Institute for Plasma Research · 02.materials,welding procedues,qualification requirements,testing...

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ASSEMBLY NOTES:-01. ENOUGH CARE SHALL BE TAKEN TO AVOID DAMAGE (DENT AND SCRATCHES) DURING HANDLING AND STORING OF RAW MATERIAL,SEMI FINISHED PRODUCT AND FINISHED PRODUCTS.02.MATERIALS,WELDING PROCEDUES,QUALIFICATION REQUIREMENTS,TESTING AND EXAMINATION ETC.,SHALL BE AS PER RELEVANT APPROVED SPECIFICATIONS.03.ABRASIVE SUCCESSFULL ASSEMBLY, ACCEPTANCE TESTS SHALL BE CARRIED AS PER APPROVED.04. AFTER SUCCESSFULL ASSEMBLY,ACCEPTANCE TESTS SHALL BE CARRIED AS PER APPROVED PROCEDURE.BE CARRIED AS PER APPROVED PROCEDURE.05.ALL SHARP CORNER SHALL BE ROUNDED OFF.06.USE FIXTURES DURING WELDING,MACHINING AND HEAT TREATMENT.07.EDGE PREARATION OF WELD JOINT BETWEEN END FLANGE AND SIDE PLATE,TOP PLATE,BOTTOM PLATE.08.AFTER SUCESSFUL TRAIL ASSEMBLY,ACCEPTANCE TEST AND BEFORE REMOVAL OF ASSEMBLY,THE REFERENCE POINT,CO-ORDINATES,MATCH MARKING BETWEEN ROD,STEM,BASE PLATE AND VACUUM VESSEL SHALL BE DONE AS REFERENCE FOR SITE ASSEMBLY.

AH BG

DE CF BG AH

33

22

44

11

This drawing is our property; it can't be reproduced or communicated without our written agreement.

01/08/17SCALE DATE TITLE

RFQ ASSEMBLY

RFQ GROUP:

UNLESS OTHERWISE STATEDALL DIMENSIONS ARE IN `mm'

CHECKED

APPROVED

REF DRG NO:

DRG.NO

REV

SHEETOF

Institute for Plasma ResearchBhat, Near Indira Bridge,Gandhinagar 382428,Gujarat (India)

K.R.R.DRAWN

01 1IPR/17/A3/RFQ/19010001

1:1

F E D C

REVISION COLUMN

+0-10'

OVER 120-400

LENGTH IN mm OF SHORTER SIDE OF ANGLES

MACHINING DEVIATIONS FOR NON-TOLERANCED DIMENSIONS

1.6-8DRG.NO

UPTO 10

_+0-20'

50-120

_+0-30'

10-50

+1_

CO-ORDINATED BY

_

8-25

+0.5

120-315

_+0.2

6-30

0.025-1.6

LENGTH

DIA

OR

+0.1_

UPTO6

+0.3

30-120

_ _

< 0.025

REV ZONE DESCRIPTION APPROVED REMARKSDATE

PKC

JMK

650

700

880

ITEMNO.

PART NAME MATERIAL DESCRIPTION QTY

01 VACUUM VESSL-1 AS PER DRAWING DRG.#19030002 0102 VACUUM VESSEL-2 AS PER DRAWING DRG.#19030003 0103 ROD STEM AND BASE PLATE ASSEMBLY AS PER DRAWING DRG.#19020001 0104 END FLANGE COVER-1 AS PER DRAWING DRG.#19030007 0105 END FLANGE COVER-2 AS PER DRAWING DRG.#19030008 01

4275

2122.5 2122.5

15 152525701

182735

715 365 725

70 135

57

107

57

3

1

2

4

5

PDF processed with CutePDF evaluation edition www.CutePDF.com

PKC

JMK

AH BG

DE CF BG AH

33

22

44

11


26.12.17SCALE DATE TITLE

ROD STEM BASE PLATE ASSEMBLY

RFQ. GROUP:


CHECKED

APPROVED

REF DRG NO:

DRG.NO

REV

SHEETOF


K.R.R.DRAWN

01 1IPR/17/A3/RFQ/19020001

1:1

F E D C

REVISION COLUMN

+0-10'

OVER 120-400



1.6-8DRG.NO

UPTO 10

_+0-20'

50-120

_+0-30'

10-50

+1_

CO-ORDINATED BY

_

8-25

+0.5

120-315

_+0.2

6-30

0.025-1.6

LENGTH

DIA

OR

+0.1_

UPTO6

+0.3

30-120

_ _

< 0.025


130.94

±0.05

130.94

68.6 ±0.05

171.

41±0.05

116.51

±0.05

313

VERTIC

AL ROD

UPPER

SAGMEN

T-1

VERTIC

AL ROD

LOWER

SAGMEN

T-1HOR

IZONTA

L ROD

RIGHT

SAGMEN

T-1

VERTIC

AL ROD

UPPER

SAGMEN

T-2

VERTIC

AL ROD

UPPER

SAGMEN

T-3

VERTIC

AL ROD

UPPER

SAGMEN

T-4

VERTIC

AL ROD

UPPER

SAGMEN

T-5

VERTIC

AL ROD

UPPER

SAGMEN

T-6

HORIZO

NTAL R

OD RIG

HT SAG

MENT-2

HORIZO

NTAL R

OD RIG

HT SAG

MENT-3

HORIZO

NTAL R

OD RIG

HT SAG

MENT-4

HORIZO

NTAL R

OD RIG

HT SAG

MENT-5

HORIZO

NTAL R

OD RIG

HT SAG

MENT-6

VERTIC

AL ROD

LOWER

SAGMEN

T-2

VERTIC

AL ROD

LOWER

SAGMEN

T-3

VERTIC

AL ROD

LOWER

SAGMEN

T-4

VERTIC

AL ROD

LOWER

SAGMEN

T-5

VERTIC

AL ROD

LOWER

SAGMEN

T-6

B

C

0.05 B C

103.6 ±0.05

462.6 ±0.05

823.6 ±0.05

1182.6 ±0.05

1541.6 ±0.05

1900.6 ±0.05

2259.6 ±0.05

2618.6 ±0.05

2977.6 ±0.05

3697.6 ±0.05

4160.19 ±0.05

3336.6 ±0.05

4056.6 ±0.05

STEM-2 STEM-3 STEM-1 STEM-3 STEM-2STEM-1STEM-1STEM-1STEM-1STEM-1STEM-1STEM-1

BASE P

LATE-1

BASE P

LATE-2

ITEMNO.

PART NAME MATERIAL DESCRIPTION QTY

01 BASE PLATE-1 AS PER DRG. DRG.#.19020004 01

02 BASE PLATE-2 AS PER DRG. DRG.#.19020003 01

03 STEM-1 AS PER DRG. DRG.#.19020007 08



06 HORIZONTAL RODRIGHT(1 TO 6)

AS PER DRG. DRG.#.19020017TO 19020022

06

07 HORIZONTAL RODLEFT(1 TO 6)

AS PER DRG. DRG.#.19020011TO 19020016

06

08 VERTICAL RODUPPER(1 TO 6)

AS PER DRG. DRG.#.19020030TO 19020036

06

09 VERTICAL RODLOWER(1 TO 6)

AS PER DRG. DRG.#.19020023TO 19020029

06

10 1/8"-28 BSPx25LALLEN BOLTS WITHWASHER

SS304 BASE PLATE TOSTEM

160

11 M5x35L BOLTS WITHWASHERS

SS304 STEM TO BASEPLATE,VANE TOSTEM

100

12 5 DOWEL PIN SS304 STEM TO BASEPLATE

30

13 5 DOWEL PIN SS304 ROD TO STEM 55

14 DOUBTY SEAL VITON WITHSS RING

STEM TO VANE 50NOTE: (1) 02.MM GAP REQUIRED BETWIN ALL THE JUNCTION OF TWO VANE THIS HAS TO BE SEAL WITH INDIUM SEAL (SHOWN IN "A") (2) 2MM GAP REQUIRED BETWEEN TWO BASE PLATE THIS HAS TO BE SEAL WITH INDIUM SEAL(SHOWN IN "B")

B

A

ASSEMBLY NOTES:-01. ENOUGH CARE SHALL BE TAKEN TO AVOID DAMAGE (DENT AND SCRATCHES) DURING HANDLING AND STORING OF RAW MATERIAL,SEMI FINISHED PRODUCT AND FINISHED PRODUCTS.02.MATERIALS,WELDING PROCEDUES,QUALIFICATION REQUIREMENTS,TESTING AND EXAMINATION ETC.,SHALL BE AS PER RELEVANT APPROVED SPECIFICATIONS.03.ABRASIVE CLEANING OF THE SURFACE EXPOSED TO VACUUM IS NOT ALLOWED.04. AFTER SUCCESSFULL ASSEMBLY,ACCEPTANCE TESTS SHALL BE CARRIED AS PER APPROVED PROCEDURE.05.ALL SHARP CORNER SHALL BE ROUNDED OFF.06.USE FIXTURES DURING WELDING,MACHINING AND HEAT TREATMENT.07.EDGE PREARATION OF WELD JOINT BETWEEN END FLANGE AND SIDE PLATE,TOP PLATE,BOTTOM PLATE.08.AFTER SUCESSFUL TRAIL ASSEMBLY,ACCEPTANCE TEST AND BEFORE REMOVAL OF ASSEMBLY,THE REFERENCE POINT,CO-ORDINATES,MATCH MARKING BETWEEN VANE,STEM,BASE PLATE AND VACUUM VESSEL SHALL BE DONE AS REFERENCE FOR SITE ASSEMBLY.

C

C

D

D

1

2

3

45

6

7

9

8

130.9±0.1

130.9±0.1

470

30

45

Section view C-C

Section view D-D

A

0.02 A

PKC

JMK

AH BG

DE CF BG AH

33

22

44

11



BASE PLATE-2

RFQ GROUP:


CHECKED

APPROVED

REF DRG NO:

DRG.NO

REV

SHEETOF


K.R.R.DRAWN

01 1IPR/17/A3/RFQ/19020003

1:1

F E D C

REVISION COLUMN

+0-10'

OVER 120-400



1.6-8DRG.NO

UPTO 10

_+0-20'

50-120

_+0-30'

10-50

+1_

CO-ORDINATED BY

_

8-25

+0.5

120-315

_+0.2

6-30

0.025-1.6

LENGTH

DIA

OR

+0.1_

UPTO6

+0.3

30-120

_ _

< 0.025


179.6 ±0.05

538.6 ±0.05

897.6 ±0.05

1256.6 ±0.05

1619.6 ±0.05

1976.6 ±0.05

186.

11 283.

9

55.318

47.5 TYP.

15

44.9

8

48.9

TYP.

2080 0-1

470

±1

48

48

48

48

52

52

B

A

0.05 A B0.05 B

H

H

I I

JK

L

30

Section view H-H

0.05 A B

N5

N5

30

20

1415

Section view I-I

0.01

0.01

235

+0.046

0(H

7)52 +0.025 0 (H7)

117

30

90

129

20 TYP.

58.5

TYP.

90

Detail J

1/8" BSP-25MM DEPTHDRILL SIZE 8.8MM10NOs.

M5-8NOs.25 MM DEPTHDRILL 4.2

5 DOWEL HOLES 25MMDEPTH 4NOs.

235

+0.046

0(H

7)48 +0.025 0 (H7)

120

129.

5

3042

100

20 TYP.

40TY

P.

30

20 TYP.

Detail K


5 DOWEL HOLES 25MMDEPTH 4NOs.


7.5

R

10R

87.5R

10R

15

Detail L

PKC

JMK

AH BG

DE CF BG AH

33

22

44

11



BASE PLATE-1

RFQ GROUP:


CHECKED

APPROVED

REF DRG NO:

DRG.NO

REV

SHEETOF


K.R.R.DRAWN

01 1IPR/17/A3/RFQ/19020004

1:1

F E D C

REVISION COLUMN

+0-10'

OVER 120-400



1.6-8DRG.NO

UPTO 10

_+0-20'

50-120

_+0-30'

10-50

+1_

CO-ORDINATED BY

_

8-25

+0.5

120-315

_+0.2

6-30

0.025-1.6

LENGTH

DIA

OR

+0.1_

UPTO6

+0.3

30-120

_ _

< 0.025


103.6462.6

823.6

1182.6

1541.6

1900.6

16.81

47.5 TYP.15

48.9

TYP.

186.

1

283.

9

470

2080 0-1

52

52

48

48

48

48

B0.05 A

A

C-BORE 20DEPTH 14MMHOLE 14.5THRU 102NOs.

0.05 A B

A A

B

B

EF

30 30Section view A-A

0.01

0.01

G

Section view B-B

0.05 A B

N5

N5

120

40TY

P.

129.

5

30

20 TYP.

100

42

42

48 +0.025 0 (H7)

235

+0.0

46 0

(H7)

Detail E



Œ005 DOWEL HOLES 25MMDEPTH 4NOs.

44

117

58.5

TYP.

129

90

30 TYP.

44

52 +0.025 0 (H7)

235

+0.0

46 0

(H7)

Detail F



5 DOWEL HOLES 20MM DEPTH 4NOs.

20

14.5 14

30

Detail G

PKC

JMK

NOTE: "O" RING SHOULD MATCH WITH GROOVE. DRAWING IS FOR REFERENCE ONLY

AH BG

DE CF BG AH

33

22

44

11



O-RING 5 FOR STEM-1

RFQ GROUP:


CHECKED

APPROVED

REF DRG NO:

DRG.NO

REV

SHEETOF


K.R.R.DRAWN

01 1IPR/17/A3/RFQ/19020005

1:1

F E D C

REVISION COLUMN

+0-10'

OVER 120-400



1.6-8DRG.NO

UPTO 10

_+0-20'

50-120

_+0-30'

10-50

+1_

CO-ORDINATED BY

_

8-25

+0.5

120-315

_+0.2

6-30

0.025-1.6

LENGTH

DIA

OR

+0.1_

UPTO6

+0.3

30-120

_ _

< 0.025


9R

243.5

58.3

6

PKC

JMK

NOTE: "O" RING SHOULD MATCH WITH GROOVE. DRAWING IS FOR REFERENCE ONLY

AH BG

DE CF BG AH

33

22

44

11



O-RING 6 FOR STEM-2 AND STEM-3

RFQ GROUP:


CHECKED

APPROVED

REF DRG NO:

DRG.NO

REV

SHEETOF


K.R.R.DRAWN

01 1IPR/17/A3/RFQ/19020006

1:1

F E D C

REVISION COLUMN

+0-10'

OVER 120-400



1.6-8DRG.NO

UPTO 10

_+0-20'

50-120

_+0-30'

10-50

+1_

CO-ORDINATED BY

_

8-25

+0.5

120-315

_+0.2

6-30

0.025-1.6

LENGTH

DIA

OR

+0.1_

UPTO6

+0.3

30-120

_ _

< 0.025


8R

61.5

2 43

ALL DIMENSIONS ARE IN MMNOTES:a. THE OUTER PROFILE TO BE WIRECUT ONLY AND IS SAME FOR ALL THE STEMS. PLEASE SEE PROFILE DRAWING NO:-------b. OVER ALL SURFACE FINISH:N5-N6 GRADE/Ra:0.4-0.8µm/3 delta finish/i.e ground finish.c. NO SCRATCH OR DENT IS TOLERABLE ANYWHEREd. ALL DOWEL AND TEPPED HOLES TO BE CHAMFERRED 1X45°.NOTE:a.THIS PROFILE IS SAME FOR ALL STEMS i.e. LEFT,MIDDLE AND RIGHT STEMb.PROFILE TO BE MADE ON CNC WIRE CUT MACHINE.NOTE:POSITIONAL TOLERANCE OF *DOWL HOLES: ±0.020MM *TAPPING HOLES: ±0.10MM *TAPPING HOLES:±0.10MM *O-RING GROOVE: ±0.10MM *COOLING DRILLHOLE:±0.10MM

PKC

JMK

AH BG

DE CF BG AH

33

22

44

11



STEM -1 MACHINING DETAILS

RFQ GROUP:


CHECKED

APPROVED

REF DRG NO:

DRG.NO

REV

SHEET1 OF 3


K.R.R.DRAWN

0IPR/17/A3/RFQ/19020007

1:1

F E D C

REVISION COLUMN

+0-10'

OVER 120-400



1.6-8DRG.NO

UPTO 10

_+0-20'

50-120

_+0-30'

10-50

+1_

CO-ORDINATED BY

_

8-25

+0.5

120-315

_+0.2

6-30

0.025-1.6

LENGTH

DIA

OR

+0.1_

UPTO6

+0.3

30-120

_ _

< 0.025


268 ±0.05

235 -0.015-0.044 (g6)

285

±0.05

15

±1

233±0.05

59±0.05

59±0.05

57.5

57.5

57.5

R

111.45 5

56.95

105.51

±0.05

45

35R135

19.49

201.41

7 6.44

/N8 N5 N4

A

0.02 A

0.02 A

B

0.02 B

0.02 B

0.01

0.01

0.01

N5

2x45CHAMFER

BEAM CENTER

48 -0.015-0.035 (g6)

107 ±129.5 ±0.05

29.5 ±0.05

N5N5

0 .02 A

SEALING SURFACE NO STEP ORSCRATCH ALLOWED ON THISSURFACE

AH BG

DE CF BG AH

33

22

44

11




RFQ GROUP:


CHECKED

APPROVED

REF DRG NO:

DRG.NO

REV

SHEET2 OF 3


K.R.R.DRAWN

0IPR/17/A3/RFQ/19020007

1:1

F E D C

REVISION COLUMN

+0-10'

OVER 120-400



1.6-8DRG.NO

UPTO 10

_+0-20'

50-120

_+0-30'

10-50

+1_

CO-ORDINATED BY

_

8-25

+0.5

120-315

_+0.2

6-30

0.025-1.6

LENGTH

DIA

OR

+0.1_

UPTO6

+0.3

30-120

_ _

< 0.025


M

14 40 TYP.

158

26

23.5

20ty

p.

234

43.566.5

34

107

268

8411

.5

6-THRU 8NOs.

48

29.75

57.5

57.5 Q

134

134

58.3

243.

4

5.25R

C-BORE 16 -9MM DEPTH11 DRILL

5 H7 DOWEL HOLE20MM DEEP 2NOs.

O O

N

N

11

16

9

48

Section view O-O

285

67.5

90.5

41.23

111.96

35

16.5

8

1.5

91.02

199.68

16.5

1.5

35

11557.5

57.5

Section view N-N

1/2" BSPDRILL 19MM- 23 MMDEPTH4NOs.

P

7.5

4.5

0.5R

0.5R

Detail P

26

38

1448

30.4

26

14.3

14.3

5.5

Detail Q

6MM O-RINGGROOVE

PKC

JMK

NOTES:a. THE OUTER PROFILE TO BE WIRECUT ONLY AND IS SAME FOR ALLTHE STEMS. PLEASE SEE PROFILE DRAWING NO:-------b. OVER ALL SURFACE FINISH:N5-N6 GRADE/Ra:0.4-0.8µm/3 delta finish/i.e ground finish.c. NO SCRATCH OR DENT IS TOLERABLE ANYWHEREd. ALL DOWEL AND TEPPED HOLES TO BE CHAMFERRED 1X45°.

NOTE:a.THIS PROFILE IS SAME FOR ALL STEMS i.e. LEFT,MIDDLE ANDRIGHT STEMb.PROFILE TO BE MADE ON CNC WIRE CUT MACHINE.

NOTE:POSITIONAL TOLERANCE OF *DOWL HOLES: ±0.020MM *TAPPING HOLES: ±0.10MM *TAPPINGHOLES:±0.10MM *O-RING GROOVE: ±0.10MM *COOLING DRILLHOLE:±0.10MM

NOTE:-01. ALL SHARP CORNERS SHALL BE ROUNDED OFF.02. THE FINISH MACHINED/GROUND SURFACES SHALL BE PRESERVEDAND PROTECTED SUITABLY TO AVOID ANY DAMAGE DURING HANDLING TRANSIT AND ASEMBLY03. USE DRILL JIG FOR DRILLING OF HOLES.04. THREADING SHALL BE AS PER IS421805. AFTER MACHINING THE COMPONENT SHALL BE SUBJECTED TOSOLUTION CLEANING OR ULTRASONIC CLEANING AS PER APPROVED PROCEDURE

PKC

JMK

AH BG

DE CF BG AH

33

22

44

11




RFQ GROUP:


CHECKED

APPROVED

REF DRG NO:

DRG.NO

REV

SHEET3 OF 3


K.R.R.DRAWN

0IPR/17/A3/RFQ/19020007

1:1

F E D C

REVISION COLUMN

+0-10'

OVER 120-400



1.6-8DRG.NO

UPTO 10

_+0-20'

50-120

_+0-30'

10-50

+1_

CO-ORDINATED BY

_

8-25

+0.5

120-315

_+0.2

6-30

0.025-1.6

LENGTH

DIA

OR

+0.1_

UPTO6

+0.3

30-120

_ _

< 0.025


19020007

285

2 68120.24

2 33

57.5

57.5

R

29.255.

514.3

30.4

48

59

11

26

26 12

38

48

57.5

57.5

5.514

.329.5

30.4

48

24

24

7

7

13

13

Auxiliary view RScale: 1:2

COOLING HOLE 8 THRUNEXT 04 NOs.

5 H7 DOWEL HOLE 20MM DEEP 8NOs.

M5-20MM DEPTH16 NOs.

NOTE: REFER DWG.#19020007SHEET 3 OF 3 FOR NOTES,FABRICATION ,MACHINING

AH BG

DE CF BG AH

33

22

44

11



STEM-2 MACHINING DETAILS

RFQ GROUP:


CHECKED

APPROVED

REF DRG NO:

DRG.NO

REV

SHEET1 OF 3


K.R.R.DRAWN

0IPR/17/A3/RFQ/19020008

1:1

F E D C

REVISION COLUMN

+0-10'

OVER 120-400



1.6-8DRG.NO

UPTO 10

_+0-20'

50-120

_+0-30'

10-50

+1_

CO-ORDINATED BY

_

8-25

+0.5

120-315

_+0.2

6-30

0.025-1.6

LENGTH

DIA

OR

+0.1_

UPTO6

+0.3

30-120

_ _

< 0.025


268 ±0.5

285

±0.5

120.24

±0.5

15

2 33±0.5

59±0.5

57.5

57.5

59±0.5

111.45±0.5

57.5

R56.95

5

45

35R

235 -0.015-0.035 (g6)

19.49

201.41

7 6.44

A

B

0.01

0.02 A

0.02 A

0.05 B

0.05 B

0.01

0.01

N5

BEAM CENTER

PKC

JMK

52 -0.015-0.035 (g6)

110 ±0.1

29 ±0.5

29 ±0.5

0.02 A

0.02 A

N5N5

SEALING SURFACE NO STEP ORSCRATCH ALLOWED ON THIS SURFACE

PKC

JMK

AH BG

DE CF BG AH

33

22

44

11




RFQ GROUP:


CHECKED

APPROVED

REF DRG NO:

DRG.NO

REV

SHEET2 OF 3


K.R.R.DRAWN

0IPR/17/A3/RFQ/19020008

1:1

F E D C

REVISION COLUMN

+0-10'

OVER 120-400



1.6-8DRG.NO

UPTO 10

_+0-20'

50-120

_+0-30'

10-50

+1_

CO-ORDINATED BY

_

8-25

+0.5

120-315

_+0.2

6-30

0.025-1.6

LENGTH

DIA

OR

+0.1_

UPTO6

+0.3

30-120

_ _

< 0.025


7687

98

7687

98

285

15

122.

37233

0.02 A

0.02

0.02 A

B0.02 B

0.02 B

A

S

Z

52

5 H7 DOWEL HOLE 20DEEP 8NOs.

M5-20MM DEPTH16 NOs.

T

110

26817

58.5 TYP.

8825

20TY

P.

5

11

258

44

44

12.2

514

62.590

75

87

105

C-BORE 16 -9MM DEPTH11 DRILL

6-THRU 8NOs.

14

12.5

14

26

12.25

7

45

59

12

30.4

48

5.5

14.3

17

5

5

57.5

57.5

26

4

51

87

76

98

116.5

116.5

Detail T

16

11

9

Detail Z

PKC

JMK

AH BG

DE CF BG AH

33

22

44

11




RFQ GROUP:


CHECKED

APPROVED

REF DRG NO:

DRG.NO

REV

SHEET3 OF 3


K.R.R.DRAWN

0IPR/17/A3/RFQ/19020008

1:1

F E D C

REVISION COLUMN

+0-10'

OVER 120-400



1.6-8DRG.NO

UPTO 10

_+0-20'

50-120

_+0-30'

10-50

+1_

CO-ORDINATED BY

_

8-25

+0.5

120-315

_+0.2

6-30

0.025-1.6

LENGTH

DIA

OR

+0.1_

UPTO6

+0.3

30-120

_ _

< 0.025

REV ZONE DESCRIPTION APPROVED REMARKSDATE17

268

110

5

88

58.5

TYP.

61.5

243

4.25R

5 H7 DOWEL HOLES 2NOs.U

U

V

V

100.16

201.09

8

199.98

79.74

8

122.52

37.28

118.9120.39

62.5

9075

105

Section view U-U

W203.54

85.71

122.46

26.36

7887

268

111.455

57.5

R56.95

Section view V-V

1/2"-14 BSP-25MM DEEP18.5 DRILL 35 MM DEPTH 6NOs.

COOLING HOLE 8 MMTHRU NEXT 3NOs.

O-RING GROOVE3NOs.

X

7.5

4

35

25

Detail W

6MM-O-RINGGROOVE

16.5

1.5

8

Detail X

AH BG

DE CF BG AH

33

22

44

11




RFQ GROUP:


CHECKED

APPROVED

REF DRG NO:

DRG.NO

REV

SHEET1 OF 2


K.R.R.DRAWN

0IPR/17/A3/RFQ/19020009

1:1

F E D C

REVISION COLUMN

+0-10'

OVER 120-400



1.6-8DRG.NO

UPTO 10

_+0-20'

50-120

_+0-30'

10-50

+1_

CO-ORDINATED BY

_

8-25

+0.5

120-315

_+0.2

6-30

0.025-1.6

LENGTH

DIA

OR

+0.1_

UPTO6

+0.3

30-120

_ _

< 0.025


19020008

285

120.

24

56.95

57.5R

Y

AB

17 58.5 TYP.

11

88 110

2520

TYP.

5

258

268

446 THRU 8 NOs.

C-BORE 16-DEPTH 9MMDRILL 11 MM 10 NOs.

5 H7 DOWEL HOLE20MM DEEP 2NOs.

Auxiliary view Y

5 H7 DOWEL HOLE 20MM DEPTH

M5 20MM DEEP 16NOs.

AA

12.5

14

17

51

45

22 12.25

1412

5.5

47

9

14.3

30.4

Detail AA

5 H7 DOWEL HOLE 20 DEEP 8NOs.

PKC

JMK

NOTE: REFER DWG.#19020007SHEET 3 OF 3 FOR NOTES,FABRICATION ,MACHINING

15

110

11

169

Detail AB

AH BG

DE CF BG AH

33

22

44

11




RFQ GROUP:


CHECKED

APPROVED

REF DRG NO:

DRG.NO

REV

SHEET2 OF 2


K.R.R.DRAWN

0IPR/17/A3/RFQ/19020009

1:1

F E D C

REVISION COLUMN

+0-10'

OVER 120-400



1.6-8DRG.NO

UPTO 10

_+0-20'

50-120

_+0-30'

10-50

+1_

CO-ORDINATED BY

_

8-25

+0.5

120-315

_+0.2

6-30

0.025-1.6

LENGTH

DIA

OR

+0.1_

UPTO6

+0.3

30-120

_ _

< 0.025


19020008

13.5 12

4.25

R

243

61.5

268

110

PKC

JMK

AC

AC

AD

AD

75

105

62.5

90

76

98

7698

56.95

201.09

199.98100.16

79.73

118.91

122.52

37.2820.39

Section view AC-AC

1/2" BSP-14 25MM DEPTH18.5 MM DRILL DEPTH 35MM-6NOs.

COOLING 8MM THRU NEXT6NOs.

122.46

26.36

203.54

85.71

87

87

8778

Section view AD-AD

DOUBTY SEAL GROOVE6NOs.

AE

AF

7.5

4.5

Detail AE

6MM O-RING GROOVE

16.5

1.5

Detail AF

NOTE:-01. ALL SHARP CORNERS SHALL BE ROUNDED OFF.02. THE FINISH MACHINED/GROUND SURFACES SHALL BE PRESERVED AND PROTECTED SUITABLY TO AVOID ANY DAMAGE DURING HANDLING TRANSIT AND ASEMBLY03. USE DRILL JIG FOR DRILLING OF HOLES.04. THREADING SHALL BE AS PER IS421805. AFTER MACHINING THE COMPONENT SHALL BE SUBJECTED TO SOLUTION CLEANING OR ULTRASONIC CLEANING AS PER APPROVED PROCEDURE

VANE TYPE

SEGMENT No. MODULATION START & ENDPOINTS IN MM

LENGTH INMM

HORIZONTAL SEGMENT-1 (LEFT & RIGHT) -0.00147 TO 823.57161 823.57308SEGMENT-2 (LEFT & RIGHT) 823.57161 TO 1541.56737 717.99576SEGMENT-3 (LEFT & RIGHT) 1541.56737 TO 2259.53126 717.96389SEGMENT-4 (LEFT & RIGHT) 2259.53126 TO 2977.53049 717.99923SEGMENT-5 (LEFT & RIGHT) 2977.53049 TO 3695.67418 718.14369SEGMENT-6 (LEFT & RIGHT) 3695.67418 TO 4160.19331 464.51913

VERTICAL SEGMENT-1(UPPER & LOWER) -0.00147 TO 464.65976 464.66123SEGMENT-2(UPPER & LOWER) 464.65976 TO 1182.74243 718.08267SEGMENT-3(UPPER & LOWER) 1182.74243 TO 1900.71880 717.97637SEGMENT-4(UPPER & LOWER) 1900.71880 TO 2618.76139 718.04259SEGMENT-5(UPPER & LOWER) 2618.76139 TO 3336.75233 717.99094SEGMENT-6(UPPER & LOWER) 3336.75233 TO 4160.19329 823.44096

(PROTOTYPE) SEGMENT-5(UPPER & LOWER)(PROTOTYPE)

2977.59 TO 3336.75233 359.15866

ALL DIMENSIONS ARE IN MM

PKC

JMK

AH BG

DE CF BG AH

33

22

44

11



VANE CROSS SECTION

RFQ GROUP:


CHECKED

APPROVED

REF DRG NO:

DRG.NO

REV

SHEETOF


K.R.R.DRAWN

01 1IPR/17/A3/RFQ/19020010

1:1

F E D C

REVISION COLUMN

+0-10'

OVER 120-400



1.6-8DRG.NO

UPTO 10

_+0-20'

50-120

_+0-30'

10-50

+1_

CO-ORDINATED BY

_

8-25

+0.5

120-315

_+0.2

6-30

0.025-1.6

LENGTH

DIA

OR

+0.1_

UPTO6

+0.3

30-120

_ _

< 0.025


75

14.82

R

39 ±0.05

100.

06±0

.02

0.05

0.01

A

0.05 A

N5

N5

N5

THIS RADIUS IS CONSTANTTHROUGH OUT THE CURVED PROFILE

THIS HEIGHS IS VERYACCORDING TO MODULATIONDEPTH

AG

20 ±0.1

14.82±0.02

R

25.0

6±0

.02

Detail AG

N5 N6

N5

PKC

JMK

AH BG

DE CF BG AH

33

22

44

11



H ROD LEFT SEGMENT-1

RFQ GROUP:


CHECKED

APPROVED

REF DRG NO:

DRG.NO

REV

SHEETOF


K.R.R.DRAWN

01 1IPR/17/A3/RFQ/19020011

1:1

F E D C

REVISION COLUMN

+0-10'

OVER 120-400



1.6-8DRG.NO

UPTO 10

_+0-20'

50-120

_+0-30'

10-50

+1_

CO-ORDINATED BY

_

8-25

+0.5

120-315

_+0.2

6-30

0.025-1.6

LENGTH

DIA

OR

+0.1_

UPTO6

+0.3

30-120

_ _

< 0.025


7.5

R

2218

.5

NOTE:1. LENGTH OF THIS COMPONENT HAS BEEN MACHINED AFTER WELDING AND LEAKCHECKING,SO DO NOT MACHINE OR GRIND THIS SURFACES.2. OVER ALL SURFCE FINISH: N5-N6 GRADE/Ra- 0.4-0.8µm.3. NO SCRATCH OR DENT IS TOLERABLE ANY WHERE.4. PROFILE OF EVERY VANE CURVE IS DIFFERENT.5. R14.82 ON THE PROFILE IS CONSTANT THROUGH OUT.6. ALL THE DIMENSIONS HAVE TO BE MACHINED FROM REFERENCE LINE (BEAM AXIS)AND DOWEL HOLES.7. TO GET THE DIMENSIONAL SNF POSITIONAL ACCURACY OF 0.02MM, THE DOWELHOLES SHOULD BE MADE IN THE LAST EITHER BY JIG BORING OR JIG GRINDING.NOREAMING.

SPECIAL NOTE:POSITIONAL TOLERANCE OF DOWEL HOLES: 0.020MM AND OTHER HOLES: 0.1MM

B

0.02 A

0.01

116.

51

71.8

1

63.0

1

63.0

1

71.8

1

48

15

30.4

12

12.97

823.57

48228

91.35

29.5

82.6

17

117.6

26.5

12

37

10

22

20

87.0

1

30.4

4561

.51

64.5

1

51

A

DOWEL 5 H7 6NOs.

C-BORE 10 6MM DEPTHDRILL 6MM THRU 12NOs.8 COOLING HOLE THRU

0.02 A

REF.LINE BEAM AXIS

ALREADY DRILLED HOLEBEFORE PLUG WELDING

THE CO-ORDINATES OF THE VANE CURVE IS AVAILABLE IN CD AS DWG.#19020041

O-RING SITS AROUND THISHOLE SO NOT EVEN MINORSCRATCH IS TOLERABLEDONOT CHAMFER THIS HOLE

AH

AH Section view AH-AH

Auxiliary view AI

REF. PLUG DWG.#19020037

REF. PLUG DWG.#19020037

AJ

AJ

AK

AK

48

29.5

19.55.5

8

55

Section view AJ-AJ

18.5

7

10

6

45

22

19.5

8

8

6

Section view AK-AK

Institute for Plasma Research · 02.materials,welding procedues,qualification requirements,testing...

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