HTE302307 0/34 2

2

2

C 1 0 - 4 D M Instruction Manual

for Controller of

Dual Motion Partsfeeder

Model

Before use the controller, please read this “Instruction Manual” including “ Safety

Instructions”thoroughly to use the controller safely and in the right way.

Please keep the manual on file for further reference and/or maintenance.

HTE302307 1/34 2

HTE302307 1/34 2

Thank you for buying your Dual Motion Partsfeeder Controller C10-4DM.

Before use the Controller, please read this “Instruction Manual”, including “Safety Instructions”,

thoroughly to use the Controller safely and in the right way.

Please keep it on file for further reference and/or maintenance.

Please hand this manual to the operator of the partsfeeder and the Controller.

Contents Introduction ………………………………………………………………… １

Safety Instructions ………………………………………………………… ２

Wiring Connections ………………………………………………………… ５

How to operate the Control Panel ……………………………………… ７

・Name and Function of the Buttons, Lamps and Dials on the Control Panel …… ７

・How to Run and Stop the Partsfeeder ……… ８

・Alarm by blinking “RUN”lamp ……… ８

・Basic Setting up Procedure ……… ９

・How to adjust the Function Set Value ……… １１

・Saving set points ……… １２

Initial Setting ……………………………………………………………… １３

・Preparation for operation ……… １３

・Selection of the type of the drive unit ……… １５

・Auto-tuning of the vibrating condition ……… １７

・Fine tuning of conveying work piece ……… １８

・Readjusting of non-suitable vibration ……… １９

・Check-up of Vertical Resonant point ……… ２０

・Scaling of the stroke ……… ２２

Additional Functions ………………………………………………………… ２３

・Setting On- and Off-delay Time・Setting of Soft-start Ramp up Time …… ２３

・Connection of Overflow, Stroke sensors and Output connection ……… ２４

How to use External Signal Terminals …………………………………… ２５

・Operation Synchronous Signal Terminals“Q1”and“Q2”and“AUX.OUT” …… ２５

・External Operation Signal Terminals “P1”and“P2” ……… ２５

・Speed Change”N1””N2” ……… ２６

Trouble shooting ……………………………………………………………… ２９

Function Table ………………………………………………………………… ３０

Error Code Table ……………………………………………………………… ３１

How to Initialize the Settings …………………………………………… ３１

Outline Dimensions …………………………………………………………… ３１

Accessory List ………………………………………………………………… ３２

Specifications ………………………………………………………………… ３２

Guarantee ……………………………………………………………………… ３３

Sales offices …………………………………………………………………… ３４

Introduction

HTE302307 2/34 2

Before use the Controller, please read this “Safety Instructions” carefully to use the Controller in

the right way.

Use of this Controller involves electrical current. There is potential hazard of electric shock to the

operator. Failure to follow these instructions may result serious personal injury or property damage.

Safety Instructions are classified into “Danger”, “Warning”, “Caution” and “Request”.

This label shows an immediate danger.

Misuse of the Controller and/or risky action of any person should cause the

person serious and/or fatal injury and/or severe damage to your property.

This label shows an indirect danger. Misuse of the partsfeeder and/or risky action of any person should cause

the person injury and/or damage to your property.

This label shows an indirect danger.

Misuse of the Controller and/or risky action of any person might cause the

person injury and/or damage to your property.

This label shows the manufacturer’s strong recommendation to use the

partsfeeder properly.

Misuse of the Controller and/or risky action of any person may not cause

the person injury and/or damage of your property.

■ Please keep this “Instruction Manual” on file for further reference giving easy access

to the operator.

■ The partsfeeder that is sold or rented to the other must keep this “Instruction Manual”

on it highly visible.

They must use the partsfeeder in the right way.

■ Not all danger should be covered by the “Instruction Manual”. Please read the Instruction

Manual and act on the principle of Safety First.

Safety Instructions

- Please read this article thoroughly without fail -

Warning

Caution

Request

Danger

HTE302307 3/34 2

Don’t apply the Controller to a piezo-electric type partsfeeder.

Don’t use the Controller where inflammable material exists. It has not an explosion-proof

structure.

You should fix the regulator firmly on the rigid structure. Otherwise the operator might

be injured by falling down and/or abnormal operation of it.

Don’t sprinkle the Controller with water and/or submerge it in water, or cause the operator

injury and/or get an electric shock.

Before performing any maintenance work, such as opening cover, wiring, replacing fuse and

etc., the electrical supply must be disconnected at the safety disconnect switch. The

electrical circuit inside involves high voltage and the operator should get an electric

shock.

The electrical power supply to the Controller must be made through a customer-supplied

safety disconnect switch mounted next to the Controller.

Operate the Controller within the specified range in the contracted specifications, or

it causes it malfunction, damage and/or shorter life time.

Don’t get on and/or put a thing on the controller, or it results injury by fall, and/or

damage and/or malfunction of it.

Don’t bruise cords and/or leads. Bending by force, pulling, winding and/or clamping them

cause fire and/or getting an electric shock by leakage and/or mal-conduction, and/or

abnormal operation.

Wire the Controller correctly consulting the “Instruction Manual”. Faulty wiring causes

damage and/or abnormal operation of it.

Before supply the Controller electrical power, check the wiring.

The Controller must be grounded properly without fail. Don’t operate it without grounding.

Danger

Safety Instructions -Continued-

Warning

HTE302307 4/34 2

Please reserve maintenance space around the Controller and partsfeeder for daily check

and maintenance.

Don’t install the Controller dusty area. It has not dust tight structure.

Please lift the Controller with its body and/or mounting base. Don’t lift it with a cable.

The output frequency range must match that of the partsfeeder or linear feeder drive unit.

Mismatch causes burnout of the coil of the drive.

Don’t supply the Controller with electric power through a PWM type inverter, or it must

break the Controller.

Don’t run and stop the Controller frequently. To run and stop it every few minutes and

power supply through an electromagnetic contactor mounted on the power supply make inner

electronic parts deteriorate severely. External operation signal enables it to run and

stop frequently.

Don’t provide any switch gear on the output line between the Controller and the drive

unit to run and stop the drive, or the Controller must be break.

Don’t arc weld on the bowl, chute and trough while the Controller and the drive unit are

wired, or earth leakage through the Controller must break it.

When the Controller might be used in circumstance and/or conditions that are out of the

supposition of this “Instruction Manual”, and/or use of it might threaten people’s life

and property in danger, consider people’s safety and act on the principle of Safety First

by the margin of the rating and performance.

When the Controller might be out of order or become useless, scrap it as an industrial

waste subject to local regulation.

The Controller should be installed on a rigid frame in such location as vibration-free,

no heat transfer, dry and no condensation, and not frozen.

Before connect or disconnect a connector, the electrical power supply must be disconnected

at the safety disconnect switch.

Don’t force a connector, or it causes getting an electric shock by leakage and/or

mal-conduction, damage and/or abnormal operation.

Caution

Request

HTE302307 5/34 2

Wire the controller and a Dual motion partsfeeder.

The drive unit has the output plug.

Note: See page 24 to use Overflow sensor.

Wiring Connections

Stroke sensor for

Horizontal Vibration

Stroke sensor for Vertical Vibration

Control Panel

Case

Power Switch

Receptacle for Overflow sensor

Vertical stroke Sensor

(V-sensor)

Overflow Sensor

Output plug

Horizontal stroke sensor

(H-sensor)

Input power

200-230±10% 50/60Hz

HTE302307 6/34 2

① Remove the control panel

② Connect power supply Cable.

Wire each cable through rubber bushings respectively.

Power supply cable to terminals “IN1”, “IN2” and “E”

AC200-230V、50/60Hz

③Close the control panel

④Wire the cables to the drive unit and the stroke sensors.

Operation Output Signal Terminals

Power supply Terminals

See page 25

See page 25

Ground Line Synchronous power output terminals

External Operation Signal Terminals

Speed change / Error Output Connector. See page 26

CN10

See page 25

Danger:

Before remove the control panel, disconnect

and lock out the power supply at the safety

disconnect switch.

Connect the ground line to terminal “E”

without fail

Warning

The control panel must be closed and secured while

the Controller is in operation. Or else the

operator should get an electric shock.

Danger:

HTE302307 7/34 2

“DISPLAY”

The stroke value, the phase difference,

the drive frequency, all setting value

or an error code appears on the display.

“SELECTION DIAL”

The dial selects what is indicated

in the Display.

“SELECTION” Lamps

The lamp shows the characteristic

of the value on the display.

Continuous lighting shows

“Indication mode” and blinking

shows “Data setting mode”.

H-Stroke ：Horizontal stroke value [mm]

V-Stroke ：Vertical stroke value [mm]

Phase ：Phase difference [degree]

Frequency：Drive frequency [Hz]

DM Model ：DM or DMS drive unit is used

Function ：Function code

“ＳＡＶＥ” Button

Pushing the button stores all setting

value to enable readout on the next

starting operation

“RUN/STOP” Button

Run and stop the partsfeeder manually.

“RUN” Lamp

The lamp is turned on while the

partsfeeder is running.

“Ｈ－ＡＬＡＲＭ” Lamp

The lamp turns on when the stroke does not

suit to the setting because of the saturation

of horizontal output voltage and/or any error.

“ＥＮＴＥＲ” Button

Pushing the button determines the

setting value temporarily.

It must be canceled with turning off

the power. Push “SAVE” botten to enabe on the next starting operation.

“SET” Button

The button changes the mode from

“Indication” to “Adjust”.On the

“Adjust”mode of H-Stroke , V-Stroke ,

Phase and Frequency, it changes a digit

that is adjusted.

“SETTING ENCODER”

The encoder alters a numeral in the

blinking digit on the display.

How to operate the Control Panel

“Ｖ－ＡＬＡＲＭ” Lamp

The lamp turns on when the stroke does

not suit to the setting because

of the saturation of vertical output

voltage and/or any error.

Name and Function of the Buttons, Lamps and Dials on the Control Panel

: Turning on : Turning off : Blinking

HTE302307 8/34 2

1. Turn the power switch on.

Then directly the controller is running.

Note: If the function code “rS” for Run/Stop by the panel is set to

“0”the controller is operated by “RUN/STOP” button.

When “RUN” lamp blinks the external operation signal on the terminal “P1” and “P2” or Overflow

sensor is set for stop even if “Run/Stop by Panel” is set for running.

RUN/STOP

Button

External operation

signal “P1” and “P2”Overflow sensor “RUN” lamp Operation

Set for running Turning on Running Setting for running

Set for stopping Blinking

Setting for stopping Unrelated Turning off Stopping

How to Run and Stop the Partsfeeder

a. Estimated cause: The output voltage has been set for “0”.

Remedy: Set the output voltage.

b. Estimated cause: The output drive frequency of the Controller is off the resonance frequency

of the partsfeeder.

Remedy: Adjust it near to the resonance frequency up to get enough stroke.

c. Estimated cause: The Controller stops by “Error”.

Remedy: Resolve the error indicated by “ERROR CODE”. See page 31.

If RUN lamp is not turned on or the partsfeeder does not run even if the RUN lamp is turned

on please check the following items.

When the Run lamp is blinking see the next articles.

2. “RUN/STOP” button, when it is pushed, runs and stops the partsfeeder in turn.

Turning on Turning off

Push

Stopping Running Push

Alarm by blinking “RUN” lamp

HTE302307 9/34 2

Basic setting up procedure is described here illustrating setting up of the H-Stroke.

The same procedure is applied for setting up of V-Stroke,Phase,Frequency and DM-Model.

The frequency setting up is only enabled during out of the operation.

2. Push “Set” button to change the mode from “Indication”

to “Adjust”.

It enables alteration of the data appeared on the display

and the lowest digit blinks for alteration.

H-Stroke

V-Stroke

Phase

Frequency

DM Model

Function

1. Dial the selection dial and select “H-Stroke”

turning“H-Stroke”lamp on.

Dialing the selection dial turns on selected lamp

in the Selection Lamp and the set value of the selected

function appears on the display.

Selection Dial

Turning on

Dial

“H-Stroke” data appears

Setting Encoder：Disable

Setting Encoder：Enable

Blinking

Blinking

Push button

－Continued－ How to operate the Control Panel

H-Stroke

V-Stroke

Phase

Frequency

DM Model

Function

“H-Stroke” data appears

Basic Setting up Procedure

HTE302307 10/34 2

4. Push “ENTER” button to determine the setting value and then the lamp “H-Stroke” lights continuously.

The setting value is effective on the change described in above section 3. But turning of “Select dial”

without pushing “ENTER” cancels the new setting value and the controller keeps the old settings.

Determination of the setting value with pushing the “ENTER” button is temporary and then it must be canceled

with turning off the power. Please push the “Save” button, without fail, to store the new data and to

enable the readout on the next starting operation.

Setting Encoder

Dial

Push button

Push button

Select another function

Storing

New data is stored

New data is not stored Dial the Selection Dial

Note: Function code “SP-0” means Speed Change “No. 0”.

As for Speed Change see the article “External Operation Signal”.

H-Stroke

V-Stroke

Phase

Frequency

DM Model

Function

SET

ENTER

3. Dial the setting encoder up to appear a desirable setting value on the display.

The digit blinking is changeable with the dial.

Note: On setting “H-Stroke”,“V-Stroke”,“Phase”and“Frequency” push

the Setting button to shift the digit blinking.

Setting Encoder：Enable

Digit altered

Dial

Push button

HTE302307 11/34 2

3.“Push “Set” button to change the mode from

“Indication” to “Adjust”.

It enables alteration of the data appeared on the display

and the lowest digit blinks for alteration.

Note: On the Error Code and Version Information,

“Adjust” mode can not be selected.

Blinking

Alterations enable

Push button

1. Dial the selection dial and select the function

turning on “Function” lamp.

－Continued－

How to operate the Control Panel

Function data appears

2. Dial setting encoder and select the function code altered.

Note: See page 30 for Function Codes and Functions.

Setting Encoder

Dial

How to adjust the Function Set Value

Selection Dial

Dial

H-Stroke

V-Stroke

Phase

Frequency

DM Model

Function

H-Stroke

V-Stroke

Phase

Frequency

DM Model

Function Turning on

4. Dial the setting encoder up to appear a desirable setting value on the display.

The digit blinking is changeable by the dial.

The digit blinking is alterable with the encoder.

Please set a proper value on it.

Setting Encoder

Dial

HTE302307 12/34 2

☆Pushing “SAVE” button stores the setting value. Pushing the button once before turning off the power

stores and saves all change of settings till then. Please push the “SAVE” button, without fail, to enable

the readout on the next starting operation.

Determination of the setting value with pushing the “ENTER” button is temporary and then it must be canceled with turning off the power. Please push the “SAVE” button, without fail, to store the new data and to enable the readout on the next starting operation.

5. Push “ENTER” button to determine the setting value and then the lamp “Function” lights continuously. The setting value is effective on the change described in above section 4. But turning of “Selection dial”

without pushing “ENTER” cancels the new setting value and the controller keeps the old settings.

Determination of the setting value with pushing the “ENTER” button is temporary and then it must be

canceled with turning off the power. Please push the “SAVE” button, without fail, to store the new data

and to enable the readout on the next starting operation.

New data is not stored

Setting Encoder

Dial

Push button

Push button

Select another function

Storing

New data is stored

Note: Function code “SP-0” means Speed Change “No. 0”. As for “Speed

Change” see the article “External Operation Signal”.

Dial the Selection Dial

H-Stroke

V-Stroke

Phase

Frequency

DM Model

Function

ENTER

SET

How to store the new data

PUSH “SAVE” BUTTON Storing

SAVE

Before pushing

Completed

HTE302307 13/34 2

Low frequency←→ High frequency

The preparation for operation is described here. Please follow each setting and see the detail

on the page in the hollow arrow .

Incase you have purchased the controller with a tooled dual motion partsfeeder, no adjustment

is needed. The controller has been set up in the shop before shipping.

You may adjust the controller setting only if the partsfeeder does not work properly because

of different installation from the shop.

Preparation for operation

Initial Setting

①Selection of the drive unit Please select the model number of your dual motion

partsfeeder on the “DM Model”

１）Initial Setting Set the drive frequency

output range according to

your partsfeeder and

linear feeder.

See page 15

☆What is the auto-tuning? The controller outputs

automatically the drive

frequency chasing the

horizontal resonant point

of the drive unit.

Stroke→

Automatic

Stay on the

resonant

Auto-tuning control image

②Automatic setting of horizontal and vertical stroke

value and phase difference

①Auto-tuning

The output drive frequency chases the resonant frequency of

the drive unit. The drive frequency becomes close to the

resonant frequency, the auto-tuning is completed.

２）Auto-setting of the

stroke and the phase

difference of the

vibration The controller adjusts the

stroke values and phase

difference of the

horizontal and the

vertical stroke so as to

convey the work pieces

preferably.

Continued on the

following page

☆ Automatic setting up for the most preferable vibration

After searching the resonant point of the drive unit push the

“RUN” button over two seconds and then the phase difference

between vertical and horizontal stroke is set automatically. See page 17

Constant Stroke & Voltage control image

HTE302307 14/34 2

Any trouble arises during the adjustment, please initialize

the setting and restart the adjustment from the beginning.

５）Everyday operation

４）Additional Function

・Setting of Soft start ramp-up time

・Setting of On delay and Off delay time for Overflow

control

・Speed change with an external signal and etc.

※）Check the followings when the

suitable stroke is not available.

1. Check the vertical resonant point

of the drive unit

2. Readjustment of the resonant point See the instruction manual

for the drive unit

See page 19

See page 23～27

See page 31

Continued on the

previous page

Vertical waveform

Horizontal waveform

Elliptical waveform

☆Merit of elliptical waveform

The suitable phase difference between

the horizontal and the vertical stroke

make the work pieces be conveyed as if

they are sliding on the truck.

３）Fine tuning of

conveying work piece Seeking the most suitable

conveying condition the

horizontal and vertical

stroke and their phase

difference are tuned.

① Fine tuning of horizontal and vertical stroke and

their phase difference

The elliptical waveform is set up so as to convey work

pieces preferably.

See page 18

HTE302307 15/34 2

3. Turn the setting encoder and select the model number of the dual partsfeeder you have.

2. Push “Set” button to change the mode from

“Indication” to “Adjustment”.

Selection of the drive unit

Initial Setting －Continued－

1. Dial the selection dial and select “DM Model”

turning“DM Model”lamp on.

“DM Model” data appears

Selection Dial

Dial

Turning on

H-Stroke

V-Stroke

Phase

Frequency

DM Model

Function

All Blinking

Alterations enable

Push button

Blinking

H-Stroke

V-Stroke

Phase

Frequency

DM Model

Function

Setting Encoder

Dial

：Counterclockwise bowl

：DMS series

※Select the model number of your partsfeeder with two digits

on the right side of the display.

：Clockwise bowl

HTE302307 16/34 2

4. Push “ENTER” button to determine the data.

Push button Storing Converted

Maximum stroke setting on

the controller

(same as a drive unit) DM Model Model of the

drive unit

Rotating

direction of the

bowl

Drive frequency

range of the

controller (of

the drive unit) Horizontal

(HORIZ)

Vertical

(VERT)

SL15(default) Counterclockwise

Sr15 DMS-15

Clockwise

SL20 Counterclockwise

Sr20 DMS-20

Clockwise

90～180Hz

(100～180Hz) 0.60mm 0.130mm

SL25 Counterclockwise

Sr25 DMS-25

Clockwise

SL30 Counterclockwise

Sr30 DMS-30

Clockwise

SL38 Counterclockwise

Sr38 DMS-38

Clockwise

SL45 Counterclockwise

Sr45 DMS-45

Clockwise

1.00mm 0.300mm

mL30 Counterclockwise

mr30 DM-30

Clockwise

mL38 Counterclockwise

mr38 DM-38

Clockwise

1.80mm 0.300mm

mL45 Counterclockwise

mr45 DM-45

Clockwise

65～120Hz

(70～110Hz)

2.00mm 0.300mm

mL65 Counterclockwise

mr65 DM-65

Clockwise

28～45Hz

(30～40Hz) 4.00 ㎜ 1.00 ㎜

HTE302307 17/34 2

※After tuning with above section 3 work pieces are not conveyed properly or the alarm lamp

“V-ALM” is lighted please check the terms below. 1. Correct drive unit model is selected. See page 15 of this manual

2. The vertical resonant point of the drive unit is too far from or near to the value on the

above section 1. See page 19 to 21 of the instruction manual for the drive unit.

3. Push the “RUN” button over two seconds and then the horizontal and vertical stroke value and their phase difference are automatically set.

Tuning above is effective only after searching the resonant point

of the drive unit.

Store the setting with pushing “SAVE” button and turn off the power once then pushing on “RUN” button does not change the setting on the next starting operation.

1. Dial the setting encoder and select the drive frequency for the

partsfeeder/linear feeder controlled. The value of the function code shows

the upper limit of the output drive frequency.

4 Push “SAVE” button to store the settings and to finish basic tuning.

After initial setting or selection of the drive unit is done follow the procedure below

to adjust the stroke value.

Initial Setting －Continued－

Auto-tuning of the vibrating condition

2.“Push “RUN/STOP” button.

Then the partsfeeder is running and

the output drive frequency chases

the resonant frequency of the drive unit.

The drive frequency becomes close

to the resonant frequency the auto-tuning is completed.

“Auto Freq” lamp is blinking during the

tuning and turning on after it is completed.

Push

Searching

Frequency : Blinking

V-Stroke

Phase

Frequency

DM Model

Function

H-Stroke

V-Stroke

Phase

Frequency

DM Model

Function

Completed Frequency : Turning on

RUN H-ALARM

Push over

two seconds.

RUN H-ALARM

Selection Dial

Dial

Turning on

H-Stroke

V-Stroke

Phase

Frequency

DM Model

Function

Frequency Range Value

90～180Hz

65～120Hz

28～45Hz

“Frequency” data appears

HTE302307 18/34 2

※In case the maximum horizontal and vertical stroke can not make the stroke of the drive unit

maximum, adjust the feed back gain at the function code “FH” and/or “FU” within the range

1.0 to 1.3. It makes the stroke value of the drive unit larger than the setting in the

controller

※In case the horizontal and/or vertical stroke start hunting, adjust the control gain at the

function code “GH” or “GU” less than 1.

3. To improve slower conveying speed, adjust the phase difference of the strokes.

☆Relation between shape of work piece and the phase difference

Recommendable range of the phase

difference Name of

feature Work piece Rotating

direction:

Counterclockwise

Rotating

direction:

Clockwise

A

Work piece thin and having wide contacting area with the track

surface

Example: Reed, thin plate, work piece coated with fine powder

or oil

20 to 40 Degree 200 to 220 Degree

B1

Work piece having a resting attitude with low gravity center

Example: Shallow cap with mouth on the top, screw, plate washer

0 to 20 Degree 180 to 200 Degree

B2

Work piece having un-resting attitude with high gravity center

Example: Tall cap with mouth on the bottom, joint

0 Degree 180 Degree

C

Work piece having soft bottom and easily deformed

Example: Packed candy

330 to 0 Degree 150 to 180 Degree

Fine tuning of conveying work piece

1. Feed proper quantity of work piece and adjust the horizontal stroke value so as to convey the work

pieces at preferable conveying speed.

After the controller is tuned preferably, feed some work pieces in the bowl and

tune the settings manually.

2. In case the work pieces are not conveyed properly after the adjustment of horizontal stroke value,

adjust the vertical stroke value aiming one tenth of the horizontal stroke value.

4. Push “SAVE” button to store the settings.

HTE302307 19/34 2

Cause of non-suitable vibration

－Continued－ Readjustment of non-suitable

1. The stroke of the bowl does not increase even if the vertical stroke on the control panel

has been increased.

This phenomenon arises when the vertical resonant point of the drive unit is far off the

horizontal resonant point.

a. The vertical resonant point is higher than the horizontal point by 10Hz or more

The vertical resonant point must be lowered closer to the horizontal point.

Remedy:

Reduce the amount of the leaf springs for vertical vibration.

b. The vertical resonant point is lower than the horizontal point by 10Hz or more.

Remedy:

Reduce the amount of the leaf springs for horizontal vibration.

Add some weight on the peripheral of the bowl.

２．The stroke of the bowl does not decrease or the direction of the rotation reverses suddenly

even in case the vertical stroke on the control panel has been decreased.

This phenomenon arises when both resonant points are too close to each other.

Both resonant points must be mutually off more than 3Hz.

Add some weight on the peripheral of the bowl. (Lower the horizontal resonant point)

Reduce the amount of leaf springs for horizontal vibration. ( Lower the horizontal

resonant point)

Increase the amount of leaf springs for vertical vibration. (Raise the vertical resonant

point)

Decrease the amount of leaf springs for vertical vibration. ( Lower the vertical resonant

point)

Note: Please consult the instruction manual for the drive unit model DM/DMS.

HTE302307 20/34 2

The partsfeeder operates normally without check-up below. If suitable vibration or phase

difference control is not available measure and adjust the vertical resonant point.

Check-up for Vertical resonant point

1. Dial the selection dial and select the function

turning on “Function” lamp.

Selection Dial

Dial

Turning on

H-Stroke

V-Stroke

Phase

Frequency

DM Model

Function

2. Dial the setting encoder up to appear function code “mod” on the display. The operation mode is shown.

Setting Encoder

3. Push “SET” button to call data alteration mode. Dial the setting encoder up to select “mod 1” or vertical stroke auto-tuning mode.

Setting Encoder

Dial

Push button

4. Push “ENTER” button and determine the data adjusted.

※“V-Stroke” lamp is blinking during the vertical stroke auto-tuning mode.

Selection Dial

Blinking

H-Stroke

V-Stroke

Phase

Frequency

DM Model

Function Turning on Push button

ENTER

“Function” data appears

HTE302307 21/34 2

5. Push “RUN/STOP” button.

Please set “V-Stroke” to 0 in case the vertical stroke must be 0. Push button

RUN H-ALARM

6. Dial “Selection Dial” and select “Frequency”.

※ The value on the display is the vertical

resonant frequency.

Selection Dial

Dial

Turning on

H-Stroke

V-Stroke

Phase

Frequency

DM Model

Function Vertical resonant point

7. Following the above section 1 to 4 reset

the function code “mod” to 0 for the normal operation.

Selection Dial

H-Stroke

V-Stroke

Phase

Frequency

DM Model

Function Turning on

HTE302307 22/34 2

※ Here shows the procedure to conform the stroke value set on the controller to that of the drive

unit.

Please follow the procedure where you would care for the conformity of the stroke value on the bowl

to the set value on the controller.

Scaling of the stroke

2. Dial the setting encoder up to appear function cord “HH” for a scaling coefficient.

The scaling coefficient appears on the display.

（Please select “HU” to adjust the vertical stroke.）

The scaling coefficient means a proportionality constant

that converts a stroke data into the controllable range.

Example : Present “H-Stroke” value “0.40” Scaling coefficient “HH1.0” adjusting to “HH1.2” “H-Stroke” value after scaling “0.48” Setting Encoder

Dial

3. Push “Set” button to change the mode from “Indication” to “Adjust”.

Note: Dial the setting encoder to set a new coefficient or to reset old

one to the original “1.00”.

Blinking

Changeable

Push button

4．Push “ENTER” button to store the data having been set.

Push button Storing Converted

ENTER

5．Dial the selection dial and select the “H-Stroke”.

Make sure that “100” appears on the display.

In the case that the stroke has been set on every combination

No. 1, 2 and 3 all settings are converted with the scaling

coefficient calculated above.

There is no need to reset them again.

Selection Dial

Dial

Turning on H-Stroke

V-Stroke

Phase

Frequency

DM Model

Function

1. Dial the selection dial and select the function turning on “Function” lamp.

6.Push “Save” button to store the data having been set.

HTE302307 23/34 2

When work pieces discharged are full on all the length of the chute the partsfeeder must stop

automatically, that is called “Overflow” function.

To set the overflow function follow the procedure below.

Note: See the next article as for the connection

diagram of the overflow sensors.

Select “On Delay” of “Off Delay” with

the Setting Dial and set the delay time.

Adjustable time is 0.2 to 60 seconds.

The default is set for 0.2 seconds.

a. On delay”

On delay time is a duration the partsfeeder restarts after the overflow sensor signals

“OFF” or close contacts refrained from “ON” or open contacts. Recommended duration

“T1” is 0.2 to 0.5 seconds generally.

b. “Off delay”

Off delay time is a duration the partsfeeder stops after the overflow sensor signals “ON”

or open contacts sensing work pieces on the track. Recommended duration “T2” is 1.0 to

1.2 seconds generally.

Ramp up time of a partsfeeder or linear feeder depends on many factors such as the drive frequency,

weight of a bowl or chute, air gap of core and armature, and so on.

If necessary, dial the selection dial to select “Soft Start” and adjust the ramp up time between

0.2 to 4.0 seconds that is adjustable.

The default is set for 0.5 seconds.

Note: On the auto-tuning mode or constant stroke mode, the soft start ramp up time follows not

always the preset value depending on the characteristic of the drive unit.

To improve it, adjust the “Control Gain G”.

Larger gain makes partsfeeder restart early and smaller gain makes it restart slower.

Setting of On Delay and Off Delay Time

(Time chart)

T1

T2

On delay

ON

OFF

Running

Stopping

Off delay

Note: Delay time and Ramp-up time

When the partsfeeder restarts, it has delayed the duration that is the sum of

“On delay time” and “Soft Start Ramp-up time”. The On delay time would be

longer the average discharge ability of the partsfeeder would get less.

Setting of Soft Start Ramp-up Time

Additional Function

HTE302307 24/34 2

Connection of Overflow Connector “Work Sensor”

a. The Controller provides power supply,

DC 12V and maximum 80 mA, to the Overflow sensor

with a plug and socket connector, three cored, on it.

b. Dry contacts or Open Collector,

maximum sink current 10 mA, is connected

to the No.2 and No. 3 core of

the plug connector controls Controller.

When No.2 and No.3 core is closed

the partsfeeder stops. When No.2 and No.3 core

is open the partsfeeder runs.

No.2 and No.3 core is open: On Delay setting

No.2 and No.3 core is closed: Off Delay setting

Note: A proximity switch powered by DC with

two cores can not be used.

Connection of Stroke sensor “PF/LF Sensor”

Connection diagram is shown on the right side.

Note: The maximum wiring cable length should be 10m.

When the cable is longer than 10m a shield cable

with an excellent high-frequency characteristic must be used.

Connection of loads

The connection diagram is shown

on the right

+12V 0V SENSOR

1 3

2

OUT

Caution: On the soldering of the cable on the cores of a plug connector,

do not mistake the shield for the core nor the core for the shield.

(No.2) Input

Inner C

ircu

it

(No.1)+12V

(No.3) 0V

+12V

470Ω

+5V

1

2

Shield

Core lead

Dry contacts or Open Collector

Open：Run

Close：Stop

Connection of Overflow and Stroke sensors

Ground line

Horizontal magnet coil Vertical magnet coil

Green

Black Yellow

Red White

HTE302307 25/34 2

Please wire the external signal terminals as the drawing in the columns below for frequent running

and stopping, taking out synchronous signal with running and stopping and speed change of a

partsfeeder.

※ Function “AU” or AUX.OUT operating mode Please set the function code “AU” as “1” in case the output from “AUX.OUT” is always needed after the power switch is turned on.

How to use External Signal Terminals

Operation Synchronous Signal Terminals Q1 and Q2, and AUX. OUT

CN10

External Operation Signal Terminals P1 and P2

Operation Synchronous Signal Terminals Q1 and Q2

The terminal Q1 and Q2 outputs the synchronous signal with

running and stopping of the partsfeeder.

The output transistor closes

when a partsfeeder is running.

Maximum output voltage: DC 24 V

Maximum output current: 80 mA

LED｢RUN｣ Q1

Q2

Operation Synchronous power output terminals AUX. OUT

The terminals, AUX1 and AUX2, output power supply

synchronous with operation of the partsfeeder.

Output voltage: The same as the input voltage to

the Controller

Maximum current: 2A

Inner Circuit

Logic of the external contacts open or close

X ０ １

Open Run Stop

close Stop Run

Logic is reversible by Function code “ ”.

“X” is set for “0” or “1”.

For running and stopping with an external signal, close or open the terminals P1 and

P2 respectively with an external relay with dry contacts or an open collector.

P1

Inner Circuit +5V

470Ω

Ｐ2

dry contacts or open collector

Set Function code .

“Run/Stop by Panel” mode Function code must be set for “1” for the partsfeeder starts

as on time as the power switch is turned on.

On and after program version 3 of the regulator, the default is set for “X=1”.

Note: Just after the alteration of the setting push RUN/STOP button once to enable the

setting.

AUX OUT（2A）

HTE302307 26/34 2

Note: Two external rheostats or a current control must have been wired before the function cord

“rnt X” will be set for “X=2” or “X=1”.

The right side socket connector “E-CON”

is used for speed change and error signal

MODEL：XN2A-1430（OMRON）

Remove the panel and a side cover.

To use those functions an output or

input cable must be connected with a

special plug connector model

“XN2A-1430 by OMRON that is provided

by customer.

Location of the Connectors

Speed change “Ｎ１”“Ｎ２”

CN10

The connector must be connected to the connector

named “E-CON” on the printed circuit board.

4321 4321

1.N1

2.N2

3.ERR

4.COM

N2

N1

CN10

Output transistor closes

by error such as “E-OL”

and so on.

Maximum output voltage: DC24 V

Maximum output current: 80mA

The external contacts N1 and N2

are provided by customer.

N1/N2

ERR

COM

+5V

470Ω

COM

Inner Circuit

Inner Circuit

Connection Diagram

Speed Change Signal

Combinations of “Open” or “Close” between terminals “COM” and“N1”, and “COM” and “N2”, with

contacts provided by customer, determines “Combination No.” See table below.

Combination of “Combination No.” and Function “Remote” determines behavior of the Controller. See

table below.

Combination No. 0 1 2 3

N1 and COM Open Close Open Close

N2 and COM Open Open Close Close

HTE302307 27/34 2

Note 1: After stored the stroke the partsfeeder runs by it even if the external signal “N1”

and “N2” are changed.

Data of stroke, drive frequency, soft start ramp-up time and on delay and off delay

times are stored for each Combination No.

Note 2:When the drive frequency is reset on Combination No.1 to 3, the partsfeeder must be stopped

and then change the external signals “N1” and “N2”.

How to store the Speed Change Signal

Please follow the procedure below to set the Combination No.1 to No.3.

The procedure must start on the Combination No.0 or open the terminals “Com” and“N1”,

and “Com” and “N2”.

1. Set and save the stroke on the Combination No.0.

2. Running the partsfeeder, input the external signal “N1” and “N2” according to the

Combination No.

After the action the Combination No. appears on the display as “SP-X” for “X=1 or

2 or 3” for two seconds.

The drive frequency is that is set on the Combination No.0.

Caution: If the input signal “N1” and “N2” are changed while the partsfeeder is

stopping the drive frequency stored is cleared and replaced with

the maximum.

3. Dial the setting dial and select “Stroke” and set the stroke required with

the setting encoder.

4. Push “Save” button to store the data. After that the Combination No. stored appears

on the display for two seconds as “SP-X” for “X=1, 2, 3”.

HTE302307 28/34 2

Applicable wire gauge: AWG28/0.08 sq. mm toAWG20/0.5 sq. mm.

The external diameter must be less than 1.5mm.

Procedure

1. Remove the covering, 7-8 mm long, according to the “Strip Gauge”

on the connector.

Twist the twisted wire some turns.

2. Push a white clamp lever into the plug connector with

a minus driver up to lock the lever.

3. Insert a conductor of a cable deep into the connector

as a covering of the cable is entering the connector

and the conductor has reached clamp port.

Push a white clamp lever

How to wire the “E-Con” connector

4. Insert a minus driver into the release port and pull the

lever back. The lever clamps the conductor with “clap”

sound.

5． Confirm the levers are released and clamp each conductor.

Pull the cable and the connector lightly with your hands and

you feel light resistance the cable is connected securely.

Disconnection of the cable

1. To release the cable push the white clamp lever into the

connector up to lock it.

Then pull off the cable.

2. Be sure to release the clamp lever after disconnection of

the cable. However, the other cable is going

to be connected do the work as the lever is locked.

HTE302307 29/34 2

First Checking Item Remedy ●Does the resonant frequency of the partsfeeder match

the driving frequency range of the Controller?

●Review the function setting.

●Readjust the resonant frequency of the drive

unit with leaf springs

●Is the setting of the drive frequency range correct? ●Review the function setting.

●Is the weight of a bowl or chute too heavy for the drive

unit?

●Reduce the weight with a decrease of thickness

of a bowl or chute.

●Adjust the air gap.

●Is there any fault wiring, confusing polarities, the

stroke sensor and the Controller?

●Is the air gap out of the standard width?

●Review the wiring plug connector.

●Narrow the air gap of the core and armature of

the drive unit.

Trouble Checking Item Turning on Biinking Turning off

1. Fault wiring of power source

2. Low voltage, supply rated voltage

3. Fuse FU1melts down

A. Feeder does not run

B. Feeder does not run 1. Stop by the external operation signal

2. Overflow signal is working.

C. Feeder does not run 1. Fault wiring to the feeder/Cable breaks

2. Fault setting of Stroke

D. Feeder does not run 1. The stroke sensor is not working, removed or broken lead.

2. Stop by over current protection

2-1. Fault wiring to the feeder/Any short circuit 2-2. Drive frequency range is out of the resonant frequency of the drive unit

2-3. The air gap of the drive unit is too wide

1. Fault setting of Stroke on the panel

2. Too wide air gap of the drive unit

3. Fault function setting for the Stroke Sensor

E. Stroke does not build up

4. Feeder provides a bowl out of the specification

1. Fault wiring the shield cable and plug connector See page 24 2. Loose fitting of the bowl

3: The control gain “GH” and/or “GU” adjusted ? See page 18

F. Stroke fluctuates

1. You did not store the data before off the power

G. Memory stores no setting

1: Correct drive unit selected ? See page 15 2: The vertical resonant point is too far from See page 19～21 or near to the drive frequency ?

H. No work piece conveyed

after auto-tuning

Trouble Shooting

See page 8

See Manual of

the feeder

See page 23

See page 5 See page 8

See page 9 See Manual of the feeder

See page 5

See Manual of the feeder

See page 12

See Manual of the feeder See page 15

HTE302307 30/34 2

Function

Code Name of Function Applicable Range

Factory

Default Remarks

Ur

Information on version Program Version Ex. 1.0

See page 11

St

Soft start ramp up time 0.2～4.0sec 0.5 See page 23

on

On-delay time 0.2～60sec

Resolving power 0.1 on<10 sec or 1 on>=10 sec 0.2 See page 23

oF Off-delay time

0.2～60sec

Resolving power 0.1 of<10 sec or 1 of>=10 sec 0.2 See page 23

E- Error code Error Code of arising error E- See page 31

rS

Run/Stop by the Panel mode

0: Running and stopping by RUN/STOP button on the panel

1: Power supply runs the feeder ignoring RUN/STOP

button

1 See page 8

con Operation with the external

running signal “P1”or “P2”

0: Running at open contacts

1::Running at close contacts 0 See page 25

HH

Scaling of horizontal stroke

Scaling coefficient 0.5～2.0

Conforming the stroke value set on the controller to

that of the drive unit

1.0 See page 22

HU

Scaling of vertical stroke

Scaling coefficient 0.5～2.0

Conforming the stroke value set on the controller to

that of the drive unit

1.0 See page 22

GH

Horizontal control gain

Gain 0.1～9.0

Improving response and/or stability at Soft-start,

Constant stroke etc.

1.0 See page 18

GU

Vertical control gain

Gain 0.1～9.0

Improving response and/or stability at Soft-start,

Constant stroke etc.

1.0 See page 18

FH Feed back gain of the horizontal

stroke

Gain 1.0～1.3

Adjust the value in case the maximum stroke of the drive

unit is not available.

1.0 See page 18

FU Feed back gain of the vertical

stroke

Gain 1.0～1.3

Adjust the value in case the maximum stroke of the drive

unit is not available

1.0 See page 18

nod

Operation mode

0:Norma operation mode or Horizontal stroke

auto-tuning mode

1:Vertical stroke auto-tuning mode

After saving with “SAVE” button the mode is

effective.

0 See page 20

oSP

Overflow mode

0:Partsfeeder stops by overflow signal

1:Partsfeeder runs by discharging speed set on the

speed setting SP-4

0 See page 24

AU

AUX.OUT operation mode

0:AUX.OUT outputs synchronizing to running of drive

unit

1:AUX.OUT outputs always after the power is turned on

0 See page 25

Function Table

HTE302307 31/34 2

Code Name of Code Error and Remedy E-oL

Trip by Over Current

The error is annunciated when output current excesses the

rated current. Turn power off and check the drive

frequency and model of the drive unit. E-SU

Abnormal voltage for Over Flow Sensor The error is annunciated when control power decreases.

Check any short circuit and fault polarity. E-HU

Abnormal input voltage/High voltage

E-LU Abnormal input voltage/Low voltage

The error is annunciated when the input voltage is far

off the rated voltage. Check the voltage.

E-oH

Overheat

The code appears on the display by overheating of the

controller.

Check the room temperature proper or not where the

controller is installed.

1.Turn power off 2.Pressing “SAVE”

button turn power on. 3.Initializing

Initialized and release

“SAVE” button

“-X.X-“ means

program version.

The data selected

by setting dial

appears on the

display.

How to initialize the settings

Outline Dimension

Error Code Table

SAVE

HTE302307 32/34 2

Note: The connector for the overflow sensor is only separate accessory. The other is installed

on the controller or the drive unit.

Model C10-4DM

Power Source AC200-230V±10% 50/60Hz

Control Type PWM system

Voltage 0 to 190V

Frequency 28-45Hz 65-120Hz 90-180Hz Output

The maximum current For horizontal coil 4A

For vertical coil 2A

Normal operation mode

The horizontal drive frequency chases the resonant frequency of

the drive unit automatically and the controller controls the

stroke constant without the drive frequency setting. Operation

mode Vertical stroke auto-tuning

mode

The vertical drive frequency chases the resonant frequency of the

drive unit automatically and the controller controls the stroke

constant without the drive frequency setting.

Constant phase difference Control the phase difference between horizontal and vertical stroke constant

Speed change A preset stroke out of four settings is available with an external signal

Run/Stop operation Running or stopping by an external signal

Output signal Signal output synchronizing to operation of the drive unit

Soft start Ramp up time 0.2～4.0 sec

On and Off delay Delay time 0.2～60 sec

Additional

function

Power source for sensors DC12V、MAX80mA with a 3 pole socket and plug

Function Power output synchronizing to RUN

Control method On-Off control with triac

Output voltage Same voltage as the input

Synchronous

power output

Maximum current 2A

Noise resistance Over 1000V

Ambient temperature 0～40℃

Ambient moisture 10～90％RH（No condensation allowed）

Workable location Indoor（Without corrosive gas, dust etc.）

Color of case U75-70D（Japan Paint Manufacturers Association）

Outline dimensions 119W×170H×150D

（Without projection of connectors）

Applicable

condition

Mass 2.0Kg

Applicable

model Partsfeeder

DM series：DM-30C.38C.45C.65C

DMS series：DMS-15C.20C.25C.30C.38C.45C

Specifications

Model Name of Part

Qty On the controller On the drive unit

Manufacture

Connector for overflow sensor (3P) 1 CN70A-J3P CN70A-P3P SATO PARTS

Connector for stroke sensor (2P) 2 CN70A-J2P CN70A-P2P SATO PARTS

Housing(Cap & Plug) 1 1-480705-0-6P 1-480704-0-6P ＡＭＰ

Contact(Socket & Pin) 5 350550-1 350547-1 ＡＭＰ

Strain relief 2 ―――――― 1-640721-0 ＡＭＰ

Powe

r ou

tput

connecto

r (

６Ｐ)

Self-tapping crosshead

cap screw 2 ―――――― Type1 4×12 ――――――

Fuse (F1) 1 FGMB 5A ―――――― FUJI TERMINAL

INDUSTRY CO., LTD.

Fuse (F2) 1 FGMB 2A

（Synchronous power

output）

―――――― FUJI TERMINAL

INDUSTRY CO., LTD.

HTE302307 33/34 2

Sinfonia Technology co.,ltd shall undertake, under its sole discretion and free of charge,

to remedy any defect affecting the fitness for use which is due to a deficiency in design,

material and workmanship. The above obligations shall only apply to such defects that appear

within one year as of the shipment from Sinfonia Technology co.,ltd.

The one year means working 8 hours per day by 365 days per year.

Sinfonia Technology co.,ltd shall, at its choice:

a. Ship the defective product or part back Sinfonia Technology co.,ltd for repairing:

If Sinfonia Technology co.,ltd arranges this term the customer shall bear the costs

of transportation.

b. Supply the replacement of the defective part ex work.

Out of Guarantee

Customer shall bear or Sinfonia Technology co.,ltd shall not bear the costs for the following

terms as out of the guarantee:

a. Any and all damage and/or loss and/or costs for repairing the product of Sinfonia

Technology co.,ltd caused by natural disaster, fire and power supply that is out

of the specifications.

b. Any and all damage and/or loss and/or costs for repairing the product of Sinfonia

Technology co.,ltd caused by customer’s violation of the instructions including

mal-handling. The violation voids any and all the guarantee.

c. Any and all damage and/or loss and/or costs for repairing the product of Sinfonia

Technology co.,ltd caused by alteration and/or disassembly performed by customer

without prior consent of Sinfonia Technology co.,ltd in writing.

d. Any and all damage and/or loss and/or costs for repair of equipment supplied

by customer.

This instruction manual will be revised for improvement without notice.

Guarantee

HTE302307 34/34 2

Company name was changed from as of April 2009

Tokyo Headquarters

Shiba NBF Tower, 1-30, Shiba-daimon 1-chome, Minato-ku, Tokyo, 105-8564, Japan

International Sales Division

TEL: +81-3-5473-1864 FAX: +81-3-5473-1845

Parts Feeder Sales Department

TEL: +81-3-5473-1837 FAX: +81-3-5473-1847

URL: http://www.sinfo-t.jp/eng/

Company name was changed from SHINKO DENKI SINGAPORE PTE. LTD. as of January 2009

101 Cecil Street #13-12 Tong Eng Building Singapore 069533

TEL: +65-6223-6122 FAX: +65-6225-2729

URL: http://www.sinfo-t.jp/ssp/

Company name was changed from THAI PARTS FEEDER CO., LTD. as of July 2008

406 Moo 2 Bangpoo Industrial Estate (Soi 2 c) Sukhumvit Road Tambol

Bangpoomai, Amphur Muangsamutprakarn, Samutprakarn, Thailand 10280

TEL: +66-2323-3553 FAX: +66-2709-4070

URL: http://www.sinfo-t.jp/stt/

Sales offices

HTE302307 35/34 2

http://www.sinfo-t.jp