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ACCESS SYSTEMS INCACCESS SYSTEMS INC

Instruction Manual

ROBO SWINGResidential Gate Operator

Installation instructions and manual book for architects, general contractors and dealers

Copyright © 1992 by Elite Access Systems, Inc. – www.eliteaccess.com

Click on the desired topic in the “Bookmarks” column or “Table of Contents” to select page.

T A B L E O F C O N T E N T S

23456789

1011121313141516171819202122

23-24

252526262728282930

Please DO NOT Touch me!...Unless you are an Authorized

Service Technician!

Release 7

All rights reserved. No part of this manual may be reproduced in any means; graphic, electronic, mechanical, or photocopied without the express written permission of the publisher of this material

© Copyright 1992 byElite Access Systems, Inc.

1

7/02

Safely Operating GateConfiguration and SpecificationsConcrete Pad and Gate AttachmentStandard InstallationCompact InstallationGate Arm InstallationGate Movement DirectionAdjustment of Output ShaftDC Power Supply Connection“Optional” Solar PanelTerminal Input ConnectionsAdjusting Gate Traveling DistanceTimerReversing SensorEmergency Release“Optional” Input BoardSafety Loop SystemCenter Loop SystemExit Loop SystemMaster and Slave Operators with TimerMaster and Slave Operators without TimerControl Board FunctionsLED DescriptionsTroubleshooting How to Reset Breaker Switch How to Check Fuses Gate will not close! Gate will not open! If you hear a “BEEP” soundRobo Swing Parts ListMaintenanceRobo Swing Parts IllustrationsAdditional Equipment

S A F E L Y O P E R A T I N G G A T E

Owners Must Never Let Pedestrians Cross the Path, Step or Hang on a Moving Gate!

Owners Must Never Mount Any Gate Operating Device Accessible Through the Gate!

The Robo Swing is for Single Home Applications

DO NOT Use for Apartment or Condominium Applications.

2

C O N F I G U R A T I O N A N D S P E C I F I C A T I O N S

3

Recommended Gate Setup Configuration

Warning Signs Attached on Both Sides of Gate

Warning Sign Clearly Visible on Operator

Gate Attachment Bar Must Go Completely Across the Gate for Full Strength

4" Max. Width

CAUTION

Robo Swing Specifications:Gate Speed – 15 - 17 seconds per 90° cycleMaximum Gate Length – 16 feet Maximum Gate Weight – 400 poundsMaximum Cycles – 250 cycles per day with Elite's Plug-In Transformer. (Gate size 16 ft x 6 ft) – Solar power cycles per day varies, Contact Elite for more Information – Battery back-up cycles (50 cycles total)AC Power Supply – 18 VAC 2.0 Amp Plug-In Transformer (Elite Part # A POW-1)AC Power Supply Wire – 14 gauge or greater landscape lighting cable rated for direct burial and 300 watts at maximum length of 1000 ft DC Power Supply – Built-in, back-up for AC or Solar power failure onlySolar Power – Optional (Elite Part # SOLAR 3)

Be sure to read and follow all Elite's instructions before installing and operating any Elite product. Always disconnect the gate operator's power source before repairs are attempted. Elite Access Systems, Inc. is not responsible for improper installation or failure to comply with local building codes.

C O N C R E T E P A D A N D G A T E A T T A C H M E N T

4

6"

Out

InPost

Concrete Pad

Concrete Pad

Above Ground

Below Ground

Bell Box3/4" PVC

Short Arm

Long Arm

Hinge Center

14"

2"

24"

35.5"

46"

28"

25"

10" 29.5"

30"

28"

24"

Red Head Fastener1/2" x 3 1/2"

Sample Standard Installation

J2

1.5A

- 25

0V

1.5A

- 25

0V

S T A N D A R D I N S T A L L A T I O N

5

D

10"

Out

Long Arm

In

Out

In

*Refer to Note

Concrete Pad

Hinge Center

EB

A

C

Sample Standard Installation is Shown on Previous Page.

Short Arm

DistanceDistance

Caution: If the gate is longer than 18 feet, follow Chart A : A-2.

Suggestion: The dimension between the gate and the concrete pad is always 10 inches less than the dimension D.

Example: D = 42", if the dimension between the gate and the concrete pad is 32".

1

2

3

4

5

6

34.5"

44"

44"

45"

44.75"

41"

34.75"

36.5"

37"

37"

35.75"

39"

29.5"

32.5"

30.5"

30.5"

29.5"

27.5"

35"

42"

40"

37"

32"

28.5"

14"

14"

14"

14"

14"

14"

43"

32"

40"

43"

44"

41"

A B CChart B

D E Dist

ance

Dist

ance

1

2

3

4

5

6

46"

46.75"

46.75"

47.25"

47"

42.5"

35.5"

35.5"

37"

37.25"

35"

33"

29.5"

33.5"

31.5"

30"

29.5"

26.5"

35"

42"

40"

37"

32"

28.5"

11"

11"

11"

11"

11"

11"

45"

37"

41"

45"

45"

41"

A B CChart A

D E Dist

ance

Dist

ance

D minus 10"

*Note - If this dimension is between 20 and 32 inches, compact installation is necessary. (Refer to Page 6)

Dimension (A) thru (E) are from the center of one pivot point to the center of another pivot point.

Wal

l

20"Minimum

Width

C O M P A C T I N S T A L L A T I O N

6

4"22"

4" 20"

24"

36"

10"

Long ArmCut Cut

Short ArmCut

Follow the exact measurements, then cut the standard arm to meet the shorter measurements.

Compact Installation Only!DO NOT Use These Measurements for a Standard Installation.

Gate ClosedGate Open Hinge Center

9"2"

33"

25.5"

23"

20"to

32"

26.5"

G A T E A R M I N S T A L L A T I O N

Incorrect Installation

Correct Installation

Once the gate arm measurements are calculated:

Weld Completely Around the Rectangular Tubes

weld the bracket on the gate.

........then weld the shorter arm.

Weld the longer arm..........

7

G A T E M O V E M E N T D I R E C T I O N

8

Plug in the limit/motor harness wires to the left socket (#1) if your gate, from the inside of the property, opens to the left and closes to the right. Plug into the right socket (#2) if the gate opens to the right and closes to the left from the inside of the property.

OVERLOAD

POWER

CHARGE OK

BATTERY LOW

OPEN RELAY

CLOSE RELAY

TIMERUP

ON

W1

OFF

OPEN TO RIGHT

Socket #1 Socket #2

60 0

PW

CENTRAL CONTROL

SYSTEM ON

DC OPERATOR v 5MMADE IN USA

ALARMSENSOR

REVERSESENSOR

HEAVYGATE

FIREDEPT

STRIKEOPEN

SAFETYLOOP

EXITLOOP

RADIOREC

CHARGINGPOWER

BOARDPOWER

CHECKFUSE

J2

Socket #1 Open to Left

Open to Right Socket #2

A D J U S T M E N T O F O U T P U T S H A F T

9

TightenHandle

Tighten the Nut

Fit Pin in Slot

90°Red handle must be in this position

Pull

Pull the short arm away from the gate. NO slippage should occur.If it does, go back and tighten the nut more.

OVERLOAD

POWER

BATTERY LOW

OPEN RELAY

CLOSE RELAY

TIMERUP

ON

OFF

60 0

PW

CENTRAL CONTROL

SYSTEM ON

DC OPERATOR v 5MMADE IN USA

ALARMSENSOR

REVERSESENSOR

HEAVYGATE

FIREDEPT

STRIKEOPEN

SAFETYLOOP

EXITLOOP

RADIOREC

CHARGINGPOWER

BOARDPOWER

CHECKFUSE

J2

CHARGE OKCHARGE OK

OVERLOAD

POWER

BATTERY LOW

OPEN RELAY

CLOSE RELAY

TIMERUP

ON

W1

OFF

OPEN TO RIGHT

60 0

PW

CENTRAL CONTROL

SYSTEM ON

DC OPERATOR v 5MMADE IN USA

ALARMSENSOR

REVERSESENSOR

HEAVYGATE

FIREDEPT

STRIKEOPEN

SAFETYLOOP

EXITLOOP

RADIOREC

CHARGINGPOWER

BOARDPOWER

CHECKFUSE

J2

CHARGE OK

D C P O W E R S U P P L Y C O N N E C T I O N

10

Use Elite's optional 18 VAC plug-in transformer (Elite Part # A POW-1). Hook up the transformer to 115 VAC. Use two, low voltage, 14 gauge / 300watt direct burial, landscape lighting cables. Hook these wires to the two yellow wires from the control board to the plug-in transformer.

18 VAC Plug-in Transformer

14 Gauge Wires

Maximum Wire Length should not exceed 1000 ft.

Polarity Does Not Matter

2

135

6810

79

4

Yellow Wires #2, #4

Do Not use solar panel and plug-in transformer at the same time.

To 115 VAC

CAUTION

Beep!

After the plug-in transformer has been connected to the power source, connect the battery cable plug to the limit/motor harness plug. You will immediately hear a beep for a few seconds. After the beep, check the “Charge OK” LED......

Limit/Motor Harness......it must be “ON”.

If you use Elite's optional solar panel (Elite Part # Solar 3). Connect the two wires from the solar panel to the two yellow wires on the control board. Sunlight will energize the batteries through the solar panel. This solar panel will charge up to 2800 Mamp/Hr in optimum conditions & 500 Mamp/Hr in light overcast conditions. For detailed specifications consult the Solar 3 Installation sheet.

OVERLOAD

POWER

BATTERY LOW

OPEN RELAY

CLOSE RELAY

TIMERUP

ON

W1

OFF

OPEN TO RIGHT

60 0

PW

CENTRAL CONTROL

SYSTEM ON

DC OPERATOR v 5MMADE IN USA

ALARMSENSOR

REVERSESENSOR

HEAVYGATE

FIREDEPT

STRIKEOPEN

SAFETYLOOP

EXITLOOP

RADIOREC

CHARGINGPOWER

BOARDPOWER

CHECKFUSE

J2

CHARGE OK

“ O P T I O N A L ” S O L A R P A N E L

11

Energizing Robo Swing with solar power only needs the radio receiver to operate the gate. The only recommended external devices other than radio receivers are dry-contact command devices which do not consume any current like key switches. Using other devices that consume high current such as telephone access, magnetic locks or loop detectors will cause excess drainage of the battery and eventually completely drain the battery .

Elite recommends using 1 or 2 larger batteries (12 VDC, 30 Amp) (Elite Part # A 12330 or A 12330 PACK) in Robo Swing when using the optional solar panel.

Polarity Does Not Matter

2

135

6810

79

4

Yellow Wires #2, #4

Do Not use solar panel and plug-in transformer at the same time.

CAUTION

CAUTION

Solar Panel(Elite Part # SOLAR 3)Stand Not Included

30 Amp.12 VDC

For More Details,Contact your Local Dealer

T E R M I N A L I N P U T C O N N E C T I O N S

12

1 2 3 4 5 6 7 8 9 10

12 VDC Radio Receiver

Transmitters

External “Exit” Loop Detector

External “Safety” Loop Detector

Phone Entry

PushButton

CardReader

Fire orAny KeySwitch

Terminal 8 = Grey WireTerminal 8 = Black WireTerminal 9 = Grey WireTerminal 10 = Red Wire

4

7 8

0HELP

9

1 2 35 6

Photo Electric Eye

The radio receiver must be 12 VDC only (Elite Part # A 1099-12V). If you want to use safety, exit or center loops, you must use 12 VDC loop detectors only (Elite Part # A 23). The hook-ups for the radio receiver are as follows: Strike open wires go to 8 and 9 on terminal. Power supply goes to terminal 10 (positive +) and terminal 8 (negative -). Connections for other devices are shown below.

(Elite Part #A 3060)(Elite Part #A 3089)

LimitSwitches

TIMERTIMER UP

ONON

OFF

6060 0

PW

Release the red handle and open the gate to a distance desired. Loosen the screw. Turn plastic part until the half moon shape hits the limit switch. For closing cycle, do the same with the other plastic part.

A D J U S T I N G G A T E T R A V E L I N G D I S T A N C E

13

A D J U S T A B L E T I M E R

If you want to use the automatic close for the gate system the timer switch should be put in the “ON” position. If you want to use the push open or push close command, the timer should be switched to the “OFF” position.

OVERLOAD

POWER

BATTERY LOW

OPEN RELAY

CLOSE RELAY

TIMERUP

ON

W1

OFF

OPEN TO RIGHT

60 0

PW

CENTRAL CONTROL

SYSTEM ON

DC OPERATOR v 5MMADE IN USA

ALARMSENSOR

REVERSESENSOR

HEAVYGATE

FIREDEPT

STRIKEOPEN

SAFETYLOOP

EXITLOOP

RADIOREC

CHARGINGPOWER

BOARDPOWER

CHECKFUSE

J2

CHARGE OK

Set Timer 1 to 60 seconds

TIMERTIMER UP

ON

OFFOFF

60 0

PW

Hex Screw

For a more precise adjustment, you may use the hex screw.

Loosen Screw

Adjustments

There is a blue pot with a white screw adjustment on the upper portion of the control board marked “Reverse Sensor”. Do Not Touch Alarm Sensor blue pot.

The level of sensitivity has to do with the weight of the gate and the condition of installation.Too sensitive = if the gate stops or reverses by itself. Not sensitive enough = if the gate hits an object and does not stop or reverse.

A D J U S T A B L E R E V E R S I N G S E N S O R

14

OVERLOAD

POWER

BATTERY LOW

OPEN RELAY

CLOSE RELAY

TIMERUP

ON

W1

OFF

OPEN TO RIGHT

60 0

PW

CENTRAL CONTROL

SYSTEM ON

DC OPERATOR v 5MMADE IN USA

ALARMSENSOR

REVERSESENSOR

HEAVYGATE

FIREDEPT

STRIKEOPEN

SAFETYLOOP

EXITLOOP

RADIOREC

CHARGINGPOWER

BOARDPOWER

CHECKFUSE

J2

CHARGE OK

SYSTEM ON

ALARMSENSOR

REVERSEREVERSESENSORSENSOR

HEAVYGATE

There is an LED “Heavy Gate” which will light up when the gate is heavier than normal for the operator. The operator will still function properly.

Maximum Sensitivity

Minimum Sensitivity

Unscrew BoltSpecial tool required for the “optional” security bolt

Lift Off Cover

Loosen Red HandleGate can now be manually moved

1

2

3

E M E R G E N C Y R E L E A S E

Grab the Gate to Make Adjustments

Tighten the Red Handle, Replace the Cover and Bolt when FinishedWhen the power is turned on again, the gate will readjust itself automatically. 15

OVERLOAD

POWER

BATTERY LOW

OPEN RELAY

CLOSE RELAY

CENTRAL CONTROL

SYSTEM ON

DC OPERATOR v 5MMADE IN USA

ALARMSENSOR

REVERSESENSOR

HEAVYGATE

FIREDEPT

CHARGINGPOWER

BOARDPOWER

CHECKFUSE

J2J2

CHARGE OK

“ O P T I O N A L ” I N P U T B O A R D

16

The optional board allows extra control of the gate, is available only from Elite Access Systems. Installation is simple; just clip the optional board to the J2 slot on the top of the control board. Below lists the function of each pin.

Open Switch

Stop Switch (Cut W1 Jumper at Bottom of Board)

Timer Close Output from Master to Slave

Timer Input from Slave to Master (Close Command)

Vandalism Alarm Output (Not Burglar Alarm) - 12 VDC

Emergency Open (Direct Command from Battery to Motor)

Emergency Close (Direct Command from Battery to Motor)

Magnetic Lock - Dry Contact Relay (Com NC)

Center Loop Option (For Swing Gate Operators Only)

16162 4 6 8 1010 1212 1414

15151313111197531

1 & 2

3 & 4

5 & 6

7 & 8

9 &1010

1111 & 4

1212 & 7

1313 & 1414

1515 & 1616

W1

16-Pin Plug

Use a Normally Closed Contact

“ S A F E T Y L O O P ” S Y S T E M

17

Allows gate to stay open when vehicles are obstructing path.

OUT

4'

4' Typical

Fill Loop Cuts with Proper Sealer

IN

Three Wire Layers in Loop Cut

1/4"

1 1/2"

SafetyLoop

SafetyLoop

TwistedWires

From LoopCut

4'4'

4'

4'

7654321 8 9+

10Exit LoopSafety Loop

Or PhotocellStrike Open orPush Button

Fire DepKey Switch Radio Receiver

-

External “Safety” Loop Detector

Caution: Suggested for vehicles 14 feet or longer. If a vehicle is shorter, a center loop system is recommended and should be installed.

Velcro external loop detectors in place

J2

1.5A

- 25

0V

1.5A

- 25

0V

OVERLOAD

POWER

BATTERY LOW

OPEN RELAY

CLOSE RELAY

CENTRAL CONTROL

SYSTEM ON

DC OPERATOR v 5MMADE IN USA

ALARMSENSOR

REVERSESENSOR

HEAVYGATE

FIREDEPT

CHARGINGPOWER

BOARDPOWER

CHECKFUSE

J2J2

CHARGE OK

16162 4 6 8 1010 1212 1414

15151313111197531

“ C E N T E R L O O P ” S Y S T E M

18

Allows gate to stay open when vehicles are obstructing path.

1515 & 1616

16-Pin Plug

External “Center” Loop Detector

Caution: This option is for all vehicles including ones less than 14' long. Center loop system requires two safety loops

Velcro external loop detectors in placeOptional Input Board

needed for this function.

J2

1.5A

- 25

0V

1.5A

- 25

0V4'

4'

Center Loop Even with Edge of Open Gate

4'Typical

Fill Loop Cuts with Proper Sealer

OUT

IN

Three Wire Layers in Loop Cut

1/4"

1 1/2"

CenterLoop

SafetyLoop

SafetyLoop

TwistedWires

From LoopCut

“ E X I T L O O P ” S Y S T E M

19

Allows gate to automatically open for exiting vehicles.

Velcro external loop detectors in place

7654321 8 9+

10Exit LoopSafety Loop

Or PhotocellStrike Open orPush Button

Fire DepKey Switch Radio Receiver

-

External “Exit” Loop Detector

4'

4'

4'

4'

4'

4'

4'Fill Loop Cut with Proper

Sealer

TwistedWires

From LoopCut

OUT

IN

ExitLoop4'

Three Wire Layersin Loop Cut

1/4"

1 1/2"

J2

1.5A

- 25

0V

1.5A

- 25

0V

Use Low Voltage Wires to Connect Gate Operators Together

M A S T E R A N D S L A V E W I T H T I M E R

20

To use the master/slave option with Robo Swing, you must purchase the Optional Input Board (Elite Part # Q203) and connect it to the J2 slot. (Refer to page 16)

13

57 9 11 13 15

108

64

2

12 14 1616141210

864

2

1513119

753

Master J2 Plug

1. Make master/slave J2 plug connections as shown above

2. Turn timers on BOTH control boards to the “ON” position

3. Use MASTER timer ONLY for the auto close time adjustment (0 to 60 sec)

4. Turn the SLAVE timer adjustment all the way Counterclockwise

Slave J2 PlugMaster Pin 1 to Slave Pin 1

Master Pin 5 to Slave Pin 7

Master Pin 6 to Slave Pin 8Master Pin 2 to Slave Pin 2

Caution: 18 VAC plug-in transformer, per gate operator required

1

TIMERTIMER UP

ONON

OFF

6060 0

PW

Master Timer “ON”

Master Slave

TIMERTIMER UP

ONON

OFF

60 0

PW

Slave Timer “ON”

Maximum Counterclockwise

Setting

Set Timer 0 to 60 seconds

Use Low Voltage Wires to Connect Gate Operators Together

Master Slave

M A S T E R A N D S L A V E W I T H O U T T I M E R

21

To use the master/slave option with Robo Swing, you must purchase the Optional Input Board (Elite Part # Q203) and connect it to the J2 slot. (Refer to page 16)

13 5 7 9 11 13 15

1084 6

2

12 14 16161412106 84

2

15131195 73

Master J2 Plug

1. Make master/slave J2 plug connections as shown above

2. Turn timers on BOTH control boards to the “OFF” position

Slave J2 PlugMaster Pin 1 to Slave Pin 1

Master Pin 2 to Slave Pin 2

Caution: 18 VAC plug-in transformer, per gate operator required

1

Master Timer “OFF” Slave Timer “OFF”

TIMERTIMER UP

ON

OFFOFF

60 0

PW TIMERTIMER UP

ON

OFFOFF

60 0

PW

OVERLOAD

POWER

BATTERY LOW

OPEN RELAY

CLOSE RELAY

TIMERUP

ON

W1

OFF

OPEN TO RIGHT

60 0

PW

CENTRAL CONTROL

SYSTEM ON

DC OPERATOR v 5MMADE IN USA

ALARMSENSOR

REVERSESENSOR

HEAVYGATE

FIREDEPT

STRIKEOPEN

SAFETYLOOP

EXITLOOP

RADIOREC

CHARGINGPOWER

BOARDPOWER

CHECKFUSE

J2

CHARGE OK

C O N T R O L B O A R D F U N C T I O N S

22

1 Power on LED2 Charge on LED3 Low battery indicator LED4 Heavy gate indicator LED5 Open Relay LED6 Close Relay LED7 System on, Reversing sensor and Alarm sensor8 Alarm sensor LED9 Reversing sensor LED (Rebounder)1010 Central control LED1111 Fire department or key switch LED1212 Strike open LED1313 Safety loop or photocell LED1414 Exit loop LED

1515 Radio receiver LED1616 Timer power LED1717 Timer-Up indicator1818 J2 alternate optional output 1919 Movement direction sockets2020 Replace fuse indicator2121 Spike suppressor2222 Jumper for stop button2323 Optional Input board 2424 Plug in power - 18 VAC or solar panel and terminal block connector2525 Breaker reset2626 Overload LED

1515141413131212

1111

1010

4

9

2323

8

7

1818

2424

2121

17171616

22221919

2020

1

2626

23

5

6

2525

L E D D E S C R I P T I O N

23

Power at all times when there is one or more power sourcesie: Battery, 18 VAC or solar

Charger OK on when there is any charging powerie: 18 VAC - solar

Battery Lownormally off - it willindicate low battery

System Onwill work only when thegate is in motion

Alarm Sensorwhen LED goes on youwill hear a beep soundfor about 20 seconds

Heavy Gatewill work only when thegate is in motion

Open Relay Open relay is not energized

1. No power source at all If dimmed down 1. Bad board power fuse

1. No Transformer or Solar If dimmed down 1. Bad charging power fuse

1. Motor stop2. No motor current detected

Battery OKBattery voltage is over minimum required limit

Gate weight andcondition are OK

System is OK

Open relay is energized

Flashing LED - Battery isless than required limit needs to be recharged

Power source OK andboard power fuse OK

Transformer or solar OKand charging power fuse OK

1. Excess usage2. Bad charging system3. Under rate solar panel4. Bad battery5. Bad battery connection

1. Hearing beep sound means overload2. Gate is too heavy3. Broken wheel4. Gate off track5. Unwanted object has physically stopped gate

1. Gate is too heavy2. Bad wheels3. Bad rollers4. Chain is too tight5. Steep slope on open or close cycle6. Low battery

Close Relay Close relay is not energizedClose relay is energized

Detecting motor current

Note: Circled red numbers indicates location on control board, identified on page 22.

1

2

3

5

6

7

8

4

LED Description LED On LED Off

L E D D E S C R I P T I O N - C O N T I N U E D

LED Description LED On LED Off

Note: Circled red numbers indicates location on control board, identified on page 22.

9 Reversing Sensor No obstruction is detectedSensor is detecting obstruction

1111 Fire Dept Receiving signal at terminalblock 1 & 2

Not receiving signal atterminal block 1 & 2

1010 Central Control Not receiving any command

Acknowledgement ofreceiving open commandfrom one of the terminals

• Fire Department 1 & 2• Strike Open 3 & 4• Safety Loop 5 & 6 • Exit Loop 7 & 8• Radio Receiver 8 & 9

1212 Strike Open Receiving signal at terminalblock 3 & 4

Not receiving signal atterminal block 3 & 4

1313 Safety Loop Receiving signal at terminalblock 5 & 6

Not receiving signal atterminal block 5 & 6

1414 Exit Loop Receiving signal at terminalblock 7 & 8

Not receiving signal atterminal block 7 & 8

1515 Radio Rec Receiving signal at terminalblock 8 & 9

Not receiving signal atterminal block 8 & 9

1717 Timer UP Output signal to close relay Not receiving signal toclose relay

1616 Timer PW Timer power is on Timer is not on

24

OVERLOAD

POWER

BATTERY LOW

OPEN RELAY

CLOSE RELAY

DC OPEMAD

HEAVYGATE

CHARGINGPOWER

BOARDPOWER

CHECKCHECKFUSEFUSE

J2

CHARGE OK

OPEN TO RIGHT

If the gate is not moving in any direction be sure to check all of the LED displays on the control board. If the board power or charging power LEDs are “ON”, change the corresponding fuse on the top left corner of the board.

T R O U B L E S H O O T I N G

If all electronic sensors fail or are not adjusted properly due to heavy gates, off-track gate, or obstructed gate path, the breaker will kick-out. Reset the breaker by pressing the reset button located on the bottom left corner of the control board.

How to Reset the Breaker

How to Check the Fuses

CAUTION

CAUTION

Always disconnect the battery before resetting the breaker or injury could occur as the gate starts.

The breaker reset is located at the bottom left corner of the control board as shown

Replace fuse with 1.5A - 250V fuse

(Elite Part # Q162)Robo Fuse

25

0

PW

CENTRAL CONTROL

DC OPERATOR v 5MMADE IN USA

FIREDEPT

STRIKEOPEN

SAFETYLOOP

EXITLOOP

RADIOREC

26

T R O U B L E S H O O T I N G

The Gate Will Not Close!

Symptom: The radio receiver LED on the control board remains “ON” when using the remote control.

Possible Solutions: Stuck remote control button. The radio receiver has malfunctioned in the “ON” position.

0

PW

CENTRAL CONTROL

DC OPERATOR v 5MMADE IN USA

FIREDEPT

STRIKEOPEN

SAFETYLOOP

EXITLOOP

RADIOREC

The Gate Will Not Open!

Symptom: The radio receiver LED on the control board remains “OFF” when using the remote control.

Possible Solutions: Dead battery in the remote control. Remote control code switches are different from radio receiver code switches. The radio receiver has malfunctioned in the “OFF” position.

For further information, contact your local dealer.

ALARMSENSOR

ALARMSENSOR

ALARMSENSOR

A U D I O A L A R M

27

The operator arm or gate is incorrectly installed.2

ALARMSENSOR

The gate is TOO heavy.1

3 The gate is moving and a car pushes the gate.

4A foreign object is on the gate frame while the gate is moving.

ALARMSENSOR

Gate hinges are too tight or broken and the gate is not moving freely.

5ALARMSENSOR

The gate hits the driveway, curb or other, and gets stuck or bent in an awkward position.

6

If you hear a “BEEP” sound.......

Vert

ical

Gat

e Le

vel l

ine

Horizontal Gate Level line

Incorrect

Incorrect

A BT 12 - 12 VDC, 7 amp. BatteryQ006 - PC Board Nuts (1 Set)Q009 - Electronic Access PanelQ022 - Electronic BoxQ029 - Limit SwitchQ049 - Sprocket (B50-16)Q050 - Gear Reducer (Size 60)Q057 - Output Shaft SprocketQ058 - Output Shaft 2 1/2"Q059 - Output Arm (Solid)Q062 - Stainless Steel Kludge CoverQ063 - Security BoltQ066 - Chain #25Q084 - Emergency Key ReleaseQ118 - Key for Access DoorQ123 - Motor - DC - 12VQ140 - Chain #50Q142 - ChassisQ162 - FuseQ181 - Coupling 2 1/2"Q183 - Sprocket 50B16 5/8" BoreQ203 - Option Board with HarnessQ206 - Electronic Control BoardQ212 - Gear Reducer 40 - 30:1Q214 - Limit/Motor HarnessQ218 - Terminal HarnessQ244 - Cover, Polyethylene PlasticQ268 - Plastic Cludge Cover

P A R T S L I S T

M A I N T E N A N C E

Multiple Parts “Q” NumberNote:

Robo Swing Conversion Kit

Q205

Q206 - Control BoardQ214 - Limit/Motor HarnessQ218 - Terminal HarnessBattery Harness

Q104

Arm PackageQ038 - Short ArmQ040 - Long ArmQ041 - Adjustable Solid Metal

Q165

Limit Switch AssemblyQ051 - Collar 1/2 In.Q052 - Gate Adjustment (Plastic Part)Q053 - Ball BearingQ054 - Gate Adjustment ShaftQ055 - Limit Switch HolderQ056 - Sprocket Gate Adjustment

Q061

Cludge AssemblyQ060 - Arm Release HandleQ061 - Output Shaft Kludge (T)

1. The gate area should be kept clean to insure proper operation.2. Make sure the hinges are working smoothly and lubricated properly.3. Make sure gate arm is greased properly.4. Keep the cover clean.5. Check gate reversing sensor.6. Check for proper synthetic oil level in the upper gear box.7. For parts, refer to Robo Swing parts page and this page.

If you need further assistance, please call your local service company.28

J2

1.5A

- 25

0V

1.5A

- 25

0V

R O B O S W I N G P A R T S

Q140

Q060

Q061

Q063

Q268

Q062

Q059

Q058

Q142

Q057

Q066

Q050

A BT 12

Q009

Q206

Q203

Q022

Q183

Q118Q084

Q212

Q049Q181

Q123

Q244

Q165

Q104

Q038

Q040

Q041

Q056

Q006

Q214

Q054Q053Q051

Q052*Q051Q053

Q029*

Q055

Limit Switch Assembly

Arm Package

Q218

Note: * Sold Individually, 2 Shown. For part list, refer to page 28. 29

OVERLOAD

POWER

CHARGE OK

BATTERY LOW

OPEN RELAY

CLOSE RELAY

TIMERUP

ON

W1

OFF

OPEN TO RIGHT

60 0

PW

CENTRAL CONTROL

SYSTEM ON

DC OPERATOR v 5MMADE IN USA

ALARMSENSOR

REVERSESENSOR

HEAVYGATE

FIREDEPT

STRIKEOPEN

SAFETYLOOP

EXITLOOP

RADIOREC

CHARGINGPOWER

BOARDPOWER

CHECKFUSE

J2

Q214

Q206

Q218

BatteryHarness

Q205Conversion Kit

Q162

E L I T E R O B O S W I N G A C C E S S O R I E S

12V DC Radio Receiver Intercom System

WirelessProgrammableDigital Keyless

Entry System

Transmitters

12V Photo Electric Eye

12V DC External Loop Detectors

18 VAC Plug-in Transformer

Solar Panel

12V DC 30 Amp Batteries

(Elite Part # SOLAR 3)

(Elite Part # A 23)

“Exit Loop”

“Center Loop”

“SafetyLoop”(Elite Part # A 12330)

(Elite Part # A 12330 PACK)

(Elite Part # A 3060)

(Elite Part # A 1099 12V)

(Elite Part # A 3089)

(Elite Part # A POW 1)

(Elite Part # A RM 201K)

(Elite Part # A 4200)

(Elite Part # A OMRON 12V)

F E A T U R E S A N D S P E C I F I C A T I O N S

Power HingesHeavy duty industrial swing gate hinges for high traffic use.

MG 1300Offering up to 1300 pounds of holding

force and an attached junction box.

Warning SignsUse a warning sign on gates to prevent injury to children.

SuggestionTo ensure a strong gate installation, weld a horizontal bar on the gate. The longer the bar, the less flexibility the gate will have. weld the arm of the operator to the bar.

We suggest the following items manufactured by Elite Access Systems for better and safer operations.