Instruction Manual

42cc/2.6 cu.in. 2-CycleGASOLINE CHAIN SAW

Model No.C944.414420 - 18 in. Bar

• Safety

• Assembly

• Operation• Maintenance

• Parts List

&For Occasional Use Only

WARNING:Read and follow all Safety Rules and OperatingInstructions before first use of this product.

Sears Canada, Inc., Toronto, Ontario M5B 2B8

530164937 3/12/04

Warranty Statement 2 Service and Adjustments 17Identification of Symbols 2 Storage 19Safety Rules 3 Troubleshooting Table 20Assembly 7 Emissions Statement 22Operation 8 Parts List Center SectionMaintenance 14 Parts & Ordering Back Cover

LIMITED ONE (1) YEAR WARRANTY FOR CRAFTSMAN _')GAS CHAIN SAWFor one (1) year from the date of purchase Sears Canada, Inc., will repair orreplace free of charge at Sears option parts which are defective as a result ofmaterials or workmanship.COMMERCIAL OR RENTAL USE:If this Gas Chain Saw is used for commercial application the warranty is void.This warranty does NOT cover:1. Expendable items which become worn during normal use, such as chain,

chain bar, starter rope, spark plugs, and filter.2. Pre-delivery setup, installation of guide bar and chain.3. Customer neglect; operating Chain Saw without proper fuel mixture or operat-

ing Chain Saw without lubrication.Warranty service is available by returning the Gas Chain Saw to the nearestSears Service Centre/Department in Canada. This warranty applies only whilethis product is in use in Canada.This warranty is in addition to any statutory warranty and does not exclude or limitlegal rights you may have but shall run concurrently with applicable provinciallegislation. Furthermore, some provinces do NOT allow limitation on how long animplied warranty will last so the above limitations may not apply to you.Sears Canada, Inc., Toronto, Ontario M5B 2B8

I4_1 AVERTISSEMENT: Cette I_

tronq.onneusepout 6tre danger-euse! Uemploi n6gligeantou im*propre pout causer des blessures

-- graves ou m_mes fatales.

Lisez et comprenez Iemanuel d'instructionsavant d'utiliser latronponneuse.

I_ ortez toujours la protection I _

de I'ou[e appropri6e, laprotection des yeux et laprotection de t_te. =

I_. t _ Employeztoujoursrappareil,deuxmains.

I_ AVERTISSEMENT! II faudra eviter soigneusement

tout contact de la pointe de la barre avec n'importe quel ob-jet; ce contact pout faire que la barre saute soudainement

I vers le haut et vers I'arriere, ce que pourrait entrainer desblessures graves.

La valour mesuree derecul, sans frein dechaTne, pour la combi*naison de barre et de

chaine sur I'etiquette.

_I.WARNING: Always disconnectspark plug wire when making repairs ex-cept for carburetor adjustments. Be-cause a chain saw is a high-speedwoodcutting tool, special safety precau-tions must be observed to reduce risk ofaccidents. Careless or impreper use ofthis tool can cause serious injury.PLAN AHEAD• Restdct the use of your saw to adult

users who understand and can follow

the safety rules, precautions, and op-ereting instructions found in thismanual.

• Wear protective gear. Always usesteel-toed safety footwear with non-slip soles; snug-fitting clothing;heavy-duty, non-slip gloves; eye pro-tection such as non-fogging, ventedgoggles or face screen; an approvedsafety hard hat; and sound barriers(ear plugs or mufflers) to protect yourhearing. Regular users should havehearing checked regularly as chainsaw noise can damage hearing.

Hearing i Safety HatProtection _. _ Eye

_ i_l._-_ ProtectionSnug

Fitting- h" _lk_I__P'T Heavy Duty

Clothing Gloves

114 Illi

• Secure hair above shoulder length.Do not wear loose clothing or jewel-ry; they can get caught in movingpads.

• Keep all parts of your body awayfrom the chain when the engine isrunning.

• Keep children, bystanders, and ani-mals at least 30 feet (10 meters)away from the work area when start-ing and using the saw.

• Do not handle or operate a chainsaw when you are fatigued, i11,or up-set, or if you have taken alcohol,drugs, or medication. You must be ingood physical condition and mentallyalert. If you have any condition thatmight be aggravated by strenuous

work, check with doctor before oper-ating.

• Do not start cutting until you have aclear work area, secure footing, andespecially if you are felling a tree, aretreat path.

OPERATE YOUR SAW SAFELY• Do not operate with one hand. Seri-

ous injury to the operator, helpers, orbystanders may result from one-handed operation. A chain saw is in-tended for two-handed use.

• Operate the chain saw only in a well-ventilated outdoor area.

• Do not operate saw from a ladder orin a tree.

• Make sure the chain will not makecontact with any object while startingthe engine. Never try to start the sawwhen the guide bar is in a cut.

• Do not put pressure on the saw, es-pecially at the end of the cut. Doingso can cause you to lose controlwhen the cut is completed.

• Stop engine before setting saw down.• Hand carry saw only when engine is

stopped. Carry with muffler awayfrom body; guide bar & chain project-ing behind you; guide bar preferablycovered with a scabbard.

• Do not operate a chain saw that isdamaged, improperly adjusted, or notcompletely and securely assembled.Always replace bar, chain, handguard, chain brake, or other parts im-mediately if they become damaged,broken, or are otherwise removed.

MAINTAIN YOUR SAW IN GOODWORKING ORDER• Have all chain saw service per-

formed by a qualified service dealerexcept the items listed in the MAINTE-NANCE section of this manual.

• Make certain the saw chain stopsmoving when the throttle trigger isreleased. For correction, refer toCARBURETOR ADJUSTMENTS.

• Keep the handles dry, clean, andfree from oil or fuel mixture.

• Keep caps and fasteners securelytightened.

• Nonconforming replacement compo-nents or the removal of safety devicesmay cause damage to the unit andpossible injury to the operator or by-

3

standers.UseonlyCraftsmanacces-soriesandreplacementpartsasrec-ommended.Nevermodifyyoursaw.

• Maintainchainsawwithcare.• Keepunitsharpandcleanforbetterandsaferperformance.

• Followinstructionsforlubricatingandchangingaccessories.

• Checkfordamagedparts.Beforefur-theruseofthechainsaw,aguardorotherpartthatisdamagedshouldbecarefullycheckedtodeterminethatitwilloperatepreperiyandperfomqitsintendedfunction.Checkforalignmentofmovingparts,bindingofmovingparts,breakageofparts,mountingandanyotherconditionsthatmayaffectitsoperation.AguardorotherpartthatisdamagedshouldbeproperlyrepairedorreplacedbyaSearsServiceCentreunlessotherwiseindicatedelsewhereintheinstructionmanual.

• Whennotinuse,chainsawsshouldbestoredinadry,highorlocked-upplaceoutofthereachofchildren.

• Whenstoringsaw,useascabbardorcarryingcase.

HANDLE FUEL WITH CAUTION• Do not smoke while handling fuel or

while operating the saw.• Eliminate all sources of sparks or

flame in areas where fuel is mixed orpoured.

• Mix and pour fuel in an outdoor areaand use an approved, marked con-tainer for all fuel purposes. Wipe upall fuel spills before starting saw.

• Move at least 10 feet (3 meters) fromfueling site before starting.

• Turn the engine off and let saw coolin a non-combustible area, not ondry leaves, straw, paper, etc. Slowlyremove fuel cap and refuel unit.

• Store the unit and fuel in a cool, drywell ventilated space where fuel va-pors cannot reach sparks or openflames from water heaters, electricmotors or switches, furnaces, etc.

GUARD AGAINST KICKBACKFollow all safety rules to help avoidkickback and other forces which canresult in serious injury.

Kickback Path

_, _. _ Avoid _,_uctions

Clear The Working Area

41_WARNING: Avoid kickback which

can result in serious injury. Kickbackis the backward, upward or sudden for-ward motion of the guide bar occurringwhen the saw chain near the upper tipof the guide bar contacts any objectsuch as a log or branch, or when thewood closes in and pinches the sawchain in the cut. Contacting a foreignobject in the wood can also result inloss of chain saw control.• Rotational Kickback can occur

when the moving chain contacts anobject at the upper tip of the guidebar. This contact can cause thechain to dig into the object, whichstops the chain for an instant. Theresult is a lightning fast, reversereaction which kicks the guide bar upand back toward the operator.

• Pinch-Kickback can occur when thethe wood closes in and pinches themoving saw chain in the cut alongthe top of the guide bar and the sawchain is suddenly stopped. This sud-den stopping of the chain results in areversal of the chain force used tocut wood and causes the saw tomove in the opposite direction of thechain rotation. The saw is drivenstraight back toward the operator.

• Pull-In can occur when the movingchain contacts a foreign object in thewood in the cut along the bottom ofthe guide bar and the saw chain issuddenly stopped. This sudden stop-ping pulls the saw forward and awayfrom the operator and could easilycause the operator to lose control ofthe saw.

REDUCE THE CHANCE OFKICKBACK• Recognize that kickback can happen.

With a basic understanding of kick-back, you can reduce the element ofsurprise which contributes to acci-dents.

• Never let the moving chain contactany object at the tip of the guide bar.

• Keepworkingareafreefromobstruc-tionssuchasothertrees,branches,rocks,fences,stumps,etc.Eliminateoravoidanyobstructionthatyoursawchaincouldhitwhilecutting.

• Whencuttingabranch,donotlettheguidebarcontactanotherbranchorotherobjectsaroundit.

• Keepsawchainsharpandproperlytensioned.Alooseordullchaincanincreasethechanceofkickback.Followmanufacturer'schainsharp-eningandmaintenanceinstructions.Checktensionatregularintervals,butneverwithenginerunning.Makesurechainbrakenutsaresecurelytightened.

• Beginandcontinuecuttingatfullspeed.Ifthechainismovingataslowerspeed,thereisgreaterchanceofkickbackoccurring.

• Useextremecautionwhenreenter-ingacut.

• Donotattemptcutsstartingwiththetipofthebar(plungecuts).

• Watchforshiftinglogsorotherforcesthatcouldcloseacutandpinchorfallintochain.

• UsethespecifiedReduced-KickbackGuideBarandLow-KickbackChain.

Avoid Pinch-Kickback:• Be extremely aware of situations or

obstructions that can cause materialto pinch the top of or otherwise stopthe chain.

• Do not cut more than one log at atime.

• Do not twist saw as bar is withdrawnfrom an undercut when bucking.

Avoid Pull-In:• Always begin cutting with the engine

at full speed and the saw housingagainst wood.

• Use wedges made of plastic orwood. Never use metal to hold thecut open,

MAINTAIN CONTROL

Stand to the left of the saw

underside

_-_-_ t Elbowed

Never reverse hand positions

• A good, firm grip on the saw withboth hands will help you maintain

control, Don't let go, Grip the rearhandle with your right hand whetheryou are right or left handed, Wrap thefingers of your left hand over andaround the front handlebar, and yourleft thumb under the front handlebar,Keep your left arm straight with theelbow locked.

• Position your left hand on the fronthandlebar so it is in a straight linewith your right hand on the rear han-dle when making bucking cuts.Stand slightly to the left side of thesaw to keep your body from being ina direct line with the cutting chain.

• Stand with your weight evenly bal-anced on both feet.

• Do not overreach. You could bedrawn or thrown off balance and losecontrol.

• Do not cut above shoulder height. Itis difficult to maintain control of sawabove shoulder height.

KICKBACK SAFETY FEATURES

_WARNING: The following fea-tures are included on your saw to helpreduce hazard of kickback; however,such features will not totally eliminatethis danger. Do not rely only on safetydevices. Follow all safety rules to helpavoid kickback and other forces whichcan result in serious injury.• Front Hand Guard: designed to re-

duce the chance of your left handcontacting the chain if your handslips off the front handlebar.

• Position of front and rear handlebars:designed with distance between han-dles and "in-line" with each other. Thespread and "in-line" position of thehands provided by this design worktogether to give balance and resis-tance in controlling the pivot of thesaw back toward the operator if kick-back occurs,

• Reduced-Kickback Guide Bar: de-signed with a small radius tip whichreduces the size of the kickbackdanger zone, This type bar has beendemonstrated to significantly reducethe number and seriousness of kick-backs.

_ Small Radius

Tip Guide Bar

Large Radius E '_Tip Guide Bar

• Low-KickbackChain:hasmetkick-backperformancerequirements whentested on a representative sample ofchain saws below 3,8 cubic inch dis-placement.

Low-Kickback ChainContoured Depth Gauge

_,_ longated Guard Link

deflects kickbackforce and allowswood to graduallyride into Cutter

CHAIN BRAKE & CKA ANGLE• Chain Brake: designed to stop the

chain in the event of kickback,

_WARNING: WE DO NOT REP*RESENT AND YOU SHOULD NOT AS_SUME THAT THE CHAIN BRAKE WILLPROTECT YOU IN THE EVENT OF A KICK*BACK. Kickback is a lightning fast actionwhich throws the bar and rotating chainbackand uptoward the operator. Kick-back can be caused by allowing contactof the bar tip in the danger zone with anyhard object. Kickback can also becaused by pinching the saw chain alongthe top of the guide bar, This action maypush the guide bar rapidly back towardtheoperator, Either of these events maycause you to lose control of the sawwhich could result in serious injury oreven death, DO NOT RELY UPON ANYOFTHE DEVICES BUILT INTO YOUR SAW.YOU SHOULD USE THE SAW PROPERLYAND CAREFULLY TO AVOID KICKBACK.Reduced-kickback guide bars and low-kickback saw chains reduce the chanceand magnitude of kickback and are rec-ommended, Your saw has a low kick-back chain and bar as original equip-ment. Repairs on a chain brake shouldbe made by an authodzed Sears Service

Computed kickback an_lle (CKA) TableBAR

MODEL P/N Len thC944.414420 71-36598 _

IAFETY NOTICE: Exposure to vibra-tions through prolonged use of gasolinepowered hand tools could cause bloodvessel or nerve damage in the fingers,hands, and joints of people prone tocirculation disorders or abnormal swell-ing. prolonged use in cold weafl_er hasbeen linked to blood vessel damage inotherwise healthy people. If symptomsoccur such as numbness, pain, loss of

Centre. Take your unit to the place of pur-chase or to your nearest Sears ServiceCentre.• Tip contact in some cases may cause

a lightning fast reverse REACTION,kicking guide bar up and back towardoperator.

• Pinching the saw chain along the topof the guide bar may push the guidebar rapidly back toward the operator.

• Either of these reactions may causeyou to lose control of the saw whichcould result in serious injury. Do notrely exclusively upon safety devicesbuilt into your saw.

_WARNING: Computed kickbackangle (CKA) listed on your saw andlisted in the CKA table below representsangle of kickback your bar and chaincombinations will have when tested inaccordance with CSA (Canadian Stan-dards Association) standards. Whenpurchasing replacement bar and chain,considerations should be given to thelower CKA values. Lower CKA valuesrepresent safer angles to the user, high-er values indicate more angle and high-er kick energies. Computed angle repre-sented indicates total energy and angleassociated without activation of thechain brake dudng kickback. In all caseslower CKA values represent a safer op-erating environment for the user.The following guide bar and chain com-binations meet kickback requirementsof CSA 2162.1 & Z62.3 when used onsaws listed in this manual. Use of barand chain combinations other thanthose listed is not recommended andmay not meet the CKA requirements perstandard.

CKA without JCHAIN P/N chain brake

71-3619 14°

strength, change in skin color or texture,or loss of feeling in the fingers, hands, orjoints, discontinue the use of this tooland seek medical attention. An anti-vi-bration system does not guarantee theavoidance of these problems. Userswho operate power tools on a continualand regular basis must closely monitortheir physical condition and the conditionof this tool.

SPARK ARRESTING SCREEN: Yoursaw is equipped with a temperaturelimiting muffler and spark arrestingscreen which meets the requirementsof California Codes 4442 and 4443. AllU.S. forest land and the states of Cali-fornia, Idaho, Maine, Minnesota, NewJersey, Oregon, and Washington re-quire by law that many internal com-bustion engines be equipped with aspark arresting screen. If you operatea chain saw in a state or locale where

such regulations exist, you are legallyresponsible for maintaining the operat-ing condition of these parts. Failure todo so is a violation of the law. Refer toCUSTOMER RESPONSIBILITIES TABLEin the MAINTENANCE section.

STANDARDS

CSA Z62A-03 "Chain Saws - Occu-pational Health and Safety"

CSA Z62.3-96 "Chain Saw KickbackOccupational Health and Safety"

CARTON CONTENTSCheck carton contents against the fol-lowing list.Model C944,414420• Chain Saw (fully assembled)• Bar tool• 2-cycle engine oil (bar oil not included)

Examine parts for damage. Do not usedamaged parts.If you need assistance or find that partsare missing or damaged, contact yourSears Service Centre.

NOTE: It is normal to hear the fuel filter

rattle in an empty fuel tank.

Your unit has been factory tested andthe carburetor precisely adjusted. As aresult you may smell gasoline or find adrop of oil/fuel residue on the mufflerwhen you unpack the unit.

ASSEMBLY

Your saw is fully assembled; noassembly is necessary.

KNOW YOUR SAWREAD THIS INSTRUCTION MANUAL AND SAFETY RULES BEFORE OPERATING YOURCHAIN SAW. Compare the illustrations with your unit to familiarize yourself with thelocation of the various controls and adjustments. Save this manual for future ref-erence.

Chain Front Handle

Adjustment Tcol Hand Guard"",,- r_ _.,_/ Starter Rope

Chain ;r:;er

Bar Oil Fill Cap Housing Fuel Mix Fill Cap

Thr(_totlet Cylindir Cc_ _

- ---'=* D\ aCha nBrake/ 41P s rocketThrottle Choke Chain '_ Nuts Guide Bar _r HPoleTrigger Knob Brake Chain Catcher

ON/STOP SWITCHThe ON/STOP SWITCH is used to stopthe engine.THROTTLE TRIGGERThe THROTTLE TRIGGER controls en-gine speed.THROTTLE LOCK-OUTThe THROTTLE LOCK-OUT must bepressed before you can squeeze thethrottle trigger. This feature preventsyou from accidentally squeezing thetrigger.CHOKE/FAST IDLE LEVERThe choke and fast idle are set by pull-ing the CHOKE/FAST IDLE LEVER outfully for cold or after refueling. Thechoke provides additional fuel to theengine during cold starting.PRIMER BULBThe PRIMER BULB circulates fuel to thecarburetor to provide quicker starting.

CHAIN BRAKEThe CHAIN BRAKE is a device de-signed to stop the chain if kickback oc-curs. The chain brake activates auto-matically in the event of kickback. Thechain brake activates manually if thefront hand guard is pushed forward.The chain brake is disengaged by pull-ing the front hand guard back towardthe front handle as far as possible.CHAIN TENSIONIt is normal for a new chain to stretchdudng first 30 minutes of operation. Youshould check your chain tension fre-quently. See CHAIN TENSION under theSERVICE AND ADJUSTMENTS section.

_WARNING: Muffler is very hotduring and after use. Do not touch themuffler or allow combustible materialsuch as dry grass or fuel to do so.

BEFORE STARTING ENGINE

_WARNING: Be sure to read the

fuel handling information in the safetyrules section of this manual before youbegin. If you do not understand thefuel handling information do not at-tempt to fuel your unit. Seek help fromsomeone that does understand the in-formation or contact your Sears Ser-vice Centre.

GUIDE BAR AND CHAIN OILThe chain oiler provides continuouslubrication to the chain and guide bar.Be sure to fill the bar oil tank when youfill the fuel tank (Capacity = 6.8 fl. oz.),For maximum guide bar and chain life,we recommend you use Craftsmanchain saw bar oil, If Craftsman bar oilis not available, you may use a goodgrade SAE 30 oil until you are able toobtain Craftsman brand. The oil outputis automatically metered during opera-tion. Your saw will use approximatelyone tank of bar oil for every tank of fuelmix. Always fill the bar oil tank whenyou fill the fuel tank.FUELING ENGINE

_WARNING: Remove fuel capslowly when refueling,This engine is certified to operate on un-leaded gasoline, Before operation, gaso-line must be mixed with a good qualitysynthetic 2-cycle air-cooled engine oil.We recommend CraBsman brand syn-thetic oil. Mix gasoline and oil at a ratioof 40:1. A 40:1 ratio is obtained by mix-ing 3,2 ounces (95 ml) ofoil with 1 gal-lon (4 litres) of unleaded gasoline. In-cluded with this saw is a 3,2 ounce (95ml) container of Craftsman brand oil.Pour the entire contents of this containerinto 1 gallon (4 litres) of gasoline toachieve the proper fuel mixture. DO NOTUSE automotive oil or boat oil, These oilswill cause engine damage, When mixingfuel follow the instructions printed on thecontainer. Once oil is added to the gaso-line, shake container momentarily to as-sure that the fuel is thoroughly mixed.Always read and follow the safety rulesrelating to fuel before fueling your unit,IMPORTANTExperience indicates that alcoholblended fuels (called gasohol or usingethanol or methanol) can attract mois-ture which leads to separation andformation of acids durthg storage. Acidic

gas can damage the fuel system of anengine while in storage,To avoid engine problems, the fuelsystem should be emptied before stor-age for 30 days or longer, Drain thegas tank, start the engine and let it rununtil the fuel lines and carburetor areempty. Use fresh fuel next season.See STORAGE instructions for addition-al information.Never use engine or carburetor clean-er products in the fuel tank or perma-nent damage may occur.See the STORAGE section for addition-al information.CHAIN BRAKEEnsure chain brake is disengaged bypulling the front hand guard back to-ward the front handle as far as pos-sible. The chain brake must be disen-gaged before cutting with the saw.

_WARNING: The chain must not

move when the engine runs at idlespeed, If the chain moves at idlespeed refer to CARBURETOR ADJUST*MENT within this manual, Avoid con-tact with the muffler. A hot muffler cancause serious burns.

STOPPING YOUR ENGINE• Move ON/STOP switch to the STOP

position.STARTING YOUR ENGINE• To start the engine, hold the saw

firmly on the ground as illustrated.Make sure the chain is free to turnwithout contacting any object,

Starter Rope Handle

Rigl Foot Throu Rear Handle

Important points to rememberWhen pulling the starter rope, do notuse the full extent of the rope as thiscan cause the rope to break. Do not letstarter rope snap back. Hold the han-dle and let the rope rewind slowly,For cold weather starting, start the unitat FULL CHOKE; allow the engine towarm up before squeezing the throttletrigger.

9

NOTE:DONOTcutmaterialwiththechoke/fastidleleverattheFULLCHOKEposition.STARTINGACOLDENGINE(orawarm engine after running out offuel)NOTE: In the following steps, whenthe choke/fast idle lever is pulled out tothe full extent, the correct throttle set-ting for starting is set automatically.

ON/STOP SWITCH

_, ON

_ STOP

1. Move ON/STOP switch to the ON

position.2. Pull out choke/fast idle to the full

extent (to the FULL CHOKE posi-tion).

3. Slowly press primer bulb 6 times.4. Pull the starter rope sharply 5 times

with your right hand. Then, pro-ceed to the next step.

NOTE: If the engine sounds as if it istrying to start before the 5th pull, stoppulling and immediately proceed to thenext step.5. Push the choke/fast idle lever in to

the HALF CHOKE position.CHOKE/FAST IDLE LEVER

o_lEW)

%-%,•,.€ ,_€

Ch _fast idle lever OFF HALF FULL

6. Pull the starter rope sharply withyour dght hand until the enginestarts.

7. Allow the engine to run for approxi-mately 5 seconds. Then, squeezeand release throttle trigger to allowengine to return to idle speed.

STARTING A WARM ENGINE1. Move ON/STOP switch to the ON

position.2. Pull the choke/fast idle lever out to

the HALF CHOKE position.3. Slowly press the primer bulb 6

times.4. Pull the starter rope sharply with

your dght hand until the enginestarts.

5. Squeeze and release throttle trig-ger to allow engine to return to idlespeed.

DIFFICULT STARTING (or starting aflooded engine)The engine may be flooded with toomuch fuel if it has not started after 10pulls. Flooded engines can be clearedof excess fuel by pushing the choke/fast idle lever in completely (to the OFFCHOKE position) and then following thewarm engine starting procedure listedabove. Ensure the ON/STOP switch isin the ON position. Starting could re-quire pulling the starter rope handlemany times depending on how badlythe unit is flooded. If engine fails tostart, refer to the TROUBLESHOOTINGTABLE or contact your Sears ServiceCentre.

CHAIN BRAKE

£A _I_WARNING: If the brake band is

worn too thin it may break when the chainbrake is triggered. With a broken brakeband, the chain brake will not stop thechain. The chain brake must be replacedif any part is worn to less than 0.020 inch(0.5 mm) thick. Repairs on a chain brakeshould be made by your Sears ServiceCentre. Take your unit to the place of pur-chase or to the nearest Sears ServiceCentre.

• This saw is equipped with a chainbrake. The brake is designed to stopthe chain if kickback occurs.

• The inertia-activated chain brake is ac-_vated if the front hand guard is pushedforward, either manually (by hand) orautoma%ally (by sudden movement).

• If the brake is already activated, it isdisengaged by pulling the front handguard back toward the front handle asfar as possible.

• When cutting with the saw, the chainbrake must be disengaged.

Disengaged

Braking function controlCAUTION: The chain brake must bechecked several times daily. The enginemust be running when performing thisprocedure. This is the only instancewhen the saw should be placed on theground with the engine running.

10

Place the saw on firm ground. Grip theroar handle with your right hand and thefront handle with your left hand. Apply fullthrottle by fully depressing the throttle trig-ger. Activate the chain brake by turningyour left wrist against the hand guardwithout releasing your grip around thefront handle. The chain should stop im-mediately.Inertia activating function control

_WARNING: When performing thefollowing procedure, the engine mustbe turned off.

Grip the rear handle with your right handand the front handle with your left hand.Hold the chain saw approximately 14inches (35 cm) above a stump or otherwooden surface. Release your grip onthe front handle and use the weight ofthe saw to let the tip of the guide barfall forward and contact the stump.When the tip of the bar hits the stump,the brake should activate.OPERATING TIPS• Check chain tension before first use

and after 1 minute of operation. SeeCHAIN TENSION in the MAINTENANCEsection.

• Cut wood only. Do not cut metal,plastics, masonry, non-wood buildingmaterials, etc.

• Stop the saw if the chain strikes aforeign object. Inspect the saw andrepair parts as necessary.

• Keep the chain out of dirt and sand.Even a small amount of dirt willquickly dull a chain and increase thepossibility of kickback.

• Practice cutting a few small logs us-ing the following steps. This will helpyou get the "feel" of using your sawbefore you begin a major sawing op-eration.

• Squeeze the throttle trigger and al-low the engine to reach full speedbefore cutting.

• Begin cutting with the saw frameagainst the log.

• Keep the engine at full speed theentire time you are cutting.

• Allow the chain to cut for you. Exertonly light downward pressure.

• Release the throttle trigger as soonas the cut is completed, allowingthe engine to idle. If you run thesaw at full throttle without a cuttingload, unnecessary wear can occur.

• To avoid losing control when cut iscomplete, do not put pressure onsaw at end of cut.

• Stop engine before setting saw down.TREE FELLING TECHNIQUES

_WARNING: Check for broken ordead branches which can fall whilecutting causing serious injury. Do notcut near buildings or electrical wires ifyou do not know the direction of treefall, nor cut at night since you will notbe able to see well, nor during badweather such as rain, snow, or strongwinds, etc.• Carefully plan your sawing operation

in advance.• Clear the work area. You need a

clear area all around the tree so youcan have secure footing.

• The chain saw operator should keepon the uphill side of the terrain as thetree is likely to roll or slide downhillafter it is felled.

• Study the natural conditions that cancause the tree to fall in a particulardirection. These conditions include:• The wind direction and speed.• The lean of the tree. The lean of a

tree might not be apparent due touneven or sloping terrain. Use aplumb or level to determine the di-rection of tree lean.

• Weight and branches on one side.• Surrounding trees and obstacles.

• Look for decay and rot. If the trunk isrotted, it can snap and fall toward theoperator.

• Make sure there is enough room forthe tree to fall. Maintain a distance of

24/2 tree lengths from the nearestperson or other objects. Enginenoise can drown out a warning call.

• Remove dirt, stones, loose bark,nails, staples, and wire from the treewhere cuts are to be made.

Plan a clear retreat path

--( _--_- Direction of FallKo

11

FELLING LARGE TREES(6 inches in diameter or larger)

The notch method is used to fell largetrees. A notch is cut on the side of thetree in the desired direction of fall. Aftera felling cut is made on the oppositeside of tree, the tree will tend to fall inthe direction of the notch.

NOTE: If tree has large buttress roots,remove them before making the notch.If using saw to remove buttress roots,keep saw chain from contactingground to prevent dulling of the chain.

NOTCH CUT AND FELLING TREE• Make notch cut by cutting the top of

the notch first. Cut through 1/3 of thediameter of the tree. Next completethe notch by cutting the bottom. Seeillustration. Once the notch is cut, re-move the wedge of wood from tree.

Fellingcut here

First cut ='i

• After removing the wood, make thefelling cut on the opposite side of thenotch. This is done by making a cutabout two inches higher than thecenter of the notch. This will leaveenough uncut wood between the fell-ing cut and the notch to form a hinge.This hinge will help prevent the treefrom falling in the wrong direction.

Hinge holds tree onstump and helps

Opening offelling cut

Closingof notch

NOTE: Before felling cut is complete,use wedges to open the cut whennecessary to control the direction offall. To avoid kickback and chaindamage, use wood or plastic wedges,but never steel or iron wedges.

• Be alert to signs that the tree isready to fall: cracking sounds, widen-ing of the felling cut, or movement inthe upper branches.

• As tree starts to fall, stop saw, put itdown, and get away quickly on yourplanned retreat path.

• DO NOT use your saw to cut down apartially fallen tree. Be extremelycautious with partially fallen treesthat may be poorly supported. Whena tree doesn't fall completely, set thesaw aside and pull down the treewith a cable winch, block and tackle,or tractor.

CUTTING A FALLEN TREE(BUCKING)Bucking is the term used for cutting afallen tree to the desired log size.

_,WARNING: Do not stand on the

log being cut. Any portion can rollcausing loss of footing and control. Donot stand downhill of the log being cut.

IMPORTANT POINTS• Cut only one log at a time.• Cut shattered wood very carefully;

sharp pieces of wood could be flungtoward operator.

• Use a sawhorse to cut small logs.Never allow another person to holdthe log while cutting and never holdthe log with your leg or foot.

• Do not cut in an area where logs,limbs, and roots are tangled. Drag logsinto a clear area before cutting them.

BUCKING TECHNIQUES

_WARNING: If saw becomes

pinched or hung in a log, don't try toforce it out. You can lose control of thesaw resulting in injury and/or damageto the saw. Stop the saw, drive awedge of plastic or wood into the cutuntil the saw can be removed easily.Restart saw and carefully reenter thecut. Do not use a metal wedge. Do notattempt to restart your saw when it ispinched or hung in a log.

Use a wedge to remove pinched saw

Turn saw OFF and use a plasticorwooden wedge to force cut open.

Overcutting begins on the top side ofthe log with the bottom of the sawagainst the log. When overcutting uselight downward pressure.

12

Overcutting Undercutting

Undercutting involves cutting on theunderside of the log with top of sawagainst the log. When undercuttinguse light upward pressure. Hold sawfirmly and maintain control. The sawwill tend to push back toward you.

_WARNING: Never turn saw up-side down to undercut. The saw can-

not be controlled in this position.

Always make your first cut on thecompression side of the log. The com-pression side of the log is where thepressure of the log's weight is concen-trated.

First cut on compression side of log

cut _

Second cut

Firstcut on compression side of logBUCKING WITHOUT A SUPPORT• Overcut through 1/3 of the diameter

of the log.• Roll the log over and finish with a

second overcut.• Watch for logs with a compresion

side. See illustrations for cutting logswith a compression side.

BUCKING USING A LOG ORSUPPORT STAND• Remember your first cut is always on

the compression side of the log. (Re-fer to the illustrations below for yourfirst and second cut).

• Your first cut should extend 1/3 of thediameter of the log.

• Finish with your second cut.Using a log for support

1stCut

___'3---.... "_--:_" _=_

Using a_nd Cut

LIMBING AND PRUNING

_,WARNING: Be alert for and

guard against kickback. Do not allowthe moving chain to contact any otherbranches or objects at the nose of theguide bar when limbing or pruning. AI-bwing such contact can result in seri-ous injury.

_WARNING: Never climb into a

tree to limb or prune. Do not stand onladders, platforms, a log, or in any po-sition which can cause you to loseyour balance or control of the saw.IMPORTANT POINTS• Watch out for springpoles.

Springpoles are small size limbswhich can whip toward you, or pullyou off balance. Use extreme cau-tion when cutting small size limbs.

• Be alert for springback. Watch out forbranches that are bent or underpressure. Avoid being struck by thebranch or the saw when the tensionin the wood fibers is released.

• Frequently clear branches out of theway to avoid tripping over them.

LIMBING• Limb a tree only after it is cut down.• Leave the larger limbs underneath

the felled tree to support the tree asyou work.

• Start at the base of the felled treeand work toward the top, cuttingbranches and Jimbs. Remove smalllimbs with one cut.

13

• Keep the tree between you and thechain.

• Remove larger, supporting brancheswith the cutting techniques describedin BUCKING WITHOUT A SUPPORT.

• Always use an overcut to cut smalland freely banging limbs. Undercut-ting could cause limbs to fall andpinch the saw,

PRUNING

_WARNING: Limit pruning to limbsshoulder height or below, Do not cut ifbranches are higher than your shoul-der. Get a professional to do the job,• Make your first cut 1/3 of the way

through the bottom of the limb, Thiscut will make the limb sag so that itfalls easily on the second cut.

• Next make a second cut an overeutall the way through the limb,

• Finish the pruning operation by usingan overcut so that the stump of thelimb protrudes 1 to 2 inches from thetrunk of the tree.

Second cut

_ 3rdcut 1 to2 in.from trunk of tree

CUSTOMER RESPONSIBILITIES

_WARNING: Disconnect the spark plug before performing maintenanceexcept for carburetor adjustments.

Fill in dates as you complete Befon After Ever Every Serviceregular service Use Use 5hrs 25hrs. Yearly Dates

Check for damaged/worn parts _,

Check for loose fasteners/parts _'

Check chain tension

Check chain sharpness -_"

Check guide bar _'

Check fuel mixture level -_"

Check guide bar and chain oil

Inspect and clean unit & decals ._"

Check chain brake

Clean guide bar groove ._"

Clean air filter

Clean/inspect muffler and spark _,arresting screen

Replace spark plug and fuel filter _'

GENERAL RECOMMENDATIONSThe warranty on this unit does not cov-er items that have been subjected tooperator abuse or negligence. To re-ceive full value from the warranty, theoperator must maintain unit as instruct-ed in this manual. Various adjustmentswill need to be made periodically toproperly maintain your unit.

• Once a year, replace gqe spark plug,air filter element, and check guide barand chain for wean A new spark plugand air filter element assures properair-fuel mixture and helps your enginerun better and last longer.

14

CHECK FOR DAMAGED ORWORN PARTSContact your Sears Service Centre forreplacement of damaged or worn parts.NOTE: It is normal for a small amountof oil to appear under the saw after en-gine stops. Do not confuse this with aleaking oil tank.• ON/STOP Switch - Ensure ON/STOP

switch functions properly by movingthe switch to the STOP position.Make sure engine stops; then restartengine and continue.

• Fuel Tank - Do not use saw if fueltank shows signs of damage orleaks.

• Oil Tank - Do not use saw ifoil tankshows signs of damage or leaks.

CHECK FOR LOOSEFASTENERS AND PARTS

Chain Brake NutsChainMufflerCylinder ShieldAir FilterHandle ScrewsVibration MountsStarter HousingFront Hand Guard

CHECK CHAIN TENSION

_WARNING: Wear protectivegloves when handling chain. Thechain is sharp and can cut you evenwhen it is not moving.Chain tension is very important.Chains stretch during use. This is es-pecially true during the first few timesyou use your saw. Always checkchain tension each time you use andrefuel your saw.1. Use the screwdriver end of the

chain adjustment tool (bar tool) tomove chain around guide bar toensure kinks do not exist. Thechain should rotate freely.

Nuts

2. Loosen chain brake nuts until theyare finger tight against the chainbrake.

3. Turn adjusting screw clockwise un-til chain solidly contacts bottom ofguide bar rail.

Adjusting

4. Using bar tool, roll chain aroundguide barto ensure all links are inbar groove.

5. Lift up tip of guide bar to check forsag. Release tip of guide bar, thenturn adjusting screw until sag doesnot exist.

6. While lifting tip of guide bar, tightenchain brake nuts securely with thebar tool.

7. Use the screwdriver end of the bartool to move chain around guidebar.

8. If chain does not rotate, it is too tight.Slightly loosen chain brake nuts andloosen chain by turning the adjustingscrew counterclockwise. Refightenchain brake nuts.

9. If chain is too loose, it will sag be-low the guide bar. DO NOT operatethe sawif the chain is loose.

_WARNING: If the saw is operatedwith a loose chain, the chain couldjump off the guide bar and result in se-rious injury.CHECK CHAIN SHARPNESSA sharp chain makes wood chips. Adull chain makes a sawdust powderand cuts slowly. See CHAIN SHARP*ENING in the SERVICE AND ADJUST-MENTS section.CHECK GUIDE BARConditions which require guide barmaintenance:• Saw cuts to one side or at an angle.• Saw has to be forced through the

cut.• Inadequate supply ofoil to bar/chain.Check the condition of guide bar eachtime chain is sharpened. A worn guidebar will damage the chain and makecutting difficult.

15

Aftereachuse,ensureON/STOPswitchisintheSTOPposition,thencleanallsawdustfromtheguidebarandsprockethole.Tomaintainguidebar:• MoveON/STOPswitchtoSTOP.• Loosenandremovechainbrake

nutsandchainbrake.Removebarandchainfromsaw.

• Cleantheoilholesandbargrooveaftereach5hoursofoperation.

• Burdngofguidebarrailsisanormalprocessofrailwear.Removetheseburrswithaflatfile.

• Whenrailtopisuneven,useafiatfiletorestoresquareedgesandsides.

'q_ File Rail Edges_'_ [_and Sides

Square

Worn Groove Correct Groove

Replace guide bar when the groove isworn, the guide bar is bent or cracked,or when excess heating or burring of therails occurs. If replacement is necessary,use only the guide bar specified for yoursaw in the repair parts list or on the de-cal located on the chain saw.

CHECK FUEL MIXTURE LEVEL• See FUELING ENGINE under the OP*

ERATION section.

LUBRICATION

Bar Oil

Fill_._Cap

• See GUIDE BAR AND CHAIN OIL un-der the OPERATION section.

INSPECT AND CLEAN UNITAND DECALS• After each use, inspect complete unit

for loose or damaged parts. Cleanthe unit and decals using a dampcloth with a mild detergent.

• Wipe off unit with a clean dry cloth.

CHECK CHAIN BRAKE• See CHAIN BRAKE in the OPERATION

section,

CLEAN AIR FILTERA dirty air fitter decreases the life andperformance of the engine and in-creases fuel consumption and harmfulemissions. Always clean your air filterafter 15 tanks of fuel or 5 hours of op-eration, whichever comes first. Cleanmore frequently in dusty conditions. Aused air filter can never be completelycleaned. It is advisable to replace yourair filter with a new one after every 50hours of operation, or annually, which-ever comes first. To clean filter:1. Loosen 3 screws on cylinder cover.2. Remove cylinder cover.3. Remove airfilter.4. Clean the air filter using hot soapy

water. Rinse with clean cool water.Air dry completely before reinstalling.

5. Lightly oil air filter before installingto improve the efficiency of air filter.Use 2-cycle engine oil or motor oil(SAE 30). Squeeze excess oil fromfilter.

6. Reinstall airfilter.7. Reinstall cylinder cover and 3

screws. Tighten securely._- Cylinder Cover

Air_Filter .,._i_ / Screws

ver

INSPECTMUFFLERAND SPARKAR-RESTING SCREENAs the unit is used, carbon depositsbuild up on the muffler and spark ar-resting screen, and must be removedto avoid creating a fire hazard or af-fecting engine performance.Replace the spark arresting screen ifbreaks occur.

Muffler

Spark

Screen

Muffler CoverScrews

/

Body Cover

16

CLEANING THE SPARKARRESTING SCREENCleaning is required every 25 hours ofoperation or annually, whichevercomes first.1. Loosen and remove the 2 muffler

cover screws,2. Remove the muffler cover (cover

snaps off muffler body).3. Remove muffler diffuser and sperk

arresting screen assembly. Noticethe orientation of parts for reas-sembling.

4. Clean the spark arresting screenwith a wire brush. Replace screenif breaks are found.

5. Replace any broken or crackedmuffler parts.

6. Reinstall diffuser and sperk arrest-ing screen assembly with roundholes facing up.

7. Reinstall muffter cover and 2screws, Tighten securely.

REPLACE SPARK PLUGThe spark plug should be replacedeach year to ensure the engine startseasier and runs better. Ignition timingis fixed and nonadjustable.

1. Loosen 3 screws on cylinder cover.2. Remove the cylinder cover.3. Pull off the sperk plug boot.4. Remove spark plug from cylinder

and discard.5. Replace with Champion CJ-7Y

spark plug and tighten securelywith a 3/4 inch socket wrench.Spark plug gap should be 0.025inch.

6. Reinstall the spark plug boot.7. Reinstall the cylinder cover and 3

screws. Tighten securely.

Screws_ Cylinde

Plug Boot

Plug

REPLACE FUEL FILTERTo replace the fuel filter, drain your unitby running it dry of fuel Remove fuelcap and its connected retainer fromtank. Pull filter from tank and removefrom line, Replace and reassemble.

_WARNING: Disconnect the spark

plug before performing maintenance,service, or adjustments except for car-buretor adjustments.

CHAIN SHARPENINGChain sharpening requires specialtools. You can purchase sharpeningtools at Sears or go to a professionalchain sharpener.

CHAIN REPLACEMENT

_WARNING: Wear protectivegloves when handling chain. Thechain is sharp and can cut you evenwhen it is not moving.It is normal for a new chain to stretchduring the first 15 minutes of operation,You should recheck your chain tensionfrequenl_y and adjust De chain tensionas required. See CHAIN TENSION sec-tion.Replace the old chain when it be-comes worn or damaged. Use only theLow-Kickback replacement chain spe-cified in the repair parts list. The cor-rect replacement bar and chain is also

specified on a decal located on thechain saw.See your Sears Service Centre to re-place and sharpen individual cutterson your chain.

TO REPLACE CHAIN:1. Move ON/STOP switch to the STOP

position.2. Remove chain brake nuts.3. Remove chain brake.

ChainBrake

Chain BrakeNuts

4. Turn adjusting scraw on bar coun-terclockwise to move the tension-ing rack as far as it will go towardthe front of the bar,

17

Tensioningo/Rack

5. Slideguidebarbehindclutchdrumuntilguidebarstopsagainstclutchdrumsprocket.

6. Removetheoldchain.7. Carefullyremovenewchainfrom

package.Holdchainwiththedrivelinksasshown,

Cutters DepthGauge

DriveLinks8. Placechainoverandbehind

clutch,fittingthedrivelinksintotheclutchdrumsprocket,

9. Fitbottomofdrivelinksbetweentheteethinthesprocketinthenoseoftheguidebar.

10.Fitchaindrivelinksintobargroove.

11.Pullguidebarforwarduntilchainissnugintheguidebargroove.En-surealldrivelinksareinthebargroove.

12.Installthechainbrake.13.Installchainbrakenuts;finger

tightenonly.Donottightenanyfur-

theratthispoint.ProceedtoCHAINADJUSTMENT

CHAINADJUSTMENTSeeCHAINTENSIONinMAINTENANCEsection.CARBURETORADJUSTMENT_WARNING:Thechainwillbemovingduringmostofthisprocedure,Wearyourprotectiveequipmentandobserveallsafetyprecautions.Thechainmustnotmoveatidlespeed.Thecarburetorhasbeencarefullysetatthefactory.Adjustmentsmaybenecessaryifyounoticeanyofthefol-lowingconditions:• Chain moves at idle. See IDLE

SPEED-T adjusting procedure.• Saw will not idle, See IDLE SPEED-T

adjusting procedure.Idle Speed-TAllow engine to idle, If the chainmoves, idle is too fast. If the enginestalls, idle is too slow, Adjust speeduntil engine runs without chain move-ment (idle too fast) or stalling (idle tooslow), The idle speed screw is locatedin the area above the primer bulb andis labeled T.• Turn idle screw (T) clockwise to in-

crease engine speed.• Turn idle screw (T) counterclockwise

to decrease engine speed,If you require further assistance or areunsure about performing this proce-dure, contact your Sears ServiceCentre.

18

I_WARNING: Perform the followingsteps after each use:• Allow the engine to cool, and secure

the unit before storing or transport-ing.

• Store chain saw and fuel in a wellventilated area where fuel vaporscannot reach sparks or open flamesfrom water heaters, electric motors orswitches, furnaces, etc.

• Store chain saw with all guards inplace and position chain saw so thatany sharp object cannot accidentallycause injury.

• Store chain saw well out of the reachof children.

SEASONAL STORAGEPrepare your unit for storage at theend of the season or if it will not beused for 30 days or more.If your chain saw is to be stored for aperiod of time:• Clean saw thoroughly before stor-

age.• Store in a clean dry area.• Lightly oil external metal surfaces

and guide bar.• Oil the chain and wrap it in heavy pa-

per or cloth.FUEL SYSTEMUnder FUELING ENGINE in the OPERA_TION section of this manual, see mes-sage labeled IMPORTANT regardingthe use of gasohol in your chain saw.

Fuel stabilizer is an acceptable alter-native in minimizing the formation offuel gum deposits during storage. Addstabilizer to the gasoline in the fueltank or fuel storage container. Followthe mix instructions found on stabilizercontainers. Run engine at least 5 min-utes after adding stabilizer.Craftsman 40:1,2-cycle engine oil (aircooled) is especially blended with fuelstabilizer. If you do not use this Searsoil, you can add a fuel stabilizer to yourfuel tank.ENGINE• Remove spark plug and pour 1 tea-

spoon of 40:1, 2-cycle engine oil (aircooled) through the spark plug open-ing. Slowly pull the starter rope 8 to10 times to distribute oil.

• Replace spark plug with new one ofrecommended type and heat range.

• Clean air filter.• Check entire unit for loose screws,

nuts, and bolts. Replace any dam-aged, broken, or worn parts.

• At the beginning of the next season,use only fresh fuel having the propergasoline to oil ratio.

OTHER• Do not store gasoline from one sea-

son to another.• Replace your gasoline can if it starts

to rust.

19

TROUBLESHOOTING TABLE

_j. WARNING: Always stop unit and disconnect spark plug before perform-ing all of the recommended remedies below except remedies that require

TROUBLE REMEDY

1. Move ON/STOP switch to ON.Engine will notstart or will run

only a fewseconds after

starting.

Engine willnot idle

properly.

Engine will notaccelerate,lackspoweBordies under_load.

Enginesmokesexcessively.

Engine runshot.

operation of the unit.

CAUSE

f. ON/STOP switch in

STOP position.2. Engine flooded.

3. Fuel tank empty.4. Spark plug not firing.5. Fuel not reaching

carburetor.

6. Carburetor requiresadjustment.

7. None of the above.

1. Idle speed set too highor too low.

2. Low Speed Mixturerequires adjustment.

3. Crankshaft seals worn.4. Compression low.5. None of the above.

1. Air filter dirty.2. Spark plug fouled.3. Carburetor requires

adjustment.4. Exhaust ports or muf*

fler outlets plugged.5. Compression low.6. Chain brake engaged.7. Noneof the above.

1. Choke partially on.2. Fuel mixture incorrect.

3. Air filter dirty.4. High Speed Mixture

requires adjustment.5. Crankcase leak.

1. Fuel mixture incorrect.

2. Spark plug incorrect.3. High Speed Mixture

set too lean.

4. Exhaust ports or muf-fief outlets plugged.

5. Carbon build-up onspark arresting screen.

6. Starter housing dirty7. None of the above.

2. See "Difficult Starting" in theOperation Section.

3. Fill tank with correct fuel mixture.4. Install new spark plug.5. Check for dirty fuel filter; replace.

Check for kinked or split fuel line;repair or replace.

6. Contact Sears Service (see back cover).

7. Contact Sears Service (see back cover).

1. See "Carburetor Adjustment" in theService and Adjustments Section.

2. Contact Sears Service (see back cover).

3. Contact Sears Service (see back cover).4. Contact Sears Service (see back cover).5. Contact Sears Service (see back cover).

f. Clean or replace air filter.2. Clean or replace plug and regap.3. Contact Sears Service (see back cover).

4. Contact Sears Service (see back cover).

5. Contact Sears Service (see back cover).6. Disengage chain brake.7. Contact Sears Service (see back cover).

1. Adjust choke.2. Empty fuel tank and refill with

correct fuel mixture.3. Clean or replace air filter.4. Contact Sears Service (see back cover).

5. Contact Sears Service (see back cover).

f. See "Fueling Engine" in the Operationsection.

2. Replace with correct plug.3. Contact Sears Service (see back cover).

4. Contact Sears Service (see back cover).

5. Clean spark arresting screen.

6. Clean starter housing area.7. Contact Sears Service (see back cover).

2O

TROUBLESHOOTING TABLE - Continued

TROUBLE CAUSE REMEDYOi_ inadequate 1. Oil tank empty. 1. Fill oil tank.for bar and 2. Oil pump or oil filter 2. Contact Sears Service (see back cover).chain clogged.lubrication. 3. Guide bar oil hole 3. Remove bar and clean.

blocked.

Chain moves at 1. Idle speed requires 1. See"CarburetorAdjustment" in theidle speed, adjustment. Service and Adjustments Section.

2. Clutch requires repair. 2. Contact Sears Service (see back cover).

Chain does not 1. Chain tension too 1. See"Check Chain Tension" in themove when en- tight. Maintenance Section.gine is acceler* 2. Carburetor requires 2. Contact Sears Service (see back cover).ated. adjustment.

3. Guide bar rails 3. Repair or replace.pinched.

4. Clutch slipping. 4. Contact Sears Service (see back cover).5. Chain brake engaged. 5. Disengage chain brake.

Chain clatters 1. Chain tension incorrect.or cuts roughly.

Chain stopswithin the cut.

Chain cuts atan angle.

2. Cutters damaged.3. Chain worn.4. Cutters dull, improperly

sharpened, or depthgauges too high.

5. Sprocket worn.6. Chain installed

backwards.

1. Chain cutter tops notfiled flat.

2. Guide bar burred orbent; rails uneven.

3. Clutch slipping.

1. Cutters damaged onone side.

2. Chain dull on one side.

3. Guide bar bent or worn.

1. See "Check Chain Tension" in theMaintenance Section.

2. Contact Sears Service (see back cover).3. Resharpen or replace chain.4. See "Chain Sharpening" in the

Service and Adjustments Section.

5. Contact Sears Service (see back cover).5. Install chain in right direction.

1. See "Chain Sharpening" in theService and Adjustments Section.

2. Repair or replace guide bar.

3. Contact Sears Service (see back cover).

1. See "Chain Sharpening" in theService and Adjustments Section.

2. See "Chain Sharpening" in theService and Adjustments Section.

3. Replace guide bar.

If situations occur which are not covered in this manual, use care and goodjudgement. If you need assistance, contact your Sears Service Centre.

21

YOUR WARRANTY RIGHTS ANDOBLIGATIONS: The U. S. Environ-mental Protection Agency/Environ-ment Canada and Sears Canada, Inc.,are pleased to explain the emissionscontrol system warranty on your year2002-2004 small off-road engine.Sears Canada must warrant the emis-sion control system on your small off-road engine for the pedods of time listedbelow provided there has been noabuse, neglect, or improper mainte-nance of your small off-reed engine.Your emission control system includesparts such as the carburetor and theignition system. Where a warrantablecondition exists, Sears Canada will re-pair your small off-reed engine at nocost to you. Expenses covered underwarranty include diagnosis, parts andlabor. MANUFACTURER'S WARRAN-TY COVERAGE: If any emissions re-lated part on your engine (as listed un-der Emissions Control Warranty PartsList) is defective or a defect in the mate-dals or workmanship of the enginecauses the failure of such an emissionrelated part, the part will be repaired orreplaced by Sears Canada. OWNER'SWARRANTY RESPONSIBILITIES: Asthe small off-road engine owner, youare responsible for the performance ofthe required maintenance listed in yourinstruction manual. Sears Canada rec-ommends that you retain all receiptscovedng maintenance on your small off-road engine, but Sears Canada cannotdeny warranty solely for the lack of re-ceipts or for your failure to ensure theperformance of all scheduled mainte-nance. As the small off-road engineowner, you should be aware that SearsCanada may deny you warranty cover-age if your small off-reed engine or apart of it has failed due to abuse, ne-glect, improper maintenance, unap-proved modifications, or the use of partsnot made or approved by the odginalequipment manufacturer. You are re-sponsible for presenting your small off-road engine to a Sears Canada autho-dzed repair centre as soon as a problemexists. Warranty repairs should be com-pleted in a reasonable amount of time,not to exceed 30 days. If you have any

questions regarding your warranty dghtsand responsibilities, you should contactyour nearest authodzed service centreor call Sears Canada at1-800-469-4663. WARRANTY COM-MENCEMENT DATE: The warranty pe-dod begins on the date the small off-road engine is purchased. LENGTH OFCOVERAGE: This warranty shall be fora pedod of two years from the initial dateof purchase. WHAT IS COVERED: RE-PAIR OR REPLACEMENT OF PARTS.Repair or replacement of any warrantedpart will be performed at no charge tothe owner at an approved Sears Cana-da servicing centre. If you have anyquestions regarding your warranty rightsand responsibilities, you should contactyour nearest authodzed service centreor call Sears Canada at1-800-469-4663. WARRANTY PE-RIOD: Any warranted part which is notscheduled for replacement as requiredmaintenance, or which is scheduled onlyfor regular inspection to the effect of "re-pair or replace as necessary" shall bewarranted for 2 years. Any warrantedpart which is scheduled for replacementas required maintenance shall be war-rented for the period of time up to thefirst scheduled replacement point for thatpart. DIAGNOSIS: The owner shall notbe charged for diagnostic labor whichleads to the determination that a war-rented part is defective if the diagnosticwork is performed at an approved SearsCanada servicing centre. CONSE-QUENTIAL DAMAGES: Sears Canadamay be liable for damages to other en-gine components caused by the failureof a warranted part still under warranty.WHAT IS NOT COVERED: All failures

caused by abuse, neglect, or impropermaintenance are not covered. ADD-ONOR MODIFIED PARTS: The use ofadd-on or modified parts can begrounds for disallowing a warranty claim.Sears Canada is not liable to cover fail-ures of warranted parts caused by theuse of add-on or modified parts. HOWTO FILE A CLAIM: If you have anyquestions regarding your warrantyrights and responsibilities, you shouldcontact your nearest authorized ser-vice centre or call Sears Canada at

22

1-800-469-4663.WHERETO GETWARRANTY SERVICE: Warranty ser-vices or repairs shall be provided at allSears Canada service centres. Call1-800-469-4663. MAINTENANCE,REPLACEMENT AND REPAIR OF

EMISSION RELATED PARTS: AnySears Canada approved replacementpart used in _qe performance of anywarranty maintenance or repair on emis-

sion related parts will be provided with-out charge to the owner if the part is un-der warranty. EMISSION CONTROLWARRANTY PARTS LIST: Carburetor,Ignition System: Spark Plug (covered upto maintenance schedule), Ignition Mod-ule. MAINTENANCE STATEMENT:The owner is responsible for the perfor-mance of all required maintenance asdefined in the instruction manual.

The information on the product label indicates which standard your engine is certified.Example: (Year) EPA Phase 1 or Phase 2 and/or CALIFORNIA.

This engine is certified to be emissions compliant for the following use:

[] Moderate (50 hours)

[] Intermediate (125 hours)

[] Extended (300 hours)

23