallyconsistent profile facing, texture and color

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Exterior

Interior

42"

4", 5", 6", 7" or 8"

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HPCI BaRRIeR™ Panel

The HPCI Barrier™ insulated metal panel is an air, water, thermal and vapor barrier panel that can be used behind any type of façade. This back-up panel is installed in a horizontal orientation completely outside the structural supports. There are no thermal bridges to reduce the energy efficiency of the wall. HPCI Barrier™ is quick and easy to install and provides an economical solution to conventional air, water, thermal and vapor control without sacrificing thermal efficiency. This panel must be separated from the interior of the building by an approved thermal barrier of .5" (12.7 mm) gypsum wallboard to meet IBC requirements.

exterior & Interior facings

Minimum .016" HPCI galvanized steel

Widths 42"

Thickness 2", 3" and 4"



Coatings White Polyester

exterior Profile No profile embossed

Interior Profile Light Mesa embossed

Panel Core Foamed-in-place, Non-CFC & zero ODP polyurethane

Thermal Values K-factor, Btu in/ft2 hr. °F at 75°F (24°C) mean core temperature = 0.140

Panel Joint Offset double tongue and groove with extended metal shelf for positive face fastening


Exterior Cladding Example:MBCI Single-Skin Metal Panel

HPCI Barrier™ Wall Panel

Gypsum Wallboard

Structural Steel

Note: The HPCI Barrier™ Panel must be separated from the interior of the building by an approved thermal barrier of .5" (12.7mm) gypsum wallboard to meet IBC requirements.

BuIldInG BeneFIts Gain longer spanning capabilities requiring fewer structural supports than similar building materials, which may reduce the building’s framing cost in both material and labor

Lightweight and arrive to job site ready for installation allowing for faster and easier installation, reducing labor costs and providing earlier business starts and quicker payback on the capital investment

Due to high insulating capabilities, less insulation space is needed to comply with building energy codes leading to maximized enclosed space

Provide an architecturally pleasing appearance with our concealed fastener profiles

Available in a wide variety of colors and profiles and can be customized to meet the needs, design and function of most construction applications

Offered in a vast selection of applied finishes, allowing the building’s exterior to resemble granite, masonry and other conventional construction materials

Adaptable for use with many other building materials including concrete tilt-up, stucco, brick, block, single- skin metal panels, glazing and EIFS

Requires minimal maintenance that can lead to potential cost savings over the lifetime of the building

Alleviate water wicking, as common with fiberglass insulation, because of the closed cell nature of the foam

Ancillary cost reductions related to increased energy efficiency, HVAC equipment capacity reductions and more

Advantage

insulated metal panels offer many advantages over traditional building envelope materials, including building performance benefits, sustainable building contributions and LEED advantages.

InCentIVes* FoR usInG ImPs

Federal tax credits may be available for thermally efficient new construction meeting certain requirements* Many state and local financing and tax incentives exist for energy efficient construction* The commercial building energy tax deduction may be available to the primary designer of state and municipal buildings utilizing energy efficient designs*

*Please consult with your personal tax advisor to determine if you qualify for these tax credits or incentives. This material does not constitute tax, legal or accounting advice and neither NCI Group, Inc., nor any of its agents, employees or registered representatives are in the business of offering such advice

tHe Road to sustaInaBle BuIldInG.

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sustaInaBle BeneFIts

Mitigate thermal bridging and thermal drift Assist in design conformance to LEED and green building standards, as well as meeting energy efficiency codes Qualify as continuous insulation (ci) where required by ASHRAE 90.1 and IECC, and other energy efficiency codes Function as a Continuous Air Barrier (CABs) because of their unique self-sealing side joints and impermeable skins ASHRAE/California compliant Cool Roof colors as listed on the Cool Roof Rating Council (CRRC) website Interior and exterior skins are comprised of 25 to 35 percent recycled content and are virtually 100 percent recyclable

leed & Panels

IMPs offer many LEED advantages for the following credits and prerequisites assuming LEED-NC 2009: LEED low-slope compliant colors for Credit SS 7.2: Heat Island Effect LEED steep-slope compliant colors for Credit SS 7.2: Heat Island Effect EA Prerequisite 2: Minimum Energy Performance (Outperforming ASHRAE 90.1 by 10%) EA Credit 1: Optimized Energy Performance (Outperforming ASHRAE 90.1 by 10%) Credit MR 4: Recycled Content

For detailed information about LEED credits associated with MBCI panels, visit our website at www.mbci.com/LEEDpointchart.

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Single Skin inSulated Panel

annual SavingS

energy ConSumPtion

Space Cooling (MWh) 13.60 12.83 5.66%

Ventilation (MWh) 11.20 10.80 3.57%

Total Electricity (MWh) 24.80 23.63 4.72%

Space Heating (MBTU) 402 363 9.70%

gHg Creation Tons of CO2 41.75 38.68 7.35%

Peak Cooling loadS

Wall Conduction (kBTU/h) 18.70 11.90 36.36%

Roof Conduction (kBTU/h) 65.20 42.90 34.20%

All Loads (kBTU/h) 256 229 10.55%

Peak Heating loadS



All Loads (kBTU/h) 197 170 13.71%

BoSton, ma

100' x 200' x 20' commercial warehouse ½:12 roof (nominally flat) 8-25' Modules, each with: (2) 8' x 10' overhead dock doors on north wall (4) 4' x 4' double pane bronze tinted windows and (1)3' x 7’ ¼" single pane bronze glass door on the south wall 20' x 25' office space with 10' ceiling with unconditioned plenum above 80’ x 25’ warehouse full height Office operating Monday through Friday, 8 a.m. to 5 p.m. Heating Set Points – 70°(8-5), 64° otherwise Cooling Set Points – 76° (8-5), 82 ° otherwise

Warehouse (24-7) Heating Set Point– 68 ° Cooling Set Point – 78 ° HVAC System Electric direct expansion cooling Gas furnace Two scenarios investigated Single skin metal panels with R-11 on the walls and R-19 on the roof (ASHRAE 90.1 minimum) with Galvalume roof 2" IMP walls and 3" IMP roof (thinnest panels that meet the same ASHRAE requirements) Cool Roof in Houston Dark painted roof in Boston and Minneapolis Galvalume Plus® in Phoenix

energy Cost Savings

The energy savings that can be achieved by using panels varies by geographical location. In order to illustrate the effect, a hypothetical commercial warehouse was modeled using a US Department of Energy (DOE) building energy modeling system. This building was modeled with two different envelope configurations in four geographical locations. The parameters for the study are as follows:

BuIldInG InFoRmatIon

noTe 1

These results are based on energy modeling using the DOE-2 software as described above with TMY2 climatological data obtained from the National Renewable Energy Labs for the noted locations. This software is a tool used for comparison purposes only; it does not purport to predict actual energy savings. It is the same type of tool used to evaluate energy code compliance using performance methods.

noTe 2

The GHG product is based solely off of natural gas and electricity energy savings using the EPA Greenhouse Gas Equivalencies Calculator.

20'

100'

200'

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annual SavingS

energy ConSumPtion




Space Heating (MBTU) 594 541 8.92%


Peak Cooling loadS



All Loads (kBTU/h) 270.4 239 11.61%

Peak Heating loadS



All Loads (kBTU/h) 267 229 14.23%

minneaPoliS, mn


annual SavingS

energy ConSumPtion


Ventilation (MWh) 13.23 10.97 17.08%


Space Heating (MBTU) 55.37 55.69 -0.58%


Peak Cooling loadS



All Loads (kBTU/h) 291 225 22.68%

Peak Heating loadS



All Loads (kBTU/h) 150 130 13.33%

HouSton, tX


annual SavingS

energy ConSumPtion




Space Heating (MBTU) 27.90 22.00 21.15%


Peak Cooling loadS



All Loads (kBTU/h) 322 290 9.94%

Peak Heating loadS



All Loads (kBTU/h) 105 86 18.10%

PHoeniX, aZ

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Coating

Polyisocyanurate FoamInterior Panel

Exterior Panel

panels not only come in a wide variety of profiles, but they are also available in a vast assortment of colors and applied finishes.

ColoR oFFeRInGsOutstanding performance and durability are achieved through our two separate paint systems, Signature® 300 and Signature® 200. MBCI’s color offerings provide reflectivity performance meeting ENERGY STAR® criteria.

roofing panels are coated with infrared reflective Cool Roof finishes.

sIGnatuRe® 300This coating is a fluorocarbon paint system formulated with 70% Polyvinylidene Fluoride (PVF2) resins. Fluorocarbon products use either Hylar 5000® (a registered trademark of Solvay Solexis) or Kynar 500® (a registered trademark of Arkema, Inc.) resins. The long-life finish offers the ultimate in color retention, film flexibility and durability. It is highly recommended for architectural applications.

sIGnatuRe® 200This paint system is a Modified Silicone Polyester paint system. These coatings offer excellent chalk and fade resistance, as well as good weathering characteristics for the commercial, industrial and institutional markets.

IGloo WHIteThis paint system offers optimum exterior protection and resistance to chemical corrosion and ultraviolet radiation. Thiscoating provides excellent chalk, fade and mar resistance. As a standard, panels are offered with a Igloo White paint finish on the interior skins. Igloo White is an FDA-approved color.

GalValume Plus®

Galvalume® material has a corrosion resistant aluminum-zinc alloy applied by a continuous hot-dipping process that conforms to ASTM A792 in coating class AZ55. A clear acrylic coating is applied to the Galvalume® to create Galvalume Plus®.

staInless steelStainless steel is available for the interior offering for 36" and 42" wide

panels. It is also available for the exterior substrate of the Royal panel.

PlastIsol CoatInGsPlastisol coatings are available for panels. The Plastisol substrate extra corrsion resistance needed for metal buildings exposed to acid rain in industrial or chemical environments. It can be used for both roof and wall panels. The standard is 4 Mil white.

WaRRantIesSignature® 300, Signature® 200 and Galvalume Plus are each warranted for exposure to normal atmospheric conditions for a period of 25 years.

Materials & Coatings

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Applied finishes

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textuRed FInIsHes panels are available with acrylic based textured

finishes that provide a stucco-like appearance. Our numerous textured finish offerings allow for an architecturally pleasing look for your exterior design.

RoCkWallThe Rockwall coating gives you the advantage of using insulated metal panels with the durable aesthetics of stone aggregate. The Rockwall coating process bonds the stone aggregate to the steel panels with a super adhesive system. It serves as an excellent alternative to masonry or tilt-wall construction while providing construction savings.

MBCI also applies Rockwall to single skin panels and trim that is used in conjunction with the panels. The maximum recommended length for Rockwall coated products is 20 feet.

mBCI: tHe name you Can tRustWhen working with MBCI, you get more than just a great product. Our experienced team of professionals is vastly knowledgeable and highly respected throughout the industry.

We want you to be successful, and we want your building project to be a success. Call MBCI today or visit us online at www.mbci.com/imp. We look forward to serving you.

Our textured finishes and Rockwall offerings work as an ideal substitute to masonry or tilt-wall construction.

For the most current information, visit our website at www.ecoficientseries.com.Descriptions and specifications contained herein were in effect at the time this publication was approved for printing. In a continuing effort to refine and improve products, MBCI reserves the right to discontinue products at any time or change specifications and/or designs without incurring obligation. To ensure you have the latest information available, please inquire or visit our website at www.mbci.com. Application details are for illustration purposes only and may not be appropriate for all environmental conditions, building designs or panel profiles. Projects should be designed to conform to applicable building codes, regulations and accepted industry practices. If there is a conflict between this manual and project erection drawings, the erection drawings will take precedence.

Houston, TX 877-713-6224

Adel, GA 888-446-6224

Atlanta, GA 877-512-6224

Atwater, CA 800-829-9324

Dallas, TX 800-653-6224

Indianapolis, IN 800-735-6224

Jackson, MS 800-622-4136

Lubbock, TX 800-758-6224

Mattoon, IL 888-885-0468

Memphis, TN 800-206-6224

Oklahoma City, OK 800-597-6224

Omaha, NE 800-458-6224

Phoenix, AZ 888-533-6224

Richmond, VA 800-729-6224

Rome, NY 800-559-6224

Salt Lake City, UT 800-874-2404

San Antonio, TX 800-598-6224

09-12/5M

INSULATED - MBCI: Metal Roof and Wall Panels

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Transcript of INSULATED - MBCI: Metal Roof and Wall Panels