Instruction Manual eDb36 145 1HDB050013-A
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Transcript of Instruction Manual eDb36 145 1HDB050013-A
1HDB050013-YN
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Service Instructions Three-Column Double Break Disconnector Type eDB Optionally with Built-on Earthing Switch Type TEC
Rated Voltages : 36….145kV Rated Currents : 1600….2500 A
ABB LIMITED
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Contents
1 Please Read First .................................................................................................................... 1
1.1 Copyright ........................................................................................................................ 1
1.2 Guarantee ...................................................................................................................... 1
1.3 Conventions .................................................................................................................... 1
2 Function ................................................................................................................................... 2
2.1 Disconnector ................................................................................................................... 2
2.2 Earthing Switch ............................................................................................................... 2
2.3 Variants .......................................................................................................................... 2
3 Mounting Alternatives .............................................................................................................. 3
3.1 Parallel Arrangement of Disconnector Poles .................................................................. 3
3.2 Series Arrangement of Disconnector Poles .................................................................... 3
4 Basic Design ............................................................................................................................ 4
4.1 Disconnector ................................................................................................................... 4
4.2 Earthing Switch ............................................................................................................... 5
5 Mode of Operation ................................................................................................................... 6
5.1 General ........................................................................................................................... 6
5.2 Disconnector ................................................................................................................... 6
5.3 Earthing Switch ............................................................................................................... 7
5.4 Interlocking ..................................................................................................................... 7
6 Technical Data ......................................................................................................................... 8
6.1 General Electrical Data ................................................................................................... 8
6.2 General Mechanical Data ............................................................................................... 8
6.3 General Main Dimensions .............................................................................................. 9
6.4 Minimum Distances between Disconnector Poles ........................................................ 10
7 Scope of Supply ..................................................................................................................... 11
7.1 Disconnector ................................................................................................................. 11
7.2 Earthing Switch ............................................................................................................. 12
8 Shipping and Storage ............................................................................................................ 13
8.1 Shipping ....................................................................................................................... 13
8.2 Storage ......................................................................................................................... 13
9 Mounting, General ................................................................................................................. 14
9.1 Tools and Materials ...................................................................................................... 14
9.2 Treatment of Contact Surfaces and Intersection Surfaces ............................................ 15
10 Mounting of Disconnector ...................................................................................................... 16
11 Mounting of Operating Mechanism for Disconnector ............................................................. 21
11.1 Direct Mounting .......................................................................................................... 21
11.2 Separate Mounting ..................................................................................................... 25
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12 Mounting of Coupling of Disconnectors, Cabling .................................................................... 33
13 Mounting of Operating Mechanism for Earthing Switch ......................................................... 43
13.1 Direct Mounting .......................................................................................................... 43
13.2 Separate Mounting ..................................................................................................... 45
14 Mounting of Earthing Switch .................................................................................................. 53
14.1 Earthing Switch Poles in Parallel ................................................................................ 53
14.2 Earthing Switch Poles in Series and Mounting on Individual Disconnector poles ………………………………………………………………………………………………….63
15 Mounting of Mechanical Interlocking ...................................................................................... 76
16 Commissioning and De-commissioning ................................................................................. 79
16.1 Commissioning of Disconnector ................................................................................. 79
16.2 Commissioning of Earthing Switch Commissioning steps: .......................................... 79
16.3 Commissioning of Operating Mechanism for Disconnector ......................................... 79
16.4 Commissioning of Operating Mechanism for Earthing Switch ..................................... 79
16.5 De-commissioning ...................................................................................................... 80
17 Maintenance .......................................................................................................................... 81
17.1 Treatment of Contact Surfaces and Intersection Surfaces .......................................... 82
17.2 Disconnector ............................................................................................................... 84
17.3 Earthing Switch ........................................................................................................... 86
18 Spare Parts ............................................................................................................................ 90
18.1 Order Information........................................................................................................ 90
18.2 Disconnector ............................................................................................................... 91
18.3 Earthing Switch ........................................................................................................... 91
19 Lists of Item Numbers ............................................................................................................ 92
19.1 Item Numbers ............................................................................................................. 92
19.2 Connecting Sets ......................................................................................................... 96
20 Index. ................................................................................................................................... 101
21 Client's Comments………...………………………………………………………………………..102
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Contents of figures
Figure 1: 3-pole Type-eDB three-column double break disconnector in parallel arrangement (basic design) .... 3
Figure 2 : 3 –pole Type eDB three-column double break disconnector in series arrangement (basic design) ... 3
Figure 3 : Basic design of type eDB three-column rotary disconnector .............................................................. 4
Figure 4 : Basic design of earthing switch ........................................................................................................ 5
Figure 5 : Mode of operation of type eDB three-column double break disconnector (example: 3-pole in
parallel arrangement) ........................................................................................................................................ 6
Figure 6 : Mode of operation of earthing switch (example: 3-pole parallel arrangement) .................................. 7
Figure 7 : General Main dimensions of type eDB three-column rotary disconnector ........................................ 9
Figure 8 : Minimum distance Pmin between poles of disconnector in parallel arrangement ........................... 10
Figure 9 : Minimum distances Pmin between poles in series arrangement..................................................... 10
Figure 10 : Scope of supply of disconnector .................................................................................................... 11
Figure 11 : Scope of supply earthing switch .................................................................................................. 12
Figure 12 : Mounting of disconnector: Shipping of disconnector base (2) its mounting on supporting structure
…………………………………………………………………………………………………………………..17
Figure 13 : Mounting of disconnector: Shipping of pre-mounted disconnector pole if mounting in front of
supporting structure (example: Version for rated normal current 1600 A) ........................................................ 17
Figure 14 : Mounting of disconnector .............................................................................................................. 18
Figure 15 : Mounting of disconnector Mounting of fixed contacts and mounting of current path on the center
column ………………………………………………………………………………………………………………..19
Figure 16 : Space kept blank For Future Additions .......................................................................................... 19
Figure 17 : Space kept blank For Future Additions .......................................................................................... 20
Figure 18 : Mounting of operating mechanism for disconnector: Direct mounting ........................................... 22
Figure 19 : Mounting of operating mechanism for disconnector, direct mounting ........................................... 23
Figure 20 : Space kept blank For Future Additions ......................................................................................... 24
Figure 21 : Mounting of operating mechanism for disconnector, separate mounting: Measurement m3 <6m . 26
Figure 22 : Mounting of operating mechanism of disconnector, separate mounting if measurement m3 < 6 m:
Mounting dimensions ...................................................................................................................................... 27
Figure 23 : Mounting of operating mechanism of disconnector, separate mounting if measurement m3=6..12
m: Mounting dimensions (detail A and detail B) figure 24 ................................................................................ 28
Figure 24 : Mounting of operating mechanism of disconnector, separate mounting if measurement m3=6..12
m: Detal A and Detail B ................................................................................................................................... 29
Figure 25 : Mounting of operating mechanism of disconnector, separate mounting: Laterally offset operating
mechanism ...................................................................................................................................................... 30
Figure 26 : Mounting of operating mechanism for disconnector, separate mounting: Mounting of operating
lever (74). ........................................................................................................................................................ 31
Figure 27 : Space kept blank For Future Additions ......................................................................................... 32
Figure 28 : Mounting of disconnector: Overview ............................................................................................. 34
Figure 29 : Mounting of coupling of disconnectors: Disconnector poles in parallel ......................................... 35
Figure 30 : Mounting of coupling of disconnector: Disconnector poles in series ............................................ 36
Figure 31 : Mounting of coupling of disconnectors: Mounting of operating rod (37) ........................................ 37
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Figure 32 : Space kept blank For Future Additions ......................................................................................... 38
Figure 33 : Mounting of coupling of disconnectors: Adjustment of operating mechanism for disconnector. .... 39
Figure 34 : Space kept blank For Future Additions .......................................................................................... 40
Figure 35 : Mounting of coupling of disconnectors: Disconnector main contacts engagement ........................ 41
Figure 36 : Mounting of disconnectors : Disconnector main contacts, adjusting measurements ..................... 42
Figure 37 : Mounting of operating mechanism for earthing switch: Direct mounting ....................................... 44
Figure 38 : Mounting of operating mechanism for earthing switch, separate mounting: Measurement m3 < 6 ...
…………………………………………………………………………………………………………………………….46
Figure 39 : Mounting of operating mechanism for earthing switch, separate mounting if measurement m3 < 6
m: Mounting dimensions .................................................................................................................................. 47
Figure 40 : Mounting of operating mechanism for earthing switch, separate mounting if measurement m3 = 6
... 12 m: Mounting dimensions (Detail A and Detail B: Figure 41) .................................................................... 48
Figure 41 : Mounting of operating mechanism for earthing switch, separate mounting if measurement
m3=6….12 m: Detail A and detail B ................................................................................................................ 49
Figure 42 : Mounting of operating mechanism for earthing switch, separate mounting; Laterally offset
operating mechanism ...................................................................................................................................... 50
Figure 43 : Mounting of operating mechanism for earthing switch, direct and separate mounting: Mounting of
operating lever (76) ......................................................................................................................................... 51
Figure 44 : Space kept blank For Future Additions ......................................................................................... 52
Figure 45 : Mounting of earthing switch, earthing-switch poles in parallel: Mounting of earthing switch link
(336) ………………………………………………………………………………………………………………55
Figure 46 : Mounting of earthing switch, earthing-switch poles in parallel: Mounting of earthing connections
(79, 343). Details 1 and detail 2: Two earthing connections for rated short-time currents > 40 kA, 1 sec ........ 56
Figure 47 : Mounting of earthing switch, earthing switch poles in parallel: Spacing dimensions .................... 57
Figure 48 : Mounting of earthing switch, earthing switch poles in parallel; Mounting of coupling piece (342,
334) for connection of earthing shafts 9337) for pole distances P > 2500 mm ................................................ 58
Figure 49 : Mounting of earthing switch, earthing switch poles in parallel: Mounting of earthing-switch lever
(19) and operating rod (71) .............................................................................................................................. 59
Figure 50 : Space kept blank For Future Additions ......................................................................................... 60
Figure 51 : Mounting of earthing switch, earthing-switch poles in parallel: Adjustment of operating mechanism
for earthing switch. .......................................................................................................................................... 61
Figure 52 : Space kept blank For Future Additions ......................................................................................... 62
Figure 53 : Mounting of earthing switch, earthing switch poles in series: Mounting of earthing switch links
(336) ……………………………………………………………………………………………………………65
Figure 54 : Mounting of earthing switch, earthing-switch poles in series: Mounting of earthing connections
(79, 343). Detail 1 and detail 2: two earthing connections for rated short-time currents > 40 kA, 1s ................ 66
Figure 55 : Mounting of earthing switch, earthing-switch poles in series: Mounting of coupling rods (15) ........ 67
Figure 56 : Mounting of earthing switch, earthing switch poles in series; Adjusting measurements for earthing-
switch shaft (73) and earthing switch lever (339). ............................................................................................ 68
Figure 57 : Space kept blank For Future Additions ......................................................................................... 69
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Figure 58 : Mounting of earthing switch, earthing-switch pole sin series: Mounting of earthing switch lever (19)
and operating rod(71) ...................................................................................................................................... 70
Figure 59 : Space Kept back For Future Additions .......................................................................................... 71
Figure 60 : Mounting of earthing switch, earthing switch poles in series: Adjustment of operating mechanism
for earthing switch. .......................................................................................................................................... 72
Figure 61 : Space kept blank for Future Additions ........................................................................................... 73
Figure 62 : Mounting of earthing switch: Mounting of earthing contact (18) for rated voltages 123….170 kV
and rated peak withstand voltages ≤ 100 kA ................................................................................................... 74
Figure 63 : Space kept blank For Future Additions .......................................................................................... 74
Figure 64 : Mounting of earthing switch: Earthing contact (18), adjusting measurements ............................... 75
Figure 65 : Mounting of mechanical interlocking: Adjusting measurement of mechanical between disconnector
and earthing switch ......................................................................................................................................... 77
Figure 66 : Interlock principle and setting……………………………………………………………………………..78
Figure 67 : Maintenance of disconnector: replacement of contact fingers (66) and contact pieces (67) .......... 85
Figure 68 : Maintenance of earthing switch: replacement of earthing contact (18). ......................................... 87
Figure 69: Space kept blank For Future Additions .......................................................................................... 88
Figure 70 : Maintenance of earthing switch: contact finger dimensions. ......................................................... 88
Figure 71 : Space kept blank For Future Additions ......................................................................................... 91
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1 Please Read First
To our clients: These service instructions have been carefully written. They are intended to allow the safe and reliable operation of our products. However, should you be dissatisfied with these service instructions, please let us know. At the end of these service instructions you will find a form you can use for this purpose.
1.1 Copyright
We reserve all rights in respect of this document and the product represented therein. The contents of this document may not without our positive consent be reproduced, notified to third parties or otherwise used.
© ABB Ltd India.
1.2 Guarantee
If these service instructions are followed, this will, in our experience, guarantee the safe and reliable operation of our products.
Please contact us or our nearest representative if the safe and reliable operation of our products is no longer guaranteed because of incorrect missing information. Our address is given below:
ABB Limited Maneja Works - Disconnector division Maneja Vadodara 390013 INDIA
We accept no responsibility whatsoever in respect of any direct or indirect damage or loss arising through the incorrect use of our products.
Subject to change without notice.
1.3 Conventions
Important texts:
In our service instructions, particularly important texts are specially identified:
Notice A thus identified text always contains Information of particular importance.
Caution Thus identified text always points out risks to plant and equipment.
Warning A thus identified text always points out risk of physical injury and danger to life.
We expressly draw your attention to the fact that the thus identified texts must under all circumstances be complied with. If the thus identified texts are not complied with, no guarantee claims will be entertained.
Item numbers:
In the illustrations in these service instructions, numbers are used to identify parts of equipment. These numbers are item numbers. A list of all item numbers can be found at the end of these service instructions. The same numbers are, wherever practical , also used in the text. Item numbers in the text are always given in parentheses, e.g. (221).
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2 Function
2.1 Disconnector
Electrical isolation of parts of networks High-voltage disconnectors are used for the electrical isolation of electrical high-voltage networks. When switched off, they form a visible isolating distance. High-voltage disconnectors are switched under no-load conditions. Small capacitive or inductive currents, of the kind that occur during the discharge of disconnected overhead-line or cable sections, are controlled.
Outdoor installation and formation of groups Three-column double break disconnector described in these service instructions is a single-pole disconnector for outdoor installation. Three such disconnector can be coupled to form a group for three phase operation.
Standards The type eDB Three-column double break disconnector conforms to the following standards:
IEC 62271-102 and IEC 62271-1
2.2 Earthing Switch
Earthing and short-circuiting In order to earth and short-circuit switched-off parts of plant, it is possible to mount: one or two earthing switches per pole.
2.3 Variants
Selection of variant of client The type eDB Three-column double break disconnector is available in a wide range of variants. These service instructions are valid for all variants. The information on the different variants is structured in such a way that a clear distinction can be made.
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3 Mounting Alternatives
The disconnector poles of a 2- or 3-pole group can be arranged in parallel or in series. The pole and side for mounting of operating mechanism can be freely specified when ordering.
The side for mounting the operating mechanism is finalized with the
order. Later changes are not possible
3.1 Parallel Arrangement of Disconnector Poles
Figure 1 shows a 3-pole type eDB three-column double break disconnector with two earthing switches in parallel arrangement.
Figure 1 : 3-pole Type-eDB three-column double break disconnector in parallel arrangement (basic design)
3.2 Series Arrangement of Disconnector Poles
Figure 2 shows the type eDB two-column rotary disconnector with one earthing switch in series arrangement.
Figure 2 : 3–pole Type eDB three-column double break disconnector in series arrangement (basic design)
Notice
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4 Basic Design
4.1 Disconnector
Figure 3 and Table 1 contain the most important components of the Type-eDB three-column double break disconnector.
Figure 3 : Basic design of type eDB three-column rotary disconnector
Table 1 Basic design of type eDB two-column rotary disconnector
Designation Item No Remarks
Disconnector base 2 Consisting of: Steel base frame (221), and rotary pedestals (70)
Rotary pedestal 70 Enclosed, maintenance-free
Support Insulators 201 Solid core insulators
Centre plate 6 Support
Current path 5 Aluminium pipe construction, corrosion-resistant
Contact finger 66 Cu-Cr-Zr alloy, silver-faced
Fixed contact assembly 67 Cu, silver-faced
Connection head (high voltage terminal)
17 Aluminum casting
Operating mechanism 75 Optionally. Motor-operated or manual operated drive
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4.2 Earthing Switch
Figure 2 and Table 2 contain the most important components of the earthing switch.
Figure 4 : Basic design of earthing switch
Table 2 : Basic design at earthing switch
Designation Item No Remarks
Earthing connection 79 Cu, flexible
Earthing-switch shaft / Gang Rod 337 Steel tube, hot-dip galvanized
Tubular contact arm 23 Aluminum
Contact finger 20 Cu-Cr-Zr alloy, silver-faced
Earthing contact 18 Cu, silver-faced
Operating mechanism 77 Optionally: Motor-operated or manual operated drive
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5 Mode of Operation
5.1 General
The type eDB three column double break disconnector has separate operating mechanisms for the disconnector and the earthing switch.
Prevention of automatic opening or closing When the equipment is switched on or off, a dead-center position is passed through just before the end positions are reached. This prevents the automatic opening or closing of the disconnector or earthing switch as a result of:
Short-circuit External influences (e.g. storm or earthquake)
5.2 Disconnector
Figure 5 : Mode of operation of type eDB three-column double disconnector (example: 3-pole in parallel arrangement)
Operating mechanism The operating mechanism (75) of the disconnector transfers the operating energy via the operating rod (37) to the rotary pedestal (70). The support insulators (201) transfer the torque to the current-path (5), and these pass through an angle of rotation of 76° during switching.
Current transfer During switching-on the contact fingers (66) glides over the fixed contact (67). This establishes the connection between the two terminals. The current is transferred via fixed contact (67) to the high-voltage terminals (17).
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Mechanical coupling inside a disconnector group:-
Via the coupling rods (15), the movement of the operated pole is transferred simultaneously to the other poles of a disconnector group.
5.3 Earthing Switch
Figure 6 : Mode of operation of earthing switch (example: 3-pole parallel arrangement)
Operating mechanism The operating mechanism (77) of the earthing switch transfers the operating energy via the operating rod (71) to the earthing-switch shaft (337). The tubular contact arm (23) swivels up (ON) or down (OFF). During switching-on, the contact fingers (20) glide over the earthing contact (18). In the ON end position, they are in preloaded contact against the stop.
Earthing connection The earthing connection (79) connects the tubular contact arm (23) to the earthed sectional-steel base frame (221) of the disconnector.
5.4 Interlocking
The disconnector and the earthing switch can be interlocked according to the following principle:
Disconnector only ON when earthing switch OFF Earthing switch only ON when disconnector OFF Interlocking is mechanical and/or electrical, depending on the version.
Notice
Mechanical interlocks between disconnector and earthing switch are fitted at the factory
Retrofitting in also possible on site.
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6 Technical Data
6.1 General Electrical Data
Notice
The precise electrical data is contained in the data sheets supplied. The data inTable.3
consists of standard values.
Table 3 : General electrical data of type eDB three-column double break disconnector (standard values)
Rated voltage kV 36 72.5 123 145
Rated normal current A 1600/2500 1600/2500 1600/2500 1600/2500
Rated peak-withstand current kA 100 100 100 100
Rated short-time current (3 sec) kA 40 40 40 40
Rated power-frequency-withstand voltage(50 Hz, 1 min)
- against earth and between poles
- over isolating distance
kV
kV
70
80
140
160
230
265
275
315
Rated lightning-impulse-withstand voltage 1.2/50 s
- against earth and between poles
- over isolating distance
kV
kV
170
195
325
375
550
650
650
650
Partial-discharge (Visible corona) voltage kV >27 > 46 > 80 >92
Radio-interference voltage V ≤ 500
(at 23 kV)
≤ 500
(at 46kV)
≤ 500
(at 78kV)
≤500
(at 92kV)
3-phase switching capacity
inductive, capacitive
A 2 2 2 2
6.2 General Mechanical Data
Notice
The precise mechanical data are contained in the data sheets supplied. The data in Tab e 4
consists of standard values.
Table 4 : General mechanical data of type eDB three-column double break disconnector (standard values)
Minimum breaking load of support insulators
N 4000 6000 8000
Permissible mechanical terminal load
- Static and dynamic - Static portion
N
N
3100
1200
4700
1500
6000
1500
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6.3 General Main Dimensions
Notice
The precise dimensions are contained in the dimension drawings supplied. The dinmensions in
Table 5 are standard values.
Figure 7 : General Main dimensions of type eDB three-column rotary disconnector
Table 5: General main dimensions of type eDB three-column double break disconnector (standard values)
Rated Voltage kV 36 72.5 123 145
Rated normal current A 1600/2500 1600/2500 1600/2500 1600/2500
A Support-insulator distance mm 1000 1230 1720 1720
B Base frame length mm 1281 1511 2001 2001
C Disconnector height mm 779 1000 1450 1730
D Insulator height mm 508 770 1220 1500
E Disconnector width (open) mm 395 509 746 746
F Isolating distance mm 570 800 1266 1266
G Length of earthing switch attachment
mm 437 437 437 437
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6.4 Minimum Distances between Disconnector Poles
Notice The precise dimensions are contained in the dimension drawings supplied. The Dimensions in Table 6 are standard values.
Figure 8 : Minimum distance Pmin between poles of disconnector in parallel arrangement
Figure 9 : Minimum distances Pmin between poles in series arrangement
Table 6 : Minimum distances Pmin between poles of disconnector in parallel and series arrangement (standard values)
Rated Voltage kV 36 72.5 123 145
Parallel arrangement mm 1000 1270 1750 1950
Series Arrangement mm 2000 2500 3000 3500
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7 Scope of Supply
The disconnector is supplied in components.
7.1 Disconnector
Notice
The scope of supply does not include the fixing materials for mounting the Disconnector on the supporting structures
The components supplied comprise :
Disconnector (2) consisting of : Sectional Steel base frame(221), rotary pedestals(70) ,Disconnector operating lever (69),connecting lever (3) Figure 10
Support insulators (201)
Current Path (5)
Fixed Contacts (67)
Operating mechanism for disconnector (75)
Operating rod (37)
Operating lever (74) with clamping cover (334)
Coupling rods (15)
If operating mechanism mounted separately: Vertical operating shaft (43) and pivot bearing (42) Figure 1
If operating mechanism with lateral offset: Operating rod (83) Figure 5
Small parts
Figure 10 : Scope of supply of disconnector
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7.2 Earthing Switch
The supply of the earthing switch comprises:
Earthing-switch links (336) Tubular contact arms (23) with contact finger (20) and T -type clamp (329) Earthing contact (18) Operating mechanism for earthing switch (77) Operating rod (37) Operating lever (76) with clamping cover (334) Earthing connections (79) For 2nd earthing switch: Earthing connections (343) Earthing-switch shaft (337) In case of series arrangement: Earthing-switch shafts (73) with welded earthing-switch lever
(339) Figure Earthing-switch lever (19) In case of series arrangement: Coupling rods (15) Figure If operating mechanism mounted separately: Vertical operating shaft (43) and pivot bearing
(42) Figure If operating mechanism with lateral offset: Operating rod (83) and offset bearing (376)
Figure Small parts
Figure 11 : Scope of supply, earthing switch
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8 Shipping and Storage
8.1 Shipping
The equipment is shipped on pallets or in boxes.
Notice
After unpacking, check all supplied equipment immediately for shipping damage. Report shipping damage without delay to the forwarding agency.
8.2 Storage
Caution
In the case of inappropriate storage of the individual components, there is the risk of ingress of water. For this reason, disconnector parts and operating mechanisms must always be stored in the mounting position.
It is advisable to leave all assemblies in the shipping packing until the start of mounting in order to protect against contamination and damage.
Special notice: operating mechanisms Operating mechanisms are supplied in special packing. This protects the operating mechanisms against corrosion within a limited time and in a dry atmosphere. It is advisable not to open this packing until just before the start of mounting.
In the case of lengthy storage and/or a damp atmosphere, there may be unde-sired formation of condensation in the operating mechanism. If the shipping time and storage time together amount to more than 6 months or if operating mechanism are stored in a damp atmosphere, the special packing must be removed immediately and the electrical heating of the operating mechanisms must be started. Before doing this, remove bags with desiccants from the op-erating mechanisms.
Caution
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9 Mounting, General
The type eDB three-column Double Break disconnector can be mounted in two positions:
Horizontal (standard) Vertical (must be expressly specified when ordering and is only possible for rated voltages <
72.5kV) For vertical mounting of the disconnector, you require the additionally supplied documents. Should the documents not have been supplied, please ask for them.
The internal parts of the operating mechanisms (e.g. alarm switches and contactors) are not resistant to outdoor climates. For this reason, they must be protected against moisture during mounting.
9.1 Tools and Materials
Lifting tackle
The lifting tackle for lifting the disconnector poles must have a lifting capacity of at least 500 kg.
Special tools and materials In addition to the standard tools, the following special tools and materials are required for
mounting:
Brass-wire brush for treatment of copper surfaces Steel-wire brush for treatment of aluminum surfaces Steel-wire brush for treatment of zinc surfaces Contact grease Molykote DC55 Cleaning agent for silver-faced surfaces (Rivolta MTX 60 forte) Lint-free cloth Unless special values for torques are specified in these service instructions, the
standard values according to Table 7apply.
Table 7 : Admissible torques for bolts (Standard values)
Thread
Torques in Nm
Steel, Galvanized Steel, rustproof Thread in Aluminum
Strength 8.8 A2-70, A4-70 -
M6 - 7 5.5
M8 - 16 14
M10 42 33 26
M12 72 56 45
M16 174 122 100
In the following mounting steps, a distinction is made between MOUNTING and TIGHTENING. MOUNTING means finger-tightening.
Caution: Lightly grease all bolts before MOUNTING.
In the following illustrations, often only one bolt is shown where two or more bolts are
required. This is done in the interests of clarity.
Notice
Notice
Notice
Notice
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9.2 Treatment of Contact Surfaces and Intersection Surfaces
Bolted or sliding contact surfaces that conduct current have an effect on the electrical resistance of the current path. Dirty or oxidized contact surfaces increase the electrical resistance. This may result in irreparable damage to equipment.
The following regulations must be observed:
Bolted contact surfaces
Aluminum (bolted) 1. Grease lightly 2. Using a steel-wire brush, remove oxide film until surface is mat gray in appearance (do not
use emery paper) 3. Wipe off contaminated grease immediately using a lint-free cloth 4. Grease immediately (approx. 1 mm) 5. Bolt together treated surfaces and grease joints
Silver-faced contact surfaces (bolted) 1. Clean with cold cleaning agent (do not destroy silver surface) 2. Grease (approx. 1 mm) 3. Bolt together treated surfaces and grease joints
Galvanized contact surfaces (bolted) 1. Clean using steel-wire brush 2. Grease immediately (approx. 1 mm) 3. Bolt together treated surfaces and grease joints
Copper (bolted) 1. Clean using brass-wire brush 2. Grease immediately (approx. 1 mm) 3. Bolt together treated surfaces and grease joints 4. (If copper is bolted to aluminum, place copper-plated aluminum sheet between the surfaces,
ensuring that the sheet is the following way round: Cu-Cu, AI-AI)
Sliding contact surfaces
Silver faced contact surfaces (sliding) 1. Clean using cleaning agent (do not destroy silver surface) 2. Grease (approx. 1 mm) Copper (sliding)
1. Clean using brass wire brush 2. Grease immediately (approx. 1 mm)
Intersection surfaces
Steel parts 1. Coat with cold zinc 2. (If part was previously painted, allow cold zinc to dry and recoat using appropriate paint,
observing the following mixing ratio: Paint: Hardener= 12 : 1)
Caution
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10 Mounting of Disconnector
If you suspect shipping damage, check the spacing dimensions of the contact fingers (66) Figure -67
The disconnector pole can be mounted either on the supporting structure or in front of the supporting structure. If mounting in front of the supporting structure, first lift the completely mounted disconnector pole onto the supporting structure and then align and tighten it there.
Remember that the materials for fixing the disconnector bases (2) on the supporting structure are not included in the scope of supply.
The transportation angles (328) Figure 13 must be mounted in place and may under no circumstances be removed during this mounting phase.
Mounting steps:
1. Unpack components.
2. If mounting on the supporting structure: Using lifting tackle, place disconnector base (2) on the supporting structure Figure 12.
3. If mounting on the supporting structure: Align and tighten disconnector base on the supporting structure.
4. Mount support insulators (201) on the rotary pedestal (70) and side stools of the structure. Adjust distance B between two insulators to 2000mm. This can be done by adjusting the jack bolts(13) on side insulators figure14
5. Mount the fixed contacts (6) on the side insulators. figure14
6. Mount the current path (5) on the center insulator such that the current path is in open position. Adjust the jacking bolts below the rotary pedestal(70) such that the current path is horizontal to the disconnector base(2).
7. Close the current path until it touches the blade on the fixed contact (6). Adjust any vertical misalignment by means of jack bolts(13) at the bottom of the side insulators
8. Any rotary misalignment of the fingers on the fixed contacts can be adjusted as follows; Loosen the bolts of the finger holder and then tap the finger holder a few times with a plastic mallet. This will allow the fingers to align with the contact blade on the fixed contact. Now tighten the bolts of the finger holder again.
Notice
Notice
Caution
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Figure 12 : Mounting of disconnector: Shipping of disconnector base (2) it mounting on supporting structure
Figure 13 : Mounting of disconnector: Shipping of pre-mounted disconnector pole if mounting in front of supporting structure (example: Version for rated normal current 1600 A)
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Figure 14 : Mounting of disconnector
Rated Voltage kV B mm
36 1000
72.5 1230
123 1720
145 1720
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Figure 15 : Mounting of disconnector Mounting of fixed contacts and mounting of current path on the center column
Figure 16: Dummy photo
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Figure 17
Space kept blank for Future Additions.
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11 Mounting of Operating Mechanism for Disconnector
The mounting side of the operating mechanism is apparent from the position of the disconnector operating lever (69) Figure 18. The pole on which the operating mechanism is mounted can be freely selected. In the case of mechanical interlocking, however, the operating mechanism must always be mounted on the pole with the interlocking segments.
Make sure that the operating mechanism is in the ON position (as-delivered state). If the operating mechanism is in the OFF position, set it to the ON position using the emergency hand crank (39)
In the case of a motor-operated mechanism, test operations may only be carried out using the emergency hand crank (39). Do not use a drill.
11.1 Direct Mounting
Make sure that the disconnector pole is in the ON position before mounting operating mechanism.
Mounting Steps
1. Unpack operating mechanism(75)
2. Tighten operating mechanism, on the envisaged mounting side, to the disconnector base (2) Figure 18
3. Mount operating lever (74) on the shaft end of the operating mechanism according to the mounting side Figure 19.
4. Next step: Chapter 12: Mounting of coupling of disconnectors.
Notice
Notice
Caution
Notice
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Figure 18: Mounting of operating mechanism for disconnector: Direct mounting
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Figure 19 : Mounting of operating mechanism for disconnector, Direct mounting
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Figure 20 Dummy Photo.
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11.2 Separate Mounting
In case of separate mounting of the operating mechanism for the disconnector, the mounting steps are dependent on measurement m3 of operating shaft (43) Figure 22, Figure and on a possible lateral offset of operating mechanism and disconnector Figure 25:
Separate mounting if measurement m3 < 6 m Separate mounting if measurement m3 = 6 ... 12 m Separate mounting laterally offset with measurement m1 (max. 4 m) Make sure that the operating mechanism is in the ON position (as-delivered state). If
the operating mechanism is in the OFF position, set it to the ON position using the emergency hand crank (39). The disconnector pole must be in the ON position.
If a manual operating mechanism is envisaged for the disconnector, ensure when
mounting that there is sufficient clearance for the operating lever (367) of the operat-ing mechanism Figure 21.
Mounting steps:
1. Unpack operating mechanism (75).
2. Mount pivot bearing (42) on the disconnector base (2) Figure 21
3. If operating mechanism laterally offset: Mount pivot bearing (42) in the envisaged position
4. If measurement m3= 6... 12 m. Mount additional pivot bearings in the envisaged positions
5. Insert operating shaft (43) through the pivot bearing Figure 21
6. If measurement m3= 6... 12 m: Insert individual parts of the operating shaft (43) through the pivot bearings
7. Vertically align operating mechanism by operating shaft (43) and mount
8. Calculate required length of operating shaft Figure 22, Figure 23
9. Remove operating shaft again and suitably shorten
10. After shortening, coat intersection surface with the paint supplied
11. Grease thrust bearing (330), inside, and collared bush (331), outside, with Long-term 2 plus grease Figure 21
12. Repeat mounting steps 5. and 6., threading thrust bearing (330) and collared bush (331) in the correct sequence onto the operating shaft Figure 21
13. If measurement m3= 6... 12 m: Connect individual parts of operating shaft to coupling parts (334, 335) Figure 21
14. Tighten operating mechanism and all pivot bearings
15. Connect shaft end of operating mechanism and operating shaft to coupling, parts (334, 335) Figure 21
16. Operating lever (74) on the upper end of operating shaft (43) Figure 26.
17. If operating mechanism laterally offset: Connect operating rod (83) to operating lever (74) and coupling lever (3) of disconnector Figure 25.
18. Figure 25 (Détail)
19. If operating mechanism laterally offset: Grease bore hole with Long-term 2 plus grease and drive home stainless clamp sleeve (152) Figure 25 (Detail)
20. Next step: Chapter 12: Mounting of coupling of disconnectors
Notice
Notice
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Figure 21 : Mounting of operating mechanism for disconnector, separate mounting: Measurement m3 <6m
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Figure 22 : Mounting of operating mechanism of disconnector, separate mounting if measurement m3 < 6 m: Mounting dimensions
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Figure 23 : Mounting of operating mechanism of disconnector, separate mounting if measurement m3=6….12 m: Mounting dimensions (detail A and detail B) figure 24
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Figure 24 : Mounting of operating mechanism of disconnector, separate mounting if measurement m3=6…..12 m: Detail A and Detail B
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Figure 25 : Mounting of operating mechanism of disconnector, separate mounting: Laterally offset operating mechanism
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Figure 26 : Mounting of operating mechanism for disconnector, separate mounting: Mounting of operating lever (74).
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Figure 27 : Dummy Photo
Space kept blank for Future Additions.
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12 Mounting of Coupling of Disconnectors, Cabling
When the disconnector poles are arranged in parallel the coupling rods (15) must always be mounted on the center poles.
Make sure that the disconnector poles are in the ON position before coupling
Mounting steps:
1. Adjust coupling rods (15) Figure 29, Figure to the required length
2. Mount Coupling rods free from diction Figure 29, Figure 30
3. Tighten lock nuts (338) (left-,right-hand thread) Figure 29, Figure 30
4. Set operating mechanism (75) manually to the ON position.
5. Adjust operating lever (74) to measurements "R" and "X" Figure 33.
6. Mount operating rod (37) and set to the required length (measurement "n2") Figure 30.
7. Adjust operating rod to measurements "U" and "V" Figure 33.
8. Tighten operating rod (37) free from distortion with the lock nuts (direct mounting: 420-325, separate mounting: 422-325) and tighten lock nuts (338) Figure 33
9. Tighten operating lever (74).
10. Carry out some test operations manually (our recommendation: 3 test operations).
11. Pay attention to smooth engagement of the contacts . The top and bottom fingers should touch the contact blade simultaneously. Figure 35 and to the dead-center position of operating lever and operating rod Figure 33.
12. If the engagement of the contacts is not smooth (without jerks), then loosen current-path fixing bolts (400-302, 401-301) in the ON position and tighten again Figure 28; then repeat10,mounting step.
13. Treat contact surfaces of high-voltage terminals (17) Figure 28.
14. Treat contact surfaces of high-voltage connectors (not included in scope of supply).
15. Mount high-voltage connectors.
16. Cable disconnector (see sag tables), i. Caution: Do not cut off cable at this stage.
17. Adjust distances in contact zone (measurements "b" and "c") Figure 36, if necessary by
means of stud bolts (13) of the rotary pedestals (70) Figure 28 Tighten all connections
18. Carry out a test operation manually
19. If contacts are engaging smoothly, cut off cable; otherwise repeat 12, mounting step
20. Set disconnector manually to the OFF position
21. In case of earthing switch: Next step: Chapter 13: Mounting of Operating Mechanism for Earthing Switch; otherwise Chapter 16: Commissioning
Caution
Notice
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Figure 28 : Mounting of disconnector: Overview
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Figure 29 : Mounting of coupling of disconnectors: Disconnector poles in parallel
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Figure 30 : Mounting of coupling of disconnector: Disconnector poles in series
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Figure 31 : Mounting of coupling of disconnectors: Mounting of operating rod (37)
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Figure 32
Space kept blank for future additions
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Figure 33 : Mounting of coupling of disconnectors: Adjustment of operating mechanism for disconnector.
Rated voltage
kV
n2
mm
R (U=185 mm)
mm
36 296 151
72.5 296 151
123 432 151
145 432 151
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Figure 34
Space kept blank for future additions
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Figure 35 : Dummy Photo
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Figure 36 : Mounting of disconnectors : Disconnector main contacts, adjusting measurements
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13 Mounting of Operating Mechanism for Earthing Switch
13.1 Direct Mounting
Make sure that the operating mechanism is in the ON position (as-delivered state the operating mechanism is in the OFF position, set it to the ON position using the emergency hand crank (39).
In case of motor-operated mechanism, test operations may only be carried out using the emergency hand crank (39). Do not use a drill.
Make sure that the disconnector pole is in the OFF position before mounting the operating mechanism.
Mounting steps:
1. Unpack operating mechanism (77)
2. Tighten operating mechanism to disconnector base (2) Figure 37
3. Fit operating lever (76) on the shaft end of the operating mechanism according to mounting side Figure 43
4. Next step: Chapter 14: Mounting of Earthing Switch
Notice
Caution
Notice
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Figure 37 : Mounting of operating mechanism for earthing switch: Direct mounting
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13.2 Separate Mounting
In case of separate mounting of operating mechanism for earthing switch, the mounting steps are dependent on measurement m3 of operating shaft (43) ~- Figure 39, Figure 40and on a possible offset of operating mechanism end earthing switch Figure 42.
Separate mounting if measurement m3 < 6 m Separate mounting if measurement m3 = 6 ... 12 m Separate mounting laterally offset with measurement ml (max, 4 m)
Make sure that the operating mechanism is in the ON position (as-delivered state). If The operating mechanism is in the OFF position, set it to the ON position using the emergency hand crank (39). The disconnector pole must be in the OFF position.
If a manual operating mechanism is envisaged for the earthing switch ensure when mounting that there is sufficient clearance for the operating lever (367) of the operat-ing mechanism Figure
Mounting steps:
1. Unpack operating mechanism (77)
2. Mount pivot bearing (42) on disconnector base (2) Figure 38
3. In case of laterally offset operating mechanism: Mount pivot bearing (42) in the envisaged position
4. If measurement m3 = 6... 12 m: Mount additional pivot bearings in the envisaged positions
5. Insert operating shaft (43) through the pivot bearing Figure 38
6. If measurement m3= 6... 12 m: Insert individual parts of operating shaft (43) through the pivot bearings
7. Vertically align operating mechanism by operating shaft (43) and mount
8. Calculate required length of operating shaft Figure 39, Figure 40
9. Remove operating shaft again and shorten to suitable length
10. After shortening, coat intersection surface with the paint supplied
11. Grease thrust bearing (330), inside, and collared bush (331), outside, with Long-term 2 plus grease Figure 38
12. Repeat operating steps 5. and 6., threading thrust bearing (330) and collared bush (331) in correct sequence onto the operating shaft a' Figure 38
13. If measurement m3= 6... 12 m: Connect individual parts of operating shaft to coupling parts (334, 335) Figure 38
14. Tighten operating mechanism and pivot bearing
15. Connect shaft end of operating mechanism and operating shaft (43) to coupling parts (334, 335) Figure 38
16. Mount operating lever (76) on upper end of operating shaft (43) Figure 43, Figure 44
17. If operating mechanism laterally offset: Calculate required length of operating rod (83) and suitably shorten operating rod Figure 42 (Detail)
18. If operating mechanism laterally offset Connect operating rod (83) to operating lever (76) and offset bearing (376) Figure 42
19. If operating mechanism laterally offset: Drill hole through operating rod (83) (Ø13 mm –H12) Figure 42 (Detail)
20. If operating mechanism laterally offset: Grease bore hole with Long-term 2 plus grease and drive home stainless clamp sleeve (152) Figure 42 (Detail)
21. Next step Chapter 14: Mounting of Earthing Switch
Notice
Notice
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Figure 38 : Mounting of operating mechanism for earthing switch, separate mounting: Measurement m3 < 6
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Figure 39 : Mounting of operating mechanism for earthing switch, separate mounting if measurement m3 < 6 m: Mounting dimensions
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Figure 40 : Mounting of operating mechanism for earthing switch, separate mounting if measurementm3 = 6 ... 12 m: Mounting dimensions (Detail A and Detail B: Figure 41)
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Figure 41 : Mounting of operating mechanism for earthing switch, separate mounting if measurement m3=6….12 m: Detail A and detail B
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Figure 42 : Mounting of operating mechanism for earthing switch, separate mounting; Laterally offset operating mechanism
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Figure 43 : Mounting of operating mechanism for earthing switch, direct and separate mounting: Mounting of operating lever (76)
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Figure 44
Space kept blank for future additions
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14 Mounting of Earthing Switch
If you suspect shipping damage, check the spacing dimensions of contact fingers (20) Figure 69.
14.1 Earthing Switch Poles in Parallel
Make sure that the disconnector poles are in the OFF position before mounting the earthing switches.
Mounting steps: 1. Bring earthing-switch links (336) into mounting position by driving home the clamp sleeves on
sectional-steel base frame (221): On the operating side on the operated disconnector pole m-Figure 45,otherwise on the side of the tubular contact arm (23) Figure
2. Tighten earthing connections (79, 343) Figure 46. Caution: Use two earthing connections for rated short-time currents > 40 kA, 1 sec
3. Tighten earthing-switch links (336) 4. Grease thrust bearing (330), inside, and collared bush (331), outside, with Longterm 2 plus grease
and mount with collared bush (331), making sure that the thrust bearings are at the specified side Figure 45
5. Mount earthing-switch shaft (337) Figure 45 6. If pole distances P > 2 500 mm: Connect split earthing-switch shaft to coupling piece (342) Figure
47, Figure 48 7. Tighten locking screw in collared bushes (331) and secure with lock nut Figure 45 8. Set operating mechanism for earthing switch to the ON position 9. Set pre-mounted operating lever (76) to the correct position Figure 51 10. Mount earthing-switch lever (19) on the earthing switch shaft Figure 49 11. Mount operating rod (71) Figure 49 and adjust to the required length 12. With the operating mechanism in the ON position, adjust spacing dimensions for operating lever (76)
Figure 51 13. Tighten operating lever (76) and earthing-switch lever (19) 14. Treat contact surface for earthing contact (18) on the current path Figure 62 15. Treat earthing contact (18) and mount on current path (5) or (6). Caution: Do not lose insulating bush
(344) and insulating plate (345) Figure 62 16. Wipe contact finger (20) with cloth and grease Figure 46 17. Mount tubular contact arms (23) with T-type clamp (329) on earthing-switch shaft (337) 18. Set tubular contact arms (23) manually to the ON position until contact fingers (20) are up against
stop (21) Figure 64 19. Align contact finger (20) and earthing contact (18) at right angles to each other and tighten earthing
contact (18) Figure 62 20. Preset distance "I between rear contact finger (20) and stop (21) of earthing contact (18)
(compensation for torsion of earthing-switch shaft) Figure 64 21. Tighten T-type clamps (329) on the earthing-switch shaft 22. Set earthing switch to the OFF position. 23. Shorten operating rod (71) so that, during a manual test operation, all the rear contact fingers are up
against the stop in the ON position 24. Check distance between contact finger (20) and stop (21). The distance on one pole of 3-pole group
must not be more than 5 mm Figure 64 25. If necessary, correct the contact of the contact fingers by adjusting operating rod (71) and check by
means of test operation 26. Tighten lock nuts (338) on the operating rod (left-, right-hand thread!) Figure 51, Figure 52 27. Tighten locking screw in earthing-switch lever (19) and secure with lock nut 28. Drill hole through T-type clamp (329) and earthing-switch shaft (337) (Ø12 mm-H12) Figure 46
(Detail 2) 29. Grease bore hole with Longterm 2 plus grease and drive home stainless clamp sleeve (430-350)
Figure 46
Notice
Notice
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30. Set earthing switch to the ON position 31. Loosen bolls (340) on the T-type clamp and re-tighten Figure 46, so that contact fingers (20) are
uniformly up against earthing contact (18) Figure 62 32. Treat contact finger (20) Or Figure 46 and earthing contact (18) Figure 62 33. In case of mechanical interlocking: Next step: Chapter15: Mounting of Mechanical Interlocking 34. Next step: Chapter 16: Commissioning
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Figure 45 : Mounting of earthing switch, earthing-switch poles in parallel: Mounting of earthing switch link (336)
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Figure 46 : Mounting of earthing switch, earthing-switch poles in parallel: Mounting of earthing connections (79, 343). Details 1 and detail 2: Two earthing connections for rated short-time currents > 40 kA, 1 sec
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Figure 47 : Mounting of earthing switch, earthing switch poles in parallel: Spacing dimensions
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Figure 48 : Mounting of earthing switch, earthing switch poles in parallel; Mounting of coupling piece (342, 334) for connection of earthing shafts 9337) for pole distances P > 2500 mm
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Figure 49 : Mounting of earthing switch, earthing switch poles in parallel: Mounting of earthing-switch lever (19) and operating rod (71)
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Figure 50
Space kept blank for future additions
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Figure 51 : Mounting of earthing switch, earthing-switch poles in parallel: Adjustment of operating mechanism for earthing switch.
Rated Voltage
kV
n
mm
S(U=168 mm)
mm
Y1
mm
36
72.5 294.00 196.00 52.00
123 444.00 196.00 52.00
145 547.000 161.00 70.00
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Figure 52
Space kept blank for future additions
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14.2 Earthing Switch Poles in Series and Mounting on Individual Disconnector poles
Make sure that the disconnector poles are in the OFF position before mounting the earthing switches.
Mounting steps:
1. Grease clamp sleeves (431-353, 436-353) with silicone grease Figure 53 2. Place earthing-switch links (336) or base frame of earthing switch (336a) into mounting
position by driving home the clamp sleeves on sectional steel base frame (221) Figure 53, Figure 54
3. Tighten earthing connections (79, 343) or Figure 54. Caution: Use two earthing connections if rated short-time currents > 40 kA, 1 sec
4. Tighten earthing-switch links (336) or base frame of earthing switch (336a) 5. Grease thrust bearing (330), inside, and collared bush (331), outside, with Longterm 2 plus
grease and mount with collared bush (331), making sure that the thrust bearings are at the specified side Figure 53
6. Mount earthing-switch shafts (73) Figure 53, Figure 55, Figure 56 7. Tighten locking screw in collared bushes (331) and secure with lock nuts Figure 53 8. Set operating mechanism for earthing switch to the ON position 9. Adjust pre-mounted operating lever (76) to the correct position Figure 60 10. Mount earthing-switch lever (19) on the earthing-switch shaft Figure 58 11. Mount operating rod (71) and adjust to the required length Figure 60 12. With the operating mechanism in the ON position, adjust spacing dimensions for operating
lever (76) Figure 60 13. Tighten operating lever (76) and earthing-switch lever (19) 14. Set earthing-switch lever (339) to position Figure 56 15. Mount coupling rods (15), aligning earthing-switch lever (339) to the required measurement
Figure 55 16. Treat contact surface for earthing contact (18) on the current path Figure 62 17. Treat earthing contact (18) and mount on current path (5) or (6). Caution: Do not lose
insulating bush (344) and insulating plate (345) Figure 62 18. Wipe contact finger (20) with cloth and grease Figure 54 19. Mount tubular contact arms (23) with T-type clamp (329) on earthing-switch shafts (73)
Figure 54 20. Set tubular contact arms (23) manually to the ON position until contact fingers (20) are up
against stop (21) Figure 64 21. Align contact finger (20) and earthing contact (18) at right angles to each other and tighten
earthing contact (18) Figure 62 22. Preset distance "I between rear contact finger (20) and stop (21) of earthing contact (18)
(compensation for play of coupling rods) Figure 64 23. Tighten T-type clamps (329) on the earthing-switch shafts 24. Set earthing switch to the OFF position " 25. Shorten operating rod (71) so that, in case of a manual test operation, all the rear contact
fingers are up against the stop in the ON position 26. If necessary, correct the contact of all contact fingers on the operated pole by adjusting
operating rod (71) and check by means of test operation 27. Tighten lock nuts on operating rod (left-, right-hand thread!) Figure 60 28. Correct the contact of the contact fingers on the coupled poles by adjusting coupling rods (15)
and check by means of test operation 29. Check distance between contact finger (20) and stop (21). The distance on one pole of 3-pole
group must not be more than 5 mm Figure 64 30. Tighten lock nuts on coupling rods (15) (left-, right-hand thread!).
Caution: This mounting step is not applicable if the earthing switch is mounted on individual disconnector poles
Notice
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31. Tighten locking screw in earthing-switch lever (19) and secure with lock nut Figure 58 32. Drill hole through-type clamp (329) and earthing-switch shaft (73) (Ø12 mm - H12) Figure
54 (Detail 2) 33. Grease bore hole with Longterm 2 plus grease and drive home stainless clamp sleeve 34. Set earthing switch to the ON position 35. Loosen bolts (340) on the T-type clamp and re-tighten Figure 54, so that contact fingers
(20) are uniformly up against earthing contact (18) 36. Treat contact finger (20) and earthing contact (18) 37. In case of mechanical interlocking: Next step: Chapter l5: Mounting of Mechanical
Interlocking 38. Next step: Chapter 16: Commissioning
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Figure 53 : Mounting of earthing switch, earthing switch poles in series: Mounting of earthing switch links (336)
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Figure 54 : Mounting of earthing switch, earthing-switch poles in series: Mounting of earthing connections (79, 343). Detail 1 and detail 2: two earthing connections for rated short-time currents > 40 kA, 1s
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Figure 55 : Mounting of earthing switch, earthing-switch poles in series: Mounting of coupling rods (15)
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Figure 56 : Mounting of earthing switch, earthing switch poles in series; Adjusting measurements for earthing-switch shaft (73) and earthing switch lever (339).
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Figure 57: Dummy
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Figure 58 : Mounting of earthing switch, earthing-switch pole sin series: Mounting of earthing switch lever (19) and operating rod(71)
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Figure 59
Space kept blank for future additions
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Figure 60 : Mounting of earthing switch, earthing switch poles in series: Adjustment of operating mechanism for earthing switch.
Rated Voltage
kV
n
mm
S(U=168 mm)
mm
W
mm
Y1 (U=168 mm)
mm
36 291 161 100 70
72.5 291 161 113 70
123 527 161 122 70
145 527 161 122 70
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Figure 61
Space kept blank for future additions
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Figure 62 : Mounting of earthing switch: Mounting of earthing contact (18) for rated voltages 123….170 kV and rated peak withstand voltages ≤ 100 kA
Figure 63
Space kept blank for future additions
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Figure 64 : Mounting of earthing switch: Earthing contact (18), adjusting measurements
Pole distance I (recommended presetting on poles a,b,c, during mounting) I (after mounting)
2000…2999 mm 3000…3999 mm 4000…4999 mm
a
mm
b
mm
c
mm
a
mm
b
mm
c
mm
a
mm
b
mm
c
mm
mm
Operated pole a 20 10 0 30 15 0 40 20 0 max 5
(on one pole of 3- pole group)
Operated pole b 0 10 0 0 15 0 0 20 0
Operated pole c 0 10 20 0 15 30 0 20 40
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15 Mounting of Mechanical Interlocking
The interlocking segments the operating mechanism for the disconnector and the operating mechanism for the earthing switch must be mounted together on one pole.
Mechanical interlocks between disconnector and earthing switch are mounted at the factory. Notice: Retrofitting is not possible.
Make sure that the disconnector is in the ON position before mounting the mechanical interlock and that the earthing switch is in the OFF position.
Mounting steps :
1. Mount interlocking segment-1(252) on earthing- switch shaft (337 or 73) in case of parallel arrangement or series arrangement of the disconnector poles. Mount the interlocking shaft (254) along with the interlocking segment 2 (251) on the earth switch link 336. Figure 65
2. The interlocking lever (253) is connected on the interlocking shaft. This link is connected to the center insulator through a link. For the link position when mounted on the same side as main blade drive refer Figure 65b. For the link position when mounted on the opposite side of the main blade drive refer Figure 65c.
3. The interlocking segment-1 defines the position of the earth switch. While the interlocking segment-2 defines the position of the main blade (through the interlocking lever)
Fig 66 4. With the disconnector in OFF position and the earth switch in OFF position the interlocking
segments are in position shown by figure a. Both are free to move. This means either we can close the disconnector or the earth switch. Fig 66a
5. Now bring the earthing switch to ON position. Now the interlocking segments are in position shown by figure b. Now try to manually close the disconnector. The disconnector should not close as the interlocking segment-2 will try to rotate. clockwise. In this position ensure that the two segments are not touching each other and at the same time the gap between them is not more than 5 mm. Fig 66b
6. With the disconnector in the ON position and the earthing switch in the OFF position, the interlocking segment look like in figure c. Try to set the earthing switch manually to the ON position. The disconnector should not close as the interlocking segment-1 will try to rotate clockwise. In this position ensure that the two segments are not touching each other and at the same time the gap between them is not more than 5 mm. Fig 66c
7. Next step: Chapter 16: Commissioning
Caution
Notice
Notice
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a) Mounting of mechanical Interlock and link
b) Linkage for earth-switch on the same side as main blade drive side
c) Linkage for earth-switch on opposite side of main blade drive side
Figure 65 : Mounting of mechanical interlocking: Adjusting measurement of mechanical between disconnector and earthing switch
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Figure 66 : Interlock principle and setting
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16 Commissioning and De-commissioning
In case of motor-operated mechanism, test operations may only be carried out using emergency hand crank (39). Do not use a drill.
16.1 Commissioning of Disconnector
Commissioning steps
1. Carry out a test operation manually, checking that there is satisfactory contact engagement of the disconnector Chapter 12
2. If necessary, correct contact engagement
16.2 Commissioning of Earthing Switch Commissioning steps:
1. Carry out a test operation manually, checking that there is symmetrical engagement of contact fingers (20) on earthing contact (18) Chapter 14
2. If necessary, correct symmetrical engagement by loosening and re-tightening 4 bolts (340) on T-type clamp (329)
16.3 Commissioning of Operating Mechanism for Disconnector
Commissioning steps:
1. Check operating mechanism according to the service instructions supplied
2. Check dead-center position of operating rods (37) in the ON and OFF positions Chapter12
3. If necessary, correct dead-center position by adjusting operating lever (74) and/or operating rod (37)
4. Remove bag with desiccative from operating mechanism and start electric heating of operating mechanism
16.4 Commissioning of Operating Mechanism for Earthing Switch
Commissioning steps:
1. Check operating mechanism according to the service instructions supplied
2. Check dead-center position of operating rods (71) in the ON and OFF positions Chapter14
3. If necessary, correct dead-center position by adjusting operating lever (76) and/or operating rod (71)
4. Check contact of rear contact fingers against stop (21) of earthing contact (18) Chapter 14
5. Remove bag with desiccative from operating mechanism and start electric heating of operating mechanism
The switching time of disconnector and earthing switch should be between 3.5 ... 6 seconds. However, compliance with a specific switching time is not required far the proper operation of the equipment.
Caution
Notice
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16.5 De-commissioning
The type eDB three-column rotary disconnector is an environmentally friendly product.
If the herein-described switching device is de-commissioned, the materials removed should be reused. The switching device can be disposed of in an environmentally friendly manner on the basis of the existing legal regulations.
Recycling is in the form of mixed scrap. The device contains the following materials:
Steel Copper Aluminum Cast iron Synthetics Rubber materials in the form of sealing materials Ceramics Lubricants
There are no hazardous materials within the meaning of the regulations for handling dangerous material.
We shall be glad to advise you at all times regarding questions of disposal.
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17 Maintenance
We recommend that the inspection intervals given in
Table 8 for normal and extreme notice ambient conditions be complied with. They are essential to the trouble-free operation of the equipment.
In the case of work on high-voltage equipment, there is danger to life if the applicable safety rules are not observed and complied with.
Inspection intervals
Table 8 : Inspection intervals for normal of extreme ambient conditions
Ambient Condition
Inspection Intervals Year of Commissioning
Normal After every 5 operating years or
After every 1 000 switching cycles
Extreme After every 2.5 operating years or
After every 500 switching cycles
Extreme ambient conditions
The examples given below for extreme ambient conditions are based on our experience:
Climate (tropical, arctic) Heavy contamination (dust, salt, rust, sulphur)
Special tools and materials
The repair operations require the use of the following special tools and materials in addition to the standard tools:
Brass-wire brush for treatment of copper surfaces Steel-wire brush for treatment of aluminum surfaces Steel-wire brush for treatment of zinc surfaces Contact grease Molykote DC 55 O-ring grease Cold cleaning agent for silver-faced surfaces Lint-free cloths
Admissible torques for bolts
Unless these service instructions specify special values for torques, the standard values given in Table 9 shall apply.
Table 9 : Permissible torques for bolts (standard values)
Thread Torques in Nm
Steel galvanized Steel, rustproof Thread in Aluminum
Strength 8.8 A2-70, A4-70 -
M6 - 7 5.5
M8 - 16 14
M10 42 33 26
M12 72 56 45
M16 174 122 100
Notice
Warning
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17.1 Treatment of Contact Surfaces and Intersection Surfaces
Bolted or sliding contact surfaces that conduct current have an effect on the electrical resistance of the current path. Dirty or oxidized contact surfaces increase the electrical resistance. This may result in irreparable damage to equipment.
The following regulations must be observed.
Bolted contact surfaces
Aluminum (bolted)
1. Grease lightly
2. Remove oxide film using steel-wire brush until surface is mat grey in appearance (do not use emery paper)
3. Wipe off contaminated grease immediately using lint-free cloth
4. Grease immediately (approx. 1 mm)
5. Bolt together treated surfaces and grease joints
Silver-faced contact surfaces (bolted)
1. Clean with cold cleaning agent (do not destroy silver surface)
2. Grease (approx. 1 mm)
3. Bolt together treated surfaces and grease joints
Galvanized contact surfaces (bolted)
1. Clean using steel-wire brush
2. Grease immediately (approx. 1 mm)
3. Bolt together treated surfaces and grease joints
Copper (bolted)
1. Clean using brass-wire brush
2. Grease immediately (approx. 1 mm)
3. Bolt together treated surfaces and grease joints (If copper is bolted to aluminium, place copper-plated aluminium sheet between the surfaces, ensuring that the sheet is the following way round: Cu-Cu, AI-AI)
Sliding contact surfaces
Silver faced contact surfaces (sliding)
1. Clean with cleaning agent (do not destroy silver surface)
2. Grease (approx. 1 mm)
Copper (sliding)
1. Clean using brass-wire brush
2. Grease immediately (approx. 1 mm)
Intersection surfaces
Steel parts
1. Coat with cold zinc
Caution
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(If surface previously painted, allow cold zinc to dry and re-coat with appropriate paint, observing the following mixing ratio: Paint: Hardener= 12 : 1; cold zinc, paint, hardener and brush are included in the scope of supply)
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17.2 Disconnector
In the case of work on high-voltage equipment, there is danger to life if the applicable safety rules are not observed and complied with.
These safety rules also include the five safety rules according to DIN/ VDE 0105 Part 1:
The five safety rules according to DIN/VDE
1. Disconnection
2. Safeguard against reconnection
3. Establish potential isolation
4. Earth and short-circuit
5. Cover or partition off adjacent live parts
The following operations must be carried out at each inspection interval
Operating steps:
1. Observe safety rules for work on high-voltage equipment and take suitable measures (including the five safety rules according to DIN/VDE)
2. Switch off electrical power supplies and control voltages and safeguard against reconnection
3. Clean contact fingers (66) and contact pieces (67) Figure 67; check for irreparable damage to silver layer and, if necessary, replace
4. Grease contact fingers (66) and contact pieces (67)
5. Clean support insulators; check for damage and, if necessary, replace
6. Check maintenance-free rod ends and supporting points of all operating linkages and coupling rods
7. Check all bolt connections for security
8. Carry out some test operations manually (our recommendation: Three test operations)
9. Reconnect electrical power supplies and control voltages.
10. Carry out some test operations using the motor-operated mechanism (our recommendation: Three test operations).
11. The maintenance of the operating mechanism for the disconnector should be carried out according to the maintenance instructions separately supplied for the operating mechanism.
12. In case of earthing switch: Next step Chapter 17.3: Maintenance of Earthing Switch.
Notice
Warning
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Figure 67 : Maintenance of disconnector: replacement of contact fingers (66) and contact pieces (67)
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17.3 Earthing Switch
In the case of work on high-voltage equipment, there is danger to life it the applicable safety rules are not observed and complied with.
These safety rules also include the five safety rules according to DIN/ VDE 0105 Part 1:
The five safety rules according to DIN/VDE
1. Disconnection
2. Safeguard against reconnection
3. Establish potential isolation
4. Earth and short-circuit
5. Cover or partition off adjacent live parts
The following operations must be carried out at each inspection interval
Operating steps:
1. Observe safety rules for work on high-voltage equipment and take suitable measures (including the five safety rules according to DIN/VDE)
2. Switch off electrical power supplies and control voltages and safeguard against reconnection
3. Clean earthing contacts (18) Figure 68 and contact fingers (20) Figure 70, check for erosion in area of silver layer > 0.5 mm and, if necessary, replace
4. Grease earthing contacts (18) and contact fingers (20)
5. Check for damage to earthing connections between earthing switch and disconnector base and, if necessary, replace.
6. Check maintenance-free rod ends and supporting points of all operating linkages and coupling rods
7. Check all bolt connections for security.
8. Carry out some test operations manually (our recommendation: Three test operations
9. Reconnect electrical power supplies and control voltages
10. Carry out some test operations using the motor-operated mechanism (our recommendation: Three test operations)
11. The maintenance of the operating mechanism for the earthing switch should be carried out according to the maintenance instructions separately supplied for the operating mechanism
Warning
Notice
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Figure 68 : Maintenance of earthing switch: replacement of earthing contact (18).
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Figure 69 .
Space kept blank for future additions
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Figure 70 : Maintenance of earthing switch: contact finger dimensions.
Figure 71
Space kept blank for future additions
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18 Spare Parts
18.1 Order Information
We advise you constant to keep a stock of the following spare parts for your version of disconnector. This will enable you, should the need arise, to re-commission your disconnector quickly.
You can order or re-order the spare parts at any time. Please send your order to the address given below.
ABB Limited Maneja Works, Maneja Vadodara 390013 INDIA
Order information
To ensure the speedy processing of your order, we require the following
information from you:
Type and order number of the disconnector and of the operating mechanism as shown on the rating plate
Designation of spare part, item number and order number from Table 10 and/or Table 11
Type and order number
The type and order number of your disconnector can be found on the rating plate on the disconnector.
For your information, the following example explains the type designation and the order number.
Example of a type designation
An example of the type designation on the rating plate of a type SGF two column rotary disconnector is eDB 145 p 100 + 1 E. The individual parts of this designation have the following significance:
eDB . . . .. . . . . . . . Disconnector type 145 . . . . . . . . . . . . Rated voltage in kV p . . . . . . . . . . . . . . . Rated current (n: 1 600 A, p: 2 500 A) 100 . . . . . . . . . . . . . Rated peak-withstand current in kA + 1E: . . . . . . . . . . . . Number of earthing switches per pole
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18.2 Disconnector
The quantities given in the following tables apply to each pole. for two or more poles, increase the quantity accordingly.
Table 10 : List of spare parts for type eDB three-column rotary disconnector
Designation of spare part Qty. Item No. Order Number
Fixed contact 2 67
Contact finger
-1600 A 4 66
-2500 A 6 66
18.3 Earthing Switch
The quantities given in the following tables apply to each pole. For two or more poles, increase the quantity accordingly.
Table 11 : List of spare parts for earthing switch
Designation of spare part Qty. Item No. Order Number
Earthing contact 1 18
Contact finger 6 20
Earthing connection 1 79
1 343
Notice
Notice
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19 Lists of Item Numbers
19.1 Item Numbers
The numbers in parenthesis in the “Remarks” column are also item numbers. These numbers also appear as item numbers in the first column in the list.
No. Description Remarks
1 Foundation, supporting structure, support On site
2 Disconnector base -
3 Connecting lever Coupling of disconnectors
5 Contact-side current path -
6 Finger-side current path -
7 Corona-protection fittings Only for rated voltages 245 kV
11 Catching hook Contact-finger holder
12 Fixing device for Corona-protection fittings Only for rated voltages 245 kV
13 Stud bolt Rotary pedestal (70)
15 Coupling rod Disconnector earthing switch, series arrangement
17 High-voltage terminal Rotary pedestal (284)
18 Earthing contact Current path (5, 6)
19 Earthing-switch lever Earthing-switch shaft (73)
20 Contact finger Earthing switch
21 Stop Earthing contact (18)
23 Tubular contact arm Earthing switch
26 Interlocking hook Finger-side current path (6)
27 Interlocking bolt Contact-side current path (5)
36 Motor-operated mechanism -
37 Operating Rod Disconnector
39 Emergency hand crank Motor-operated mechanism (36)
42 Pivot bearing Separate mounting of operating mechanism
43 Operating shaft Separate mounting of operating mechanism
55 Manual operating mechanism -
66 Contact finger Finger-side current path (6)
67 Contact piece Contact-side current path (5)
68 Diagonal rod Disconnector base (2)
69 Disconnector operating lever for operating mechanism
Disconnector base (2)
70 Rotary pedestal Disconnector base (2)
71 Operating rod Earthing switch
73 Earthing-switch shaft with Earthing-switch lever (339)
Earthing switch series arrangement
Notice
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No. Description Remarks
74 Operating lever Operating mechanism for disconnector (75)
75 Operating mechanism for disconnector -
76 Operating lever Operating mechanism for earthing switch (77)
77 Operating mechanism for earthing switch -
79 Earthing connection Earthing switch
81 Fixing bolt Contact-finger holder, current path (6)
83 Operating rod Laterally offset mounting of operating mechanism
87 Corona-protection fittings Only for rated voltage = 300 kV
101 Fixing bolt Current path (5, 6)
152 Clamp sleeve 13 x 70 Operating rod (83)
153 Threaded pin M10 x 20 Collared bush (390)
201 Support insulator -
221 Base frame Disconnector base (2)
228 Earthing switch -
284 Rotary head Current path (5, 6)
289 Coupling)operating lever Earthing switch contact side (CS), rat. voltages 245 300 kV
328 Transportation angle Base frame (221)
329 T -type clamp Tubular contact arm (23)
330 Thrust bearing Earthing-switch link earthing-switch shaft (73)
331 Collared bush Earthing-switch link earthing-switch shaft (73)
332 Spacer Earthing connection (79)
334 Clamping cover Operating lever (74, 76), earthing-switch lever (19), separate mounting of operating mechanism
335 Coupling piece Operating shaft (43), separate mounting of operating mechanism
336 Earthing-switch link Earthing switch (228)
336a Base frame of earthing switch For single pole version and series arrangement
337 Earthing-switch shaft Earthing switch parallel arrangement
338 Lock nut Coupling rod (15), operating rod (74, 76)
339 Earthing-switch lever Earthing-switch shaft (73)
340 Fixing bolt T type clamp (329), tubular contact arm (23)
341 Fixing bolt Contact piece (67), current path (5)
342 Coupling piece Earthing-switch shaft (337), pole distance P > 2 500 mm
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No. Description Remarks
343 Earthing connection for 2. earthing switch Earthing switch
344 Insulating bushes (a, b) Earthing contact (18)
345 Insulating plate Earthing contact (18)
349 Interlocking segment Earthing-switch shaft (73, 337)
350 Interlocking lever finger side Rotary pedestal (70)
351 Interlocking lever contact side Rotary pedestal (70)
Rotary pedestal (70)
357 Cover for earthing contact (18) Only for rated voltage 245 kV or rated peak-withstand currents 100 kA
372 Bolt M12 x 120 Earthing contact (18)
373 Bolt M12 x 110 Earthing contact (18)
374 Bolt M12 x 130 Earthing contact (18)
375 Washer A13 Earthing contact (18)
376 Offset bearing Laterally offset mounting of operating mechanism (earthing switch)
387 Operating rod slotted Separate mounting measurement m3 = 6…..12 m
388 Driving plate Separate mounting measurement m3 = 6…..12 m
389 Thrust bearing Separate mounting measurement m3 = 6…..12 m
390 Collared bush Separate mounting measurement m3 = 6…..12 m
400 Connecting set Disconnector pole with IEC support insulators
401 Connecting set Disconnector pole with DIN support insulators
410 Connecting set Coupling, disconnector and earthing switch
420 Connecting set (Motor-operated) mechanism, disconnector
421 Connecting set (Motor-operated) mechanism, earthing switch
422 Connecting set Pivot bearing disconnector
423 Connecting set Pivot bearing earthing switch
430 Connecting set Mounting, earthing switch
431 Connecting set Mounting, earthing switch 1-pole, parallel arrangement 2-pole
433 Connecting set Earthing switch parallel arrangement 3-pole, P ≤ 2500 mm
434 Connecting set Earthing switch parallel arrangement 3-pole, P 2500 mm
435 Connecting set Earthing switch series arrangement 2-pole
436 Connecting set Earthing switch series arrangement 3-pole
437 Connecting set Coupling of disconnectors in series, 3-pole
438 Connecting set Mechanical interlocking
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No. Description Remarks
439 Connecting set Separate mounting of operating mechanism
440 Connecting set Mounting of operating mechanism
580 Bundle of grease Treatment of contact fingers (66, 20)
900 Service instructions Disconnector and earthing switch
901 Service instructions Operating mechanism of disconnector
902 Service instructions Operating mechanism of earthing switch
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19.2 Connecting Sets
Connecting sets are included in the scope of supply. If necessary, connecting sets can be re-ordered from us.
Order information
To ensure speedy processing of your order, we need to know the item number and the order number of the connecting set you require. Please find below the scope and the necessary order information for the individual connecting sets:
Item No.: 400 Connecting set, disconnector pole with IEC support insulators
Item No. Description Size Qty Standard
400-302 Hexagon screw M16x30 8 DIN 933 8.8-tzn
400-321 Hexagon nut M16 8 DIN 934 A2-70
400-342 Washer A17 16 DIN 125 A2-70
Item No.: 410 Connecting set, coupling, disconnector and earthing switch
1 x for parallel arrangement, 2-pole (disconnector only) 2 x for parallel arrangement, 3-pole (disconnector only) 1 x for series arrangement, 2-pole 2 x for series arrangement, 3-pole
Item No. Description Size Qty Standard
410-304 Hexagon screw M16x60 2 DIN 933 8.8-tzn
410-324 Hexagon nut BM16 2 DIN 439 A2-70
410-325 Lock nut VM16 2 DIN 98o A2-70
410-340 Washer A17 4 DIN 125 A2-70
Item No.: 420 Connecting set, (motor-operated) mechanism, disconnector(mounting, operating mechanism and operating linkage)
Item No. Description Size Qty Standard
420-303 Hexagon screw M16x60 1 DIN 933 8.8-tzn
420-306 Hexagon screw M16x30 2 DIN 933 8.8-tzn
420-309 Hexagon screw M16x80 1 DIN 933 8.8-tzn
420-320 Hexagon nut M16 2 DIN 934 8-tzn
420-323 Hexagon nut BM16 1 DIN 439 A2-70
420-325 Lock nut VM16 2 DIN 980 A2-70
420-340 Washer A17 6 DIN 125 A2-70
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Item No.: 421 Connecting set, (motor-operated) mechanism, earthing switch (mounting, operating mechanism and operating linkage)
Item No. Description Size Qty Standard
421-303 Hexagon screw M16x60 2 DIN 933 8.8-tzn
421-306 Hexagon screw M16x30 2 DIN 933 8.8-tzn
421-323 Hexagon nut BM16 2 DIN 439 A2-70
421-325 Lock nut VM16 2 DIN 980 A2-70
421-340 Washer A17 6 DIN 125 A2-70
Item No.: 422 Connecting set, pivot bearing, disconnector (separate mounting of motor-operated manual operating mechanism) (mounting, pivot bearing and operating linkage)
Item No. Description Size Qty Standard
422-303 Hexagon screw M16x60 1 DIN 933 8.8-tzn
422-307 Hexagon screw M16x40 2 DIN 933 8.8-tzn
422-309 Hexagon screw M16x80 1 DIN 933 8.8-tzn
422-320 Hexagon nut M16 4 DIN 934 8-tzn
422-323 Hexagon nut BM16 1 DIN 439 A2-70
422-325 Lock nut VM16 2 DIN 980 A2-70
422-340 Washer A17 6 DIN 125 A2-70
Item No.: 423 Connecting set, pivot bearing, earthing switch (separate mounting of motor-operated or manual operating mechanism) (mounting, pivot bearing and operating linkage)
Item No. Description Size Qty Standard
423-30 Hexagon screw M16x60 2 DIN 933 8.8-tzn
423-307 Hexagon screw M16x40 2 DIN 933 8.8-tzn
423-320 Hexagon nut M16 2 DIN 934 8-tzn
423-323 Hexagon nut BM16 2 DIN 439 A2-70
423-325 Lock nut VM16 2 DIN 980 A2-70
423-340 Washer A17 6 DIN 125 A2-70
Item No.: 430 Connecting set, mounting, earthing switch (flexible connections and tubular contact arm, 1 x per pole)
Item No. Description Size Qty Standard
430-305 Hexagon screw M12x45 3 DIN 933 8.8-tzn
430-308 Hexagon screw M12x20 2 DIN 933 A2-70
430-324 Hexagon nut M12 3 DIN 934 A2-70
430-341 Washer A13 6 DIN 125 A2-70
430-350 Clamp sleeve 12x30 1 DIN 1481 nrFdSt
430-353 Clamp sleeve 16x22 3 DIN 7346
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Item No.: 431 Connecting set, mounting, earthing switch, 1-pole and parallel arrangement, 2-pole (fixing, earthing-switch links, earthing-switch shaft and flexible connec-tions)
Item No. Description Size Qty Standard
431-305 Hexagon screw M12x45 6 DIN 933 8.8-tzn
431-309 Hexagon screw M10x35sp 2 DIN 933 A2-70
431-324 Hexagon nut M12 6 DIN 934 A2-70
431-326 Hexagon nut M10 2 DIN 934 A2-70
431-341 Washer A13 6 DIN 125 A2-70
431-342 Washer A10,5 2 DIN 125 A2-70
431-353 Clamp sleeve 16x22 6 DIN 7346
Item No.: 433 Connecting set, earthing switch; parallel arrangement, 3-pole, pole distance P s 2 500 mm fixing, earthing-switch links and earthing-switch shaft)
Item No. Description Size Qty Standard
433-305 Hexagon screw M12x45 9 DIN 933 8.8-tzn
433-309 Hexagon screw M10x35sp 3 DIN 933 A2-70
433-324 Hexagon nut M12 9 DIN 934 A2-70
433-326 Hexagon nut M10 3 DIN 934 A2-70
433-341 Washer A13 9 DIN 125 A2-70
433-342 Washer A10,5 3 DIN 125 A2-70
433-353 Clamp sleeve 16x22 9 DIN 7346
Item No.: 434 Connecting set, earthing switch, parallel arrangement, 3-pole, pole distance P > 2500 mm (fixing, earthing-switch links, earthing-switch shaft and coupling piece)
Item No. Description Size Qty Standard
434-305 Hexagon screw M12x45 9 DIN 933 8.8-tzn
434-309 Hexagon screw M10x35sp 5 DIN 933 A2-70
434-315 Hexagon screw M16x110 4 DIN 933 8.8-tzn
434-322 Hexagon nut MI6 4 DIN 934 8-tzn
434-324 Hexagon nut M12 9 DIN 934 A2-70
434-326 Hexagon nut M10 7 DIN 934 A2-70
434-340 Washer A17 4 DIN 125 A2-70
434-341 Washer A13 9 DIN 125 A2-70
434-342 Washer A10,5 5 DIN 125 A2-70
434-353 Clamp sleeve 16x22 9 DIN 7346
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Item No.: 435 Connecting set, earthing switch, series arrangement, 2-pole (fixing, earthing-switch links, earthing-switch shaft and flexible connections)
Item No. Description Size Qty Standard
435-305 Hexagon screw M12x45 12 DIN 933 8.8-tzn
435-309 Hexagon screw M10x35sp 4 DIN 933 A2-70
495-324 Hexagon nut M12 12 DIN 934 A2-70
435-326 Hexagon nut M10 4 DIN 934 A2-70
425-341 Washer A13 12 DIN 125 A2-70
435-342 Washer A10,5 4 DIN 125 A2-70
435-353
Clamp sleeve 16x22 12 DIN 7346
Item No.: 436 Connecting set, earthing switch, series arrangement, 3-pole (fixing, earthing-switch links, earthing-switch shaft and flexible connections)
Item No. Description Size Qty Standard
436-305 Hexagon screw M12x45 18 DIN 933 8.8-tzn
436-309 Hexagon screw M10x35sp 6 DIN 933 A2-70
436-324 Hexagon nut M12 18 DIN 934 A2-70
436-326 Hexagon nut M10 6 DIN 934 A2-70
436-341 Washer A13 18 DIN 125 A2-70
436-342 Washer A10,5 6 DIN 125 A2-70
436-353 Clamp sleeve 16x22 18 DIN 7346
Item No.: 437 Connecting set, coupling of disconnectors, in series, 3-pole
Item No. Description Size Qty Standard
437-302 Hexagon screw M16X100 1 DIN 933 A2-70
437-304 Hexagon screw M16x60 2 DIN 933 A2-70
437-321 Hexagon nut BM16 4 DIN 439 A2-70
437-328 Lock Nut VM16 3 DIN 980 A2-70
437-340 Washer A17 7 DIN 125 A2-70
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Item No.: 438 Connecting set, mechanical interlocking
Item No. Description Size Qty Standard
438-302 Hexagon screw M10x35sp 1 DIN 933 A2-70
438-305 Hexagon screw M16x110 1 DIN 933 8.8-tzn
438-320 Hexagon nut M16 2 DIN 934 8-tzn
438-326 Hexagon nut M10 1 DIN 934 A2-70
438-340 Washer A17 2 DIN 125 A2-70
438-342 Washer A10,5 1 DIN 125 A2-70
Item No.: 439 Connecting set, separate mounting of operating mechanism (for collared bush and coupling piece)
Item No. Description Size Qty Standard
439-302 Hexagon screw M10X35sp 3 DIN 933 A2-70
439-305 Hexagon screw M16x110 4 DIN 933 8.8-tzn
439-324 Hexagon nut M16 4 DIN 934 8-tzn
439-326 Hexagon nut M10 5 DIN 934 A2-70
439-340 Washer A17 4 DIN 125 A2-70
439-342 Washer A10,5 3 DIN 125 A2-70
Item No.: 440 Connecting set, mounting of operating mechanism
Item No. Description Size Qty Standard
440-302 Hexagon screw M10X35sp 1 DIN 933 A2-70
440-305 Hexagon screw M16x110 2 DIN 933 8.8-tzn
440-324 Hexagon nut M16 2 DIN 934 6-tzn
440-326 Hexagon nut M10 2 DIN 934 A2-70
440-340 Washer A17 2 DIN 125 A2-70
440-342 Washer A10,5 1 DIN 125 A2-7
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20 Index
A A, 1 address, 88, 100 Ambient conditions, 80
extreme, 80 heavy contamination, 80
B Base frame, 4, 11
Base frame length, 9
C Contact grease, 14, 80
D Disconnector, 1
I Inspection interval, 80 Interlocking, 7, 76
M Maintenance, 80
Special tools and materials, 80
Mechanical, 76 Minimum breaking load, 8
O Order information, 88, 94
P Pivot bearing, 11, 12, 25, 45
R Rotary head, 91 Rotary pedestal, 4, 6, 11, 92
S Shipping, 17 Spacing dimensions, 57 Standards, 2
T Techincal Data
Mechanical Data, 8 Technical Data
Electrical Data, 8
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21 Client's Comments.
Dear Client,
We are always at pains to improve the quality of our documentation. For this reason, we are very interested in any comments you may have on the present documentation. Please complete this form if you have found any missing or incorrect information or printing errors in this documentation, or if you have any ideas for ways in which we might improve this documentation to your advantage. Positive feeDBack is also most welcome. You will find our address below.
Thank you for your cooperation.
The Editors
ABB Limited Maneja Works, Maneja Vadodara 390013 INDIA FAX: +91 265 2638927
Your comments:
Publication No___________________________ Page ________ Printing errors Missing information Incorrect information Addition ______________
Your comments:
Publication No___________________________ Page ________ Printing errors Missing information Incorrect information Addition ______________
Client _________________________________________________________
Plant__________________________________________________________
Employee in charge______________________________________________
Street /P.O. Box_________________________________________________
Postcode, town__________________________________________________
Country________________________________________________________
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Space for further comments:
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“ABB is working continuously to improve the products.
We therefore reserve the right to change designs, dimensions data without prior notice.”
ABB Limited For Overseas Inquiries Maneja Works - Disconnector division Maneja Works Maneja Maneja Vadodara 390013 Vadodara 390013 INDIA INDIA Tel.:+91-265-2642184 Tel.:+91-265-2642184
E-mail:[email protected]