Introductory Presentation to Global Maintenance Upper Spencer Gulf

Conference

Institute for Mineral and Energy Resources

RESOURCES

ENERGY

Regional, National, Global Impacts

Global ChallengesInterdisciplinary Opportunity

Multi-DisciplinesCapability

SCIENCE

MATHS

PROFESSIONS

IMER

• Engagement – Value Proposition• Collaboration – Best Team• Innovation – In Practice• Impact – Delivered by Partners

Strategic Approach

Energy Geo-Resources & Geo-Storage

Deep & Covered

Resources

Deep & Automated

Mining

Heat, Power

and Fuels

Leadership (2018-19)IMER Director – Stephen Grano

Complex Processing &

Integrated Operations

Energy and Power Systems Transformation

IMER.RESOURCES IMER.ENERGY

Interdisciplinary Priority Areas

Centre for Tectonics,

Resources and Exploration

Materials for Energy and

Catalysts

Centre for Materials in Energy and

Catalysts

Australian School of

Petroleum

Centre for Energy

Technology

Civil, Environmental and Mining Engineering

Chemical Engineering

Electrical and Electronic Engineering, Computer Science, and

Maths

Capability Areas

Australian Structural Permeability Map (ARENA) Great Australian Bight Geology McArthur River Basin Linkage Project Increase of CBM Well Productivity Reservoir Quality in Sedimentary Resources (ARENA) Understanding Variations in Well Productivity Data Analytics, Sensing and Productivity at Well Bore Controlling CO2 in the Natural Gas Value Chain

DET CRC MinEx CRC Auslamp Boart Longyear GeoVision CRCp Iron Oxide Project ARC CoE in Mineral Systems Geology*

DeepResources

DeepMining

ComplexProcessing

IMER.RESOURCES

CRC ORE (Grade Engineering®) Damage model for rock bursts Vibration Analysis of Tyre Contact AE monitoring of the rock cutting In-Situ Recovery CRCp Integrated Operations for Complex Resources TC*

Australian Copper Uranium Transformation Hub Unlocking Complex Resources through Lean

Processing Consortium No Water, Low Energy Processing* Resource Sector Environmental Management CRC*

Electrical GeophysicsFor Deep EarthImaging

Fracture NetworkModelling

Nano-ScaleMineralogy

Energy Geo-

Resources

Geo-MechanicalModelling

Fracture and RockPermeability

Heat, Powerand Fuels

Energy and Power Systems Transformation

IMER.Energy

Australian Solar Thermal Initiative (ARENA) Integrating Concentrating Solar Thermal Energy in the

Bayer Alumina Process (ARENA) Energy Pipelines CRC Future Fuels CRC Offshore Wind and Wave Energy Harnessing Hybrid Solar Receiver Combustor (HSRC)* Efficient production of hydrogen using solar thermo-

chemical looping (ARENA)*

Energy Hybridisation

Australian Energy Storage Knowledge Bank (ARENA)

Hydrogen Park SA (HyP SA)

Hydrogen Utility (H2U) and Thyssenkrupp

EnergyView Enterprise Future Battery Industry CRC* Development of Solar Photocatalytic Methods and

Materials for Hydrogen Production (ARENA)*

Diesel Gen

Solar PV

DUT (Spare)

3 x PCS100 ABB Inverter

Modules270kWIsolating

Transformer(360 kVA)

MV Distribution Line(or microgrid)

Container

Local LV load(Embedded Microgrid)

Load bank(200kW)

Safety Interlock

Normal Duty Battery

(LG Chem, 273 kWh, 3 strings,

820V dc)

Battery (DUT)

Energy StorageKnowledge Bank

Materials for Energy and

Catalysts

Mg++

e

Li+

Li

metal

anode

Sulfur

cathode

Intercalation

ChemicalReaction

RedoxFlow

ARC Graphene Hub Solar-Driven Sustainable Production of Fuels & Chemicals Photocatalysts for Solar Hydrogen Production Nanostructured Non-Precious Metal and Metal-Free

Catalysts for Sustainable Clean Energy Generation Blue Energy Harvesting and Storage Technology for

Wearable Electronics Future Battery Industry CRC* CoE Energy Storage and Catalysis*

Objectives

• Address End-User Partner challenges to maximise value from complex and heterogeneous resources and minimise environmental impacts,

• Demonstrate the value of, and provide innovative tools for, integration between the resource, mining, ore delivery, and processing stages to enable rapid and informed decision making, and

• Commercialise technological outcomes for global market opportunities in collaboration with the Translation Partners

Resource Heterogeneity On-Belt Feed Analysis

Feed Variability

Unlocking Complex Resources Through Lean Processing Consortium

7

Drill and Geophysical Sensors

Resource Knowledge

Belt Sensors

Rapid resource knowledge updating

(reconciliation)

Accurate interpolation of ore attributes

Enable rapid decisions on ore destinations to

optimise value (i.e. sorting)

Enable rapid decisions in downstream

processing

Enable rapid feedback to mine operations

Ore tracking from resource to mill feed

Sensor response interpreted in terms of

resource knowledge

Relative contributions to ore feeds quantified

rapidly

Downstream Decisions

MiningDecisions

Unlocking Complex Resources Through Lean Processing Consortium

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LHD and conveyor sensors

Linking data pools will enable optimisationLeverage from data from machines driven

by automation

8

3D Virtual Operations -From Planning & Design to OperationsMining, Energy Systems and LNGTechnology Partners – Dassault Systemes, Hatch, Bechtel*End-Users Partners – Resource CompaniesResearch Partners – CRC ORE (to 2020) and CRC Digital Mining (post 2020)Capability – AI, Vision, 3d Modelling, Visualisation, IoT, Models, Simulation, Optimisation

Pre-Production

Planning & Design Integrate resource to product in 3d environment

Planning for WHS&E Build and operate with safety, environment and social licence in mind

Integrating Automation Zero Humans in working area

Construction Rapid construction and in budget through supply chain optimisation

Operator Training VR Training

ProductionCommissioning Rapid ramp up to design specifications

Operations Value chain integration and optimisation

Operator Training AR Training

Integrating Automation Automated data, decision making and reporting

Predictive Maintenance Value predictions of preventative maintenance vs production

Safety Operating with Zero Harm

Environment Continuous and Cost Effective Remediation, Social Licence

Value * = proposed here