INSTALLATION, OPERATION & MAINTENANCE MANUAL€¦ · mod-linx installation, operation & maintenance...
Transcript of INSTALLATION, OPERATION & MAINTENANCE MANUAL€¦ · mod-linx installation, operation & maintenance...
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MOD-LINXINSTALLATION, OPERATION & MAINTENANCE MANUAL PLEASE REVIEW MANUAL BEFORE OPERATING EQUIPMENT
ConveyX Corp. | P.O. Box 383 | Alpena, MI 49707 [email protected] | www.conveyxcorp.com | (989) 340-6560CXC_Mod-LinX_100518_IOM_Rev1
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TABLE OF CONTENTS General Overview ............................................................................................................ 3
ProductSpecifications ..................................................................................................... 4
WarningsandSafetyInformation .................................................................................... 5
Pre-InstallationInspection ............................................................................................... 7
InstallationInspection ...................................................................................................... 8
FinalInspection............................................................................................................... 8 Installation........................................................................................................................ 9
OperatingInstructions.....................................................................................................11
General Preventative Maintenance ............................................................................... 13
GeneralTroubleshooting ............................................................................................... 14
DriverCard-C100BTroubleshooting........................................................................... 15
WarrantyStatement ....................................................................................................... 17
ReturnAuthorizationProcedures ................................................................................... 18
PartsReferenceChart&Drawings................................................................................ 19
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GENERAL OVERVIEWTheMod-LinXrigidre-configurableconveyorproductlineisaninnovativeconveyorsystemthatismodularandcanbeeasilyre-configuredtomeetcurrentoperationaldemandsandrequirements.Thesystemisadaptableandprovidesoptionstorapidlyassemble,disassembleandre-assembleinanewconfigurationtomeettheneedsofthespecificapplication.TheMod-LinXsystemcanalsoincorporateotherflexconveyorsandMod-LinXandcanbeeasilycustomizedwithaccessoriesfortheultimateloadandunloaddockdoorsolution.Thisconveyorlineofferstheproven,energyefficient24VDCdrivetechnologythatConveyXisknownfor.
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PRODUCT SPECIFICATIONSGENERALConveyorBedWidth(BF) 36",48"ConveyorLength VariesConveyorHeight 32"topofroller;boltadjustableSpeed 40-150feetperminute(FPM)Capacity 50poundsperlinearfoot(PLF)
NoiseLevel 70dBatconveyorbedc/l(32"TOR),60dBatearlevel (approximately5'–6"heightfromgroundlevel)
MDRTorque 11pounds/inch
POWERAMPS 4 AMPS per rollerWatts 35WSupply 30AMPwithamaximumof(7)sectionperpowersupplyfortypicalconfigurationsMaximum Maximumof(100)sectionspermasterpowersupply
MATERIALSCasters 6"swivelcastersFrame 12gaugeformedandpowdercoatedsteelLegSupports Bolttogether,HstyleBelts Belts3/16"diameterCyclothane-BRollers 1.9"motorizeddriverollers30"centertocenter;1.9"bedrollers3"centertocenter
SHIPPING36" BF 535pounds,10footsection48" BF 610pounds,10footsection90" curve 850pounds
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WARNINGS AND SAFETY INSTRUCTIONSFailuretofollowtheinstructionsandcautionsthroughoutthismanualandwarninglabelsontheconveyor,mayresultininjurytopersonnelordamagetotheequipment.
ConveyXCorp.’sMod-LinXismotor-poweredandthismotorcanbestoppedbyturningoffthemotor’selectricalpower.Aswithallpoweredmachinery,thedrive-relatedcomponentscanbedangeroussosafetyguardsandotheroptionaldeviceshavebeeninstalledtopreventaccidentalcontactwiththesepartsalongwithwarninglabelstoidentifypotentialhazards.
Specialattentionmustbepaidtothefollowingareasofthismanual:
ENVIRONMENTAL STANDARDSConveyXCorp.’sequipmentisdesignedtobeinstalledinaclean,dryenvironment.Exposuretoextremehumidity,directsunlight,blowingdirtorraincanpermanentlydamagesomecomponentsandequipment.Concretecuringagentsarealsoknowntoattackanddegradetheurethaneconveyorcomponents.Besurethattheconcreteisproperlycuredatnewsitesbeforesettingtheconveyoronitandthatproperventilationisusedtopreventcuringagentfumesfromimpactingtheconveyor.Equipmentshouldbestoredundercovertoprotectitfromexposuretotheweatherandotheradverseconditionsfromthedockdoortothetruckentrance.Failuretocomplywiththeseguidelineswillvoidthewarrantyonanyfailedcomponentsthatresultfromtheseenvironmentalissues.
ANSI STANDARDS FOR CONVEYORS Itisessentialforsafeandefficientsystemoperationthatthesafetyinformationandguidelinespresentedhereareproperlyunderstoodandimplemented.TheAmericanNationalStandardInstitute(ANSI)bookletentitledSafetyStandardsforConveyorsandRelatedEquipment,formoreinformationcontacthttps://webstore.ansi.org.
Withanypieceofindustrialequipment,conditionsexistthatmightcauseinjurytoworkers.Becauseitisnotpossibletodescribeeachpotentiallyhazardoussituationthatmightdevelop,workersmustbealertatalltimesforunsafeconditions.Toavoidinjury,usemaximumpossiblecareandcommonsenseandadheretoallsafetystandards.
Takespecialcarewhilemaintainingandinspectingelectricalequipmentanddevices.Allpersonnelworkingonoraroundthesystemshouldbeawareof,andadheretoallCAUTION,DANGERandWARNINGsigns.
Labelsorsignsarepostedtoreducetheriskofinjurytoallpersonnel.Neverassumethatthesignsandnoticesareapplicableonlytoinexperiencedpersonnel.Maintainsignsinalegiblecondition.Contactasupervisortopostadditionalsafetysignsifnecessary.
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ANSI CONVEYOR SAFETY RULES Belowaretheconveyorsafetyrules,aswellasspecificregulationsandguidelineslistedinthispublication:■ DONOTtouchmovingConveyorparts.■ DONOTwalk,rideorclimbontheConveyor.■ DONOToperatetheConveyorwithchainguards orotherprotectiveguardsremoved.■ Keepjewelry,clothing,hair,etc.,awayfrom theConveyor.■ Knowthelocationandfunctionofallstart/stop devicesandkeepthosedevicesfree fromobstruction.■ Clearallpersonnelfromtheequipmentbefore startingtheConveyor.■ DONOTattempttoclearproductjamswhilethe Conveyorisrunning.■ Allowonlytrainedandauthorizedpersonnelto maintainorrepairConveyorequipment.■ DONOTloadtheConveyorbeyond specifieddesignlimits.■ DONOTattempttomakerepairstotheConveyor whileitisrunning.■ DONOTmodifyequipmentwithoutchecking withthemanufacturer.
■ DONOToperateorperformmaintenanceon equipmentwhentakinganytypeofdrugor sedative,whenundertheinfluenceofalcohol orwhenover-fatigued.■ Reportanyunsafeconditiontoyoursupervisor ormaintenancestaff.
CEMA STANDARDS FOR CONVEYOR TheConveyorEquipmentManufacturersAssociation(CEMA)providessafetyinformationrelatedtoconveyorsystems.TolearnmoreaboutCEMAvisitwebsite, www.cemanet.org.
CEMAproducesvariousConveyorsafetyvideosandposters,anditisrecommendedthatthevideosbemadeavailablefortrainingandeducationpurposesaspartofasafeworkingenvironmentaroundconveyorequipment.Thevideosintroduceawarenessofoperations,personnel,maintenancetechniciansandsafetyhazardmanagementcommonlyassociatedwiththeautomatedmaterial-handlingconveyorequipment.
Thesafetypostersreviewimportantsafetylabelsandareintendedtobepostedinpublicplacesasaday-to-dayreinforcementofgoodsafetypractices.Theseposters canbedownloadedfromtheCEMAwebsiteat: http://www.cemanet.org/safety-label-posters.
SAFETY INSTRUCTIONS
■ Do not exceed the conveyor load capacity, as it may result in possible operator injury or conveyor damage.■ Avoid wearing excessively loose clothing when working with moving equipment.■ Keep long hair pulled up to prevent it from becoming caught in moving parts.■ Broken or worn parts must be replaced immediately.■ Mod-LinXs must only be serviced by properly trained and qualified technicians.
■ Conveyor’s power cord must be connected to a grounded receptacle that is protected by an overcurrent device rated at no more than 30 Amps, unless otherwise specified.■ Never service a conveyor with the power applied. Always disconnect power before servicing equipment and use the company’s machine specific lockout/tag out procedures.■ Never operate conveyor with an electrical enclosure open or any guards removed.
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PRE-INSTALLATION INSPECTION
1. Priortounpackingandde-stackingtheMod-Linxconveyors,performavisualinspectionforanywiringormechanicalcomponentsthatmaybeimproperlyconnectedorattachedtotheshippingpalletorbanding.
2. UnpacktheMod-LinXandinspectforanypossibledamagethatmayhaveoccurredduringshipping.Payparticularattentiontothewiringtoensurethatnowiresarepulledlooseordamaged.Ifyoufindanyphysicalorelectricaldamagetotheconveyoruponinspection,contactthefactoryBEFOREapplyingpowertotheconveyor.
3. Inspectallelectricalcables,communicationcablesandconnectorstoensuretheydidnotloosenduringtransportation.Ifaconnectionorwireisloose,inspectfordamage.Ifnodamageisfound,reconnectandcontactthefactoryasneeded.
4. Inspecttherollerstoensuretherollerswerenotdamagedduringshipping.Iftherollersarebent,theconveyorwillnotmoveproductsoroperateproperlyresultinginpoorperformance.Theconveyorrollerswillneedtobereplaced.Contactthefactoryforpartsandfurtherinstruction.
5. Inspectthecastersandlegstoensurenodamagehasoccurredduringshipping.Ifanydamagehasoccurred,thentheconveyorwillneedtoberepaired.Contactthefactoryforpartsandfurtherinstruction.
6. Inspecteachlegassemblyforphysicaldamage,looseand/ormissingparts.Verifythattheheightiscorrectandthattheadjustmentfastenersareinplaceandsecure.Iftheconveyorbedisnotatthecorrectheight,adjustthelegtotheproperheightandsecurethefasteners.
7. Inspectallframeworktoensurethatnodamageoccurredduringshipping.Ifframesaredamagedorbent,theconveyorwillneedrepairs.Contactthefactoryforpartsandfurtherinstructions.
8. Inspecttheconveyortoensureallyellowdrivercardcoversaresecuredintheproperlocationandhavetheproperidentificationtagvisible.
Follow all proper safety precautions and plant installation procedures.
If you find any damage to the conveyor upon inspection or any loose wires, contact the factory BEFORE applying power to the conveyor.
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• Rollerspeedissettotheproperspecification.(Thedirectionandrollerspeedcanbesetwithinthepowersupplypanel.)
2. Whileunderpower,visuallyinspectthatdrivercardindicatorlightsarefunctioningproperlyandareshowingagreenlight.Ifaredlightisindicated,refertotheTROUBLESHOOTINGsection.Ifthewarningindicatorcannotbecleared,contactthefactoryforfurtherinstructions.
3. Checkthatallspliceplatesarepropertyinstalledandsecure.Checkthatallaccessoriesareinstalledcorrectlyandsecure.Verifythatallconveyorbedheightsareconsistentwitheachothertoensureproperconveyance.
4. Ensureallpowerdropsaresecurewithinthepowermasts,allpowerandcommunicationcablesareproperlysecuredunderneaththeconveyorandnotcontactingtherollerbed.
5. ADDITIONALGATEINSPECTION;TheMod-LinXgatesshouldbeinspectedforproperliftandoperationbymanuallyliftingandloweringthegates.CheckforproperSTART/STOPfunctionandthatthe“GateClosed”proximitysensorisinplace,secureandfunctioningproperly.
INSTALLATION INSPECTION1. Aftertheconveyorhasbeenplacedintheproper
position,applypowerandcheckthefollowing:• Communicationcablesareproperlyconnected• START/STOPbuttonsworkproperly• Rollersarespinninginthecorrectdirection
FINAL INSPECTION1. Usingasamplepackage,verifythattheentire
conveyorsystemconveyswithoutinterruptionorhesitation,allrollerspeedsaresettotheproperspecificationandthatalldirectionsaresetforproperconveyance.
2. Atrandom,testmultipleSTART/STOPbuttonsforproperfunction.
3. Testallgateconveyorsforproperlift,functionandstopandre-startoperations.
4. Ensurethatallpowersupplypanelsareproperlyclosedandsecured.Please be aware of capacitive touch when using
the START/STOP buttons. Gloves are not sufficient grounding.
Follow all lock out and tag out procedures.
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INSTALLATIONMECHANICAL INSTALLATION
1. Priortoequipmentarrival,performasiteinspectionwiththenecessarypersonnelwhichwouldincludebutnotlimitedto;confirmationofsitelayoutandthatalldimensionsarecorrect,allpowersupplieshavebeenproperlyinstalledandthatallsiteelectricalprocessesarecomplete,debrisandhazardsareremovedfrominstallationareas,necessarydockdoorsareopenandoperationalforunloading,thatastagingareaisavailableifneededandconfirmthatdeliveryareasareclear.
Before starting any installation verify that the pre-installation inspection process has been completed.
2. UponcompletionofthePre-InstallationInspectionhasbeencompleted,unloadtheequipment,unstackanddepalletize.Ifnecessary,restackthepalletsinastagingareainordertoloadtoreturntruck.
3. AttachallSTART/STOPbuttoncabling.Thecableswillbezip-tiedtotheundersideofthespreaderforshippingpurposesandwillhaveenoughslacktobeabletoattachtotheappropriateSTART/STOPbutton.
4. Ifconveyorswereshippedinastackedpositiononpalletsthentherewillbeadditionalrollersziptiedtotheconveyorbed.Ifso,theziptiedrollersneedtobeinstalledpriortomovingtheconveyorintoplace.
5. FindtheMasterpaneledconveyorsandmovethemintoplaceaccordingtothetagontheconveyorandthesitelayout.ItisbesttostartbuildingtheconveyancesystemattheMasterpaneledconveyorsattheinfeedend.
6. Attachingconveyors• Locatethe(2)spliceplatesontheconveyorthatare
zip-tiedtothespreader.• Cutthemlooseandaligntheconveyorsections
togetherendtoendandatamatchedheight
Cable routing process must be followed to ensure that cabling is not damaged by rollers or would cause any interference with the conveyor operation.
• Use(4)carriageboltsandnutsperspliceplateforsecurement,(1)spliceplateisusedperside.
• Attach(3)or(4)appropriatesectionsofconveyortothemasterconveyorandoncetheyareintheexactposition,lockallthecastersandusethisasananchorpointtocontinuethebuildingsystem.
7. Continuetoattachconveyorsectionstogetheraccordingtothesitelayoutandconveyortags.
8. ChecktoseeifthereareanyaccessoriesincludedthatrequireattachmentoradjustmentsuchasTransitionPlatespriortolockingtheconveyorsysteminplace,otherwisetheseitemsmaybedifficulttoreach.
9. Ifapplicable,moveGatesectionsofconveyorintoplaceaccordingtothesitelayoutandattach.PayparticularattentiontotheGatetagsasthe“A”gatewillbeattachedupstreamsectionandthe“B”Gatewillattachtothedownstreamsection.AlsopayattentiontotheGatenumbersastheyareamatchedsetfromthefactory.(1Awith1Band2Awith2B).ThefinalpositionoftheGateswillhavea½”gapbetweentheframeswheninthedownorclosedposition.
10. InstallanyremainingaccessoriessuchasSideGuides,Backstops,PowerMasts,RetainerBrackets,InfeedConnectionBrackets,EndStops,etc.
11. Oncealltheequipmentisinplaceandthedimensionsofthesitelayouthavebeenmet,lockallcastersintoplaceandmakesurethatthecastersareparallelwiththeconveyorframe.
ELECTRICAL AND CONTROLS INSTALLATION
1. Allcablingshouldberoutedovertopofthespreadersandbeneaththerollers.Oncethecableisrunningintheproperupstreamordownstreamdirectionanditisconnectedtoitsdevice,securethecablingtothespreaderswithmultipleziptiestoensurethatthecablingdoesnotcontacttherollersinanyway.
2. AllyellowInterfacedischargecableswillruninthedownstreamdirectiontothenextpowersupplypanel.TheInterfacedischargecablewillconnecttotheInfeedInterfacebulkheadonthesideofthepowersupplypanel.
Please be aware of capacitive touch when using the START/STOP buttons. Gloves are not sufficient grounding.
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3. Theblackpowerincableswillberoutedintheupstreamdirectionandconnectedtotheappropriatefemaletwistlockreceptacle.Thatreceptaclecouldbeapowerdroportheupstreampoweroutcable.Ifit’stheupstreampoweroutreceptacle,itwillalsoneedtobeproperlyroutedtomakethetwistlockconnection.
4. BeginattheMasterpaneledconveyorsandcutthezip-tiesholdingtheblackpowercablesandtheyellowInterfacecables.Startwiththepowerincableandrouteittotheupstreampowersupply.ThenroutethepoweroutandtheyellowInterfacecablesinthedownstreamdirectionandmaketheproperconnections.ContinuethisprocessuntilyoucometothenextMasterpanelorthesystemiscomplete.
5. AtnotimewillayellowInterfacecablebeconnectedintoadownstreamMasterpanel.IfadownstreamMasterpanelisnextinlineonthelayout,simplycoiluptheInterfacecableandsecureitunderneaththeconveyorawayfromtherollers.
6. Nomorethan(7)unitscanbepoweredbyasingle(1)30AMPpowersupplyor(6)unitsinthecasewhereaherringbone,skew,orurethanerollerincludeconveyorisincluded.Whenroutingthepowercablingthepoweroutcableonthelastconveyorwillnotbeneededandcanbecoiledupandsecuredtotheundersideoftheconveyor,awayfromrollers.
7. Onceallofthepowerinterfacecablinghasbeenroutedandsecured,theBY-PASSswitchonthelastpoweredconveyorinthelineneedstobesettotheONpositiontocompletethepowercircuit.
8. AllpowersuppliesandtheMasterpowersupplypanelneedtobeintheONposition.
9. OnceallpowersuppliesareON,thenallSTART/STOPbuttonsshouldilluminateREDandwhenpressed,theyshouldilluminateGREEN.OnceallSTART/STOPbuttonsontheconveyorlineareGREEN,theconveyorwillbegintorun.ContinuethisprocessforallconveyorsstartingattheMasterpaneluntiltheentiresystemisrunning.
INSTALLATION10. Alldirectionsettingscanbechangedwithinthepower
supplypanelbysettingtheDirectionalswitch.Modifydirectionifneeded.
11. AllBY-PASSsettingscanbechangedwithinthepowersupplypanelbysettingtheBY-PASSswitch.ModifyParent/Childrelationifneeded.
12. AllrollerspeedsettingscanbechangedwithinthepowersupplypanelbyadjustingtheSpeedpot.Modifyspeedifneeded.
13. PerformtheINSTALLATIONINSPECTIONontheentiresystem.Ifissuesarise,refertotheTROUBLESHOOTINGsectionofthemanual.Ifneeded,contactthefactoryforfurtherassistance.
14. PerformtheFINALINSPECTIONsectionofthemanual.
Please be aware of capacitive touch when using the START/STOP buttons. Gloves are not sufficient grounding.
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OPERATING INSTRUCTIONS
Prior to operation any equipment, confirm that all safety, inspection and installation processes have been completed and that conveyance system is ready for operation.
Depending on the site layout and the equipment provided, the start-up procedure may happen in more than (1) location.
1. DesignateacentralSTART/STOPbuttonorbuttonstobeusedforinitialstart-uporshiftchangeshutdownaccordingtothesitelayouttoassistalloperationalpersonnel.
• CompletethePRE-INSTALLATIONINSPECTION• Makesurethatallconveyorlinesareclearandfree
fromdebrisandhazards.Thisappliestotherollerbedandunderneaththeconveyors.
• MakesurethatallpersonsareclearandawayfromtheconveyorlinespriortoStart-up.
• MakesurethatallGatesareinthedown/closedpositionandthattheSTART/STOPbuttonsareilluminatedGREEN.
• VerifythatallnecessarySTART/STOPbuttonsareilluminatedGREEN.IftheyareRED,thenapplyslighthandpressuretothegateandtheywillchangetoGREEN.
1. OncethePRE-INSTALLATIONINSPECTIONiscomplete,pressthedesignatedSTART/STOPbuttonanditshouldilluminateGREEN.Theconveyorwillstart.
2. Ifaconveyorsectionneedstobeshutdown,anyoftheSTART/STOPbuttonscanbepressedanditwillilluminateREDandstoptheconveyor.Torestarttheconveyor,makesurethelineand/orhazardsareclearthenslightlypressthesameredSTART/STOPbutton
GATE OPERATION
1. Whenthegateorgatesareintheup/openposition,theconnectingconveyorswillNOToperate.Therewillalsobe(1)START/STOPbuttonthathasNOilluminationatallandwilllookclear.
2. Toclosethegate,findtheLIFTHEREhandleandsqueezetheorangebartowardsthehandle.Thiswillallowthegatetomoveupordownaslongastheorangebarisdepressed.Lowerthegatesoitmakescompletecontacttothegroundandreleasetheorange bar.
3. Oncethegateorgatesareinthedown/closedpositionthenon-illuminatedSTART/STOPbuttonwillturnRED.ApplyslighthandpressureanditwillilluminateGREEN.
andilluminatetogreen.Therollerbedreversethenandwillbegintomove.
3. Ifissuesarise,refertotheTROUBLESHOOTINGsection.Ifneeded,contactthefactoryforfurtherassistance.
Operating the LIFT HERE handle without the use of the orange bar will lock the bar in place. Forcing up or down will result in damage.
4. WhenbothgatesarecompletelyclosedtheconveyorlinecanberestartedbymakingsurethatallSTART/STOPbuttonsareilluminatedgreen.Therewillbeuptoa(5)seconddelayforthedownstreamconveyorsectionsrollersbegintomoveaftertheinitialstart-up.
5. Toopenthegate(s),simplysqueezetheorangebarsimultaneouslywhileusingtheLIFTHEREhandle.Therollerswillautomaticallystopwheneithersideofthegateislifted.
6. Ifissuesarise,refertotheTROUBLESHOOTINGsection.Ifneeded,contactthefactoryforfurtherassistance.
Please be aware of capacitive touch when using the START/STOP buttons. Gloves are not sufficient grounding.
Please be aware of capacitive touch when using the START/STOP buttons. Gloves are not sufficient grounding.
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Package Jam Clearance
1. Mod-LinXconveyordrivesaredesignedtoshutdowniftemperatureexceedsaspecifiedlimit.Whenapackagebecomesjammedonaconveyor,thezonedrivewillshutitselfdowntoavoiddamagingthedriverollerordrivercardduetooverheating.
2. Torestartthesystemifajamoccurs,cleartheproductjam,andtheconveyordrivewillrestartitselfafterthetemperaturehasreturnedtonormaloperatingtemperature.Ifthesystemhasnotcycledwithin2minutesofclearingthejamthenturntheSTART/STOPbuttontoOFFandthenbacktotheONposition.Thesystemshouldbegintooperatenormally.
3. Ifthesystemhasnotreturnedtonormaloperatingconditions,pleaserefertoTROUBLESHOOTINGsectiontocheckforothersystemalarms.
OPERATING INSTRUCTIONS
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GENERAL PREVENTATIVE MAINTENANCEPeriodicmaintenanceintervalsshownmayvarywithload,speed,hoursofdailyoperation,ambienttemperature,humidity,etc.Intervalscanbeestablishedbyfairlyfrequentmaintenanceatfirst;thenlengthentheintervalsasjustifiedbyobservationofneedbasedonhistory.Thefollowingisbasedon5daysperweek,8hoursperdayundernormalconditions.
Followgeneralmaintenancesafetyproceduresandreviewsafetymaterialpriortoperformingmaintenanceonanyequipment.
Regularinspectionsarerecommendedbythemanufacturertoensureproperoperationofmechanical,electricalandsafetysystems.
DAILY MAINTENANCEWalkalllinesoftheMod-Linxsystem;• Listenforanyunusualnoises,squealingorrattling
sounds.• VisuallycheckDrivercardindicatorlightsbylooking
throughtheaccessslots.• VisuallyinspecttoseethatConveyorsectionsare
clearandfreeofdebris.• Inspectbeltsforwear,debrisinterferenceandproper
placement.• Inspectwiringandcablesfordamageandproper
securement.• Inspectcasters,bracingandlegsfordamaged,
missingorlooseparts.
• Inspectallsideguides,backstopsandendstopsforlooseormissingfastenersandsecurement.
• Visuallyinspectforloosefastenersormissingparts.• Inspectinandaroundtheconveyorsystemforloose
orfallenpackagesandremove.• VerifythatallSTART/STOPpushbuttonsoperateand
lightupproperly.
• Prohibitridingonconveyorbyanyone.• Thinkbeforemakinganyadjustments.Itmay
preventaninjury.Remember,allmovingcomponentsarepotentiallydangerous.
• Protectyourselffromunexpectedstartswhenworkingonastoppedunitbylockingthecontrolpanelordisconnectswitchthatsuppliespowertotheunit.
• Lockout/Tagoutproceduresmustbefollowedforeveryenergysourceoftheconveyor.
• Runatestpackageacrosstheentirelengthofthesystemlookingforproperoperation.
• Verifyallgatesopen,closeandfunctionproperlytoincludere-startofthesystem.
WEEKLY MAINTENANCE• Checkthatallwarninglabelsarestilllegibleand
properlyplaced.• Checkforunrestrained/pinchedwiring,loosewire
connectors,nippointsandotherhazards.• CheckthattheMDRbracketscrewsaretightand
inplace,ifnotsecurethebracketscrewsensuringmaximumtorqueisnotexceeded.
• Verifyallguardcoversareinplaceandsecure.• Checkallpowerdropsandtheplugstoensureproper
connectionandsecurement.• Removeexcesscardboarddustand/ordebrisfrom
polyurethanerollersando-ringbelt.• Visuallyinspectrollersforexcessiverun-out,damage
or rubbing.MONTHLY MAINTENANCE• Checkforconsistentbelttensionbetweenrollers.• Checkspliceplatesforproperconnection,placement
ormissing/loosefasteners.• Inspectthatallrolleraxlesareproperlyseated
throughtheframehexholeandthatMDRaxlesareproperlyinstalledinthemountingbrackets.
MONTHLY MAINTENANCE• CheckMDRtoensurethatmotorisoperatingwithin
properheatandnoiserange• Verifythatdrivercardsandtheconnectorsarein
placeandsecure.• Verifythatpowercyclesonandoffproperlyonpower
supplypanels.• Checkallindicatorlights,connectionsandcablingon
powersupplypanels.
Please be aware of capacitive touch when using the START/STOP buttons. Gloves are not sufficient grounding.
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CXC_Mod-LinX_100518_IOM_Rev1www.conveyxcorp.com
GENERAL TROUBLESHOOTING
PROBLEM CAUSE SOLUTION
Conveyorisnotrunning
PackageJam Clearpackagejamandsystemwillresetitself
START/STOPswitchturnedoff PressbuttontoturngreenPowersupplyisoff Turnonpowersupply
Powersupplynotreceivingpower CheckACpowerandcheckforloosepowercableconnections
Powersupplybreakeristripped CheckACandDCpowersupplybreakers
DriverCardFault/Failure Seedrivercardtroubleshootingchart
DriveBandbrokenorstretched Replacebeltwithoriginalequipmentmanufacturerbelt
RolltoRollbandbrokenorstretched Replacebeltwithoriginalequipmentmanufacturerbelt
MDR Failure
CheckMountingBracketCheckMotorCableCheckExtensionCableCheckCardforErrorCode
Drivebeltslipping
Wornbeltorinsufficientbelttype/tension
Replacebeltwithoriginalequipmentmanufacturerbelt
MechanicalCheckforpropermountingofdriverollerandMtgBracket,misalignmentcancauseextraloadonroller
Driverollerrunningexcessivelyhotorrepeatedlystalling
Electrical
Checkwiringandcircuitsfordamageorloosecomponents,takeamperereading,replacedriverollerifneces-sary
Zone overloadedCheckconveyorforexcessiveload,reduceifdesignspecificationsareexceeded
Please be aware of capacitive touch when using the START/STOP buttons. Gloves are not sufficient grounding.
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Closeupviewofdipswitchesdemonstratingthatdipswitch1and4shouldbesettotheuporONposition.AllotherswitchesshouldbesettothedownorOFFposition.
DRIVER CARD - C100B TROUBLESHOOTINGINDICATIONTherearetwoLEDs(redandgreen)ontheC100Bdrivercard.Whenever24VDCpowerisappliedandthedriverisfunctioningnormally,theSTATUSLEDwilldisplaysolidgreen.If24VDCispresentandtheSTATUSLEDisnotonthenthedriverneedstobereplaced.SolidredorflashingredindicatesaFault.
Accel/Decel
Drive controller connectors JST-10pinconnector
5wire,6pingreenconnector,cardconnectorcablefromcontrol panel
Speed Control
LED DIPSwitchBank
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CXC_Mod-LinX_100518_IOM_Rev1www.conveyxcorp.com
DRIVER CARD - C100B TROUBLESHOOTING
ADJUSTING SPEEDOpenthepowersupplycontrolpanelandlocatetheSPEEDCTRLknob.Adjustspeedofconveyorbyturningknobclockwisetospeedup,andcounter-clockwisetoreducespeed.
Flashing Red LED Status IndicationMotorstall-theC100Bistryingtorunthemotor,yetithasn'tmovedforafullsecond.Themotorwillattempttorestartafter10seconds.MotorThermistorFault-Themotorhasreacheditstemperaturelimit(90C)andhasstopped.Themotorwillattemptrestartevery10secondsafteritcoolsbelowtheover-templimit.DriverThermistorFault-TheC100Bcircuitryhasreacheditstemperaturelimit(100C)andhascutoffpowertotherollermotor.TheC100Bwillattempttorestartthemotorevery10secondsafteritcoolsbelowtheover-templimit.
Table B4 Critical Faults
Table B3 Application Faults
Solid Red LED Status Indication — Critical FaultsCommutationFault-Thecircuitthatcontrolsthemotorcommutationhasfailed,orthemotorconnectionisnotfullyinserted.IftheconnectionisfullyinsertedtheneithertheEcoSmart™poweredrollerortheC100Bdrivercardmustbe replaced.LowCurrent-TheC100BdrivercardisreadingacurrentthatisbelowthenormalNo-Loadvalue.Thistypicallyoc-curswhentheinternalmechanicallinktotheEcoSmart™poweredrollerhasbeenbroken.Therollermustbere-placed.LowSupplyVoltageFault-ThefaultactivatesifthesupplyvoltagetotheC100Bdrivercardfallsbelow18VDC.
FAULTSTwotypesoffaultsaredisplayedontheC100B:ApplicationandCriticalFaultscausethemotortostoprunning,andmayrequireintervention.Application Faults resultinRedFlashesasindicatedbyTable B3.Ifthemotorthermistororthedrivercardthermistorsensesthatthemotorisoverheating,thedrivercardwillrestrictpowertothemotor.IftheReset Mode (DIPSwitch4)issettoOFFthenthepowertothemotormustbecycledtoreset.IftheReset ModeissettoONandthemotorisinanovertempcondition,thenthedriverwillautomaticallyattempttoresetthemotorafterthemotorcoolstobelowtheacceptabletemperature.IftheReset ModeissettoON,intheeventofastall,theC100BwillattempttorestarttheEcoSmart™poweredrollerevery10seconds.Critical FaultsareindicatedbyasolidredLED.CriticalFaultstypicallycannotbeclearedandusuallyrequirechangingeithertheEcoSmart™poweredrollerortheC100Bdrivercard.Thesolidredlightindicatesthatacriticalfaulthasoccured,however,itdoesnotdistinguishwhichfaulthasoccurred.InthecaseofaLowSupplyVoltageFault,thefaultcanbeclearedbycorrectingthelowvoltageconditionandcyclingthepower.
DIP Switch 4 must be set to ON for the auto-resets listed above to occur.
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CXC_Mod-LinX_100518_IOM_Rev1www.conveyxcorp.com
WARRANTY STATEMENTTheSellerwarrantsthattheEquipmentwillbefreeofdefectsinworkmanshipandmaterial(ifproperlyinstalled,operatedandmaintained)foraperiodofoneyearor2080hoursofuse,whicheverissooner,fromdateofshipmenttoCustomer,subjecttothelimitationshereundersetforth.Ifwithintheoneyearwarrantyperiod,theSellerreceivesfromtheCustomerwrittennoticeofanyallegeddefectsintheEquipmentandiftheEquipmentisnotfoundtobeinconformitywiththiswarranty(theCustomerhavingprovidedtheSellerareasonableopportunitytoperformanyappropriateteststhereon)Sellerwill,atitsoption,eitherrepairtheEquipmentorsupplyareplacementtherefore.
TheSellerundereitheroptionshallhavetherighttorequireCustomertodelivertheEquipmenttoSeller’sdesignatedservicecenterandtheCustomershallpayallchargesforin-boundandout-boundtransportationandforservicesofanykind,diagnosticorotherwise,exceptingonlythedirectandactualcostsofrepairingorreplacingtheEquipment.IfafterreasonableefforttheSellercannotcorrectsaiddeficiencies,theSellerwillmakeanequitablepriceadjustmentbasedonactualperformance,providedthatsuchadjustmentshallundernocircumstancesexceedthepurchaseprice.TheSellerfurtherwarrantsthattheparts,andcomponentssuppliedbytheSellerandformingapartoftheEquipmentwillbefreefromdefectsinmaterialandworkmanshipforaperiodofoneyearor2080hoursofuse,whicheverissooner,fromdateofshipmenttotheCustomer.TheSeller’sliabilityshallbesolelylimitedtothesupplyingofreplacementpartsandmaterials.
ForacopyourfullwarrantyincludedinourTermsandConditionsofSale,contactConveyXCorp.
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CXC_Mod-LinX_100518_IOM_Rev1www.conveyxcorp.com
RETURN AUTHORIZATION PROCEDURESIfthecomponentinquestionisincludedinthereplacementpartspackage,thefollowingprocedurewillapply:• Identifythepartnumberfromthemanual• Ifpartisindicatedaswearpart • Replacethedamagedordefectivepart frompartsinventory • Orderadditionalpartsasrequired• Ifthepartisindicatedasawarrantypart • Replacethedamagedordefectivepart frompartsinventory • ContactCXCforaReturnMerchandise Authorization(RMA)number • Haveconveyorserialnumberavailable whencontactingCXC. • Sendtheparttothefollowingaddress ConveyXCorp. 2355US23South Alpena,MI49707 • IncludetheconveyorserialnumberandRMA numberonthepackagingandthepackingslip • CXCwillinspectthepartandmakeawarranty determination • Ifthepartisunderwarranty,CXCwill… • ShipareplacementtoCustomerto replenishpartsstock • Issueacreditforthefreight
Ifthecomponentinquestionisnotincludedinthereplacementpartspackage,thefollowingprocedurewillapply:• Identifythepartnumberfromthemanual• ContactCXCforaninitialreviewtoestablishifpart iscoveredunderwarrantyandtoprovidea quoteifneeded. • Haveconveyorserialnumberavailable whencontactingCXC• Issueapurchaseorderforareplacementpart• CXCwillissueaReturnMerchandiseAuthorization (RMA)numberfortheparttobereturned.• Sendtheparttothefollowingaddress ConveyXCorp. 2355US23South Alpena,MI49707• IncludetheconveyorserialnumberandRMA numberonthepackagingandthepackingslip• CXCwillinspectthepartandmakeawarranty determination• Ifthepartisunderwarranty,CXCwillIssueacredit toCustomerforthepurchasedpartandassociated freightcharges
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19MOD-LINX |
CXC_Mod-LinX_100518_IOM_Rev1www.conveyxcorp.com
Mod-LinX WEAR/REPLACEMENT PARTS
A BANK30ALBT2RGHQ SWITCH (TOUCH BUTTON): BANNER #K30ALBT2RGHQ, 96552, 12-30VDC, 22MM MOUNTING HOLE, 30MM ILLUMINATED, RED NOT ACTIVATED, GREEN ACTIVATED, 2N.O. LATCHING, M12
B LEV2611 PLUG: LEVITON #2611, 30 AMP, 125 VOLT, NEMA L5-30P, 2P, 3W, LOCKING PLUG, GROUNDING, BLACK-WHITE, MALE
C LEV2613 PLUG: LEVITON #2613, 30 AMP, 125 VOLT, NEMA L5-30R, 2P, 3W, LOCKING CONNECTOR, GROUNDING, BLACK-WHITE, FEMALE
D LUMRKT46335M CORDSET: LUMBERG #RKT 4-633/5M, M12 STRAIT FEMALE CONNECTOR, 4-PIN, 22AWG, PVC, 5M PIG-TAIL
E MENMIN6MPM5M CORDSET: MENCOM #MIN-6MPM-5M, 7/8-16UN 6 PIN SINGLE CORDSET, MINIFAST HD MALE CONNEC-TOR, PVC, 6-C 16AWG, 5M PIGTAIL
F MERHR45 HANDLE: MERSEN # HR45, RED, YELLOW RING, 45 MM, IP65, NEMA 3R (HH BARNUM)
G MXBE-11116 ROUND BELT: .210" DIA. X 11-1/16" LONG, CYCLOTHANE-B 85A DUROMETER, HIGH-TENSION RED, WELD-ED LOOP
H MXBE-758 ROUND BELT: .210" DIA. X 7-5/8" LONG, CYCLOTHANE-B 85A DUROMETER, HIGH-TENSION RED, WELDED LOOP
J MXBE-9 ROUND BELT: .210" DIA. X 9" LONG, CYCLOTHANE-B 85A DUROMETER, HIGH-TENSION RED, WELDED LOOP
K MXBE-938 ROUND BELT: .210" DIA. X 9-3/8" LONG, CYCLOTHANE-B 85A DUROMETER, HIGH-TENSION RED, WELDED LOOP
L CXC-100056B CASTER (SWIVEL W/BRAKE): 6" X 2" BLACK POLYOLEFIN WHEEL, 4" X 4-1/2" PLATE MOUNT, 700# CAPAC-ITY
M MXDC-M DRIVER CARD: ECOSMART #C100BN MXEX-M1 EXTENSION CABLE: JST 10 PIN, 1.2 METER LONGP MXEX-M2 EXTENSION CABLE: JST 10 PIN, 2 METER LONG
Q MXRO-G119-1175GROOVED ROLLER: 1.9" X 16 GA. GALVANIZED FLO-COAT TUBE, 11 3/4" BF, 7/16" SPRING RETAINED HEX AXLE, #114135-GP PRECISION, PLASTIC HOUSED, SHIELDED BEARINGS, (1) NARROW GROOVE, 1/4" DEEP, GROOVE LOCATION 1 7/8" BF/C
R MXRO-G219-23GROOVED ROLLER: 1.9" X 16 GA. GALVANIZED FLO-COAT TUBE, 23" BF, 7/16" SPRING RETAINED HEX AXLE, #114135-GP PRECISION, PLASTIC HOUSED, SHIELDED BEARINGS, (2) NARROW GROOVE, 1/4" DEEP, GROOVE LOCATION 2 1/4" BF/C AND 1 1/4" C/C
S MXRO-G219-235SGROOVED ROLLER: 1.9" X 16 GA. GALVANIZED FLO-COAT TUBE, 23 1/2" BF 7/16" SPRING RETAINED HEX AXLE #114135-GP PRECISION, PLASTIC HOUSED, SHIELDED BEARING, (2) NARROW GROOVES, 1/4" DEEP, GROOVE LOCATIONS 2 17/32" BF/C AND 1 1/4" C/C
T MXRO-G219-235S2GROOVED ROLLER: 1.9" X 16 GA. GALVANIZED FLO-COAT TUBE, 23 1/2" BF 7/16" SPRING RETAINED HEX AXLE #114135-GP PRECISION, PLASTIC HOUSED, SHIELDED BEARING, (2) NARROW GROOVES, 1/4" DEEP, GROOVE LOCATIONS 3 9/32" BF/C AND 1 1/4" C/C
U MXRO-G219-36GROOVED ROLLER: 1.9" X 16 GA. GALVANIZED FLO-COAT TUBE , 36" BF, 7/16" SPRING RETAINED HEX AXLE, #114135-GP PRECISION, PLASTIC HOUSED, SHIELDED BEARINGS, (2) NARROW GROOVES, 1/4" DEEP, GROOVE LOCATIONS 2 1/4" BF/C AND 1 1/4" C/C
V MXRO-G219-48GROOVED ROLLER: 1.9" X 16 GA. GALVANIZED FLO-COAT TUBE , 48" BF, 7/16" SPRING RETAINED HEX AXLE, #114135-GP PRECISION, PLASTIC HOUSED, SHIELDED BEARINGS, (2) NARROW GROOVES, 1/4" DEEP, GROOVE LOCATIONS 2 1/4" BF/C AND 1 1/4" C/C
PARTS REFERENCE CHART AND DRAWINGS
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Mod-LinX WEAR/REPLACEMENT PARTS
W MXRO-G319-235AGROOVED ROLLER: 1.9" X 16 GA. GALVANIZED FLO-COAT TUBE, 23 1/2" BF 7/16" SPRING RETAINED HEX AXLE #114135-GP PRECISION, PLASTIC HOUSED, SHIELDED BEARING, (3) NARROW GROOVES, 1/4" DEEP, GROOVE LOCATIONS 3 9/32" BF/C AND 1 1/4" C/C, AND 2 1/2" BF/C ON OTHER END OF ROLLER
X MXRO-G319-235BGROOVED ROLLER: 1.9" X 16 GA. GALVANIZED FLO-COAT TUBE, 23 1/2" BF 7/16" SPRING RETAINED HEX AXLE #114135-GP PRECISION, PLASTIC HOUSED, SHIELDED BEARING, (3) NARROW GROOVES, 1/4" DEEP, GROOVE LOCATIONS 1 13/16" BF/C, 2 3/16 C/C, AND 1 1/4" C/C
Y MXRO-PM19-18MOTORIZED ROLLER (24VDC): MICROROLLER #RCAD042H457HNS12A0X, 1.9" DIA X 18" BF, 35W MOTOR, 12:1 GEAR REDUCER, (2) 1/4" DEEP GROOVES, 7/16" NON-THREADED HEX AXLE, MOTOR END 300MM STANDARD LEAD, JST-10 PIN CONNECTOR
Z MXRO-PM19-23MOTORIZED ROLLER (24VDC): MICROROLLER #RCAD042H584HNS12A0X, 1.9" DIA X 23" BF, 35W MOTOR, 12:1 GEAR REDUCER, (2) 1/4" DEEP GROOVES, 7/16" NON-THREADED HEX AXLE, MOTOR END 300MM STANDARD LEAD, JST-10 PIN CONNECTOR
AA MXRO-PM19-36MOTORIZED ROLLER (24VDC): MOL ECOSMART #RCAD042K914HNS12A0X, 1.9" DIA X 36" BF, 35W MOTOR, 12:1 GEAR REDUCER, (2) 1/4" DEEP GROOVES, 7/16" NON-THREADED HEX AXLE, MOTOR END 300MM STANDARD LEAD, JST-10 PIN CONNECTOR
BB MXRO-PM19-48MOTORIZED ROLLER (24VDC): MOL ECOSMART #RCAD042K1219HNS12A0X, 1.9" DIA X 48" BF, 35W MOTOR, 12:1 GEAR REDUCER, (2) 1/4" DEEP GROOVES, 7/16" NON-THREADED HEX AXLE, MOTOR END 300MM STANDARD LEAD, JST-10 PIN CONNECTOR
CC MXRO-G319-235AGROOVED ROLLER: 1.9" X 16 GA. GALVANIZED FLO-COAT TUBE, 23 1/2" BF 7/16" SPRING RETAINED HEX AXLE #114135-GP PRECISION, PLASTIC HOUSED, SHIELDED BEARING, (3) NARROW GROOVES, 1/4" DEEP, GROOVE LOCATIONS 3 9/32" BF/C AND 1 1/4" C/C, AND 2 1/2" BF/C ON OTHER END OF ROLLER
DD WEI1469510000 POWER SUPPLY (24VDC) : WEIDMULLER # 1469510000, PRO ECO SERIES, SINGLE PHASE, 115/230VAC, 20 AMP OUTPUT
*SEE SALES REP FOR AVAILABLE PARTS PACKAGES.
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GATE CONVEYOR
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CURVED CONVEYOR
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GRAVITY STRAIGHT CONVEYOR
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POWERED STRAIGHT CONVEYOR
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POWERED STRAIGHT CONVEYOR
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120"
3" C/C
15°SKEW
48" BF
32" TOR(+/-1" ADJ.)
DISCHARGE END VIEW
TITLE:
SIZE
BDWG. NO.
WEIGHT: DATE:DRAWN BY:
MOD-LINX MDR STRAIGHT CONVEYOR: 120", 48" EFF, 32" TOR RIGHT SKEWED STYLE
120"
3" C/C
15°SKEW
48" BF
32" TOR(+/-1" ADJ.)
DISCHARGE END VIEW
TITLE:
SIZE
BDWG. NO.
WEIGHT: DATE:DRAWN BY:
MOD-LINX MDR STRAIGHT CONVEYOR: 120", 48" EFF, 32" TOR RIGHT SKEWED STYLE
SKEW RIGHT CONVEYOR
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SKEW LEFT CONVEYOR
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CXC_Mod-LinX_100518_IOM_Rev1www.conveyxcorp.com
HERRINGBONE CONVEYOR
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CXC_Mod-LinX_100518_IOM_Rev1www.conveyxcorp.com
ConveyXCorp.strivestobetheleadingdockdoorconveyorsolutionsmanufacturerinNorthAmerica.Ourloadandunloadmaterialhandling
equipmentisdesignedforunithandlingapplicationsdeliveringoperationalimprovementsandenergyefficiency.
Webuildtoourcustomers’specificationstoenhancetheirprocesseswithqualityequipmentandcomponents.Wespecializeinrapidproduct
developmenttoexceedleadtimeandvolumerequirements.