INSTRUCTION MODEL 200 - Vcemjk Nose Assy 100V-5 83290 Thrust Bushing -4 78974 Nose Assy 100V-6...

Form HK 15403-05-2004

INSTRUCTION MANUAL

MODEL 200PNEUDRAULIC INSTALLATION TOOL

23

200 Series Tooling Alcoa Fastening Systems

Fig. 2

Head Assembly 100366

24


O-ring AS568-111Back-up Ring S-11248-111

25



27

Fig. 3

Handle & Piston Assembly 101103

28


Handle and Piston AssemblyTable 3 - Parts List

29


Lock Nut

31


Fig. 4

Cylinder Assembly 100875

32


Cylinder AssemblyTable 4 - Pasts List

35


NOTE

Use Ref. Nos. 1 (& 6 as applicable) for Series 200 Nose Assemblies (Double Action).

Use Ref. Not 1 & 2 (& 6 as applicable) & 7 for Series 352 Nose Assemblies (Single Action).

Use Ref. Nos. 1, 2, 3, 4, 5 (& 6 as applicable) for Series 350 Nose Assemblies (Double Action.)

NOTESee applicable Nose Assembly Data Sheet for detailed instructions on the use of these com-ponents.

NOSE ASSEMBLY ADAPTER GROUPFig. 5

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The Huck Model 200 Installation Tool is availablein kit form which allows the purchase of one part

number that includes the 200 Tool, CarryingCase, Nose Assemblies, etc. as shown below.

Table 6: 200-52 (Ref. NSN 5130-014-1979)

Part NO. PART NAME PART NO. PART NAME200 Installation Tool 104271 Inner Anvil -478972 Nose Assy 100V-4 83289 Outer Anvil -478973 Nose Assy 100V-5 83290 Thrust Bushing -478974 Nose Assy 100V-6 100820 Inner Anvil -579626 Nose Assy -8 Rivet 83294 Outer Anvil -599-1601T-352 Nose Assy -05 GP Tens 83295 Thrust Bushing -599-2555CH Nose Assy -06 GP Chis 100799 Inner Anvil -699-86 Nose Assy -08 OSR 83296 Outer Anvil -6G58-1 Grip Gage 1/8 & 5/32 83297 Thrust Bushing -6G58-2 Grip Gage 3/16 & 1/4 42-233 Service Kit105805 Nose Assembly Brush 110206 Carrying Case105806 Nose Assembly Brush

Table 7: 200-53 (Ref. NSN 5130-778-1675)

Part NO. PART NAME PART NO. PART NAME200 Installation Tool 78974 Nose Assy 100V-678972 Nose Assy 100V-4 42-233 Service Kit78973 Nose Assy 100V-5 110206 Carrying Case

Table 8: 200-54 (Ref. NSN 5130-908-3262)

Part NO. PART NAME PART NO. PART NAME200 Installation Tool 110206 Carrying Case42-233 Service Kit

MODEL 200 INSTALLATION KITS

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Table 9: 200-55

Part NO. PART NAME PART NO. PART NAME200 Installation Tool 83289 Outer Anvil -478972 Nose Assy 100V-4 83290 Thrust Bushing -478973 Nose Assy 100V-5 100820 Inner Anvil -578974 Nose Assy 100V-6 83294 Outer Anvil -579626 Nose Assy -8 Rivet 83295 Thrust Bushing -599-1601T-352 Nose Assy -05 GP Tens 100799 Inner Anvil -699-2555CH Nose Assy -06 GP Chis 83296 Outer Anvil -699-86 Nose Assy -08 OSR 83297 Thrust Bushing -6G58-1 Grip Gage 1/8 & 5/32 83300 Outer Anvil P-4G58-2 Grip Gage 3/16 & 1/4 83301 Outer Anvil P-5105805 Nose Assembly Brush 83302 Outer Anvil P-6105806 Nose Assembly Brush 42-233 Service Kit104271 Inner Anvil -4 110206 Carrying Case

SERVICE NOTES


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SERVICE PARTS KIT 42-236Service Parts Kit 42-236 contains replacement parts needed when overhauling ONE Model 200Tool, or forreplacing a damaged or worn 0-ring, etc.

DiaphragmDeflectorInsertGasketSpring, Air ValveSpringWiper, PistonSpring, Balance ValveSeat, Ball Check ‘B”Seat, Relief ValveSpring, Ball CheckSeat, Balance ValveShimSpring, Relief ValveBall Check Plug & O-ring AssemblySeat, Ball Check ‘A”Screw, Socket Head Cap #8-32 X 5/8Screw, Socket Head Cap 1/4-20 X 3/4O-ring AS 568-006O-ring AS 568-008 Viton, 90 durometerO-ring AS 568-010O-ring AS 568-011O-ring AS 568-012O-ring AS 568-013O-ring AS 568-014O-ring AS 568-015O-ring AS 568-020O-ring AS 568-027O-ring AS 568-111O-ring AS 568-240Retaining Ring, Truarc N5000-37

4-42-323-23-73-103-192-262-342-2B2-32-522-43-92-482-492-2A1-3, 1-51-62-45, 2-54, 4-31-2, 1-74-12, 4-142-36, 3-373-14, 16, 21, 25, & 503-113-38, 4-6, 4-9, 4-184-25, 4-313-472-10, 2-19, 2-292-53-32-43

100378100341100313100346100349100353111073100381100858100859100874100889100891100968104285111139500056500071500772504547500776500777500778500779500780500781500786500793500808500872500933

11311111112141111211732414214111

PART# QTY PART NAME REF. NO.

ACCESSORIES

Table 10 - PARTS LIST


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NOTES:

1. All part numbers shown in this manual are available from Huck. The 500000 series part numbers are standard parts which generally can be purchased locally.

2. O-ring sizes are specified as “AS” dash numbers. (AS 568 is an AEROSPACE SIZE STANDARD FOR O-RINGS and was formerlyknown as ARP 568).

3. The compound for O-rings and Quad Rings isSAE-ASTM SB715 BE, E3 F1 or F2 (Nitrile orBuna N, 70 Durometer, except as noted.

4. Back-up rings are either W.S. Shamban & Co. Series S-11248 (MS-28774 TEFLON) or Parker Seal Co. PARBAK Series 8. Dash numbers correspond to AS dash numbers of O-rings.

Table 10 - PARTS LIST (Continued)

Back-up Ring S-11248-06Back-up Ring S-11248-07Back-up Ring S-11248-10Back-up Ring S-I 1248-27Back-up Ring S-11248-111Back-up Ring S-11248-114Back-up Ring S-11248-211Back-up Ring S-11248-213Quad Ring MR-Q4114Quad Ring MR-Q4213Quad Ring MR-Q4011Quad Ring MR-Q4006Quad Ring MR-Q4007Quad Ring MR-Q4111Quad Ring MR-Q4211Quad Ring MR-Q4342Pin, Slotted .094 Dia. X .62Retaining Ring, Truarc 5008-100Ball, 1/4 Dia. SteelBall, 3/16 Dia. Stainless SteelBall, 11/32 Dia. Stainless SteelBack-up Ring Parbak 8-007Back-up Ring Parbak 8-014Back-up Ring Parbak 8-015Back-up Ring Parbak 8-111Screw, Self-tapping #4-40 X 1/4

2-39, 2-462-424-11, 4-152-11, 2-20, 2-302-62-142-92-16, 2-232-132-15, 2-223-362-382-41, 4-233-6, 3-412-8, 2-273-453-303-484-192-47, 2-513-18, 3-22, 3-264-183-39, 4-8, 4-174-263-423-33

501078501079501082501099501102501105501138501140501170501172501408501409501410501414501417501460502135502259502509502929502934503160503167503168503195504378

21361115131123212113315124

PART# QTY PART NAME REF. NO.

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Fill and Bleed Unit, Model 970-100, is designedfor the rapid and efficient filling of a tool withhydraulic fluid and bleeding air from the hydrau-lic system. It can be used to fill and bleed aModel 200, Model 970, 10000 or 40000 HuckInstallation Tool. The Fill and Bleed Unit weighs

FILL AND BLEED UNIT MODEL 970-100

50 pounds as shipped, without hydraulic fluid.The outside dimensions are 14” wide x 16” longx 14” high.

The unit operates on 110 volt, single phase,50/60 hertz electrical power.

SERVICE TOOL KIT 42-233

Service Tool Kit 42-233 contains the tools re-quired ( in addition to common screwdrivers,

etc.) to disassemble and reassemble theModel 200 Installation Tool.

Fig. 11

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CARRYING CASE

Carrying Case, part number 110206, is availableto store or carry a Model 200 Tool.Compartments are provided for storing noseassemblies and accessories.

SHIFT SETTING KITS

Shift Setling Kit 107569 is used to check thespindle load (pounds) at shift. The tester, gageand adapters are housed in a sheet metal case.

Shift Setting Kit 101300 is used to check the hydraulic fluid pressure (psi) at shift. The gage and adapters are housed in a sheet metal case.


Tool & Product UpdateSPINDLE LOADS AND HYDRAULIC PRESSURES AT SHIFT FOR HUCK MODEL 200 INSTALLATION TOOL

When used to install double action fasteners, the shift valve of the Model 200 H.I.T. must be adjusted toinsure the proper installation of various fasteners. Two methods of checking the shift valve setting are available: Method #1: Shift Setting Kit No. 107569 employs a Skidmore-Wilhelm Tension Tester to check the spindle

load at shift, in pounds.

Method #2: Shift setting No. 101300 employs a hydraulic pressure gauge to check the hydraulic pressure at shift, in pounds per square inch (psi).

The chart below shows the “Spindle Load at Shift” and “Hydraulic Pressure at Shift” for various fasteners. Itmay be necessary to retrofit some older tools prior to serial number 5161 (except 5081 thru 5090and 5120 thru 5135), using Shift Valve and Balance Valve Retrofit Kit No. 100434, to insurerepeatability of the shift valvesettings.

(1) Set as close as possible to pounds or psi shown.(2) Plus or minus 50 psi, unless otherwise specified.

*This revised Bulletin obsoletes and supersedes Bulletin 141 dated 7-15-75

Date REVISED8-20-75

No. 141

Americas

Alcoa Fastening SystemsAerospace ProductsTucson Operations3724 East ColumbiaTucson, AZ 85714800-234-4825520-747-9898FAX: 520-748-2142

Alcoa Fastening SystemsAerospace ProductsCarson OperationsPO Box 5268900 Watson Center Rd.Carson, CA 90749800-421-1459310-830-8200FAX: 310-830-1436

Alcoa Fastening SystemsCommercial ProductsWaco OperationsPO Box 81178001 Imperial DriveWaco, TX 76714-8117800-388-4825254-776-2000FAX: 254-751-5259

Alcoa Fastening SystemsCommercial ProductsKingston Operations1 Corporate DriveKingston, NY 12401800-431-3091845-331-7300FAX: 845-334-7333www.hucktools.com

Alcoa Fastening SystemsCommercial ProductsCanada Operations6150 Kennedy Road, Unit 10Mississagua, Ontario L5T2J4Canada905-564-4825FAX: 905-564-1963

Alcoa Fastening SystemsCommercial ProductsLatin America OperationsAvenida Parque Lira. 79-402Tacubaya Mexico, D.F.C.P. 11850FAX: 525-515-1776TELEX: 1173530 LUKSME

Far East

Alcoa Fastening SystemsCommercial ProductsAustralia Operations14 Viewtech PlaceRowville, Victoria Australia 317803-764-5500Toll Free: 008-335-030FAX: 03-764-5510

Europe

Alcoa Fastening SystemsCommercial ProductsUnited Kingdom OperationsUnit C, Stafford Park 7Telford, ShropshireEngland TF3 3BQ01952-290011FAX: 0952-290459

Alcoa Fastening SystemsAerospace ProductsFrance OperationsClos D’AssevilleBP495450 Us Par VignyFrance33-1-30-27-9500FAX: 33-1-34-66-0600

For the Long Haul™

A Global OrganizationAlcoa Fastening Systems (AFS) maintains companyoffices throughout the United States and Canada,with subsidiary offices in many other countries.Authorized AFS distributors are also located inmany of the world’s

industrial and Aerspace centers, where they providea ready source of AFS fasteners, installation tools,tool parts, and application assistance.

For The Long Haul, The Future of Fastening Technology,The Future of Assembly Technology, The Future of ToolingTechnology, and Tools of Productivity are service marks of HuckInternational. Huck provides technical assistance regarding the useand application of Huck fasteners and tooling.

NOTICE: The information contained in this publication is only forgeneral guidance with regard to properties of the products shown

and/or the means for selecting such products, and is not intendedto create any warranty, express, implied, or statutory; all warrantiesare contained only in Huck’s written quotations, acknowledge-ments, and/or purchase orders. It is recommended that the usersecure specific, up-to-date data and information regarding eachapplication and/or use of such products.

HWB898 1003-5M

© 2003 Alcoa Fastening Systems

1 Corporate Drive, Kingston, NY 12401 • Tel: 800-431-3091 • Fax: 845-334-7333 • E-mail: [email protected] • www.alcoafasteningsystems.com

Alcoa Fastening Systems world-wide locations:

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INSTRUCTION MODEL 200 - Vcemjk Nose Assy 100V-5 83290 Thrust Bushing -4 78974 Nose Assy 100V-6...

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