Instructions for the following series products · ANSI Z359.1 and OSHA requirements. ... C. In a...

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This manual is intended to meet the Manufacturer’s Instructions as required by ANSIZ359.1 and should be used as part of an employee training program as required by OSHA. © Copyright 2005 DB Industries, Inc. Instructions for the following series products: ExoFit Full Body Harnesses (See back pages for specific model numbers.)

Transcript of Instructions for the following series products · ANSI Z359.1 and OSHA requirements. ... C. In a...

This manual is intended to meet the Manufacturer’sInstructions as required by ANSIZ359.1 and shouldbe used as part of an employee training program

as required by OSHA.

© Copyright 2005 DB Industries, Inc.

Instructions for the followingseries products:

ExoFit Full Body Harnesses

(See back pages for specificmodel numbers.)

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WARNING: This product is part of a personal fall arrest, restraint, workpositioning, personnel riding, climbing, or rescue system. The user mustfollow the manufacturer's instructions for each component of the system.These instructions must be provided to the user of this equipment. The usermust read and understand these instructions before using this equipment.Manufacturer's instructions must be followed for proper use and maintenanceof this equipment. Alterations or misuse of this product or failure to followinstructions may result in serious injury or death.

IMPORTANT: If you have questions on the use, care, or suitability of thisequipment for your application, contact DBI/SALA.

IMPORTANT: Before using this equipment, record the product identificationinformation from the ID label in the inspection and maintenance log insection 9.0 of this manual.

DESCRIPTIONS

ExoFit Vest Style Full Body Harness: See Figure 1.ExoFit Cross-Over Style Full Body Harness: See Figure 2.

OPTIONS:

DBI/SALA ExoFit and ExoFit XP Full Body Harnesses are available withoptions and accessories. Following is a partial list of commonly usedoptions and accessories (some options may not be available on allharnesses):

• Side D-rings• Front D-rings• Hip pad with side D-rings• Tongue buckle body belt• Lanyard attached directly to D-ring or attachment element

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Figure 1 - ExoFit Vest Style Full Body Harness

Chest Strap

ShoulderStrap

ParachuteBuckle

Quick ConnectBuckle

Leg Strap

Quick ConnectBuckle

Product Warning andIdentification Labels

DorsalD-ring

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Figure 2 - ExoFit Cross-Over Style Full Body Harness

Leg Strap

Quick ConnectBuckle

ParachuteBuckle

ShoulderStrap

Front AttachmentElement (D-ring OrWeb Loop)

SideD-rings

DorsalD-ring

Product Warning andIdentification Labels

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1.0 APPLICATIONS

1.1 PURPOSE: DBI/SALA ExoFit and ExoFit XP full body harnesses areto be used as components in personal fall arrest, restraint, workpositioning, personnel riding, climbing, or rescue systems. SeeFigures 1 and 2 for harness style.

Harnesses included in this manual are full body harnesses and meetANSI Z359.1 and OSHA requirements. See Figure 3 for applicationillustrations.

A. PERSONAL FALL ARREST: The full body harness is used as acomponent of a personal fall arrest system. Personal fall arrestsystems typically include a full body harness and a connectingsubsystem (energy absorbing lanyard). Maximum arresting forcemust not exceed 1,800 lbs.

B. RESTRAINT: The full body harness is used as a component of arestraint system to prevent the user from reaching a fall hazard.Restraint systems typically include a full body harness and alanyard or restraint line.

C. WORK POSITIONING: The full body harness is used as acomponent of a work positioning system to support the user at awork position. Work positioning systems typically include a fullbody harness, positioning lanyard, and a back-up personal fallarrest system.

D. PERSONNEL RIDING: The full body harness is used as acomponent of a personnel riding system to suspend or transportthe user vertically. Personnel riding systems typically include afull body harness, boatswains’s chair or seat board, and a back-uppersonal fall arrest system.

E. CLIMBING: The full body harness is used as a component of aclimbing system to prevent the user from falling when climbing aladder or other climbing structure. Climbing systems typicallyinclude a full body harness, vertical cable or rail attached to thestructure, and climbing sleeve.

F. RESCUE: The full body harness is used as a component of arescue system. Rescue systems are configured depending on thetype of rescue.

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1.2 LIMITATIONS: Consider the following application limitations beforeusing this equipment:

A. CAPACITY: These full body harnesses are designed for use bypersons with a combined weight (clothing, tools, etc.) of no morethan 420 lbs. Make sure all of the components in your system arerated to a capacity appropriate to your application.

B. FREE FALL: Personal fall arrest systems used with thisequipment must be rigged to limit the free fall to 6 feet(ANSI Z359.1). Restraint systems must be rigged so that novertical free fall is possible. Work positioning systems must berigged so that free fall is limited to two feet or less. Personnel

Figure 3 - Applications

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riding systems must be rigged so that no vertical free fall ispossible. Climbing systems must be rigged so that free fall islimited to 18 inches or less. Rescue systems must be rigged sothat no vertical free fall is possible. See subsystemmanufacturer’s instructions for more information.

C. FALL CLEARANCE: See Figure 4. There must be sufficientclearance below the user to arrest a fall before the user strikes theground or other obstruction. The clearance required is dependenton the following factors:

• Elevation of anchorage • Connecting subsystem length• Deceleration distance • Free fall distance• Worker height • Movement of harness attachment

element

See subsystem manufacturer’s instructions for more information.

D. SWING FALLS: See Figure 5. Swing falls occur when theanchorage point is not directly above the point where a fall occurs.The force of striking an object in a swing fall may cause seriousinjury or death. Minimize swing falls by working as close to theanchorage point as possible. Do not permit a swing fall if injurycould occur. Swing falls will significantly increase the clearancerequired when a self retracting lifeline or other variable lengthconnecting subsystem is used.

Figure 4 - Fall Clearance

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E. EXTENDED SUSPENSION:A full body harness is notintended for use in extendedsuspension applications. If theuser is going to be suspendedfor an extended length of timeit is recommended that someform of seat support be used.DBI/SALA recommends a seatboard, suspension workseat,seat sling, or a boatswain chair.Contact DBI/SALA for moreinformation on these items.

F. ENVIRONMENTAL HAZARDS:Use of this equipment in areaswith environmental hazards may require additional precautions toprevent injury to the user or damage to the equipment. Hazardsmay include, but are not limited to; heat, chemicals, corrosiveenvironments, high voltage power lines, gases, movingmachinery, and sharp edges.

G. TRAINING: This equipment must be installed and used bypersons trained in its correct application and use. See section 4.0.

IMPORTANT: When working with tools, materials, or in high temperatureenvironments, ensure that associated fall protection equipment canwithstand high temperatures, or provide protection for those items.

1.3 APPLICABLE STANDARDS: Refer to national standards, includingANSI Z359.1 and local, state, and federal requirements for moreinformation on personal fall arrest systems and associatedcomponents.

2.0 SYSTEM REQUIREMENTS

2.1 COMPATIBILITY OF COMPONENTS: DBI/SALA equipment isdesigned for use with DBI/SALA approved components andsubsystems only. Substitutions or replacements made with non-approved components or subsystems may jeopardize compatibility ofequipment and may effect the safety and reliability of the completesystem.

2.2 COMPATIBILITY OF CONNECTORS: Connectors are considered tobe compatible with connecting elements when they have beendesigned to work together in such a way that their sizes and shapesdo not cause their gate mechanisms to inadvertently open regardless

Figure 5 - Swing Fall Hazard

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of how they become oriented. Contact DBI/SALA if you have anyquestions about compatibility.

Connectors ( hooks, carabiners, and D-rings) must be capable ofsupporting at least 5,000 lbs. (22.2kN). Connectors must becompatible with the anchorage or other system components. Do notuse equipment that is not compatible. Non-compatible connectors mayunintentionally disengage. See Figure 6. Connectors must becompatible in size, shape, and strength. Self locking snap hooks andcarabiners are required by ANSI Z359.1 and OSHA.

If the connecting element that a snap hook (shown) or carabiner attachesto is undersized or irregular in shape, a situation could occur where theconnecting element applies a force to the gate of the snap hook orcarabiner. This force may cause the gate (of either a self-locking or a non-locking snap hook) to open, allowing the snap hook or carabiner todisengage from the connecting point.

1. Force is applied tothe snap hook.

2. The gate pressesagainst theconnecting ring.

3. The gate opensallowing the snaphook to slip off.

Figure 6 - Unintentional Disengagement (Roll-out)

Small ring or othernon-compatibilityconector

2.3 Making Connections: Only use self-locking snap hooks andcarabiners with this equipment. Only use connectors that are suitableto each application. Ensure all connections are compatible in size,shape and strength. Do not use equipment that is not compatible.Ensure all connectors are fully closed and locked.

DBI/SALA connectors (snap hooks and carabiners) are designed to beused only as specified in each product’s user’s instructions. SeeFigure 7 for inappropriate connections. DBI/SALA snap hooks andcarabiners should not be connected:

A. To a D-ring to which another connector is attached.

B. In a manner that would result in a load on the gate.

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NOTE: Large throat opening snap hooks should not be connected tostandard size D-rings or similar objects which will result in a load on the gateif the hook or D-ring twists or rotates. Large throat snap hooks are designedfor use on fixed structural elements such as rebar or cross members that arenot shaped in a way that can capture the gate of the hook.

C. In a false engagement, where features that protrude from the snaphook or carabiner catch on the anchor and without visualconfirmation seems to be fully engaged to the anchor point.

D. To each other.

E. Directly to webbing or rope lanyard or tie-back (unless themanufacturer’s instructions for both the lanyard and connectorspecifically allows such a connection).

F. To any object which is shaped or dimensioned such that the snaphook or carabiner will not close and lock, or that roll-out couldoccur.

Figure 7 - Inappropriate Connections

2.4 CONNECTING SUBSYSTEMS: Connecting subsystems (selfretracting lifeline, lanyard, rope grab and lifeline, cable sleeve) mustbe suitable for your application. See section 1.1. See subsystemmanufacturer’s instructions for more information. Some harnessmodels have web loop connection points. Do not use snap hooks toconnect to web loops. Use a self locking carabiner to connect to aweb loop. Ensure the carabiner cannot cross-gate load (load against thegate rather than along the backbone of the carabiner). Some lanyardsare designed to choke onto a web loop to provide a compatible

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Figure 8 - Web Loop Connectionconnection. See Figure 8.Lanyards may be sewndirectly to the web loopforming a permanentconnection. Do not makemultiple connections ontoone web loop, unless chokingtwo lanyards onto a properlysized web loop.

2.5 ANCHORAGESTRENGTH: Theanchorage strengthrequired is dependent onthe application. Followingare anchorage strengthrequirements for specific applications:

A. FALL ARREST: The structure to which the personal fall arrestsystem is attached must sustain static loads applied in the directionspermitted by the fall arrest system of at least: 3,600 lbs. withcertification of a qualified person, or 5,000 lbs. withoutcertification. See ANSI Z359.1 for certification definition. Whenmore than one personal fall arrest system is attached to ananchorage, the strengths stated above must be multiplied by thenumber of personal fall arrest systems attached to the anchorage.

From OSHA 1926.500 and 1910.66: Anchorages used forattachment of a personal fall arrest system shall be independentof any anchorage being used to support or suspend platforms,and must support at least 5,000 lbs. per user attached; or bedesigned, installed, and used as part of a complete personal fallarrest system which maintains a safety factor of at least two, andis supervised by a qualified person.

B. RESTRAINT: The structure to which the restraint system isattached must sustain static loads applied in the directionspermitted by the restraint system of at least 3,000 lbs. Whenmore than one restraint system is attached to an anchorage, thestrengths stated above must be multiplied by the number ofrestraint systems attached to the anchorage.

C. WORK POSITIONING: The structure to which the work positioningsystem is attached must sustain static loads applied in thedirections permitted by the work positioning system of at least3,000 lbs., or twice the potential impact load, whichever is greater.See OSHA 1926.502. When more than one work positioning

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system is attached to an anchorage, the strengths stated abovemust be multiplied by the number of work positioning systemsattached to the anchorage.

D. PERSONNEL RIDING: The structure to which the personnel ridingsystem is attached must sustain static loads applied in thedirections permitted by the personnel riding system of at least2,500 lbs. When more than one personnel riding system isattached to an anchorage, the strengths stated above must bemultiplied by the number of personnel riding systems attached tothe anchorage.

E. CLIMBING: The structure to which a climbing system isattached must sustain the loads required by that particularsystem. See instructions for climbing system for requirements.

F. RESCUE: The structure to which the rescue system is attachedmust sustain static loads applied in the directions permitted bythe rescue system of at least 2,500 lbs. When more than onerescue system is attached to an anchorage, the strengths statedabove must be multiplied by the number of rescue systemsattached to the anchorage.

3.0 DONNING AND USE

WARNING: Do not alter or intentionally misuse this equipment. Consult DBI/SALA when using this equipment in combination with components orsubsystems other than those described in this manual. Some subsystem andcomponent combinations may interfere with the operation of this equipment.Use caution when using this equipment around moving machinery, electricaland chemical hazards, and sharp edges.

WARNING: Consult your doctor if there is reason to doubt your fitness tosafely absorb the shock from a fall arrest. Age and fitness seriously affect aworker's ability to withstand falls. Pregnant women or minors must not useDBI/SALA full body harnesses.

3.1 BEFORE EACH USE of this equipment inspect it according to section5.0 of this manual.

3.2 PLAN your system before use. Consider all factors that will affectyour safety during use of this equipment. The following list givesimportant points to consider when planning your system:

A. ANCHORAGE: Select an anchorage that meets the requirementsspecified in sections 1.2 and 2.5.

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B. SHARP EDGES: Avoid working where system components maybe in contact with, come in contact with, or abrade against,unprotected sharp edges.

C. AFTER A FALL: Components which have been subjected to theforces of arresting a fall must be removed from service and destroyed.

D. RESCUE: The employer must have a rescue plan when using thisequipment. The employer must have the ability to perform arescue quickly and safely.

3.3 DONNING AND FITTING THE HARNESS:

A. ExoFit Vest Style Full Body Harness: See Figure 9 for front andback views of the ExoFit Vest style full body harness. Yourharness incorporates loops for a removable waist belt. The beltcan be installed through the two loops in the harness located inthe lower back shoulder straps. The belt will pass through theharness just below the padded area. The hip pad, if used, issecured to the belt by passing the belt through the hip pad loops.

Don the ExoFit Vest style full body harness by following thesesteps (see Figures 10 and 11):

Step 1. Locate back D-ring held in position by the D-ring pad; lift upharness and hold by this D-ring. Ensure the straps are not twisted.

Step 2. Grasp shoulder straps and slip harness onto one arm. D-ringwill be located on your back side. Ensure straps are not tangled

Figure 9 - Front and Back View of ExoFit Vest Style Full Body Harness

Front Back

Belt Loops

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and hang freely. Slip free arm into harness and position theshoulder straps on top of shoulder. Ensure the straps are nottangled and hang freely. The chest strap with quick connectbuckle will be positioned on front side when worn properly.

Step 3. Reach between your legs and grasp the gray leg strap on yourleft side. Bring the strap up between your legs and connect itby inserting the tab of the buckle into receptor of quickconnect buckle on the left side as shown in Figure 10. You willhear a click when the tab engages properly. Connect the rightleg strap using the same procedure. Pull the free end of thestrap away from the buckle to make a snug fit on each legstrap. To loosen the leg strap, grasp the yellow plastic portionof the buckle and pull away from your leg to allow the strap topull through the buckle. A plastic end keeper on the end of thestrap will stop it from pulling completely out of the buckle. Torelease the buckle, press the silver-colored tabs on the buckletowards each other with one hand, while pulling on the tabportion to the buckle with the other hand.

Step 4. Attach the chest strap by inserting the tab of the buckle intoreceptor of quick connect buckle. You will hear a click whenthe tab engages properly. Chest strap should be six inchesdown from the top of shoulders. Pass excess strap throughthe loop keepers. The strap may be tightened to a snug fit bypulling the free strap end to the left (away from the buckle). Toloosen the chest strap, grasp the yellow plastic portion of thebuckle and pull away from the body to allow the strap to pullthrough the buckle. A plastic end keeper on the end of thestrap will stop it from pulling completely out of the buckle. Torelease the buckle, press the silver-colored tabs on the buckletowards each other with one hand, while pulling on the tabportion to the buckle with the other hand.

Step 5. Adjust shoulder straps to a snug fit by pulling excess strapthrough the parachute buckles on each side of the harness.Left and right sides of shoulder straps should be adjusted tothe same length and the chest strap should be centered onyour lower chest, six inches down from shoulder. The frontD-ring on vest style harness is moved up or down byadjusting the shoulder straps and leg straps. Center the backD-ring between shoulder blades. Note: On ExoFit XP models,the back (dorsal) D-ring can be repositioned up or down asneeded for a correct fit. Adjust leg straps to a snug fit. Atleast three inches of webbing must extend past buckle on legstraps. Adjust the waist belt (if present).

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Figure 10 - Donning ExoFit Vest Style Full Body Harness

Step 3

Step 4 Step 5

Step 1 Step 2

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B. ExoFit Cross-Over Style Full Body Harness: Your harnessincorporates loops for a removable waist belt. The belt can beinstalled through the two loops in the harness located in the lowerback shoulder straps, see Figure 12. The belt will pass through theharness just below the padded area. The hip pad, if used, issecured to the belt by passing the belt through the hip pad loopsDon the ExoFit Cross-Over style full body harness by followingthese steps (see Figures 13 and 14):

Step 1. Locate the back D-ring held in position by the D-ring pad; liftup the harness and hold by this D-ring. Ensure the straps arenot twisted.

Step 2. Grasp the shoulder straps between the back and front D-ringand slip harness over your head from the left side. Positionshoulder straps on top of shoulders. Ensure straps are nottangled and hang freely.The D-ring will bepositioned on your backwhen worn properly.

Step 3. Grasp the tab of thebuckle located at yourright hip and insert it intothe receptor of the quickconnect buckle, seeFigure 13. You will hear aclick when the tabengages properly.

Step 4. Reach between yourlegs and grasp the grayleg strap on your leftside. Bring the strap up

Figure 11 - ExoFit Quick Connect Buckle Connections

Chest Strap: Attach chest strap byinserting the tab of the buckle intothe receptor of the quick connectbuckle until a click is heard

Leg Straps: Attach leg strap byinserting the tab of the buckle intothe receptor of the quick connectbuckle until a click is heard

Figure 12 - ExoFit Cross-Over Style

Belt Loops

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between your legs and insert the tab of the buckle intoreceptor of the buckle on the left side as shown in Figure 13.You will hear a click when the tab engages properly. Connectthe right leg strap using the same procedure. Pull the free endof the strap away from the buckle to make a snug fit on eachleg strap. To loosen the leg strap, grasp the yellow plasticportion of the buckle and pull away from your leg to allow thestrap to pull through the buckle. A plastic end keeper on theend of the strap will stop it from pulling completely out of thebuckle. To release the buckle, press the silver-colored tabs onthe buckle towards each other with one hand, while pulling onthe tab portion to the buckle with the other hand.

Step 5. Adjust shoulder strap to a snug fit by pulling excess strapthrough the parachute buckle. Left and right sides of shoulderstraps should be adjusted to the same length and the frontD-ring should be centered on your lower chest. The back D-ringshould be centered between your shoulder blades. Note: OnExoFit XP models, the back (dorsal) D-ring can be repositionedup or down as needed for a correct fit. Adjust leg straps to asnug fit. At least three inches of webbing must extend pastbuckle on leg straps. Adjust the waist belt (if present).

3.4 USE OF FALL ARREST D-RING OR ATTACHMENT ELEMENT: Forfall protection applications connect to the D-ring or attachment elementon your back, between your shoulder blades. Side D-rings, if present,are for positioning or restraint applications only. Front D-ring, if present, isfor ladder climbing or positioning. For rescue, back or front D-rings maybe used. D-rings on seat sling are for work positioning or personnel riding.

3.5 MAKING CONNECTIONS: When using a hook to connect to ananchorage or when coupling components of the system together,ensure roll-out cannot occur. Roll-out occurs when interferencebetween the hook and mating connector causes the hook gate tounintentionally open and release. Self locking snap hooks andcarabiners should be used to reduce the possibility of roll-out. Do notuse hooks or connectors that will not completely close over theattachment object. See subsystem manufacturer’s instructions formore information on making connections.

3.6 CONNECTING SYSTEM COMPONENTS: After properly fitting the fullbody harness, the user may then connect to other system components.Follow the guidelines in section 3.4 on selecting the correctattachment element.

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Figure 13 - Donning ExoFit Cross-Over Style Full Body Harness

Step 3

Step 4 Step 5

Step 1 Step 2

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4.0 TRAINING

4.1 It is the responsibility of the purchaser and the user of this equipmentto assure that they understand these instructions and are trained inthe correct care and use of this equipment. They must also be aware ofthe operating characteristics, application limits, and the consequencesof improper use of this equipment.

IMPORTANT: Training must be conducted without exposing the user to a fallhazard. Training should be repeated on a periodic basis.

5.0 INSPECTION

5.1 FREQUENCY:

A. Before each use inspect the full body harness according tosections 5.2 and 5.3.

B. The harness must be inspected by a competent person, otherthan the user, at least annually.

Record the results of each formal inspection in the inspection andmaintenance log in section 9.0.

IMPORTANT: If the full body harness has been subjected to fall arrest orimpact forces it must be immediately removed from service and destroyed.

IMPORTANT: Extreme working conditions (harsh environments, prolongeduse, etc.) may require increasing the frequency of inspections.

5.2 INSPECTION STEPS:

Step 1. Inspect harness hardware (buckles, D-rings, back pad, loopkeepers); These items must not be damaged, broken,

Figure 14 - ExoFit Quick Connect Buckle Connections

Hip Strap: Attach chest strap byinserting the tab of the buckle intothe receptor of the quick connectbuckle until a click is heard

Leg Straps: Attach leg strap byinserting the tab of the buckle intothe receptor of the quick connectbuckle until a click is heard

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distorted, and must be free of sharp edges, burrs, cracks,worn parts, or corrosion. PVC coated hardware must be freeof cuts, rips, tears, holes, etc. in the coating to ensure non-conductivity. Ensure that the release tabs of the buckle workfreely and that a click is heard when the buckle engages.Inspect parachute buckle spring.

Step 2. Inspect webbing; material must be free of frayed, cut, orbroken fibers. Check for tears, abrasions, mold, burns, ordiscoloration. Inspect stitching; Check for pulled or cut stitches.Broken stitches may be an indication that the harness hasbeen impact loaded and must be removed from service. Whenperforming the annual formal inspection on the XP models ofthe ExoFit harness, remove the back pad and leg strap padsto facilitate inspection of the webbing.

Step 3. Inspect the labels: All labels should be present and fullylegible. See section 8.0.

Step 4. Inspect each system component or subsystem according tomanufacturer's instructions.

Step 5. Record the inspection date and results in the inspection andmaintenance log in section 9.0.

Step 6. On the XP models of the ExoFit, inspect the impact indicator:See Fig 15. If the dorsal D-ring of the harness hasexperienced an impact, a red-colored area at the base of theD-ring will become visible and indicate that an impact hasoccurred. The impact indicator cannot be reset and theharness must be removed from service and destroyed.

Normal Condition Indicated ConditionRemove harness from service

Pivot

D-ring seatedin pivot

D-ring pulledout of pivot

Red bandexposed

Figure 15 - Impact Indicator

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5.3 If inspection reveals a defective condition, remove the unit fromservice immediately and destroy it.

NOTE: Only DBI/SALA or parties authorized in writing may make repairs tothis equipment.

6.0 MAINTENANCE, SERVICING, STORAGE

6.1 Spot clean the ExoFit full body harness with water and a mild soapsolution. The harness may be laundered by using a bleach-freedetergent. Water temperature for wash and rinse must not exceed 160°F (70° C). To launder theExoFit XP, remove thepads as indicated inFigure 16. Place theharness in the suppliedlaundry bag. The bag isdesigned to prevententanglement ofharnesses and toprotect the washingmachine from damage.Use of the laundry bagto wash the pads isoptional. Use a bleach-free detergent whenwashing both theharness and the pads.Harness and pads maybe air dried ortumble dry on lowheat (not greaterthan 200° F (90° C).Replace the padsbefore using theharness. SeeFigures 17 and 18.An excessivebuildup of dirt,paint, etc. mayprevent the fullbody harnessfrom workingproperly, and insevere casesdegrade thewebbing to a point

To remove the pads,undo the snaps andzippers. The pads willfall away from theharness straps

To replace the pads,lay out the harness asshown and place thepads under the strapsthen wrap thezippered flaps overthe straps and closethe snaps andzippers.

Only one leg pad isshown for clarity

Only one leg pad isshown for clarity

Figure 17 - Replacing ExoFit XP Pads

Note: The lowersnap closure on theleg strap pad must

connect between thelayers of the leg strap

and the seat strap.

Figure 16 - Removing ExoFit XP Pads

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where it weakens and should be removed from service. Moreinformation on cleaning is available from DBI/SALA. If you havequestions concerning the condition of your harness, or have any doubtabout putting it into service contact DBI/SALA.

6.2 Additional maintenance and servicing procedures must be completedby a factory authorized service center. Authorization must be inwriting. Do not attempt to disassemble the unit.

6.3 Store the full body harnesses in a cool, dry, clean environment out ofdirect sunlight. Avoid areas where chemical vapors may exist.Thoroughly inspect the full body harness after extended storage.

7.0 SPECIFICATIONS

• Maximum Free Fall Distance: No greater than 6 feet, perfederal law and ANSI Z359.1.

• Maximum Arresting Force: 1,800 lbs.• Maximum Capacity: 420 lbs.• Approximate Weight:

Harness only: 3 lbs.Harness with Side D-rings: Add 1/2 lb.Harness with Front D-ring: Add 1/4 lb.Harness with Back Pad or Belt: Add 1 lb.

• XP model pad materials: nylon and polyester.• ExoFit Patent No.: USD454,986S. Other patents pending.• All harnesses meet ANSI Z359.1 and OSHA requirements.

Figure 18 - Retrevial Harness D-rings

Openings for D-rings Pull D-rings throughopenings

The retrieval harness pads have openings for the shoulder D-rings. When replacing thepads, make sure the D-rings are located on the shoulder straps so that they protrudethrough the openings and are available for connecting retrieval systems to.

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Size Label

Inspection Label

Cover/Instruction LabelVest Style

Cover/Instruction LabelCross-Over Style

8.0 LABELING

8.1 Labels are enclosed in an attached fabric wrap located on the backright shoulder strap as the harness is being worn. If a waist belt is tobe worn with the harness, be careful not to enclose the belt loop whenclosing the wrap.

These labels must be securely attached to the harness and fullylegible:

Warning Label

Web Loop Harness Label

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9.0 INSPECTION AND MAINTENANCE LOG

SERIAL NUMBER: ____________________________________________

MODEL NUMBER: ____________________________________________

DATE PURCHASED: __________________________________________

ETADNOITCEPSNI SMETINOITCEPSNIDETON

NOITCAEVITCERROC ECNANETNIAMDEMROFREP

:yBdevorppA

:yBdevorppA

:yBdevorppA

:yBdevorppA

:yBdevorppA

:yBdevorppA

:yBdevorppA

:yBdevorppA

:yBdevorppA

:yBdevorppA

:yBdevorppA

:yBdevorppA

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9.0 INSPECTION AND MAINTENANCE LOG

SERIAL NUMBER: ____________________________________________

MODEL NUMBER: ____________________________________________

DATE PURCHASED: __________________________________________

ETADNOITCEPSNI SMETINOITCEPSNIDETON

NOITCAEVITCERROC ECNANETNIAMDEMROFREP

:yBdevorppA

:yBdevorppA

:yBdevorppA

:yBdevorppA

:yBdevorppA

:yBdevorppA

:yBdevorppA

:yBdevorppA

:yBdevorppA

:yBdevorppA

:yBdevorppA

:yBdevorppA

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9.0 INSPECTION AND MAINTENANCE LOG

SERIAL NUMBER: ____________________________________________

MODEL NUMBER: ____________________________________________

DATE PURCHASED: __________________________________________

ETADNOITCEPSNI SMETINOITCEPSNIDETON

NOITCAEVITCERROC ECNANETNIAMDEMROFREP

:yBdevorppA

:yBdevorppA

:yBdevorppA

:yBdevorppA

:yBdevorppA

:yBdevorppA

:yBdevorppA

:yBdevorppA

:yBdevorppA

:yBdevorppA

:yBdevorppA

:yBdevorppA

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9.0 INSPECTION AND MAINTENANCE LOG

SERIAL NUMBER: ____________________________________________

MODEL NUMBER: ____________________________________________

DATE PURCHASED: __________________________________________

ETADNOITCEPSNI SMETINOITCEPSNIDETON

NOITCAEVITCERROC ECNANETNIAMDEMROFREP

:yBdevorppA

:yBdevorppA

:yBdevorppA

:yBdevorppA

:yBdevorppA

:yBdevorppA

:yBdevorppA

:yBdevorppA

:yBdevorppA

:yBdevorppA

:yBdevorppA

:yBdevorppA

29

11001601100161110016211001631100240110024111003001100301110030211003031100304110030511003061100307110030811003751100376110037711003781100445110044611005251100526110052711005281100530110053111005321100533110058011005811100582110058311006401100641110064211006851100686110068711006881100689110069011006911100692

11001601100161110016211001631100240110024111003001100301110030211003031100304110030511003061100307110030811003751100376110037711003781100445110044611005251100526110052711005281100530110053111005321100533110058011005811100582110058311006401100641110064211006851100686110068711006881100689110069011006911100692

11001601100161110016211001631100240110024111003001100301110030211003031100304110030511003061100307110030811003751100376110037711003781100445110044611005251100526110052711005281100530110053111005321100533110058011005811100582110058311006401100641110064211006851100686110068711006881100689110069011006911100692

11001601100161110016211001631100240110024111003001100301110030211003031100304110030511003061100307110030811003751100376110037711003781100445110044611005251100526110052711005281100530110053111005321100533110058011005811100582110058311006401100641110064211006851100686110068711006881100689110069011006911100692

11006931100694110082511008261100827110082811008291100970110097111009721107300110730111073021107975110797611079761107977110797711079811107982110798311079851107986110798711079881107989110799011079911107992110799311079941107995110799611079971107998110799911085001108501110850211085031108504110850511085061108507

11085081108509110851211085131108514110851511085211108522110852311085241108525110852611085271108531110853211085331108575110857611085771108581110858211085831108587110858811086001108601110860211086061108607110860811086121108613110861411086151108616110862511086261108627110863111086321108633110865011086511108652

This instruction applies to the following models:

30

11086561108657110865811086621108663110866411086751108676110867711086811108682110868311087001108701110870211087041108706110870711087081108750110875111087521108753110875411087551108975110897611089771108978110897911089801109225110922611092271109228110922911092301109350110935111093521109353110935411093551109356

11093571109358110937511093761109377110937811095251109526110970011097011109702110970311097251109726110972711097281109729110975011097511109752110975311097541109775110977611098001109801110980211098031109804110980511098061109825110982611098271109828110990011099011109925110992611099271110000111000111100751110076

11100771110078111010011101011110102111010311101041110109111012511101261110127111012811101501110151111015211101531110154111015511101561110157111015811101591110175111017611101771110178111017911102001110201111020211102031110225111022611102271110228111022911102501110251111025211102531110275111027611102771110278

11103001110301111030211103031110304111030511103251110326111032711103281110350111035111103521110353111037511103761110377111037811104001110401111040211104031110425111042611104271110428111047511104761110477111047811104791110500111050111105021110503111050411105251110526111052711105281110550111084011108411110842

111084311108441110845111084611108471110848111084911108601110861111086211108701110871111087211108801110881111088211108901110891111089211109001110901111090211109101110911111091211109131110920111092111109221110923111096011109611110962111097011109711110980111098111109821110983

1108525C 1108526C 1108527C 1108532C 1110105C 1110106C 1110107C 1110108C 1110500C 1110501C 1110502C 1110503C 1110504C

Additional model numbers may appear on the next printing of these instructions

USA Canada3965 Pepin Avenue 260 Export BoulevardRed Wing, MN 55066-1837 Mississauga, Ontario L5S 1Y9Toll Free: 800-328-6146 Toll Free: 800-387-7484Phone: (651) 388-8282 Phone: (905) 795-9333Fax: (651) 388-5065 Fax: (905) 795-8777www.salagroup.com

WARRANTY

Equipment offered by DBI/SALA is warranted against factory defects inworkmanship and materials for a period of two years from date of installationor use by the owner, provided that this period shall not exceed two yearsfrom date of shipment. Upon notice in writing, DBI/SALA will promptlyrepair or replace all defective items. DBI/SALA reserves the right to electto have any defective item returned to its plant for inspection before makinga repair or replacement. This warranty does not cover equipment damagesresulting from abuse, damage in transit, or other damage beyond the controlof DBI/SALA. This warranty applies only to the original purchaser and isthe only one applicable to our products, and is in lieu of all other warranties,expressed or implied.

This manual is available for download at www.salagroup.com.

Form: 5902159Rev: E

I S O

9 0 0 1

Certificate No. FM 39709