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    Kapsch TrafficCom

    Installation & Maintenance Manual1000004893-Ins-01

    Electronic Fee Collection System Roadside System TS3200-06

  • Kapsch TrafficCom

    Installation & Maintenance ManualTS3200-06

    Roadside system for electronic fee collection

    1000004893-Ins-01

  • 1000004893-Ins-01

    Order number: 1000004893

    Document type Ins

    Document issue 01

    Document status released

    Date of issue 2008-10-21

    Valid from

    Software-version --

    Copyright Kapsch TrafficCom 2008 Duplication as well as utilization of contents of this documentation are illegal without our explicit consent.

  • Page 3 of 37

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    Table of Contents Page

    Associated documents 5

    Abbreviations 6

    Preface 6

    Safety Instructions 8

    Introduction 9System Overview ............................................................................................ 9

    Installation 12Installation Overview ..................................................................................... 12Mechanical Installation .................................................................................. 12

    Transceiver ............................................................................................ 12Transceiver Power Supply ..................................................................... 14Transient Protection Units ...................................................................... 14

    Electrical Connection .................................................................................... 15Block Diagram ........................................................................................ 15Transceiver ............................................................................................ 17Transceiver Cable .................................................................................. 19

    Summary Product Specification .................................................................... 23Transceiver TRX-1320-E and TRX-1220-E ........................................... 23Brackets for Transceiver with Mounting Plate ....................................... 24Drilling Plan for Brackets ........................................................................ 24Dimensions of TRX-1320-E ................................................................... 25Dimensions of TRX-1220-E ................................................................... 25Mounting Plate ....................................................................................... 26Dimensions of TRX-1320-E with mounted plate .................................... 26Dimensions of TRX-1220-E with mounted plate .................................... 26Transceiver Power Supply ..................................................................... 27Transient and Over Voltage Protection Units ........................................ 28

    System Set-up 29

    Preventive Maintenance 31Visual Inspection ........................................................................................... 31

    General .................................................................................................. 31Instruction ............................................................................................... 31

    Cleaning of Transceiver ................................................................................ 32General .................................................................................................. 32Equipment .............................................................................................. 32Instruction ............................................................................................... 32

    Corrective Maintenance 33Basic functionality check ............................................................................... 33Basic performance check .............................................................................. 34Exchange Units ............................................................................................. 35

    Transceiver ............................................................................................ 35Returning Equipment .................................................................................... 35

    Availability of Frequencies for RTTT in Europe 36

  • Page 4 of 37 Installation & Maintenance Manual | TS3200-06

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    Table of Figures Page

    Figure 1 TS3200-06 System Overview .......................................................... 9

    Figure 2 Installation geometry, Transceiver ................................................. 13

    Figure 3 Transceiver rear ............................................................................. 13

    Figure 4 Required space for TRX connector and cable............................... 14

    Figure 5 Adjustable bracket with mounting plate ......................................... 14

    Figure 6 Block diagram, Electrical connection (Ethernet) ............................ 15

    Figure 7 Block diagram, Electrical connection (RS232 and RS422/485)) ... 16

    Figure 8 Transceiver cable ........................................................................... 19

    Figure 9 Transceiver cable options .............................................................. 19

    Figure 10 Connector pin assignment of Transceiver Cable (Ethernet &

    RS232) ........................................................................................... 20

    Figure 11 Connector pin assignment of Transceiver Cable (Ethernet &

    RS422) ........................................................................................... 20

    Figure 12 Connector kit (Kapsch Order no. 34017700000) ......................... 21

    Figure 13 Crimp tool for the UT0 (Kapsch Order no. 34017710000) .......... 21

    Figure 14 Variable Bracket ........................................................................... 24

    Figure 15 Drilling plan for both types of brackets ........................................ 24

    Figure 16 Dimensions of TRX-1320-E without mounting plate .................... 25

    Figure 17 Dimensions of TRX-1220-E without mounting plate .................... 25

    Figure 18 Mounting plate Article No. 34017750000 .................................... 26

    Figure 19 Dimensions of TRX-1320-E with mounting plate ......................... 26

    Figure 20 Dimensions of TRX-1220-E with mounting plate ......................... 26

    Figure 21 TRX Power supply ....................................................................... 27

    Figure 22 Action flowchart for basic functionality check .............................. 33

    List of Tables Page

    Table 1 Data sheets ....................................................................................... 5

    Table 2 Other supporting documents ............................................................. 5

    Table 3 Transceiver connector pin-out (Ethernet & RS232) ........................ 17

    Table 4 Transceiver connector pin-out (Ethernet & RS422) ........................ 18

    Table 5 Available cables and accessories ................................................... 22

    Table 6 Availability of Frequencies for RTTT in Europe .............................. 36

  • Associated documents Page 5 of 37

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    Associated documents

    This Installation & Maintenance Manual for the Roadside System is part of the Technical Documentation for the Kapsch TS3200-06 Electronic Fee Collection System, intended for use in Single Lane applications. To fully understand the installation, operation and maintenance of the components in the TS3200-06 system, the following additional documentation is available.

    Data sheets Description Document No.

    TRX-1320 Single Lane Transceiver 1000004582

    Transponder Units

    TS3203/10B Transponder Unit, basic DTS8643 292-872

    TS3203/11B Transponder Unit, tamper detection DTS8643 292-873

    OBU-4021 Transponder Unit, push button 1000004524

    Document Description Document No.

    TS3200-06

    System Description

    Provides an overview of the EFC System TS3200-06.

    1000004353

    TS3200-06

    Roadside System

    Programmers Manual

    Generic Interface

    Provides a detailed description of how to interface the Transceiver to the Host Computer application. The manual contains a description of the Application Interface including the transmission layer and the protocol layer.

    1000004354

    TS3200-06

    Programmers Manual Layer7 and BAC Interface

    Provides a detailed description of how to interface the Transceiver to the Host Computer application using the standardized Layer7 or the French BAC protocol. The manual contains a description of the Application Interface including the transmission layer and the protocol layer.

    1000004301

    Transponder TS3203/1XB

    Device Description

    Provides detailed information about the Transponder TS3203

    DTS8643 293-621

    Table 1 Data sheets

    Table 2 Other supporting documents

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    Abbreviations DSRC Dedicated Short Range Communication

    EFC Electronic Fee Collection

    OBU On Board Unit (some parameter adjustable by user)

    RTTT Road Transport and Traffic Telematics

    TPU Transient Protection Unit

    TRC Transceiver Controller

    TRP Transponder Unit (same as OBU but not adjustable by user)

    TRX Transceiver

    Preface

    This document is the Installation & Maintenance Manual for the Roadside part of the Electronic Fee Collection System TS3200-06.

    The manual gives detailed information about the mechanical and electrical installation of the TS3200-06 Roadside System that mainly consists of the Transceiver TRX-1320-E or optional TRX-1220-E and TRX-1320-R for special applications.

    The information in this manual assumes that the project planning and engineering phase has already been carried out, where suitable installation locations, system configuration parameters etc. have been defined. Information for system design, planning and engineering is found in other documents according to the section Associated Documents.

    System integrators, technicians and service engineers that will install and maintain the TS3200-06 system components such as the Single Lane Transceiver TRX-1320 family.

    This Installation & Maintenance Manual shall be carefully read before any installation work is performed. The installation work described assumes that the TS3200-06 components and cables as well as tools and installation material are available.

    Always check the shipment for completeness and possible damage. If the content is incomplete or damaged, a claim should be filed with the carrier immediately and the Sales or Service organisation at Kapsch TrafficCom should be notified to facilitate repair or replacement of the equipment.

    Aim

    Target audience

    Preparations

    Visual Inspection

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    This manual contains specific Caution and Warning statements. These shall be interpreted as follows:

    CAUTION is used to indicate correct operating or maintenance procedures in order to prevent damage to, or destruction of the equipment.

    WARNING indicates a potential danger that requires correct procedures or practices in order to prevent injury to personnel.

    Updates will be issued when needed and noted on this page in the following issues of this document. The information in this document is subject to change without prior notice and should not be construed as a commitment by Kapsch TrafficCom AG.

    Edition Description

    CAUTION and WARNING

    Updates

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    Safety Instructions

    The following general safety precautions shall be followed during any installation work with the Kapsch TS3200-06 system.

    WARNING: This Installation & Maintenance Manual shall carefully be read before performing any installation or maintenance of any of the equipment in the TS3200-06 system.

    WARNING: Always shut off power supplies when performing installation work with the equipment.

    WARNING: Always use shoulder harness and secured safety rope when working on heights.

    WARNING: Take actions to prevent tools from falling down from the working place into the traffic lanes below. Vehicles passing under the gantry may get hit, with severe damage consequence.

    CAUTION: To avoid damage during transportation, the equipment must be transported in their original package and not exposed to rapid temperature variations, direct sunshine or extreme humidity.

    CAUTION: Cables are handled mainly during the installation. The following should be considered: Cables shall be handled with care so that the insulation or shield is not damaged. Cables shall not be bent to a smaller radius than specified by the cable manufacturer.

    General

    High Voltages

    Work on Heights

    Work over Lane

    Handling of Equipment

    Handling of Cables

  • Introduction Page 9 of 37

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    Introduction

    System Overview The TS3200-06 System is intended for communication between the Roadside system and a Transponder (TRP) or On Board Unit (OBU) in a Vehicle in Electronic Fee Collection applications.

    The basic operation is to enable the Host Application to access Application data in a Transponder in the vehicle.

    Host Computer (Lane Cont ro ller)

    Transce iver (T RX)T RX-1320-E or TRX-1220-E T RX-1320-R

    Transient and O ver Vo ltage Pro tection Unit (TPU)

    Power cable

    48VDC

    Ethernet Cabl e

    240 VAC

    Power Suppl y

    Trans ceiv er C ab le

    T ransient and Over Vol tage P ro tect ion Unit (TPU )

    S ignal cab le DSRC microwav e Link

    Trans ponder (TRP) or O n Board Unit (O BU)

    The main part of the Roadside System is the Transceiver (TRX). It is designed to be installed in the middle position above the lane and the TRX will provide a microwave communication zone for communication with the Transponders/OBUs in the passing vehicles.

    The optimum performance is obtained when the TRX is mounted at 5.5m height above a lane, e. g. on a gantry or under the toll plaza canopy. For overall information regarding the Transceiver including communication footprints, please refer to the TS3200-06 System Description.

    Figure 1 TS3200-06 System Overview

    Transceiver

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    The Transceiver shall be supplied with power 24-48 VDC. The communication to and from the Host Computer and the Transceiver is made via an Ethernet 10/100BaseT LAN interface using the TCP/IP communication protocol. Optional this communication can be performed also via the serial IF (RS232 or RS422/RS485) using the BAC protocol.

    Using a 48 VDC power supply the maximum allowed length of Transceiver cable is 100m. If a 24 VDC power supply is used the maximum allowed length of this cable will be reduced to 20m. 48 VDC is preferred.

    The Transceiver is equipped with one single connector that contains both the power supply and the communication interface.

    TRX-1320-E: small communication zone, Ethernet and RS232 interface (Kapsch Order no. 34015661055)

    TRX-1220-E: wide communication zone, Ethernet and RS232 interface (Kapsch Order no. 34015660040)

    TRX-1320-R: small communication zone, Ethernet and RS422/RS485 interface (Kapsch Order no. 34015661300)

    The Transceiver Power Supply TCL 060-148 will supply the Transceiver with power 48VDC, 1.25A, see on page 27.

    Cables are available at different length and for different configurations.

    The cable to the TRX can be supplied prefabricated with the connectors pre-mounted or as kits for assembly after the cable installation. See on page 19.

    A correct mounted and installed Transceiver is well protected against high voltage and transients that may occur eg. at lightning by its integrated protection units.

    Transceiver Models

    Transceiver Power Supply

    Cables and Connectors

    Transient Protection Units

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    It is however recommended to protect the power supply and the communication interface at the Host Computer by installing transient protection / surge protection units. Recommended types are:

    Transient and Over Voltage Protection Unit (TPU) Power (48 VDC)

    PhoenixContact: Mains-Plugtrab PT 2-PE/S-60AC-ST (Requires base for DIN-rail: Mains-Plugtrab PT-BE/FM)

    Kapsch Order No: 1000000058 and 1000000057

    Transient and Over Voltage Protection Unit (TPU) Dataline (Ethernet)

    Phoenix D-LAN-CAT.5E

    Kapsch Order No : 1000000056

    Transient and Over Voltage Protection Unit (TPU) Dataline (RS232 or RS422)

    PhoenixContact: Data-Plugtrab: PT 5-HF-12CD-ST (Requires base for DIN-rail: Data-Plugtrab: PT 2X2+F-BE)

    Kapsch Order No: 1000000060 and 1000000059

    The units can be procured directly from a supplier of such equipment. Kapsch TrafficCom can also supply the units on request.

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    Installation

    Installation Overview This section describes the tasks to be performed during installation of the TS3200-06 system and is divided into three main parts:

    Mechanical installation. Described on page 12. Electrical connection Described on page 15. System set-up. Described on page 29.

    Mechanical Installation Transceiver

    CAUTION: To protect the Transceiver in case of lightning, the Transceiver must be mounted so that its enclosure has low impedance to ground (Main earth). This is achieved either through the gantry or canopy construction or via a separate earth conductor.

    CAUTION: The Transceiver shall be mounted so that cooling of the unit is facilitated by normal ambient airflow around the unit.

    The Transceiver shall be mounted so that the plastic front surface of the TRX points towards the area where communication with Transponders shall take place.

    The optimum performance will be reached if the Transceiver is mounted at 5.5 m height and tilted down 55 as shown in the drawing below:

    Please note that the Transceiver always shall be mounted so that the logotype will be located at the lower part of the Transceiver front.

  • Installation Page 13 of 37

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    Passenger car. TRP height 1,3m

    Side view

    5,5

    55

    2,7 1,3

    3,0 1,5

    2,0

    1.5

    Distances in meterTransceiver

    Lorry/Bus. TRP height 2,2m

    Top views (Minimum Communication Zones)

    Please refer to System Description TS3200-06, for more detailed information about communication zones and frequency planning when installing more than one TRX at the same site.

    The rear side of the Transceiver is equipped with four mounting bolts M6 according to Figure 3: The length of the bolts is 20 mm.

    The Manufacturing Label is also located at the rear side of the Transceiver.

    120

    120

    Manufacturing Label

    Connector

    Mounting bolts (4)

    When mounting the TRX foresee enough space for the cable to be connected. Experience has shown that a minimum distance of 140mm between the TRX and any structure on site are sufficient.

    Figure 2 Installation geometry, Transceiver

    Figure 3 Transceiver rear

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    140

    CAUTION: The Transceiver-cable shall not be bent below the minimum bending radius of 5*D (> 60mm)

    By mounting the Transceiver on an adjustable bracket fine-tuning of the direction of the TRX main beam will be facilitated.

    Adjustable bracket Kapsch Order no. 34017690000

    Mounting plate Kapsch Order no. 34017750000

    TRX Cable

    Bracket

    TRX

    Mounting plate

    Transceiver Power Supply

    The Transceiver Power Supply TCL 060-148 (Kapsch Order no. 1000002670) is designed to be mounted on a DIN-rail inside a cabinet.

    Transient Protection Units

    The Transient Protection Units should be mounted as close as possible to the point where the signal cable enters the roadside cabinet.

    CAUTION: The Transient Protection Unit shall be connected to the Main Earth using a conductor with low impedance.

    Figure 4 Required space for TRX connector and cable

    Figure 5 Adjustable bracket with mounting plate

  • Installation Page 15 of 37

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    Electrical Connection Block Diagram

    The block diagram below illustrates how the components in the TS3200-06 electrically shall be connected electrically.

    Cable connector: Souriau UT0614-12SH02

    CAB-1100-XXX Order no. 3401611xxx0 TRX Cable terminated at TRX end only (xxx m) or CAB-1120-XXX Order no. 3401578xxx0 TRX Cable terminated at both ends (xxx m) or CAB-1000 and CAB-1101 Order no. 76000015830 + 34017700000 Cable and Connector kit

    TRX-1320-E or TRX-1220-E

    Connected to earth through mounting

    Host Computer (Lane Controller)

    Overvoltage and transient protection

    TRX Power Supply TCL060-148 Order no. 1000002670

    48 VDC

    1A slow fuse

    CAT5

    RED

    BLACKCABLE SHIELD

    Figure 6 Block diagram, Electrical connection (Ethernet)

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    BLACKRED CAT5

    cable

    Optional connection for Transceiver configuration

    Cable connector: Souriau UT0614-12SH02

    CAB-1120-XXX Order no. 3401578xxx0 TRX Cable terminated at both ends (xxx m) or CAB-1000 and CAB-1101 Order no. 76000015830 + 34017700000 Cable and UTO Connector Kit

    TRX-1X20-E or TRX-1320-R

    Connected to earth through mounting

    Host Computer (Lane Controller)

    TRX Power Supply TCL060-148 Order no. 1000002670

    48 VDC

    CABLE SHIELD

    RJ45

    9pole Sub-minDTIM

    TCM

    RJ45

    RJ459pole Sub-minDTIM

    RJ45

    aditional TIM

    possible

    Data Splitting and Transient

    & Over Voltage

    Protection

    RRS323 or S422 cable

    Figure 7 Block diagram, Electrical connection (RS232 and RS422/485))

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    Transceiver

    The Transceiver is equipped with one connector that is used both for signal (Ethernet) and for power supply of the unit. The connector is located at the rear side of the unit according to Figure 3.

    The connector has the following pin-out:

    Connector Pin Signal Description

    TRX-1x20-E

    UT0 Connector male

    M ETH_TX+ Transmit - line from transceiver, Ethernet: positive line

    G ETH_TX- Transmit - line from transceiver, Ethernet: negative line

    C RS232_RXD RS232 Receive line to transceiver

    K RS232_GND RS232 Signal Ground

    L RS232_TXD RS232 Transmit line from transceiver

    F RS232_GND RS232 Signal Ground

    E ETH_RX+ Receive - line to transceiver, Ethernet: positive line

    D ETH_RX- Receive - line to transceiver, Ethernet: negative line

    H FGND Frame Ground

    J + Power Line: 24V up to 48 V DC

    A - Power Line: 0 V

    Connector on the Transceiver

    Table 3 Transceiver connector pin-out (Ethernet & RS232)

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    Connector Pin Signal Description

    TRX-1320-R

    UT0 Connector male

    M ETH_TX+ Transmit - line from transceiver, Ethernet: positive line

    G ETH_TX- Transmit - line from transceiver, Ethernet: negative line

    C RS422_RX+ Receive - line to transceiver, RS422: positive line

    K RS422_RX- Receive - line to transceiver, RS422: negative line

    L RS422_TX+ Transmit - line from transceiver, RS422: positive line

    F RS422_TX- Transmit - line from transceiver, RS422: negative line

    E ETH_RX+ Receive - line to transceiver, Ethernet: positive line

    D ETH_RX- Receive - line to transceiver, Ethernet: negative line

    H FGND Frame Ground

    J + Power Line: 24V up to 48 V DC

    A - Power Line: 0 V

    The Transceiver shall be supplied with 24-48 V DC (Absolute limits: 18-54V) and the power consumption is typically 11W, max. 13W and standby 4Wsee on page 23.

    CAUTION: Proper over voltage and transient protection should be installed to protect the power supply in case of lightning etc.

    CAUTION: A 1A slow fuse shall always be installed between the Power Supply and the Transceiver according to diagram in Figure 6 .

    CAUTION: The power to a Transceiver should always be on to avoid condensation inside the Transceiver.

    Table 4 Transceiver connector pin-out (Ethernet & RS422)

    Power Supply

  • Installation Page 19 of 37

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    Transceiver Cable

    The Transceiver cable is configured according to the diagram below:

    TRX IN

    Shield

    Power, 24-48 V DC

    Ethernet 10!00BaseT

    BLACK

    BLACK

    RED

    RJ45

    UT0

    The Transceiver cable is available in three different options:

    Kapsch Order no. 3401578xxx0 Cable pre-terminated in both ends (UTO and RJ45 connector)

    Kapsch Order no. 3401611xxx0 Cable pre-terminated in TRX end (UTO connector)

    Kapsch Order no. 76000015830 + 34017700000 Cable and Connector kit

    The different types are all shown below

    Order-no. 3401578xxx0 (xxx = m)

    Order-no. 3401611xxx0 (xxx = m)

    Order no. 34017700000 (Order per meter) Order-no. 34017700000

    Figure 8 Transceiver cable

    Figure 9 Transceiver cable options

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    Figure 10 Connector pin assignment of Transceiver Cable (Ethernet & RS232)

    Figure 11 Connector pin assignment of Transceiver Cable (Ethernet & RS422)

  • Installation Page 21 of 37

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    CAUTION: Only trained personnel are to work with assembly and installation of the TS3200-06 equipment.

    CAUTION: To protect the Transceiver cables in case of lightning, the Transceiver must be mounted so that its enclosure has low impedance to ground (Main earth). This is achieved either through the gantry or canopy construction or via a separate earth conductor.

    CAUTION: To protect the Transceiver cables against damaging the minimal bending radius is 60mm.

    The TRX cable can be assembled on site by using the cable (Kapsch Order no. 76000015830) together with the connector kit (Kapsch Order no. 34017700000).

    An assembly instruction of the UT0 connector is available from the connector manufacturer Souriau or on request from Kapsch TrafficCom (Order no. 30 02391 0000).

    A crimp tool for the UT0 connector is available as Kapsch Order no. 34017710000. An assembly instruction of the UT0 connector is included.

    TRX cable assembly and installation

    UT0 connector kit

    Figure 12 Connector kit (Kapsch Order no. 34017700000)

    Crimp tool for UT0 connector kit

    Figure 13 Crimp tool for the UT0 (Kapsch Order no. 34017710000)

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    The connector is designed to be watertight when mounted and installed in the correct way.

    When assembling the connectors always make sure that:

    the cable gland fits to the cable diameter all parts in the connector kit are mounted in the correct way the connector is securely tightened the gaskets with their contact surfaces are clean when assembled It is also important always to check the connector gasket before plugging in to the TRX and to securely tighten the connector always.

    Make sure that no unnecessary strain is applied to connectors or cables.

    It is recommended to verify that the connector assembly has been correctly performed by checking for moisture in the connectors after the first time that the TRX has been exposed to heavy rain and/or wind.

    Cables and Accessories Kapsch Order no.

    Transceiver Cable pre-terminated in the TRX end

    3401611xxx0 Length xxx m

    Transceiver Cable pre-terminated in both ends

    3401578xxx0 Length = xxx m

    Transceiver Cable excl. connectors

    76000015830 Length specified at time of order

    Connector kit 34017700000

    Crimp tool for UTO connector 34017710000

    Transceiver Power Supply TRACO TCL 060-148 48 VDC, 1,25 Amp

    1000002670

    For more detailed information regarding the different available products and accessories see the Connection Schema for Single Lane Transceiver in the Annex B of the TS3200-06 System Description.

    Table 5 Available cables and accessories

  • Installation Page 23 of 37

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    Summary Product Specification Transceiver TRX-1320-E and TRX-1220-E

    Dimensions [LxWxH]

    TRX-1320-E or R

    TRX-1220-E

    260mm x 170mm x 101mm

    260mm x 170mm x 86mm

    Weight 3kg

    Material of housing alloy die casting

    Voltage of power supply 24V DC up to 48V DC 10%, ripple 100mV max.

    Power consumption max. 13W operating mode 4W standby mode

    Frequency range 5.795GHz - 5.815GHz

    Operation channels Channel 1: 5.7975GHz 2.5MHz Channel 2: 5.8025GHz 2.5MHz Channel 3: 5.8075GHz 2.5MHz Channel 4: 5.8125GHz 2.5MHz

    Antenna Polarization left hand circular

    Radiated power 33dBm EIRP Data rate downlink Medium Data Rate 500kbit/s

    Low Data Rate 31.25kbit/s

    Data rate uplink Medium Data Rate 250kbit/s Low Data Rate 31.25kbit/s

    Communication zone See TS3200-06 System Description

    TRX-1x20-E Ethernet and RS232

    TRX-1320-R Ethernet and RS422/RS485

    Temperature (operation) -33C ...+55C

    Temperature (storage) -40C ...+70C

    Degree of protection IP67, ref. EN60529-A1 (IEC 60529)

    Oscillation 3.5mm / (1...9)Hz 10m/s / (9...150)Hz

    Shock 150m/s / 11ms

    Mechanical data

    Electrical data

    Host Computer Interfaces

    Environmental conditions

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    Brackets for Transceiver with Mounting Plate Kapsch Order no. 34017690000

    Drilling Plan for Brackets

    Both types of brackets shall be mounted with M10 type screws.

    Figure 14 Variable Bracket

    Figure 15 Drilling plan for both types of brackets

    Screws

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    Dimensions of TRX-1320-E

    Dimensions of TRX-1220-E

    Figure 16 Dimensions of TRX-1320-E without mounting plate

    Figure 17 Dimensions of TRX-1220-E without mounting plate

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    Mounting Plate

    The mounting plate can be ordered with Kapsch Order no. 34017750000.

    Dimensions of TRX-1320-E with mounted plate

    Dimensions of TRX-1220-E with mounted plate

    Figure 18 Mounting plate Article No. 34017750000

    Figure 19 Dimensions of TRX-1320-E with mounting plate

    Figure 20 Dimensions of TRX-1220-E with mounting plate

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    Transceiver Power Supply

    CAUTION: A 1A slow fuse shall always be installed between the Power Supply and the Transceiver according to diagram in Figure 6 , on page 15.

    The Power Supply TCL 060-148 is a compact Switch Mode unit for DIN Rail mounting and has features like wide input range (85 VAC up to 254 VAC), current limit, etc.

    The output voltage 48 VDC 1.25A of the TCL power supplies potential free (floating), protection against short circuit and open circuit conditions.

    Recommended Power Supply

    Figure 21 TRX Power supply

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    Dimensions [LxWxH] 100mm x 45mm x 75mm mounting on a DIN rail 35mm

    Input voltage range 85-264VAC, 47 63Hz

    Input current 115VAC 1.20A 230VAC 0.6A

    Max. output power 60 Watt

    Output voltage 48VDC (adjustable range 48 56VDC)

    Output current max. 1.25A

    Temperature (operation) -10C ...+70C

    Temperature (storage) -25C ...+85C

    Case protection IP20, (according to IEC 60529)

    Humidity (non condensing)

    95% rel H max.

    Transient and Over Voltage Protection Units

    Transient Protection Units shall be connected according to recommendations from the Transient Protection Unit supplier. Recommended types see on page 10 or in Annex B of the TS3200-06 System Description.

    CAUTION: The Transient Protection Unit shall be connected to the Main Earth using a conductor with low impedance.

    Mechanical data

    Electrical data

    Environmental conditions

  • System Set-up Page 29 of 37

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    System Set-up

    CAUTION: The Transceiver does not contain components for field adjustment or adaptation and should therefore never be opened.

    Before the system may be set-up the identities of the equipment involved needs to be decided along with the application data and the configuration parameters for using the DSRC microwave link. The Transceiver is configured from its Web interface and this is described in detail in the TS3200-06 Programmers Manuals.

    Start by deciding the IP address of the Host computer and the port number of the socket that is used for communication with the TRX.

    In the TRX there are configuration menus available in the Web interface that provides a facility to set the parameters needed for communication with the host. Three parameters shall be set to achieve communication.

    IP address of the Transceiver.

    IP address of the Host computer.

    Port number of the Host computer.

    The description of this procedure is found in the TS3200-06 Programmers Manual. The default value of the Transceivers IP address is: 192.168.0.253.

    Using the Layer 7 and BAC interface to the Host Computer the actual driver has to be installed on the Host Computer. The driver CD (Kapsch Order no. 34019830000) will be delivered with the transceiver.

    On this CD a driver version for Windows and Linux is available.

    Installation for Windows XP operating system:

    1. Unzip "600846a_L7_W32_Setup.zip"

    2. Run 'setup.exe'

    3. Follow the installation steps as shown in the installation wizard

    4. Finished

    Layer 7 and BAC Interface

  • Page 30 of 37 Installation & Maintenance Manual | TS3200-06

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    Installation for Linux operating system

    1. Unpack "600855a_L7_Linux_Driver.tgz"

    2. Enter the directory where he unpacked it.

    3. Type 'make'

    4. Type 'make install' as root.

    When exchanging a Transceiver it is important that the new Transceiver will be configured with the same parameters as the exchanged one.

    Transceiver exchange

  • Preventive Maintenance Page 31 of 37

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    Preventive Maintenance

    In order to maximise the reliability and performance of the Kapsch TS3200-06 system, some preventive maintenance tasks shall be carried out at regular intervals. Those tasks are:

    Visual inspections Cleaning of equipment

    Visual Inspection General

    Visual inspections are to be carried out in order to detect mechanical damages on cabling and equipment of the system. The inspection also covers checking the mechanical installation of the equipment, i.e. to ensure that mounting brackets and cables are properly secured.

    The visual inspection also covers checking that there are no objects obstructing the microwave transmissions from the transceivers.

    Recommended interval is once every month.

    Instruction

    The following inspections are recommended for the Transceiver

    1. Check for mechanical damage on the equipment and the external cabling.

    2. Check that all external equipment and cabling are properly secured.

    3. Check that the mounting angle of the TRX is correct.

  • Page 32 of 37 Installation & Maintenance Manual | TS3200-06

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    Cleaning of Transceiver General

    As the transceivers may get dirty by road dust etc, it is important to clean them at regular intervals to preserve its high reliability and performance. The interval is highly depending on the weather and traffic conditions at the Electronic Toll Collection Lane.

    Recommended interval is once every year at minimum.

    Equipment

    Soft cleaning cloth. Degreaser or mild grease solvent.

    Instruction

    Warning! The degreaser or grease solvent may be flammable, dangerous to inhale and to the eyes and may dry out the skin. Observe any warnings on the bottle and use eye and skin protection if necessary

    1. Shut down the Transceivers before you start cleaning work or reduce the RF output power level to minimum.

    2. Wipe the Transceiver using a cleaning cloth with grease solvent.

    3. Wipe the front of the Transceiver dry with a cleaning cloth.

    Cleaning of Transceiver

  • Corrective Maintenance Page 33 of 37

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    Corrective Maintenance

    The TS3200-06 system contains functionality for self-test and the system will continuously supervise the system components and immediately report any found anomalies. The results of these tests are found in the Get Status message in the Host API and in the TRC log functionality at the Transceiver Web interface.

    See TS3200-06 Programmers Manual for further information.

    Basic functionality check When the system is set up as described in page 29 the check list below can be used as a guide how to step by step check the functionality of the Transceiver.

    Check 48V-power supply

    Start a Host Application that sets TRX in Transaction Mode ON and hold any CEN compliant TRP in front of TRX

    Define a DSRC Application and hold a TRP that contains this Application in front of the TRX.

    See page 26 for trouble shooting of power supply

    You have got 48V Transceiver power.

    Check DSRC-configuration settings. Start up and check the DSRC Layer 2 log. See Programmers Manual.

    The TRX works and reports a Connect Transponder Report for any TRP

    Check that the Application is correctly defined including correct master keys. See Programmer's Manual for explanations and inter-pretations of the different status codes.

    The TRX performs a DSRC transaction as defined.

    Check for errors in the TRC log on the Web interface.

    Action

    Action OK Action Not OK

    The TRX runs without any errors

    If error indication not is described in documentation then contact Kapsch TrafficCom for further explaination.

    Check TRX cable by connecting to the Web server in the TRX

    The TRX cable is correct.

    Measure cable configuration according to page 18 by a resistance meter

    27

    2518

    Figure 22 Action flowchart for basic functionality check

  • Page 34 of 37 Installation & Maintenance Manual | TS3200-06

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    Basic performance check If the system works and performs transactions but the performance (eg. missed / aborted transactions) not is according to what can be expected, the check list below can be used to find the problem.

    Check the installation geometry (TRX angle and height).

    Check the vicinity for interfering equipment in the 5.8GHz band.

    Adjust geometry. TRX angle is 55 and the height is 5,5 m

    Change frequency setting in the TRX or in the interferring equipment.

    No interfering equipment in the 5.8GHz frequency band is found.

    Check frequency planning and distances between TRXs.

    Action

    Action OK Action Not OK

    The TRXs are installed and configured according to System Description.

    Change TRX frequency planning or distances

    Check TRX DSRC power setting

    TRX DSRC power is set to 33dBm

    Set TRX DSRC power to 33dBm

    Check the transponder mounting in passing vehicles.

    Inform users to install the transponders.

    The transponders are mounted at the windscreen in the passing vehicles.

    Figure 23 Action flowchart for basic performance check

  • Corrective Maintenance Page 35 of 37

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    Exchange Units This section contains the instructions required for removal and installation of hardware units. The hardware unit is:

    Transceiver (TRX)

    Transceiver

    Note! It may be necessary to change the Transceiver basic settings for the new unit to configure it according to the requirements for the specific installation. This is done by connecting a PC to Transceiver Web Interface. Please see the TS3200-06 Programmers Manual for further details.

    1. Switch off the TRX power supply.

    2. Disconnect the cable from the TRX.

    3. Dismount the TRX unit from its mounting bracket.

    1. Mount the TRX on the mounting bracket.

    2. Connect the cables to the TRX.

    3. Switch on the TRX power supply.

    Returning Equipment When returning TS3200-06 components for repair or exchange, these must be handled with care. It is recommended that the equipment is returned in the original boxes and packing material.

    All returns should be accompanied by a filled out return form (See 'Return Form for Warranty and Repairs' at the end of this manual) and sent to the address below (unless otherwise agreed):

    Kapsch TrafficCom AG Wagenseilgasse 1 A-1120 Vienna Austria

    Removal

    Installation

  • Page 36 of 37 Installation & Maintenance Manual | TS3200-06

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    Availability of Frequencies for RTTT in Europe

    Country

    Frequency band A 5795 - 5805 MHz

    Frequency band B 5805 - 5815 MHz

    Comment

    EU-Members:

    Austria Y Y Use restricted to tolling applications

    Belgium Y Y

    Bulgaria Y Y

    Cyprus N N Frequencies not available

    Czech Republic Y Y

    Denmark Y Y

    Estonia Y Y

    Finland Y Y Band B with individual license only

    France Y N Band A only

    Germany Y Y

    Greece Y Y

    Holland Y Y Use with individual license only

    Hungary Y Y

    Ireland Y Y

    Italy Y Y Use of products subject to specific approvals

    Latvia Y Y

    Lithuania Y Y

    Luxemburg Y Y

    Malta Y Y

    Poland Y Y

    Portugal Y Y

    Romania N N Implementation of both frequency bands planned

    Slovakia Y Y

    Slovenia Y Y

    Spain Y Y Royal Decrees 1890/2000 and 424/2005 apply

    Sweden Y Y

    United Kingdom Y Y

    Table 6 Availability of Frequencies for RTTT in Europe

  • Availability of Frequencies for RTTT in Europe Page 37 of 37

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    Country

    Frequency band A 5795 - 5805 MHz

    Frequency band B 5805 - 5815 MHz

    Comment

    Others:

    Switzerland Y Y

    Liechtenstein Y Y

    Iceland N Y Band B only

    Norway Y Y

    Turkey Y Y

    Croatia Y Y

    Serbia Y Y

    Macedonia Y N to be verified

    Note: Operation of the products described in the document must take into account the availability of frequencies as indicated in the table above. Operation is strictly forbidden where frequencies are not available for RTTT!

  • Kapsch TrafficCom AG Austria | Wagenseilgasse 1, A-1120 Vienna | [email protected] | www.kapsch.net

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