INSULATED CONDUCTOR BARS 60 up to 800 Amp - … · SAFELEC SAFELEC INSULATED CONDUCTOR BARS...

Finger safe up to IP2

60 to 800 Amp conductors in Standard or

Medium Heat cover

Cover shaped to shed water and dust

Horizontal conductors with contact from

underside

Bar length: 4.5 metres

Systems up to 150 metres

without expansion sections

Reduced and simple maintenance Certificate No. FM 21334

SAFELECI N S U L AT E D C O N D U C TO R BA R S

6 0 u p t o 8 0 0 A m p

SAFELEC 2:Technical DataGalvanised Steel Conductor Bars; Expansion SectionsCopper Conductor Bars; Expansion SectionsAluminium / Stainless Steel Conductor Bars; Expansion SectionsJointsJointing CompoundPowerfeeds: End Powerfeed; Joint PowerfeedHanger Clamps: Standard Mount; Lateral MountHanger Clamps: with InsulatorAnchor ClampsEnd CapsPick Up GuidesIsolation Sections: Galvanised Steel Bar; Copper Bar; Aluminium / Stainless Steel BarCollectorsCollector Shoe + HolderCollector BracketBrackets: Single Sided Bracket; Double Sided Bracket;

Web Bracket; Girder ClampSystem DimensionsComponent DimensionsComponent Dimensions (Continued)Component Dimensions (Continued)

SAFELEC Insulated Conductor BarsTypical ApplicationsSelection of ConductorsTechnical Data

SAFELEC

ONTENTS

PAGE:

5678999

10111112121314141515

16171819

3344

5

SAFELEC 3:Technical DataCopper Conductor Bars; Expansion SectionsAluminium / Stainless Steel Conductor Bars; Expansion SectionsJointsJointing CompoundPowerfeeds: Joint PowerfeedPowerfeed Sections: Copper Bar; Aluminium / Stainless Steel BarHanger Clamps: Standard Mount; with InsulatorAnchor ClampsEnd CapsIsolation Sections: Copper Bar; Aluminium / Stainless Steel BarCollectorsCollector Shoe + HolderCollector BracketBrackets: Single Sided Bracket; Double Sided Bracket;

Web Bracket; Girder ClampSystem DimensionsComponent Dimensions

202122232323242525262627272828

2930

20

V BAR:Technical DataCopper Conductor Bars; Expansion Sections; Isolation SectionsAluminium / Stainless Steel Conductor Bars; Expansion Sections; Isolation SectionsJointsPowerfeeds: Joint PowerfeedHanger Clamps: with InsulatorAnchor ClampsEnd CapsCollectorsCollector Shoe + HolderComponent DimensionsNotes pageNotes pageNotes page

3132333434343434353536373839

31

C

SAFELEC

NSULATEDI ONDUCTORC ARSBSAFELECCONDUCTIX supplies electrical power feed systems for moving machinery. Easy to install and maintain, the SAFELECrange ensures a high level of reliability. It has been designed to meet the safety standards demanded in industry.

Advantages of conductor bars:

- Ability to feed several moving machines from the same

conductor system

- Suitable for high amperage

- Feed points can be placed at any location

- Compactness

- Long system length possible

- Suitable for both indoor and outdoor use

SAFELEC features:

- Easy installation, reduced and simple maintenance

- Protection degree IP2, finger safe

- Insulating covers shaped to shed water and dust

- Standard PVC cover for normal temperatures

- Medium Heat cover available for high ambient temperatures

- Expansion sections not required for runs less than 150 m

- Max travel speed: 200 m/min

SAFELEC complies with the following international standards:

NFC 20-010, NFC 63-010, NFC 32-070, VDE 0470,

BSEN 60529, DIN 53438

Range of application:

Workshop cranes, iron and steel industry, railways,

leisure industry, mines etc.

YPICALT PPLICATIONSA

3

Conveyor System

Multipole Feed System

Bridge Construction Crane

Roller Coaster

WaterTreatmentWorks

ECHNICALT ATAD

SAFELECELECTION OFS ONDUCTORSC

The maximum permissible continuous current rating of the conductor bardepends on the duty factor of the cranes and the maximum ambient

temperature Ta. It can be established using the following formula:

3-Phase ACSingle Phase ACContinuous current DC

Where:∆U: volt drop in Volts∆U%: volt drop in % of nominal voltageUn: nominal supply voltage in VoltsI: maximum current in AmpsD: see opposite diagramR: resistance in Ohms per metreZ: impedance in Ohms per metre

∆U = √3 x I x D x Z∆U = 2 x I x D x Z∆U = 2 x I x D x R

Volt drop calculation ∆U:

∆U% = (∆U x 100) / Un

End feedD = L

Feed point at L/10and L/2 from eachendD = L/10

Feed point at L/6from each endD = L/6

Feed point at eachendD = L/4

Centre feedD = L/2

FACTOR “K”

Standardcover

250C 1.000

0.905

0.798

0.674

0.775

0.707

0.632

1.118

1.011

0.892

0.754

0.866

0.791

0.707

1.291

1.168

1.030

0.870

1.000

0.913

0.816

1.581

1.430

1.261

1.066

1.225

1.118

1.000

2.236

2.023

1.784

1.508

1.732

1.581

1.414

350C

450C

550C

650C

750C

850C

Medium Heatcover

Duty

Ta

100% 80% 60% 40% 20%

I allowable = nominal current x K

4

SAFELECECHNICALT ATAD

Material PVC

180 KV/cm

1011Ω>1015Ω/cm

800C

-200C

Self extinguishing

54%

BAYBLEND

240 KV/cm

>1014Ω>1016Ω/cm

1200C

-200C

Self extinguishing

24%

Dielectric strength

Surface resistivity

Volume resistivity

Maximum operating temperature *

Minimum operating temperature

Flame-test

Oxygen index

CONDUCTOR BAR COVER STANDARD MEDIUM HEAT

1.5 g/cm 3 1.15 g/cm 3Specific density

* See Table on Page 4

CONDUCTOR BAR GALVANISED STEEL ALUMINIUM / STAINLESS STEEL

COPPER

Nominal current

Cross sectional area

Maximum system voltage(AC) (contact Insul-8 for other voltages)(DC) (contact Insul-8 for other voltages)

Resistance R (for DC) at 20 0C (Ω/m)

Impedance Z (for AC) at 20 0C (Ω/m)

Maximum allowable ambient temperature for 100% duty cycle

Bar length

Support pitch Standard

Lateral

Minimum pitch centres Standard

Lateral

Expansion sections: not required for runs less than

Minimum bending radius: (horizontal only)

60A

50mm 2

1000V

1000V

0.003584

0.003604

250C

4.5m

1500mm

1125mm

43mm

60mm

150m

1.5m

100A

63mm 2

1000V

1000V

0.002867

0.002891

250C

4.5m

1500mm

1125mm

43mm

60mm

150m

1.5m

125A

93mm 2

1000V

1000V

0.001933

0.001968

250C

4.5m

1500mm

1125mm

43mm

60mm

150m

1.5m

160A

50mm 2

1000V

1000V

0.000342

0.000364

250C

4.5m

1500mm

1125mm

43mm

60mm

150m

1.5m

250A

63mm 2

1000V

1000V

0.000274

0.000300

250C

4.5m

1500mm

1125mm

43mm

60mm

150m

1.5m

400A

93mm 2

1000V

1000V

0.000184

0.000221

250C

4.5m

1500mm

1125mm

43mm

60mm

150m

1.5m

200A

104mm 2

1000V

1000V

0.000301

0.000325

250C

4.5m

1500mm

1125mm

43mm

60mm

150m

1.5m

315A

120mm 2

1000V

1000V

0.000261

0.000288

250C

4.5m

1500mm

1125mm

43mm

60mm

150m

1.5m

400A

156mm 2

1000V

1000V

0.000199

0.000234

250C

4.5m

1500mm

1125mm

43mm

60mm

150m

1.5m

An accurate choice of conductors can be made when all the following information is known:- The type of current: single or three phase AC ; continuous (DC)- The maximum current power and duty cycle- The allowable volt drop for the machines being supplied- The ambient temperature- Environment (dusty, coastal, humid, acidic etc.)

5SAFELEC 2

SAFELEC 2

SAFELECALVANISEDG TEELS ONDUCTORC ARSB

Standard Phase cover(orange)

Standard Earth cover(green)

Weight (Kg)

XPANSIONE ECTIONSS

Expansion sections are required on allsystems over 150m long.

The maximum gap of the expansionsection is 50mm.

The expansion section is 4.5m long andis installed in place of one length of

conductor bar.

CURRENT RATING 60A 100A 125A

2.34

310002

310001

2.76

310102

310101

3.76

310202

Medium Heat cover(grey)

310003 310103 310203310056 310156 310256

310201

EarthPhase



Weight (Kg)


3.06

310008

310007

3.32

310108

310107

4.20

310208


310009 310109 310209310058 310158 310258

310207

EarthPhase

Standard Phasecover

Standard Earthcover

Medium Heatcover

Expansion section310007

6 SAFELEC 2

SAFELEC



Weight (Kg)


2.76

310302

310301

3.04

310402

310401

4.40

310502


310303 310403 310503310356 310456 310556

310501

EarthPhase



Weight (Kg)


3.28

310308

310307

3.86

310408

310407

4.74

310508


310309 310409 310509310358 310458 310558

310507

EarthPhase

Standard Phasecover

Standard Earthcover

Medium Heatcover

ONDUCTORCOPPERC ARSB

XPANSIONE ECTIONSS



The expansion section is 4.5m long andis installed in place of one length ofconductor bar.


7SAFELEC 2

SAFELECLUMINIUMA TEELSTAINLESSS/ ONDUCTORC ARSB



Weight (Kg)

XPANSIONE ECTIONSS




conductor bar.


2.12

310602

310601

2.18

310702

310701

2.50

399102


310603 310703 399103310656 310756 399156

399101

EarthPhase



Weight (Kg)


3.23

310608

310607

3.43

310708

310707

3.80

399108


310609 310709 399109310658 310758 399158

399107

EarthPhase

Standard Phasecover

Standard Earthcover

Medium Heatcover


8 SAFELEC 2

0.049

0.044

0.032

0.2

SAFELEC


JOINT COVER


Medium Heat cover

Heavy Duty cover

Weight (Kg)

greenblack

OINTSJ

OINTINGJ OMPOUNDC

310850

310851

310855310856

0.027

399541

Steel

JOINT Weight (Kg)

310872

Copper 310873

Aluminium 310874

Heavy DutyCopper 399549

0.225

JOINTING COMPOUND Weight (Kg)

310932

Steel Joint310872

Aluminium Joint310874

Copper Joint310873

Standard Phase cover310850

Heavy Duty Copper Joint399549

Heavy Duty Joint cover399541

Jointing compound should be applied tothe contact surfaces of the joint and barat every joint on copper and aluminiumsystems. One tube is sufficient for over300 connections.

9

OWERFEEDS: END POWERFEEDP

OWERFEEDS: JOINT POWERFEEDP

Powerfeed installed in place of an endcover.

Maximum cable connection size: 16mm2

0.037

UP TO 100A Weight (Kg)

310911

End Powerfeed310911

Standard cover(orange)

Medium Heat cover(red)

Weight (Kg)

CURRENT RATING UP TO 60A UP TO 250A UP TO 400A

0.028

310066

310034

0.25

310913

310910

0.30

310915

310912Powerfeed for connection of one or twoflexible cables.

310910 has single cable connection.

310912 has double cable connection.

Powerfeed is usually installed in place ofa joint.

Maximum cable connection size: 60A – 10mm2

250A – 95mm2

400A – 150mm2

60A Joint Powerfeed310034

250A Joint Powerfeed310910

SAFELEC 2

SAFELEC

Lateral mount hangers are supplied with20mm spacers to provide clearance for

joint covers.

Maximum support spacing is 1.125m.

Standard hangers are acetyl.


ANGERH LAMPS: STANDARD MOUNTC

ANGERH LAMPS: LATERAL MOUNTC

POLYCARBONATE(RED)

WEIGHT(Kg)

STANDARD(BLACK)

Single pole

Single pole withstainless steel fasteners

Two pole

Three pole

310824

310919

310882

310861

0.03

0.03

0.04

0.05

310829

310899

310871Four pole 310821 0.057310857

POLYCARBONATE(RED)

WEIGHT(Kg)

STANDARD(BLACK)

Single pole

Two pole

Three pole

Four pole

399431

399432

399433

399381

0.05

0.06

0.07

0.12

399434

399435

399436

399382Four pole

(without spacer) 310835 0.08310859

Single pole hanger310824

Two pole hanger310882

Four pole hanger310821

Three pole hanger310861

Single pole lateralmount hanger

399431

Four pole lateralmount hanger

399381

10 SAFELEC 2

SAFELECANGERH LAMPS: WITH INSULATORC

11

NCHORA LAMPSC

WEIGHT(Kg)

Single pole

Single pole

Single pole

Single pole

(Black)

(Red)

Stainless steel

Two part

0.10

0.10

0.106

0.08Two pole Two part

310918

310834

310827

399544

399627 0.174


Two pole twopart hanger

399627

Single pole twopart hanger

399544

Stainless steelhanger with

insulator310827

In particularly dusty or humid environments, hangers with insulatorshould be used.

WEIGHT(Kg)

Standard

With insulator

Lateral mount

Without top bolt(two required per anchor point)

0.06

0.12

0.10

0.05

310832

WEIGHT(Kg)

Heavy duty anchor 0.48399546

310969

399383

310831

Heavy dutyanchor clamp

399546

Anchor points are usually situated in themiddle of a conductor system.

Additional anchor points are required forsystems with expansion sections.

SAFELEC 2

With stainless steel fasteners 0.06399667

Anchor clamp310832

Anchor clampwithout top bolt

310831

Anchor clampwith insulator

310969

SAFELEC

Transfer caps are suitable for air gapsup to 10mm.

Vertical tolerance 5mm

Horizontal tolerance 2mm

NDE APSCWEIGHT

(Kg)

Steel / copper bar

Aluminium bar

Transfer cap

0.04

0.02

0.10

310892

310893

310951

+_

+_

End cap for steel /copper bar

310892

Transfer end cap310951

12

Special collectors are required for systems where pick up guides are

fitted.

ICKP PU UIDESG

Four pole pick up guide

310929

WEIGHT(Kg)

Two pole

Single pole

Three pole

1.27

1.72

2.16

310920

399532

399502

Four pole 2.54310929

SAFELEC 2

SAFELEC

Isolation sections provide electrical separation between adjacent sections ofconductor bar.

Only for use in dry, clean conditions.

The Isolation section is 4.5m long and isinstalled in place of one length of conductor bar.

It is recommended that Isolation sectionsare not fitted in earth conductors.



Weight (Kg)


2.71

310026

310025

3.16

310126

310125

4.19

310226


310027 310127 310227310064 310164 310264

310225

earthphase

SOLATIONIGALVANISED STEEL BAR

ECTIONSS

COPPER BAR

ALUMINIUM / STAINLESS STEEL BAR

Isolation section310025

13



Weight (Kg)


2.97

310326

310325

3.42

310426

310425

4.68

310526


310327 310427 310527310364 310464 310564

310525

earthphase





Weight (Kg)


2.4

310626

310625

2.6

310726

310725

2.9

399126


310627 310727 399127310664 310764 399128

399125

earthphase

SAFELEC 2

SAFELEC

The copper graphite shoe ensures electrical continuity, a smooth contact

with the conductor bar and a good resistance to wear.

50A and 100A collectors are suppliedwithout cable.

Stranded cable terminal clamps areincluded.

250A collectors are supplied with 2 x 1m 35mm2 cable.

250A collectors only suitable foruse on 400A bar

OLLECTORSC

Earth - left hand


399372

399360Phase

399352

310990

Weight (Kg) 0.38 0.8 2.00

34956

Phase with stainlesssteel fastener 399675

399380Earth - without deflector 399355

399373Earth - right hand 399340

CURRENT RATING50A + 100APhase - red

50A + 100AEarth - green

310993Code

Weight (Kg) 0.06 0.06

399357

250A

0.28

35289

HOESOLLECTORC OLDERH+

50A Phase Collector399360

250A Collector34956

100A Collector(Earth left)

399352


250A CollectorShoe and Holder

35289

50 / 100A CollectorShoe and Holder

310993


399372

14 SAFELEC 2

SAFELEC

15

OLLECTORC RACKETB

Single

13mm SQUARE

310994 310991 0.880.36Double 310898 310992 1.840.74

Single collector bracket310994


Double collector bracket310898


Weight (Kg) 25mm SQUARE Weight (Kg)

25mm square, 400mm long for use with100A and 250A collectors.

13mm square, 200mm long for use with50A collector.

RACKETS: SINGLE SIDED BRACKETB

310980 - to suit beam flange 80-155mm.


WEIGHT(Kg)

0.66310980

0.86310982

310980

310982

RACKETS: DOUBLE SIDED BRACKETB

RACKETS: WEB BRACKETB

RACKETS: GIRDER CLAMPB



WEIGHT(Kg)

0.84310981

1.08310983

310981

310983

WEIGHT(Kg)

0.62310984310984

WEIGHT(Kg)

0.08310985310985

SAFELEC 2

SAFELECIMENSIONSDYSTEMS

16 SAFELEC 2

STANDARD HANGER CLAMPS HANGER CLAMPS WITH INSULATOR

50A COLLECTOR(399360)


COLLECTOR SETTING DETAILS

SAFELECC IMENSIONSDOMPONENT

17SAFELEC 2

60A EXPANSION SECTION - Standard Phase Cover(310007)

400A JOINT POWERFEED(310912)


END POWERFEED(310911)

ALUMINIUM JOINT(310874)


STANDARD PHASE COVER(310850)

STEEL JOINT(310872)

250A JOINT POWERFEED

(310910)

SINGLE POLE HANGER CLAMPStandard Mount

(310824)

SAFELEC

C IMENSIONS (Continued)DOMPONENT

18 SAFELEC 2

TWO POLE HANGER CLAMPStandard Mount

(310882)

THREE POLE HANGER CLAMPStandard Mount

(310861)

END CAPfor Aluminium Bar

(310893)

TRANSFER END CAP(310951)

ANCHOR CLAMPWith Insulator

(310969)

STAINLESS STEEL HANGER CLAMP

with Insulator(310827)

FOUR POLE HANGER CLAMPStandard Mount

(310821)

ANCHOR CLAMP(310832)

SINGLE POLE HANGER CLAMP


END CAPfor Steel / Copper Bar

(310892)

SAFELECC IMENSIONS (Continued)DOMPONENT

19SAFELEC 2

ISOLATION SECTIONStandard Phase Cover

(310025)

SINGLE COLLECTOR BRACKET13mm square

(310994)

WEB BRACKET(310984)

DOUBLE SIDED BRACKET(310981)

DOUBLE SIDED BRACKET(310983)

SINGLE SIDED BRACKET(310980)

SINGLE COLLECTOR BRACKET25mm square

(310991)

SINGLE SIDED BRACKET(310982)

DOUBLE COLLECTOR BRACKET13mm square

(310898)

GIRDER CLAMP(310985)

SAFELEC

20 SAFELEC 3

ECHNICALT ATAD

CONDUCTOR BAR ALUMINIUM / STAINLESS STEEL

COPPER

Nominal current






Bar length





500A

115mm 2

1000V

1000V

0.000149

0.000189

250C

4.5m

1500mm

60mm

150m

1.5m

800A

171mm 2

1000V

1000V

0.000100

0.000154

250C

4.5m

1500mm

60mm

150m

1.5m

630A

277mm 2

0.000113

0.000162

1000V

1000V

250C

4.5m

1500mm

60mm

150m

1.5m

SAFELEC 3

Electric Mining Vehicles

RailwayShore

Supply

Material PVC

180 KV/cm

1011Ω>1015Ω/cm

800C

-200C

Self extinguishing

54%

BAYBLEND

240 KV/cm

>1014Ω>1016Ω/cm

1200C

-200C

Self extinguishing

24%

Dielectric strength

Surface resistivity

Volume resistivity



Flame-test

Oxygen index




SAFELEC

21SAFELEC 3



Weight (Kg)

CURRENT RATING 500A 800A

5.40

319202

319201

7.65

319402

319401


319203 319403319204 319404Earth

Phase



Weight (Kg)


7.40

319208

319207

10.15

319408

319407


319209 319409319210 319410Earth

Phase

Standard Phasecover

Standard Earthcover

Medium Heatcover


XPANSIONE ECTIONSS



The expansion section is 4.5m long andis installed in place of one length ofconductor bar.


SAFELEC

22 SAFELEC 3



Weight (Kg)

CURRENT RATING 630A

4.23

319302

319301


319303319304Earth

Phase



Weight (Kg)

CURRENT RATING 630A

6.50

319308

319307


319309319310Earth

Phase

Standard Phasecover

Standard Earthcover

Medium Heatcover


LUMINIUMA TEELSTAINLESSS/ ONDUCTORC ARSB

XPANSIONE ECTIONSS




conductor bar.

SAFELEC

23SAFELEC 3


OINTSJ

0.25

0.08


JOINT COVER


Medium Heat cover

Weight (Kg)

grey

319850

319851

319472319473

0.04

Copper(up to 800A)

JOINT Weight (Kg)

319874

Aluminium 319873

Standard cover(orange)

Medium Heat cover(red)

Weight (Kg)

POWERFEED

0.30

319870

319909

Powerfeed has cable connection for maximum 2 x 50mm2 cables.

Joint Powerfeed319909

800A Copper Joint319874


OINTINGJ OMPOUNDC

0.225

JOINTING COMPOUND Weight (Kg)

310932Jointing compound should be applied tothe contact surfaces of the joint and barat every joint on copper and aluminiumsystems. One tube is sufficient for over300 connections.

Standard Phase cover319850

COPPER BAR


SAFELEC

24 SAFELEC 3

OWERFEEDP ECTIONSS

Standard Phase coverDouble cable connection

319918



Medium Heat Phase cover(grey)

Weight (Kg)

SINGLE CABLE CONNECTION 500A

6.56

319913

319912

319926

Medium Heat Earth cover(grey) 319927




Weight (Kg)

SINGLE CABLE CONNECTION 630A

5.39

319917

319916

319930





Weight (Kg)

DOUBLE CABLE CONNECTION 630A

6.83

319919

319918

319932





Weight (Kg)

DOUBLE CABLE CONNECTION 500A 800A

8.0

319915

319914

10.25

319911

319910

319928 319468

Medium Heat Earth cover(grey) 319929 319469

Standard Phase coverSingle cable connection

319912

Standard Phase coverDouble cable connection

319914

Standard Phase coverSingle cable connection

319916

Powerfeed sections are 4.5m long andshould be fitted in place of a length of

conductor bar.

Suitable for connection of 1 or 2 cablesup to 50mm2

SAFELEC

25SAFELEC 3

Standard hangers are acetyl.


ANGERH LAMPS: STANDARD MOUNTC

ANGERH LAMPS: WITH INSULATORC

POLYCARBONATE(RED)

STAINLESS STEEL WITHZINC PLATED HARDWARE

STANDARD(BLACK)

Single pole

Weight

319821

0.027

319826

0.070

319829

0.030


Stainless steel hanger319826

NCHORA LAMPSC

WEIGHT(Kg)

Single pole

Single pole

Single pole

Single pole

(Black)

(Red)

Stainless steel

Two part

0.10

0.10

0.106

0.08Two pole Two part

319834

319839

319827

319833

319838 0.174

In particularly dusty or humid environments, hangers with insulatorshould be used.

WEIGHT(Kg)

Standard

With insulator

Without top bolt(two required per anchor point)

0.06

0.12

0.05

319832

319964

319963

Anchor points are usually situated in themiddle of a conductor system.

Additional anchor points are required forsystems with expansion sections.

Stainless steelhanger with

insulator319827

Two pole twopart hanger

319838


319833

Anchor clamp319832

Anchor clampwithout top bolt

319963

Anchor clampwith insulator

319964

SAFELEC

26 SAFELEC 3

Isolation sections provide electrical separation between adjacent sections of

conductor bar.


The Isolation section is 4.5m long and isinstalled in place of one length of

conductor bar.


SOLATIONI ECTIONSS COPPER BAR




Weight (Kg)


2.97

319013

319012

3.42

319426

319425


319015 319431319016 319432earth

phase





Weight (Kg)

CURRENT RATING 630A

2.4

319312

319311


319313319314earth

phase

WEIGHT(Kg)

End cap 0.04319892

NDE APSC

End cap 319892

SAFELEC

27SAFELEC 3

OLLECTORSC


The copper graphite shoe ensures electrical continuity, a smooth contactwith the conductor bar and a good resistance to wear.

100A collectors are supplied withoutcable.



Weight (Kg)


0.8

310990Phase

2.00

34956

399355Earth - without deflector

399340Earth - right hand

399352Earth - left hand

250A Collector34956


399352



35289


310993



310993Code

Weight (Kg) 0.06 0.06

399357

250A

0.28

35289

SAFELEC

28

OLLECTORC RACKETB

Single

13mm SQUARE

310994 310991 0.880.36Double 310898 310992 1.840.74





Weight (Kg) 25mm SQUARE Weight (Kg)

25mm square, 400mm long for use with100A and 250A collectors.

13mm square, 200mm long for use with50A collector.

RACKETS: SINGLE SIDED BRACKETB



WEIGHT(Kg)

0.66319980

0.86319982

319980

319982

RACKETS: DOUBLE SIDED BRACKETB

RACKETS: WEB BRACKETB

RACKETS: GIRDER CLAMPB



WEIGHT(Kg)

0.84319981

1.08319983

319981

319983

WEIGHT(Kg)

0.62319984319984

WEIGHT(Kg)

0.08310985310985

SAFELEC 3

SAFELEC

29SAFELEC 3

IMENSIONSDYSTEMS

STANDARD HANGER CLAMPS HANGER CLAMPS WITH INSULATOR


COLLECTOR SETTING DETAILS

SAFELEC

C IMENSIONSDOMPONENT

30 SAFELEC 3

500A EXPANSION SECTION - Standard Phase Cover(319207)

COPPER JOINT(up to 800A)

(319874)

STANDARD ANCHOR CLAMP(319832)

END CAP(319892)

STAINLESS STEEL HANGER(319826)

STAINLESS STEEL HANGER CLAMP


JOINT POWERFEED(319909)

ALUMINIUM JOINT(319873)

SINGLE POLE HANGER(319821)

STANDARD PHASE COVER(319850)

SAFELECECHNICALT ATAD

CONDUCTOR BAR ALUMINIUM / STAINLESS STEEL

COPPER

Nominal current






Bar length


Lateral


Lateral



500A

115mm 2

1000V

1000V

0.000149

0.000189

250C

6m

1500mm

1125mm

70mm

70mm

150m

1.5m

800A

171mm 2

1000V

1000V

0.000100

0.000154

250C

6m

1500mm

1125mm

70mm

70mm

150m

1.5m

630A

277mm 2

0.000113

0.000162

1000V

1000V

250C

6m

1500mm

1125mm

70mm

70mm

150m

1.5m

31V BAR

V BARFor use in applications where regular disconnection and reconnection of current collectors is required: for example inmining and quarrying.

The specially designed profile of the insulating cover guides the collector shoe onto the sliding surface of the conductor bar, providing greater tolerance and allowing the collectors to be correctly located without direct access tothe bar.

Material PVC

180 KV/cm

1011Ω>1015Ω/cm

800C

-200C

Self extinguishing

54%

BAYBLEND

240 KV/cm

>1014Ω>1016Ω/cm

1200C

-200C

Self extinguishing

24%

Dielectric strength

Surface resistivity

Volume resistivity



Flame-test

Oxygen index




Standard Phasecover

Standard Earthcover

SAFELEC

32 V BAR



Weight (Kg)


6.33

319869

319250

8.55

319452

319451



Weight (Kg)


8.93

319258

319257

11.15

319458

319457


XPANSIONE ECTIONSS



The expansion section is 1.5m long.


Isolation sections provide electrical separation between adjacent sections

of conductor bar.


It is recommended that Isolationsections are not fitted in earth

conductors.

SOLATIONI ECTIONSS


Weight (Kg)


7.3

319253

9.55

319453

Standard Earthcover

Standard Phasecover

SAFELEC

33V BAR



Weight (Kg)

CURRENT RATING 630A

5.13

319352

319351



Weight (Kg)

CURRENT RATING 630A

7.73

319358

319357




The expansion section is 1.5m long.

LUMINIUMA TEELSTAINLESSS/ ONDUCTORC ARSB

XPANSIONE ECTIONSS

Isolation sections provide electrical separation between adjacent sections ofconductor bar.



SOLATIONI ECTIONSS


Weight (Kg)

CURRENT RATING 630A

6.1

319353


OINTSJ

SAFELEC

34 V BAR

0.25

6.08

Standard cover

JOINT COVER

Weight (Kg)

319840

0.168

Copper500/800A

JOINT Weight (Kg)

319885

Aluminium 319873


500/800A Copper Joint319885

Standard cover(black)

Weight (Kg)

POWERFEED

0.16

319845

ANGERH LAMPS: WITH INSULATORC

NCHORA LAMPSC

WEIGHT(Kg)

Single pole Two part 0.114319844

WEIGHT(Kg)

Heavy duty anchor 0.7319843

Heavy dutyanchor clamp

319843

WEIGHT(Kg)

Transfer end cap 0.08319846

NDE APSC


319844

Standard cover319840

In particularly dustyor humid environments,

hangers with insulator should be used

SAFELEC

35V BAR

The copper graphite shoe ensures electrical continuity, a smooth contactwith the conductor bar and a good resistance to wear.

100A collectors are supplied withoutcable.



OLLECTORSC


Weight (Kg)


0.8

310990Phase

2.00

34956

399355Earth - without deflector

399340Earth - right hand

399352Earth - left hand

250A Collector34956


399352



35289


310993



310993Code

Weight (Kg) 0.06 0.06

399357

250A

0.28

35289

SAFELEC

36 V BAR

C IMENSIONSDOMPONENT

800A EXPANSION SECTIONStandard Phase Cover

(319457)

SINGLE POLE TWO PART HANGER(319844)

JOINT COVERStandard(319840)

ALL OTHER COMPONENT DIMENSIONS AS SAFELEC 3

SAFELEC

37

NOTES

SAFELEC

38

NOTES

SAFELEC

39

NOTES

CONDUCTIX Worldwide

AUSTRALIACONDUCTIX Pty. Ltd... (Insul-8)

DandenongTel: + (61) 3 97 06 88 44Fax: + (61) 3 97 94 92 [email protected]

BENELUXCONDUCTIX Benelux

BrusselsTel: + (32) (0) 2 469 25 60Fax: + (32) (0) 2 469 29 [email protected]

ITALYCONDUCTIX Srl (Comes)

MilanTel: + 39 (0) 39 607 431Fax: + 39 (0) 39 607 43292

TurinTel: + 39 (0) 11 45 09 007Fax: + 39 (0) 11 42 41 [email protected]

CANADACONDUCTIX Corp. (Insul-8)

St. JeromeTel: (450) 565-9900Fax: (450) [email protected]

CHINACONDUCTIX Ltd.. (Han-Fa)

WuhanTel: + (86) 27 83 49 99 88Fax: + (86) 27 83 49 99 [email protected]

DELACHAUX S.A.

HEADQUARTERS

119 Avenue Louis Roche -BP15292231 Gennevilliers CedexFRANCETel: +33 (0) 1 46 88 15 00Fax: +33 (0) 1 46 88 15 [email protected]

CONDUCTIX OPERATIONS119 Avenue Louis Roche -BP15292231 Gennevilliers CedexFRANCETel: +33 (0) 1 46 88 15 13Fax: +33 (0) 1 46 88 15 [email protected]

FRANCECONDUCTIX (Delachaux)

BelleyTel: + 33 (0) 4 79 42 50 00Fax: + 33 (0) 4 79 42 50 05

GennevilliersTel: + 33 (0) 1 46 88 15 23Fax: + 33 (0) 1 46 88 15 [email protected]

Countries where we are also represented :

P O W E R A N D D A T A T R A N S F E R

Algeria, Argentina, Austria, Bahrain, Bolivia, Brazil, Bulgaria, Cameroon, Chile, China, Colombia, Congo, Ivory Coast, Croatia, Czech Republic,Denmark, U.A.E., Ecuador, Egypt, Finland, Gabon, Greece, Guatemala, Guinea, Honduras, Hungary, Indonesia, India, Iraq, Iran, Ireland, Israel,Japan, Jordan, Korea, Kuwait, Lebanon, Madagascar, Malaysia, Mali, Mauritania, Mexico, Morocco, Netherlands, New Zealand, Niger, Nigeria,Norway, Pakistan, Panama, Paraguay, Peru, Philippines, Poland, Portugal, Romania, Russia, Saudi Arabia, Senegal, Slovakia, South Africa,Spain, Sweden, Switzerland, Syria, Thailand, Taiwan, Tunisia, Turkey, Uruguay, Venezuela, Vietnam...

Pic

ture

Cre

dit -

Cov

er:©

Dig

ital V

isio

n

GERMANY / AUSTRIACONDUCTIX GmbH

Offenbach / MainTel: + (49) 69 98 40 23 0Fax: + (49) 69 98 40 23 [email protected]

MEXICOCONDUCTIX S.de R.L. de C.V. (Insul-8)

MonterreyTel: + (52) 811 090 9013Fax: + (52) 811 090 [email protected]

SOUTHEAST ASIACONDUCTIX Singapore

SingaporeTel: + (65) 6329 6405Fax: + (65) 6329 [email protected]

UNITED KINGDOMCONDUCTIX Ltd.. (Insul-8)

SalfordTel: + (44) 161 848 01 61Fax: + (44) 161 873 70 [email protected]

UNITED STATESCONDUCTIX, Inc. (Insul-8)

Omaha, NETel: + (1) 800 521 4888

+ (1) 402 339 9300Fax: + (1) 800 780 8329

+ (1) 402 339 9627

Harlan, IATel: + (1) 402 339 9300Fax: + (1) 402 339 [email protected]

04 - 2007

INSULATED CONDUCTOR BARS 60 up to 800 Amp - … · SAFELEC SAFELEC INSULATED CONDUCTOR BARS...

Documents

Transcript of INSULATED CONDUCTOR BARS 60 up to 800 Amp - … · SAFELEC SAFELEC INSULATED CONDUCTOR BARS...