INSTALLATION, OPERATION & MAINTENANCE Climate Wizard … Lit CWH I… · INSTALLATION, OPERATION &...
42
INSTALLATION, OPERATION & MAINTENANCE (English) (CW-H15) Climate Wizard – CW-H10, CW-H15 Indirect Evaporative Cooler
Transcript of INSTALLATION, OPERATION & MAINTENANCE Climate Wizard … Lit CWH I… · INSTALLATION, OPERATION &...
INSTALLATION, OPERATION & MAINTENANCE
(English) (CW-H15)
Climate Wizard – CW-H10, CW-H15Indirect Evaporative Cooler
TABLE OF CONTENTSPage
Number
MAINTENANCE NOTESAFETYCOOLER VIEWSCOOLER SPECIFICATIONSCOOLER CONTENTSINSTALLATION
COMMISSIONING
OPERATING INSTRUCTIONS
USER MAINTENANCE INSTRUCTIONS
MAINTENANCE SCHEDULETROUBLE SHOOTINGINSTALLATION CHECKLIST
.......................................................................................................................................................................................1...............................................................................................................................................................................................................2
.................................................................................................................................................................................................3...............................................................................................................................................................................5
.........................................................................................................................................................................................6
Cooler Location....................................................................................................................................................................................................7Mounting/Support ................................................................................................................................................................................................7Unpacking the Cooler ..........................................................................................................................................................................................7Moving the Cooler................................................................................................................................................................................................7Lifting the Cooler..................................................................................................................................................................................................7Vibration Isolation ................................................................................................................................................................................................7Drip-tray ...............................................................................................................................................................................................................7Duct Connections ................................................................................................................................................................................................8Exhaust Duct Requirements ................................................................................................................................................................................8Exhaust Transition Assembly...............................................................................................................................................................................8Inlet Air Filter Assembly .......................................................................................................................................................................................9Fitting the Inlet Air Filters .....................................................................................................................................................................................10Electrical Supply Installation (Australia, Europe: 3 Phase 380-415V) .................................................................................................................11Electrical Supply Installation (USA: 3 Phase 440-480V) .....................................................................................................................................12Electrical Supply Installation (USA: 3 Phase 200-240V) .....................................................................................................................................13Water Supply Installation .....................................................................................................................................................................................14Drain Installation ..................................................................................................................................................................................................15Control Schemes .................................................................................................................................................................................................16Wall Control Installation .......................................................................................................................................................................................20
Climate Wizard Cooling Applications ...................................................................................................................................................................21Setting the Air Discharge Damper .......................................................................................................................................................................21Turning the Cooler On .........................................................................................................................................................................................22
Check Fan Operation ....................................................................................................................................................................................22Check Pump Operation .................................................................................................................................................................................22Check Drain Operation ..................................................................................................................................................................................22
Clean Up the Site.................................................................................................................................................................................................23Show the Customer Their New Cooler ................................................................................................................................................................23
Wall Control .........................................................................................................................................................................................................24
Seasonal Procedures ..........................................................................................................................................................................................26Replacing the Drain Valve ...................................................................................................................................................................................26Cleaning Pump Strainers & Impellors..................................................................................................................................................................27Cleaning or Replacing the Chlorinators ...............................................................................................................................................................27Changing Pumps .................................................................................................................................................................................................27Cleaning or Replacing the Water Management Probe ........................................................................................................................................28Cleaning the Reservoir (Tank) .............................................................................................................................................................................28Replacing the Solenoid Valve ..............................................................................................................................................................................29Replacing the Inlet Air Filters...............................................................................................................................................................................29Changing Cooler Cores .......................................................................................................................................................................................30Operating and Fault Code Diagnosis...................................................................................................................................................................32
.............................................................................................................................................................................34.......................................................................................................................................................................................37
.............................................................................................................................................................................38
SEELEY INTERNATIONAL – INSTALLATION MANUAL i
TABLE OF CONTENTSPage
Number
MAINTENANCE NOTESAFETYCOOLER VIEWSCOOLER SPECIFICATIONSCOOLER CONTENTSINSTALLATION
COMMISSIONING
OPERATING INSTRUCTIONS
USER MAINTENANCE INSTRUCTIONS
MAINTENANCE SCHEDULETROUBLE SHOOTINGINSTALLATION CHECKLIST
.......................................................................................................................................................................................1...............................................................................................................................................................................................................2
.................................................................................................................................................................................................3...............................................................................................................................................................................5
.........................................................................................................................................................................................6
Cooler Location....................................................................................................................................................................................................7Mounting/Support ................................................................................................................................................................................................7Unpacking the Cooler ..........................................................................................................................................................................................7Moving the Cooler................................................................................................................................................................................................7Lifting the Cooler..................................................................................................................................................................................................7Vibration Isolation ................................................................................................................................................................................................7Drip-tray ...............................................................................................................................................................................................................7Duct Connections ................................................................................................................................................................................................8Exhaust Duct Requirements ................................................................................................................................................................................8Exhaust Transition Assembly...............................................................................................................................................................................8Inlet Air Filter Assembly .......................................................................................................................................................................................9Fitting the Inlet Air Filters .....................................................................................................................................................................................10Electrical Supply Installation (Australia, Europe: 3 Phase 380-415V) .................................................................................................................11Electrical Supply Installation (USA: 3 Phase 440-480V) .....................................................................................................................................12Electrical Supply Installation (USA: 3 Phase 200-240V) .....................................................................................................................................13Water Supply Installation .....................................................................................................................................................................................14Drain Installation ..................................................................................................................................................................................................15Control Schemes .................................................................................................................................................................................................16Wall Control Installation .......................................................................................................................................................................................20
Climate Wizard Cooling Applications ...................................................................................................................................................................21Setting the Air Discharge Damper .......................................................................................................................................................................21Turning the Cooler On .........................................................................................................................................................................................22
Check Fan Operation ....................................................................................................................................................................................22Check Pump Operation .................................................................................................................................................................................22Check Drain Operation ..................................................................................................................................................................................22
Clean Up the Site.................................................................................................................................................................................................23Show the Customer Their New Cooler ................................................................................................................................................................23
Wall Control .........................................................................................................................................................................................................24
Seasonal Procedures ..........................................................................................................................................................................................26Replacing the Drain Valve ...................................................................................................................................................................................26Cleaning Pump Strainers & Impellors..................................................................................................................................................................27Cleaning or Replacing the Chlorinators ...............................................................................................................................................................27Changing Pumps .................................................................................................................................................................................................27Cleaning or Replacing the Water Management Probe ........................................................................................................................................28Cleaning the Reservoir (Tank) .............................................................................................................................................................................28Replacing the Solenoid Valve ..............................................................................................................................................................................29Replacing the Inlet Air Filters...............................................................................................................................................................................29Changing Cooler Cores .......................................................................................................................................................................................30Operating and Fault Code Diagnosis...................................................................................................................................................................32
.............................................................................................................................................................................34.......................................................................................................................................................................................37
.............................................................................................................................................................................38
SEELEY INTERNATIONAL – INSTALLATION MANUAL i
MAINTENANCE NOTE
IMPORTANTVERY
IMPORTANT
ANY FAILURE TO CARRY OUT THE REQUIREDMAINTENANCE AND SERVICING, AND ANY FAILURE TO FILL OUT THEMAINTENANCE SCHEDULE, WILL VOID YOUR WARRANTY.
As with any product that has moving parts or is subject to wear and tear, it isthat you maintain your cooler and have it regularly serviced. It is a condition of
warranty cover for your cooler that you comply with all of the maintenance and servicerequirements set out in this Manual. Compliance with these requirements will prolong the lifeof your cooler. Further, it is also a condition of warranty cover that each item in theMaintenance Schedule in the Manual is filled out (by signing and dating it in the placesindicated) when the item is completed.
1 CW-H10, CW-H15 SEELEY INTERNATIONAL – INSTALLATION MANUAL
SAFETY
READ AND SAVE THESE INSTRUCTIONSEMPLOYER AND EMPLOYEE RESPONSIBILITIES
WARNING - TO REDUCE THE RISK OF FIRE, ELECTRIC SHOCK OR INJURY TO OTHER PERSONS, OBSERVE THE FOLLOWING:
Seeley International provides the following information as a guide to contractors and employees to assist in minimizing risk whileworking at height.
Installer and Maintenance Contractors
Risk Assessment
Some points to consider:
The installation and maintenance of air conditioning units at height has the potential to create Occupational Health and Safety issues for thoseinvolved. Installers are advised to ensure they are familiar with the relevant State and Federal legislation, such as Acts, Regulations, approvedCodes of Practice and Standards, which offer practical guidance on these health and safety issues. Compliance with these regulations willrequire appropriate work practices, equipment, training and qualifications of workers.
1. Use this unit only in the manner intended by the manufacturer. If you have questions, contact the manufacturer.2. Before servicing or cleaning the unit, switch power off at service panel and lock the service disconnecting means to prevent power from
being switched on accidentally. When the service disconnecting means cannot be locked, securely fasten a prominent warning device,such as a tag to the service panel.
3. Installation work and electrical wiring must be done by qualified person(s) in accordance with all applicable codes and standards, includingfire-rated construction.
4. When cutting or drilling into walls or ceilings, do not damage electrical wiring and other hidden utilities.5. Ducted fans must always be vented to the outdoors.6. Do not use this fan with any solid-state speed control device.
A risk assessment is an essential element that should be conducted before the commencement of work, to identify and eliminate the risk of fallsor to minimize these risks by implementing control measures.
A risk assessment of all hazardous tasks is required before commencing any work, and may be required under legislation.There is no need for this to be a complicated process, it just is a matter of looking at the job to be done and considering what action(s) arenecessary so the person doing the job does not injure themselves.This should be considered in terms of:
What are the chances of an incident happening?What could the possible consequence be?What can you do to reduce, or better still, completely get rid of the risk?
What is the best and safest access to the roof and working areas?If a worker is alone, who knows they are there and if they get into difficulty, how can they summon help? (Call some one on the ground?Mobile phone? etc.)What condition is the roof in? Should the trusses, underside or surface be checked?Does the worker have appropriate foot wear?Are all power cables/extension leads safe and appropriately rated?Are all ladders, tools and equipment suitable in good condition?Where ladders are to be used, is there a firm, stable base for them to stand on? Can they be tied or secured in some way at the top? Is thetop of the ladder clear of electricity supply cables?Is there a roof anchor to attach a harness and lanyard to? If so, instruction should be issued for the use of an approved harness or onlysuitably trained people used.Are all tools and materials being used, prevented from slipping and falling onto a person at ground level? Is the area below the work areasuitably protected to prevent persons walking in this area?Does the work schedule take into account weather conditions, allowing for work to be suspended in high winds, thunder storms/lightning orother types of weather giving wet, slippery surfaces?Is there an on-going safety check system of harnesses, ropes, ladders and access/lifting equipment and where they exist on roofs, anchorpoints before the commencement of work?Is there a system which prevents employees from working on roofs if they are unwell or under the influence of drugs or alcohol?Are there any special conditions i.e. excessive roof pitch, limited ground area, fragile roof, electrical power lines?
!
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OTHER IMPORTANT REQUIREMENTS!
!
!
Never force parts to fit because all parts are designed to fit together easily without undue force.Never drill any holes in the primary base surface or side walls of the bottom tank (reservoir) of the cooler.Check the proposed cooler location, to ensure that it is structurally capable of supporting the weight of the cooler, or provide an adequatealternate load bearing structure.
This appliance is not intended for use by persons (including children) with reduced physical, sensory or mental capabilities, or lack of experienceand knowledge, unless they have been given supervision or instruction concerning use of the appliance by a person responsible for their safety.Children should be supervised to ensure that they do not play with the appliance.
2
MAINTENANCE NOTE
IMPORTANTVERY
IMPORTANT
ANY FAILURE TO CARRY OUT THE REQUIREDMAINTENANCE AND SERVICING, AND ANY FAILURE TO FILL OUT THEMAINTENANCE SCHEDULE, WILL VOID YOUR WARRANTY.
As with any product that has moving parts or is subject to wear and tear, it isthat you maintain your cooler and have it regularly serviced. It is a condition of
warranty cover for your cooler that you comply with all of the maintenance and servicerequirements set out in this Manual. Compliance with these requirements will prolong the lifeof your cooler. Further, it is also a condition of warranty cover that each item in theMaintenance Schedule in the Manual is filled out (by signing and dating it in the placesindicated) when the item is completed.
1 CW-H10, CW-H15 SEELEY INTERNATIONAL – INSTALLATION MANUAL
SAFETY
READ AND SAVE THESE INSTRUCTIONSEMPLOYER AND EMPLOYEE RESPONSIBILITIES
WARNING - TO REDUCE THE RISK OF FIRE, ELECTRIC SHOCK OR INJURY TO OTHER PERSONS, OBSERVE THE FOLLOWING:
Seeley International provides the following information as a guide to contractors and employees to assist in minimizing risk whileworking at height.
Installer and Maintenance Contractors
Risk Assessment
Some points to consider:
The installation and maintenance of air conditioning units at height has the potential to create Occupational Health and Safety issues for thoseinvolved. Installers are advised to ensure they are familiar with the relevant State and Federal legislation, such as Acts, Regulations, approvedCodes of Practice and Standards, which offer practical guidance on these health and safety issues. Compliance with these regulations willrequire appropriate work practices, equipment, training and qualifications of workers.
1. Use this unit only in the manner intended by the manufacturer. If you have questions, contact the manufacturer.2. Before servicing or cleaning the unit, switch power off at service panel and lock the service disconnecting means to prevent power from
being switched on accidentally. When the service disconnecting means cannot be locked, securely fasten a prominent warning device,such as a tag to the service panel.
3. Installation work and electrical wiring must be done by qualified person(s) in accordance with all applicable codes and standards, includingfire-rated construction.
4. When cutting or drilling into walls or ceilings, do not damage electrical wiring and other hidden utilities.5. Ducted fans must always be vented to the outdoors.6. Do not use this fan with any solid-state speed control device.
A risk assessment is an essential element that should be conducted before the commencement of work, to identify and eliminate the risk of fallsor to minimize these risks by implementing control measures.
A risk assessment of all hazardous tasks is required before commencing any work, and may be required under legislation.There is no need for this to be a complicated process, it just is a matter of looking at the job to be done and considering what action(s) arenecessary so the person doing the job does not injure themselves.This should be considered in terms of:
What are the chances of an incident happening?What could the possible consequence be?What can you do to reduce, or better still, completely get rid of the risk?
What is the best and safest access to the roof and working areas?If a worker is alone, who knows they are there and if they get into difficulty, how can they summon help? (Call some one on the ground?Mobile phone? etc.)What condition is the roof in? Should the trusses, underside or surface be checked?Does the worker have appropriate foot wear?Are all power cables/extension leads safe and appropriately rated?Are all ladders, tools and equipment suitable in good condition?Where ladders are to be used, is there a firm, stable base for them to stand on? Can they be tied or secured in some way at the top? Is thetop of the ladder clear of electricity supply cables?Is there a roof anchor to attach a harness and lanyard to? If so, instruction should be issued for the use of an approved harness or onlysuitably trained people used.Are all tools and materials being used, prevented from slipping and falling onto a person at ground level? Is the area below the work areasuitably protected to prevent persons walking in this area?Does the work schedule take into account weather conditions, allowing for work to be suspended in high winds, thunder storms/lightning orother types of weather giving wet, slippery surfaces?Is there an on-going safety check system of harnesses, ropes, ladders and access/lifting equipment and where they exist on roofs, anchorpoints before the commencement of work?Is there a system which prevents employees from working on roofs if they are unwell or under the influence of drugs or alcohol?Are there any special conditions i.e. excessive roof pitch, limited ground area, fragile roof, electrical power lines?
!
!
!
!
!
!
!
!
!
!
!
!
!
!
!
!
OTHER IMPORTANT REQUIREMENTS!
!
!
Never force parts to fit because all parts are designed to fit together easily without undue force.Never drill any holes in the primary base surface or side walls of the bottom tank (reservoir) of the cooler.Check the proposed cooler location, to ensure that it is structurally capable of supporting the weight of the cooler, or provide an adequatealternate load bearing structure.
This appliance is not intended for use by persons (including children) with reduced physical, sensory or mental capabilities, or lack of experienceand knowledge, unless they have been given supervision or instruction concerning use of the appliance by a person responsible for their safety.Children should be supervised to ensure that they do not play with the appliance.
2
3 CW-H10, CW-H15
COOLER VIEWS
ISOMETRIC
1610 mm
(63.4” )
TOP
CW-H151825mm (71.9”)
CW-H101230mm (48.4”)
+20-0
+0.75”- 0
SIDE
BOTTOM
1990mm (78.3”)(Control Box Handle)
2270mm (89.5”)(Air Filter)
Mounting Base1300mm (51.2”)
400mm(15.7”)
Drain Connection120mm(4.7”)
120mm(4.7”)
400mm(15.7”)
CW-H10 = 350mm(13.8”)
CW-H10 = 350mm(13.8”)
CW-H10 = 400mm(15.7”)
CW-H15 = 550mm(21.7”)
CW-H15 = 550mm(21.7”)
CW-H15 = 600mm(23.6”)
400mm(15.7”)
Outlet centreline667mm (26.2”)
Outlet duct500 x 500mm(19.7 x 19.7”)
Exhaust duct500 x 500mm(19.7 x 19.7”)
REAR
Mounting Base1205mm (47.5”)CW-H10 =
CW-H15 = 1800mm (70.9”)
Mounting Holes1185mm (46.6”)CW-H10 =
CW-H15 = 1780mm (70.1”)
Hole size Ø10 (0.4")
Mounting Holes1280mm (50.4”)
CW-H15 view shown
IND
EX
DE
SC
RIP
TIO
N1
AIR
FIL
TE
RA
SS
EM
BLY
(Sta
ndar
d, s
uppl
ied
with
Clim
ate
Wiz
ard)
2E
LEC
TR
ON
ICS
BO
X3
INLE
TS
AF
ET
YG
RIL
LEA
SS
EM
BLY
(Opt
iona
l, m
anda
tory
if In
let F
ilter
not
use
d)4
INLE
TT
RA
NS
ITIO
NA
SS
EM
BLY
5W
AT
ER
MA
NA
GE
R C
OM
PO
NE
NT
S6
FAN
AS
SE
MB
LY7
TAN
K &
CO
RE
AS
SE
MB
LY8
SP
RE
AD
ER
AS
SE
MB
LY9
OU
TLE
TT
RA
NS
ITIO
NA
SS
EM
BLY
10D
AM
PE
RA
SS
EM
BLY
11O
UT
ER
PA
NE
LS (
RH
SID
E)
12O
UT
ER
PA
NE
LS (
LH S
IDE
)13
EX
HA
US
TT
RA
NS
ITIO
NA
SS
EM
BLY
14B
AS
E F
RA
ME
AS
SE
MB
LYCW-H10 view shown
COOLER VIEWS
SEELEY INTERNATIONAL – INSTALLATION MANUAL 4
3 CW-H10, CW-H15
COOLER VIEWS
ISOMETRIC
1610 mm
(63.4” )
TOP
CW-H151825mm (71.9”)
CW-H101230mm (48.4”)
+20-0
+0.75”- 0
SIDE
BOTTOM
1990mm (78.3”)(Control Box Handle)
2270mm (89.5”)(Air Filter)
Mounting Base1300mm (51.2”)
400mm(15.7”)
Drain Connection120mm(4.7”)
120mm(4.7”)
400mm(15.7”)
CW-H10 = 350mm(13.8”)
CW-H10 = 350mm(13.8”)
CW-H10 = 400mm(15.7”)
CW-H15 = 550mm(21.7”)
CW-H15 = 550mm(21.7”)
CW-H15 = 600mm(23.6”)
400mm(15.7”)
Outlet centreline667mm (26.2”)
Outlet duct500 x 500mm(19.7 x 19.7”)
Exhaust duct500 x 500mm(19.7 x 19.7”)
REAR
Mounting Base1205mm (47.5”)CW-H10 =
CW-H15 = 1800mm (70.9”)
Mounting Holes1185mm (46.6”)CW-H10 =
CW-H15 = 1780mm (70.1”)
Hole size Ø10 (0.4")
Mounting Holes1280mm (50.4”)
CW-H15 view shown
IND
EX
DE
SC
RIP
TIO
N1
AIR
FIL
TE
RA
SS
EM
BLY
(Sta
ndar
d, s
uppl
ied
with
Clim
ate
Wiz
ard)
2E
LEC
TR
ON
ICS
BO
X3
INLE
TS
AF
ET
YG
RIL
LEA
SS
EM
BLY
(Opt
iona
l, m
anda
tory
if In
let F
ilter
not
use
d)4
INLE
TT
RA
NS
ITIO
NA
SS
EM
BLY
5W
AT
ER
MA
NA
GE
R C
OM
PO
NE
NT
S6
FAN
AS
SE
MB
LY7
TAN
K &
CO
RE
AS
SE
MB
LY8
SP
RE
AD
ER
AS
SE
MB
LY9
OU
TLE
TT
RA
NS
ITIO
NA
SS
EM
BLY
10D
AM
PE
RA
SS
EM
BLY
11O
UT
ER
PA
NE
LS (
RH
SID
E)
12O
UT
ER
PA
NE
LS (
LH S
IDE
)13
EX
HA
US
TT
RA
NS
ITIO
NA
SS
EM
BLY
14B
AS
E F
RA
ME
AS
SE
MB
LY
CW-H10 view shown
COOLER VIEWS
SEELEY INTERNATIONAL – INSTALLATION MANUAL 4
COOLER SPECIFICATIONS
SPECIFICATIONS CW-H10 CW-H15Electrical Rating: Refer to the below distinct models for the voltage, frequency rating required
Aus/Europe 3N~, 380-415V, 50Hz, 3N~, 380-415V, 50Hz,USA 3~, 440-480V, 60Hz, 3 amps, 8.5 MCA, 15 MOPD 3~, 440-480V, 60Hz, 3 amps, 8.5 MCA, 15 MOPD
3~, 200-240V, 60Hz, 6 amps, 14.5 MCA, 20 MOPDWater supply ½” BSP (Aus/Eur), ½” NPT (USA) male connection, ½” BSP (Aus/Eur), ½” NPT (USA) male connection,
Max. operating temperature ambient (shade) ambient (shade)
Airflow
Sound pressure 73.5 dB(A) at 1m on centerline 79 dB(A) at 1m on centerlinefrom discharge from discharge
1½” (40mm) BSP male outlet (elbow) 1½” (40mm) BSP male outlet (elbow)electric drive
Drain valve
Shipping - dimensions
Shipping - weight *
Operating weight *
SI 12Vdc, vertical,
(Air Filter shipped separately)
3 amps 3 amps
min 100 kPa, max 800 kPa, 20 L/min min 100 kPa, max 800 kPa, 20 L/min(min 15psi, max 115psi, 5.3gal/min) (min 15psi, max 115psi, 5.3gal/min)
55°C (131°F) 55°C (131°F)
800 L/sec - at 0 - 200 Pa 1100 L/sec - at 0 - 200 Pa(1695cfm - at 0 - 0.8” static) (2330cfm - at 0 - 0.8” static)(Inches Static Pressure Water Gauge) (Inches Static Pressure Water Gauge)
(78.1” L x 48.4” W x 46.1” H) (78.1” L x 71.8” W x 46.1” H)1985mm L x 1230mm W x 1280mm H 2000 L x 2050mm W x 1280mm H
305 kg (670 lb) 360 kg (790 lb)
235 kg (520 lb) 290 kg (640lb)
* does not include air filter & cowling assembly weight
ACCESS COVERFOR DRAIN VALVE
CONNECTION
ELECTRICAL SUPPLYTERMINATIONS MADEINSIDE CONTROL BOX
WATER CONNECTION1/2” (15mm) BSP (Aus/Eur)
½" NPT (USA)(Water connection mayrequire an adaptor tosuit local pipe sizes)
806mm(31.7”)
610mm (24”)
250mm (9.8”)
*910mm
452mm (17.8”)
660mm (26”)
200mm(7.9”)
500mm 500mm
CW-H10
CW-H15664mm (26.4")
364mm (14.3”)
120mm (4.7”) Drain Outlet position
120mm(4.7”)
180mm(7.1”)
500410(16.1”) (19.7”)
(19.7”) (19.7”) (19.7”)
*(35.8” )
500mm
493410
+20-0
*Overall height can vary as shown due to manufacturingand material tolerances.
(16.1”)
+0.75”- 0
(19.4”)
5 CW-H10, CW-H15
COOLER CONTENTS
COOLER INSTALLATION KIT COMPONENTS
ITEM PART No
1
2
3
4
5
6A6B6C
7
8
9
10
834245
114279
859736
879239879345
584331
861883593104861593
805306
804644
805597
-
120171/88
120119/26
120102
QTY
1
1
1
1
1
111
2
2
42
1
1*
1*
1*
DESCRIPTION
CONTROL CABLE 20m (65’)
1 ITEM 1. ITEM 2 ITEM 3 ITEM 4
ITEM 6A ITEM 7
ITEM 10ITEM 6C
ITEM 6B ITEM 9
ITEM 8
ITEM 5
SEELEY INTERNATIONAL – INSTALLATION MANUAL 6
WALL CONTROL
INSTRUCTIONS - INSTALLATION, SERVICE & OPERATION
WARRANTY CARD - AUSTRALIA
WARRANTY CARD - USA
WALL CONTROL MOUNT PLATE
ADAPTOR DRAIN ELBOWADAPTOR, DRAIN 32/20mmNUT, PIPE FITTING 1.5" BSP
SCREW PAN PHIL 6ABX1” ZNP
WALL PLUG YELLOW 5mm (3/16”)
SCREW 8AB x ½" PAN PHILL SS
HANDLE, CONTROL BOX
INLET AIR FILTER ASSY CW-H10 or CW-H15 (REFER OPTIONAL PARTS)
AIR FILTER COWLING CW-H10 or CW-H15 (REFER OPTIONAL PARTS)
INLET AIR SAFETY GRILLE (REFER OPTIONAL PARTS)
REPLACEMENT, OPTIONAL or SPARE PART COMPONENTS
ITEM
1
2A2B
3
4
5
6A6B
7
8
9A9B9C9D
SEELEYPART #
094526
095806094946
094519
094700
094861
094885094960
094816
094823
094755
114484114729114743114712
094762
094724094717
120171120188120133/140120157/164
094557094540
120119
120218
094588
120126
120225
094564
120195
094595094335
120201
094830
094847094854
094779
094786
094793
094748
094731
115894
115887
134192134215
120102
094571
DESCRIPTION
CONTROL CABLE 40m (131’)CONTROL CABLE 20m (65’)
AIR FILTER COWLING CW-H10
AIR FILTER COWLING BUSHFIRE CW-H10AIR FILTER COWLING CW-H15
AIR FILTER COWLING BUSHFIRE CW-H15
REPLACE FILTER SET METAL FRAME CW-H10
INLET AIR FILTER ASSY - METAL CW-H10INLET AIR FILTER ASSY - METAL CW-H15BUSHFIRE FILTER ASSY - SS/GALV CW-H10BUSHFIRE FILTER ASSY - SS/GALV CW-H15
SMARTCARD CW-H10, SUITS EBM500 MOTORSMARTCARD CW-H10, SUITS EBM560 MOTORSMARTCARD CW-H10, SUITS ZA500 MOTOR
REPLACE FILTER SET METAL FRAME CW-H15
SPREADER KIT 1PK CW-H
EXHAUST KIT CW-H10EXHAUST KIT CW-H15
CONTACTOR ELEC BOX CW-H
TERMINALS ELEC BOX CW-H(5 x GREY, 2 x GRN/YL, 2 x END, 2 X JUMPER)
RFI FILTER ELEC BOX CW-H
POWER SUPPLY, 12Vdc, CW-H USA
TRANSFORMER, 230-460V, CW-H USA
PANEL DOOR SCREW KIT
EXHAUST LID BRACE
ROOFSTAND 0-10º CW-H10
INLET AIR SAFETY GRILLE (optional)
DRAIN VALVE, 12VDC & ADAPTOR
PUMP, 1.5m (4.92’) LEAD, 230/50PUMP, 1.5m (4.92’) LEAD, 230/60 USA
WALL CONTROL, MOUNT PLATE & FASTENERS
PCB, BMS INTERFACE
CORE BLOCK CW-H
SOLENOID, WATER INLET - BSPSOLENOID, WATER INLET - NPT
CHLORINATOR PROBE ASSY
FAN & FRAME ASSY KIT CW-H10 AUST/EURFAN & FRAME ASSY KIT CW-H15 AUST/EURFAN & FRAME ASSY KIT CW-H15 USA 460VFAN & FRAME ASSY KIT CW-H15 USA 230V
PCB, COOLER CONTROL CW-H AUST/EURPCB, COOLER CONTROL CW-H USA
WATER LEVEL & SALINITY PROBE
ITEM 3 ITEM 4ITEM 1 ITEM 2 ITEM 62
10A10B
11A11B
12C12D12E12F
14
15A15B
18
16A16B
19A19B
20
21
22
23
24
25
26
17A17B17C17D17E17F17G
13B
13D
13A
13C
ITEM 5
ITEM 9 ITEM 10
ITEM 14ITEM 12 ITEM 13
ROOFSTAND 0-10º CW-H15
ITEM 11
ITEM 16
ITEM 17 ITEM 18
ITEM 20
ITEM 25 ITEM 26
ITEM 19
ITEM 21 ITEM 22 ITEM 23 ITEM 24
ITEM 15
SMARTCARD CW-H15, SUITS EBM500 MOTORSMARTCARD CW-H15, SUITS EBM560 MOTORSMARTCARD CW-H15, SUITS ZA560 MOTORSMARTCARD CW-H15, SUITS EBM560RAD MOTOR
ITEM 7 ITEM 8
INSTALLATION, OPERATION & MAINTENANCE
(English) (CW-H15)
Climate Wizard – CW-H10, CW-H15Indirect Evaporative Cooler
WARRANTY INFORMATION
DUCTED INDIRECT EVAPORATIVEAIR COOLER
INTERNATIONAL
COOLER SPECIFICATIONS
SPECIFICATIONS CW-H10 CW-H15Electrical Rating: Refer to the below distinct models for the voltage, frequency rating required
Aus/Europe 3N~, 380-415V, 50Hz, 3N~, 380-415V, 50Hz,USA 3~, 440-480V, 60Hz, 3 amps, 8.5 MCA, 15 MOPD 3~, 440-480V, 60Hz, 3 amps, 8.5 MCA, 15 MOPD
3~, 200-240V, 60Hz, 6 amps, 14.5 MCA, 20 MOPDWater supply ½” BSP (Aus/Eur), ½” NPT (USA) male connection, ½” BSP (Aus/Eur), ½” NPT (USA) male connection,
Max. operating temperature ambient (shade) ambient (shade)
Airflow
Sound pressure 73.5 dB(A) at 1m on centerline 79 dB(A) at 1m on centerlinefrom discharge from discharge
1½” (40mm) BSP male outlet (elbow) 1½” (40mm) BSP male outlet (elbow)electric drive
Drain valve
Shipping - dimensions
Shipping - weight *
Operating weight *
SI 12Vdc, vertical,
(Air Filter shipped separately)
3 amps 3 amps
min 100 kPa, max 800 kPa, 20 L/min min 100 kPa, max 800 kPa, 20 L/min(min 15psi, max 115psi, 5.3gal/min) (min 15psi, max 115psi, 5.3gal/min)
55°C (131°F) 55°C (131°F)
800 L/sec - at 0 - 200 Pa 1100 L/sec - at 0 - 200 Pa(1695cfm - at 0 - 0.8” static) (2330cfm - at 0 - 0.8” static)(Inches Static Pressure Water Gauge) (Inches Static Pressure Water Gauge)
(78.1” L x 48.4” W x 46.1” H) (78.1” L x 71.8” W x 46.1” H)1985mm L x 1230mm W x 1280mm H 2000 L x 2050mm W x 1280mm H
305 kg (670 lb) 360 kg (790 lb)
235 kg (520 lb) 290 kg (640lb)
* does not include air filter & cowling assembly weight
ACCESS COVERFOR DRAIN VALVE
CONNECTION
ELECTRICAL SUPPLYTERMINATIONS MADEINSIDE CONTROL BOX
WATER CONNECTION1/2” (15mm) BSP (Aus/Eur)
½" NPT (USA)(Water connection mayrequire an adaptor tosuit local pipe sizes)
806mm(31.7”)
610mm (24”)
250mm (9.8”)
*910mm
452mm (17.8”)
660mm (26”)
200mm(7.9”)
500mm 500mm
CW-H10
CW-H15664mm (26.4")
364mm (14.3”)
120mm (4.7”) Drain Outlet position
120mm(4.7”)
180mm(7.1”)
500410(16.1”) (19.7”)
(19.7”) (19.7”) (19.7”)
*(35.8” )
500mm
493410
+20-0
*Overall height can vary as shown due to manufacturingand material tolerances.
(16.1”)
+0.75”- 0
(19.4”)
5 CW-H10, CW-H15
COOLER CONTENTS
COOLER INSTALLATION KIT COMPONENTS
ITEM PART No
1
2
3
4
5
6A6B6C
7
8
9
10
834245
114279
859736
879239879345
584331
861883593104861593
805306
804644
805597
-
120171/88
120119/26
120102
QTY
1
1
1
1
1
111
2
2
42
1
1*
1*
1*
DESCRIPTION
CONTROL CABLE 20m (65’)
1 ITEM 1. ITEM 2 ITEM 3 ITEM 4
ITEM 6A ITEM 7
ITEM 10ITEM 6C
ITEM 6B ITEM 9
ITEM 8
ITEM 5
SEELEY INTERNATIONAL – INSTALLATION MANUAL 6
WALL CONTROL
INSTRUCTIONS - INSTALLATION, SERVICE & OPERATION
WARRANTY CARD - AUSTRALIA
WARRANTY CARD - USA
WALL CONTROL MOUNT PLATE
ADAPTOR DRAIN ELBOWADAPTOR, DRAIN 32/20mmNUT, PIPE FITTING 1.5" BSP
SCREW PAN PHIL 6ABX1” ZNP
WALL PLUG YELLOW 5mm (3/16”)
SCREW 8AB x ½" PAN PHILL SS
HANDLE, CONTROL BOX
INLET AIR FILTER ASSY CW-H10 or CW-H15 (REFER OPTIONAL PARTS)
AIR FILTER COWLING CW-H10 or CW-H15 (REFER OPTIONAL PARTS)
INLET AIR SAFETY GRILLE (REFER OPTIONAL PARTS)
REPLACEMENT, OPTIONAL or SPARE PART COMPONENTS
ITEM
1
2A2B
3
4
5
6A6B
7
8
9A9B9C9D
SEELEYPART #
094526
095806094946
094519
094700
094861
094885094960
094816
094823
094755
114484114729114743114712
094762
094724094717
120171120188120133/140120157/164
094557094540
120119
120218
094588
120126
120225
094564
120195
094595094335
120201
094830
094847094854
094779
094786
094793
094748
094731
115894
115887
134192134215
120102
094571
DESCRIPTION
CONTROL CABLE 40m (131’)CONTROL CABLE 20m (65’)
AIR FILTER COWLING CW-H10
AIR FILTER COWLING BUSHFIRE CW-H10AIR FILTER COWLING CW-H15
AIR FILTER COWLING BUSHFIRE CW-H15
REPLACE FILTER SET METAL FRAME CW-H10
INLET AIR FILTER ASSY - METAL CW-H10INLET AIR FILTER ASSY - METAL CW-H15BUSHFIRE FILTER ASSY - SS/GALV CW-H10BUSHFIRE FILTER ASSY - SS/GALV CW-H15
SMARTCARD CW-H10, SUITS EBM500 MOTORSMARTCARD CW-H10, SUITS EBM560 MOTORSMARTCARD CW-H10, SUITS ZA500 MOTOR
REPLACE FILTER SET METAL FRAME CW-H15
SPREADER KIT 1PK CW-H
EXHAUST KIT CW-H10EXHAUST KIT CW-H15
CONTACTOR ELEC BOX CW-H
TERMINALS ELEC BOX CW-H(5 x GREY, 2 x GRN/YL, 2 x END, 2 X JUMPER)
RFI FILTER ELEC BOX CW-H
POWER SUPPLY, 12Vdc, CW-H USA
TRANSFORMER, 230-460V, CW-H USA
PANEL DOOR SCREW KIT
EXHAUST LID BRACE
ROOFSTAND 0-10º CW-H10
INLET AIR SAFETY GRILLE (optional)
DRAIN VALVE, 12VDC & ADAPTOR
PUMP, 1.5m (4.92’) LEAD, 230/50PUMP, 1.5m (4.92’) LEAD, 230/60 USA
WALL CONTROL, MOUNT PLATE & FASTENERS
PCB, BMS INTERFACE
CORE BLOCK CW-H
SOLENOID, WATER INLET - BSPSOLENOID, WATER INLET - NPT
CHLORINATOR PROBE ASSY
FAN & FRAME ASSY KIT CW-H10 AUST/EURFAN & FRAME ASSY KIT CW-H15 AUST/EURFAN & FRAME ASSY KIT CW-H15 USA 460VFAN & FRAME ASSY KIT CW-H15 USA 230V
PCB, COOLER CONTROL CW-H AUST/EURPCB, COOLER CONTROL CW-H USA
WATER LEVEL & SALINITY PROBE
ITEM 3 ITEM 4ITEM 1 ITEM 2 ITEM 62
10A10B
11A11B
12C12D12E12F
14
15A15B
18
16A16B
19A19B
20
21
22
23
24
25
26
17A17B17C17D17E17F17G
13B
13D
13A
13C
ITEM 5
ITEM 9 ITEM 10
ITEM 14ITEM 12 ITEM 13
ROOFSTAND 0-10º CW-H15
ITEM 11
ITEM 16
ITEM 17 ITEM 18
ITEM 20
ITEM 25 ITEM 26
ITEM 19
ITEM 21 ITEM 22 ITEM 23 ITEM 24
ITEM 15
SMARTCARD CW-H15, SUITS EBM500 MOTORSMARTCARD CW-H15, SUITS EBM560 MOTORSMARTCARD CW-H15, SUITS ZA560 MOTORSMARTCARD CW-H15, SUITS EBM560RAD MOTOR
ITEM 7 ITEM 8
INSTALLATION, OPERATION & MAINTENANCE
(English) (CW-H15)
Climate Wizard – CW-H10, CW-H15Indirect Evaporative Cooler
WARRANTY INFORMATION
DUCTED INDIRECT EVAPORATIVEAIR COOLER
INTERNATIONAL
INSTALLATION
Cooler LocationCheck the proposed cooler location, to ensure that it is structurallycapable of supporting the weight of the cooler, or provide an adequatealternate load bearing structure.
Always locate the cooler where it will receive a plentiful supply of fresh air, NOT in a recess where it may be starved for air or where the air is polluted.
Air exiting the exhaust hood is warm and heavily laden with moisture. Ensure the cooler’s exhaust outlet location will not cause corrosion or damageto other nearby items.
Allow adequate access to and around the cooler for maintenance. Provision must be made for access to electricity, water supplies and drains. Note:Do you need to discuss the installation of items like safety anchor points with the customer?
• Ensure the location is a minimum of:(10’) from a solid fuel heater flue,(5’) from a gas flue,(16’) from a sewer vent
Rear = Min (3.5’) from a wall, at sidesto allow easy access for maintenance and core replacement.
!
!
!
!
Do not allow exhaust air to re-circulate into the air intake of the cooler.
3.0m1.5m5.0m
1.0m 1.0m (3.5’)
Mounting/Support
Unpacking the Cooler
Moving the Cooler
Lifting the Cooler
Vibration Isolation
Drip-tray
Industry standard support frames can be used with this cooler.Recommended steel specification:
50x50x3mm RHS Galvanized or Painted(2” x 2” x 1/8”)
Specific CW-H Roofstands are available for order via Seeley to suit cooler sizeand accommodating 5 or 10 degree roof pitches.CW-H10: 0-10º - P/No. 134192CW-H15: 0-10º - P/No. 134215
The cooler will be delivered wrapped in a plastic stretchwrap film which will need to be removed before installation. A small bag of Installationcomponents along with the exhaust hood sheet metal components can be found under the lid of the main cabinet of the cooler. The lid will needto be removed and the exhaust transition components assembled and fitted to the lid before re-installing the lid assembly back onto the cooler.The wall control and communications cable, along with ancillary mount plates, fasteners and drain adaptors will need to be placed aside for laterconnection.
The cooler has in-built fork-truck tyne openings in the base for ease ofmovement. The openings can also be used with lifting straps or slings(refer diagram & see below).
The cooler may be lifted either by fork-truck or crane with slings. The method for lifting by crane is by lifting straps through the cooler base fork-truck tyne openings. Do not attempt to lift using any cabinet features or by retro-fitting lifting lugs. The cabinet may be damaged and/or lift safetycompromised.It is recommended to use a spreader bar on the straps or slings and/or to protect the upper edges of the cooler with a corner protector beneaththe lifting straps to avoid any damage to the cabinet during the lift.
Waffle pads are recommended to be used under each corner of the cooler. Pad size approx. 200mm (8”) x 200mm (8”). Use industry standardmethods of fixing to the building structure.
When Climate Wizard coolers are installed indoors, or anywhere that water leakage could cause damage, install a corrosion resistant drip trayunder the whole machine. Recommended size:CW-H10 - 1500w x 1300d x 50h mm (59"w x 51"d x 2"h)CW-H15 - 1500w x 1900d x 50h mm (59"w x 75"d x 2"h)Apply silicone sealant between drip-tray and cooler base at every fixing.
CW-H10: A = 1300mm (51.2”) x 1206mm (47.5”)1300mm x 1800mm (70.9”)
CW-H10 & CW-H15: B = 50mm min (2” min.)Angle to match roof pitch
CW-H15: A = (51.2”)
Model
CW-H10 305kg (670 lb) 235kg (520 lb)
290kg (640 lb)360kg (790 lb)CW-H15
Shipping Weight Operating Weight
1.0m
1.0m1.0m(3.5’) (3.5’)
(3.5’)
Min. Fork tyne gap= 460mm (18.2”)
7 CW-H10, CW-H15
INSTALLATION
Duct Connections
Exhaust Duct Requirements
Exhaust Transition Assembly
Vibration absorbing flexible connections are recommended for all duct connections to the cooler, for any ducts that are attached to the buildingstructure.All ducts attached to the flexible connection must be independently supported.
Ensure the exhaust discharge opening is located and oriented in such a way as to avoid exhaust air re-entering the cooler inlet. Exhaust air iswarm and heavily laden with moisture.PLEASE NOTE: when designing the exhaust duct note that the exhaust transition and everything attached to it must be removed whenever theheat exchanger cores need to be accessed. The weight of the assembly is therefore quite important.
The exhaust transition is supplied in knock-down form; its components are to be found beneath the lid of the cooler after shipping. This requiresthe installer to remove the lid of the cooler, remove the components and assemble the Exhaust Transition and fit it to the lid with the suppliedfasteners, fit the Inlet Air Filter or Safety Grille, then refit the Lid/Exhaust assembly back onto the cooler. The flange of the exhaust transitionmust be fitted beneath the lid of the cooler. The lid is fitted with a foam seal - ensure the flange sits up firmly against this. Use a high qualitysealant that is neutral cure, flexible and has good UV and weather resistance to seal around the outside of the exhaust transition flange and thelid (3 below). PLEASE NOTE: Where the exhaust transition is installed externally and the exhaust opening is open to the atmosphere, YOUMUST fit a rain hood (not supplied) over the exhaust opening to prevent unfiltered sunlight or precipitation entering and damaging the core.Keep rainhood weight to a minimum. Minimum throat radius = 75mm (3"). Where an installation requires extended exhaust ducts, the increasein static load should not exceed 20 Pa (0.08 in wg).
3. Fit the lid the exhaust transition and assemble.overApply sealant to the top of the Exhaust Transition.
4. Assemble the exhaust grille to the Lid assembly.(Fit rain hood as required, relocate grille torain hood opening)
SEELEY INTERNATIONAL – INSTALLATION MANUAL
Rain hood specifications(hood not supplied):-
Min. throat radius =75mm (3")Allowable pressure drop= 20Pa (0.08in wg) max.Bend Angle = 90°minOpening 500mm x500mm (19.7"x19.7")Grille size 495mm x495mm (19.5"x19.5")external
�
�
�
�
�
Relocate grille torain hood if fitted
90° bend angle
1. Remove lid, obtain exhaust transitionand installation components
2. Assemble the exhaust transition
8
INSTALLATION
Cooler LocationCheck the proposed cooler location, to ensure that it is structurallycapable of supporting the weight of the cooler, or provide an adequatealternate load bearing structure.
Always locate the cooler where it will receive a plentiful supply of fresh air, NOT in a recess where it may be starved for air or where the air is polluted.
Air exiting the exhaust hood is warm and heavily laden with moisture. Ensure the cooler’s exhaust outlet location will not cause corrosion or damageto other nearby items.
Allow adequate access to and around the cooler for maintenance. Provision must be made for access to electricity, water supplies and drains. Note:Do you need to discuss the installation of items like safety anchor points with the customer?
• Ensure the location is a minimum of:(10’) from a solid fuel heater flue,(5’) from a gas flue,(16’) from a sewer vent
Rear = Min (3.5’) from a wall, at sidesto allow easy access for maintenance and core replacement.
!
!
!
!
Do not allow exhaust air to re-circulate into the air intake of the cooler.
3.0m1.5m5.0m
1.0m 1.0m (3.5’)
Mounting/Support
Unpacking the Cooler
Moving the Cooler
Lifting the Cooler
Vibration Isolation
Drip-tray
Industry standard support frames can be used with this cooler.Recommended steel specification:
50x50x3mm RHS Galvanized or Painted(2” x 2” x 1/8”)
Specific CW-H Roofstands are available for order via Seeley to suit cooler sizeand accommodating 5 or 10 degree roof pitches.CW-H10: 0-10º - P/No. 134192CW-H15: 0-10º - P/No. 134215
The cooler will be delivered wrapped in a plastic stretchwrap film which will need to be removed before installation. A small bag of Installationcomponents along with the exhaust hood sheet metal components can be found under the lid of the main cabinet of the cooler. The lid will needto be removed and the exhaust transition components assembled and fitted to the lid before re-installing the lid assembly back onto the cooler.The wall control and communications cable, along with ancillary mount plates, fasteners and drain adaptors will need to be placed aside for laterconnection.
The cooler has in-built fork-truck tyne openings in the base for ease ofmovement. The openings can also be used with lifting straps or slings(refer diagram & see below).
The cooler may be lifted either by fork-truck or crane with slings. The method for lifting by crane is by lifting straps through the cooler base fork-truck tyne openings. Do not attempt to lift using any cabinet features or by retro-fitting lifting lugs. The cabinet may be damaged and/or lift safetycompromised.It is recommended to use a spreader bar on the straps or slings and/or to protect the upper edges of the cooler with a corner protector beneaththe lifting straps to avoid any damage to the cabinet during the lift.
Waffle pads are recommended to be used under each corner of the cooler. Pad size approx. 200mm (8”) x 200mm (8”). Use industry standardmethods of fixing to the building structure.
When Climate Wizard coolers are installed indoors, or anywhere that water leakage could cause damage, install a corrosion resistant drip trayunder the whole machine. Recommended size:CW-H10 - 1500w x 1300d x 50h mm (59"w x 51"d x 2"h)CW-H15 - 1500w x 1900d x 50h mm (59"w x 75"d x 2"h)Apply silicone sealant between drip-tray and cooler base at every fixing.
CW-H10: A = 1300mm (51.2”) x 1206mm (47.5”)1300mm x 1800mm (70.9”)
CW-H10 & CW-H15: B = 50mm min (2” min.)Angle to match roof pitch
CW-H15: A = (51.2”)
Model
CW-H10 305kg (670 lb) 235kg (520 lb)
290kg (640 lb)360kg (790 lb)CW-H15
Shipping Weight Operating Weight
1.0m
1.0m1.0m(3.5’) (3.5’)
(3.5’)
Min. Fork tyne gap= 460mm (18.2”)
7 CW-H10, CW-H15
INSTALLATION
Duct Connections
Exhaust Duct Requirements
Exhaust Transition Assembly
Vibration absorbing flexible connections are recommended for all duct connections to the cooler, for any ducts that are attached to the buildingstructure.All ducts attached to the flexible connection must be independently supported.
Ensure the exhaust discharge opening is located and oriented in such a way as to avoid exhaust air re-entering the cooler inlet. Exhaust air iswarm and heavily laden with moisture.PLEASE NOTE: when designing the exhaust duct note that the exhaust transition and everything attached to it must be removed whenever theheat exchanger cores need to be accessed. The weight of the assembly is therefore quite important.
The exhaust transition is supplied in knock-down form; its components are to be found beneath the lid of the cooler after shipping. This requiresthe installer to remove the lid of the cooler, remove the components and assemble the Exhaust Transition and fit it to the lid with the suppliedfasteners, fit the Inlet Air Filter or Safety Grille, then refit the Lid/Exhaust assembly back onto the cooler. The flange of the exhaust transitionmust be fitted beneath the lid of the cooler. The lid is fitted with a foam seal - ensure the flange sits up firmly against this. Use a high qualitysealant that is neutral cure, flexible and has good UV and weather resistance to seal around the outside of the exhaust transition flange and thelid (3 below). PLEASE NOTE: Where the exhaust transition is installed externally and the exhaust opening is open to the atmosphere, YOUMUST fit a rain hood (not supplied) over the exhaust opening to prevent unfiltered sunlight or precipitation entering and damaging the core.Keep rainhood weight to a minimum. Minimum throat radius = 75mm (3"). Where an installation requires extended exhaust ducts, the increasein static load should not exceed 20 Pa (0.08 in wg).
3. Fit the lid the exhaust transition and assemble.overApply sealant to the top of the Exhaust Transition.
4. Assemble the exhaust grille to the Lid assembly.(Fit rain hood as required, relocate grille torain hood opening)
SEELEY INTERNATIONAL – INSTALLATION MANUAL
Rain hood specifications(hood not supplied):-
Min. throat radius =75mm (3")Allowable pressure drop= 20Pa (0.08in wg) max.Bend Angle = 90°minOpening 500mm x500mm (19.7"x19.7")Grille size 495mm x495mm (19.5"x19.5")external
�
�
�
�
�
Relocate grille torain hood if fitted
90° bend angle
1. Remove lid, obtain exhaust transitionand installation components
2. Assemble the exhaust transition
8
INSTALLATION
Inlet Air Filter AssemblyClimate Wizard coolers - use either the Inlet Air Filter Assembly supplied fromthe factory or use approved dust filters on the inlet air with a maximum 35 Pa (0.14 in wg) pressure drop for a clean filter. Should the Inlet AirFilter Assembly not be required an optional Safety Grille is available and be fitted for safety reasons.WARNING: To reduce the risk of fire, electric shock, and injury to persons, Climate Wizard coolers must be installed with Filter Assemblies orSafety Grilles, that are marked to indicate their suitability with this model. Other Filter Assemblies or Safety Grilles cannot be substituted.The Inlet Air Filter assembly is supplied in separate cartons when shipped with the Climate Wizard. This requires the installer to remove the lidof the cooler, remove the filters from their shipping position in the frame, fit the filter frame to the cooler, secure the cowling top and sides to thefilter frame and cooler, slide the filters back into the frame and secure the cowling front access panel with the supplied fasteners. Refit theLid/Exhaust assembly back onto the cooler, over the flange of the Inlet Filter Cowling.
SHOULD NEVER BE INSTALLED WITHOUT DUST FILTERS
MUST
Fit filter frame to inlet of coolerFit the Filter Cowling top and sidesto the Filter Frame and Cooler.
The top lip of the filter cowling (shaded, 3 above) must locate inside the lid of the cooler (refer 4 above), this may require the lid to be unfastened(if already assembled) and lifted or, alternately, assemble the lid to the cooler after the filter assembly and cowling is fitted. Insert the filters to thefilter frame. Fit the front panel of the cowling onto the cowling assembly.
No. Description
1
2
3
4
5
6
Inlet Air Filter Cowling
Inlet Air Filter Frame
Air Filter - Front
Air Filter - LH (CW-H15 Only)
Air Filter - Base
Air Filter - RH
1
4
2
CW-H10
9 CW-H10, CW-H15
Inlet Air Filter components
1 2 3 4 5 6
3
CW-H15
INSTALLATION
Fitting the Inlet Air FiltersWhen servicing the filters the front plate of the filter cowling must be removed to provide access. To fit the filters into the Air Filter frame, slide thebottom filter into position into the base of the frame. Slide the side filter(s) into the frame in the same manner. To fit the front filter, locate the topedge of the filter under the top brackets and lift to engage the filter inside them. Allow the filter to drop, to engage the 2 bottom brackets at thebottom of the frame.
The Air Filters should be replaced as soon as airflow through the filters is restricted by choking or clogging with dust or contaminants. Thefrequency of changing the filter is dependent on the air quality on the site.
Replacement Inlet Air Filters are available from SI Service Agents and Climate Wizard distributors.
Remove screws to dismantle the frontsection of the filter cowling, the lid andsides of the cowling remain attached tothe cooler.
Filters slide into frame channels(CW-H10 Fit 3 Filters only, omit LH side)(CW-H15 Fit 4 Filters)
NOTE: retaining wire is onthe INSIDE of the filter.
To fit the front filter, locate the top edge of the filter under the top brackets and lift to engage the filter inside them. Allow the filter to drop, toengage the 2 bottom brackets at the bottom of the frame.
SEELEY INTERNATIONAL – INSTALLATION MANUAL 10
INSTALLATION
Inlet Air Filter AssemblyClimate Wizard coolers - use either the Inlet Air Filter Assembly supplied fromthe factory or use approved dust filters on the inlet air with a maximum 35 Pa (0.14 in wg) pressure drop for a clean filter. Should the Inlet AirFilter Assembly not be required an optional Safety Grille is available and be fitted for safety reasons.WARNING: To reduce the risk of fire, electric shock, and injury to persons, Climate Wizard coolers must be installed with Filter Assemblies orSafety Grilles, that are marked to indicate their suitability with this model. Other Filter Assemblies or Safety Grilles cannot be substituted.The Inlet Air Filter assembly is supplied in separate cartons when shipped with the Climate Wizard. This requires the installer to remove the lidof the cooler, remove the filters from their shipping position in the frame, fit the filter frame to the cooler, secure the cowling top and sides to thefilter frame and cooler, slide the filters back into the frame and secure the cowling front access panel with the supplied fasteners. Refit theLid/Exhaust assembly back onto the cooler, over the flange of the Inlet Filter Cowling.
SHOULD NEVER BE INSTALLED WITHOUT DUST FILTERS
MUST
Fit filter frame to inlet of coolerFit the Filter Cowling top and sidesto the Filter Frame and Cooler.
The top lip of the filter cowling (shaded, 3 above) must locate inside the lid of the cooler (refer 4 above), this may require the lid to be unfastened(if already assembled) and lifted or, alternately, assemble the lid to the cooler after the filter assembly and cowling is fitted. Insert the filters to thefilter frame. Fit the front panel of the cowling onto the cowling assembly.
No. Description
1
2
3
4
5
6
Inlet Air Filter Cowling
Inlet Air Filter Frame
Air Filter - Front
Air Filter - LH (CW-H15 Only)
Air Filter - Base
Air Filter - RH
1
4
2
CW-H10
9 CW-H10, CW-H15
Inlet Air Filter components
1 2 3 4 5 6
3
CW-H15
INSTALLATION
Fitting the Inlet Air FiltersWhen servicing the filters the front plate of the filter cowling must be removed to provide access. To fit the filters into the Air Filter frame, slide thebottom filter into position into the base of the frame. Slide the side filter(s) into the frame in the same manner. To fit the front filter, locate the topedge of the filter under the top brackets and lift to engage the filter inside them. Allow the filter to drop, to engage the 2 bottom brackets at thebottom of the frame.
The Air Filters should be replaced as soon as airflow through the filters is restricted by choking or clogging with dust or contaminants. Thefrequency of changing the filter is dependent on the air quality on the site.
Replacement Inlet Air Filters are available from SI Service Agents and Climate Wizard distributors.
Remove screws to dismantle the frontsection of the filter cowling, the lid andsides of the cowling remain attached tothe cooler.
Filters slide into frame channels(CW-H10 Fit 3 Filters only, omit LH side)(CW-H15 Fit 4 Filters)
NOTE: retaining wire is onthe INSIDE of the filter.
To fit the front filter, locate the top edge of the filter under the top brackets and lift to engage the filter inside them. Allow the filter to drop, toengage the 2 bottom brackets at the bottom of the frame.
SEELEY INTERNATIONAL – INSTALLATION MANUAL 10
INSTALLATION
Electrical Supply Installation
(Australia, Europe - 3PH 380-415V)
PLEASE NOTE! There are specific models for regional specific voltages and frequencies WHICH ARE NOT INTERCHANGEABLE, asthese require differing component configurations that vary according to the supply frequency and voltage. Specifically, the main fanmotor, 3 phase filter, transformer and pump are unique to the voltage/frequency of supply. Please ensure the cooler matches theelectrical requirements shown in the following pages.
Installation of the Cooler must conform to local electrical rules, regulations and standards.
Amps per phase
It is a requirement of Seeley International that all Coolers be wired with a dedicated circuit and circuit breaker to the distribution board,incorporating an isolation switch in the fixed wiring with all pole disconnection from the mains power in accordance with the local wiringrules.
Specification : 380 - 415V / 50 Hz / 3 Phase with Neutral / 3
Climate Wizard requires 3-phase Neutral and Earth electrical power. If required, mains isolation switch is to be furnished by the contractor adjacentto the cooler - if mounting on the cooler cabinet, take care not to puncture the water reservoir. Mains power terminals are provided inside the electricalcabinet with glands provided for cable entry.
C1 MOTOR CONTACTOR COILC2 FUSE T12.5AC3 MAIN PCB POWER INC4 PUMP LINKC5 DRAIN VALVEC6 SALINITY PROBEC7 MOTOR CONTROL SIGNALC8 WALL CONTROL
C9 WATER INLET SOLENOIDC10 CHLORINATOR LINKC11 INTERFACE BOARD LINKC12 NOT USEDC13 CHLORINATOR x 2C14 BMS COOL/VENT INPUTC15 BMS ERROR SIGNAL OUTPUTC16 BMS REMOTE ON/OFF INPUTC17 BMS FAN SPEED INPUT 0-10Vdc
859651-D
MAIN PCB
C1
C2
C3 C4 C5
C6
C7
C8 C9 C10
C11C11
C13
C13
C10
C12
C12
C4
C17
C16
C15
C14
3 PHASEFILTER
BM
S C
ON
TR
OL
S
FA
N C
ON
TAC
TO
R
INTERFACE PCB
T1 T2 T3 T4 T5 T6
L1 L2 L3 N
A1531
2 4 6 A2
U2
V2
W2
N2
U1
V1
W1 E
gn/y
gn/y
CHLORINATOR X 2
MAIN SUPPLY
N1
FAN
380-415V / 3N~ / 50Hz SUPPLY
PUMP JUNCTION BOX
11 CW-H10, CW-H15 12
INSTALLATION
Electrical Supply Installation (USA 3PH, 440 - 480V)Installation of the Cooler must conform to local electrical codes, regulations and standards.
Amps per phase, *
It is a requirement of Seeley International that all Coolers be wired with a dedicated circuit and circuit breaker to the distribution board,incorporating an isolation switch in the fixed wiring with all pole disconnection from the mains power in accordance with the NationalElectric Code.
Specification : 440 - 480V / 60Hz / 3 Phase / 3 8.5 MCA, 15 MOPD
Climate Wizard requires 3-phase (No Neutral) and Ground electrical power. If required, mains isolation switch is to be furnished by the contractoradjacent to the cooler . Mains power terminals are provided inside theelectrical cabinet with glands provided for cable entry.
- if mounting on the cooler cabinet, take care not to puncture the water reservoir
SEELEY INTERNATIONAL – INSTALLATION MANUAL
C1 MOTOR CONTACTOR COILC2 FUSE T12.5AC3 MAIN PCB POWER INC4 PUMP LINKC5 DRAIN VALVEC6 SALINITY PROBEC7 MOTOR CONTROL SIGNALC8 WALL CONTROL
C9 WATER INLET SOLENOIDC10 CHLORINATOR LINKC11 INTERFACE BOARD LINKC12 NOT USEDC13 CHLORINATOR x 2C14 BMS COOL/VENT INPUTC15 BMS ERROR SIGNAL OUTPUTC16 BMS REMOTE ON/OFF INPUTC17 BMS FAN SPEED INPUT 0-10Vdc
* 50 & 60Hz models require differing component configurations that vary according to the supply frequency and voltage.Specifically, the fan motor, 3 phase filter, transformer and pump are unique to the voltage/frequency of supply.230V/60Hz pump configuration is shown in the above wiring diagram.
860312-C
MAIN PCB
230VacINPUT
12VdcOUTPUT
DENOTES CLASS2 CIRCUIT
CLASS 2POWER SUPPLY
MPS-30-12
C1
C2
C3 C4 C5
C6
C7
C8 C9 C10
C11C11
C13
C13
C10
C12
C12
C4
C17
C16
C15
C14
100VA TRANSFORMER380-480V TO 230V
BM
S C
ON
TR
OL
S
FA
N C
ON
TAC
TO
R
INTERFACE PCB
T1 T2 T3 T4 T5 T6 T7
L3L2L1
A1531
2 4 6 A2
gn/ygn/y
CHLORINATOR X 2
PUMP JUNCTION BOX
MAIN SUPPLY
440-480V / 3~ / 60Hz SUPPLY
FAN
38
PRIMARY
0V
0V
11
5V
11
5V
373635
SET FOR 480V
34333231
INSTALLATION
Electrical Supply Installation
(Australia, Europe - 3PH 380-415V)
PLEASE NOTE! There are specific models for regional specific voltages and frequencies WHICH ARE NOT INTERCHANGEABLE, asthese require differing component configurations that vary according to the supply frequency and voltage. Specifically, the main fanmotor, 3 phase filter, transformer and pump are unique to the voltage/frequency of supply. Please ensure the cooler matches theelectrical requirements shown in the following pages.
Installation of the Cooler must conform to local electrical rules, regulations and standards.
Amps per phase
It is a requirement of Seeley International that all Coolers be wired with a dedicated circuit and circuit breaker to the distribution board,incorporating an isolation switch in the fixed wiring with all pole disconnection from the mains power in accordance with the local wiringrules.
Specification : 380 - 415V / 50 Hz / 3 Phase with Neutral / 3
Climate Wizard requires 3-phase Neutral and Earth electrical power. If required, mains isolation switch is to be furnished by the contractor adjacentto the cooler - if mounting on the cooler cabinet, take care not to puncture the water reservoir. Mains power terminals are provided inside the electricalcabinet with glands provided for cable entry.
C1 MOTOR CONTACTOR COILC2 FUSE T12.5AC3 MAIN PCB POWER INC4 PUMP LINKC5 DRAIN VALVEC6 SALINITY PROBEC7 MOTOR CONTROL SIGNALC8 WALL CONTROL
C9 WATER INLET SOLENOIDC10 CHLORINATOR LINKC11 INTERFACE BOARD LINKC12 NOT USEDC13 CHLORINATOR x 2C14 BMS COOL/VENT INPUTC15 BMS ERROR SIGNAL OUTPUTC16 BMS REMOTE ON/OFF INPUTC17 BMS FAN SPEED INPUT 0-10Vdc
859651-D
MAIN PCB
C1
C2
C3 C4 C5
C6
C7
C8 C9 C10
C11C11
C13
C13
C10
C12
C12
C4
C17
C16
C15
C14
3 PHASEFILTER
BM
S C
ON
TR
OL
S
FA
N C
ON
TAC
TO
R
INTERFACE PCB
T1 T2 T3 T4 T5 T6
L1 L2 L3 N
A1531
2 4 6 A2
U2
V2
W2
N2
U1
V1
W1 E
gn/y
gn/y
CHLORINATOR X 2
MAIN SUPPLY
N1
FAN
380-415V / 3N~ / 50Hz SUPPLY
PUMP JUNCTION BOX
11 CW-H10, CW-H15 12
INSTALLATION
Electrical Supply Installation (USA 3PH, 440 - 480V)Installation of the Cooler must conform to local electrical codes, regulations and standards.
Amps per phase, *
It is a requirement of Seeley International that all Coolers be wired with a dedicated circuit and circuit breaker to the distribution board,incorporating an isolation switch in the fixed wiring with all pole disconnection from the mains power in accordance with the NationalElectric Code.
Specification : 440 - 480V / 60Hz / 3 Phase / 3 8.5 MCA, 15 MOPD
Climate Wizard requires 3-phase (No Neutral) and Ground electrical power. If required, mains isolation switch is to be furnished by the contractoradjacent to the cooler . Mains power terminals are provided inside theelectrical cabinet with glands provided for cable entry.
- if mounting on the cooler cabinet, take care not to puncture the water reservoir
SEELEY INTERNATIONAL – INSTALLATION MANUAL
C1 MOTOR CONTACTOR COILC2 FUSE T12.5AC3 MAIN PCB POWER INC4 PUMP LINKC5 DRAIN VALVEC6 SALINITY PROBEC7 MOTOR CONTROL SIGNALC8 WALL CONTROL
C9 WATER INLET SOLENOIDC10 CHLORINATOR LINKC11 INTERFACE BOARD LINKC12 NOT USEDC13 CHLORINATOR x 2C14 BMS COOL/VENT INPUTC15 BMS ERROR SIGNAL OUTPUTC16 BMS REMOTE ON/OFF INPUTC17 BMS FAN SPEED INPUT 0-10Vdc
* 50 & 60Hz models require differing component configurations that vary according to the supply frequency and voltage.Specifically, the fan motor, 3 phase filter, transformer and pump are unique to the voltage/frequency of supply.230V/60Hz pump configuration is shown in the above wiring diagram.
860312-C
MAIN PCB
230VacINPUT
12VdcOUTPUT
DENOTES CLASS2 CIRCUIT
CLASS 2POWER SUPPLY
MPS-30-12
C1
C2
C3 C4 C5
C6
C7
C8 C9 C10
C11C11
C13
C13
C10
C12
C12
C4
C17
C16
C15
C14
100VA TRANSFORMER380-480V TO 230V
BM
S C
ON
TR
OL
S
FA
N C
ON
TAC
TO
R
INTERFACE PCB
T1 T2 T3 T4 T5 T6 T7
L3L2L1
A1531
2 4 6 A2
gn/ygn/y
CHLORINATOR X 2
PUMP JUNCTION BOX
MAIN SUPPLY
440-480V / 3~ / 60Hz SUPPLY
FAN
38
PRIMARY
0V
0V
11
5V
11
5V
373635
SET FOR 480V
34333231
INSTALLATION
Electrical Supply Installation (USA 3PH, 200 - 240V)Installation of the Cooler must conform to local electrical codes, regulations and standards.
Amps per phase, 14 *
It is a requirement of Seeley International that all Coolers be wired with a dedicated circuit and circuit breaker to the distribution board,incorporating an isolation switch in the fixed wiring with all pole disconnection from the mains power in accordance with the NationalElectric Code.
Specification : 200 - 240V / 60Hz / 3 Phase / 6 .5 MCA, 20 MOPD
Climate Wizard requires 3-phase (No Neutral) and Ground electrical power. If required, mains isolation switch is to be furnished by the contractoradjacent to the cooler - if mounting on the cooler cabinet, take care not to puncture the water reservoir. Mains power terminals are provided inside theelectrical cabinet with glands provided for cable entry.
* 50 & 60Hz models require differing component configurations that vary according to the supply frequency and voltage.Specifically, the fan motor, 3 phase filter, transformer and pump are unique to the voltage/frequency of supply.230V/60Hz pump configuration is shown in the above wiring diagram.
C1 MOTOR CONTACTOR COILC2 FUSE T12.5AC3 MAIN PCB POWER INC4 PUMP LINKC5 DRAIN VALVEC6 SALINITY PROBEC7 MOTOR CONTROL SIGNALC8 WALL CONTROLC9 WATER INLET SOLENOIDC10 CHLORINATOR LINKC11 INTERFACE BOARD LINKC12 NOT USEDC13 CHLORINATOR x 2C14 BMS COOL/VENT INPUTC15 BMS ERROR SIGNAL OUTPUTC16 BMS REMOTE ON/OFF INPUTC17 BMS FAN SPEED INPUT 0-10Vdc
861371-B
MAIN PCB
230VacINPUT
12VdcOUTPUT
DENOTES CLASS2 CIRCUIT
CLASS 2POWER SUPPLY
MPS-30-12
C1
C2
C3 C4 C5
C6
C7
C8 C9 C10
C11C11
C13
C13
C10
C12
C12
C4
C17
C16
C15
C14
BM
S C
ON
TR
OL
S
FA
N C
ON
TAC
TO
R
INTERFACE PCB
T1 T2 T3 T4 T5 T6 T7
L3L2L1
A1531
2 4 6 A2
gn/ygn/y
CHLORINATOR X 2
PUMP JUNCTION BOX
MAIN SUPPLY
200-240V / 3~ / 60Hz SUPPLY
FAN
13 CW-H10, CW-H15
INSTALLATION
Installation of the water supply to the cooler must conform to local plumbing rules, regulations and standards:
The following specifications for water supply are required:
The installer must provide a manual 1/4 turn ball type shut off valve (do not use a stop cock) in the water supply line adjacent to the cooler, subject tolocal plumbing regulations. This allows the water supply to be isolated whenever work needs to be done on the cooler.
Climate Wizard requires a permanent water supply to be connected. 1/2" male connection point provided on the cooler (see diagram), suitable for acompression fitting.
Seeley International require an inlet filter to be installed on the water supply line, external to the Climate Wizard cooler to prevent any debris fromentering and damaging cooler components.
Climate Wizard is fitted with a slow activation water inlet solenoid valve to assist with minimising water hammer. Not all installation pipeworks are thesame however, and some may require additional prevention against water hammer.
If water hammer is a problem, it is the responsibility of the to fit an appropriate water hammer arresting device external to the cooler.
Water Connections :Water Supply : 100kPa (15psi) - 800 kPa (115psi) MAXIMUM @ 20L/min (5.3 gal/min)Water Supply Temperature : 40°C (105°F) MAXIMUM
Important
Important
!
In areas subject to freezing, the water line needs a drain down facility.
WATER SUPPLY FILTRATION
!
WATER HAMMER
Installer
If the water pressure exceeds this maximum specification then a pressure reducing valve is required and must be supplied andfitted by the installer.
Flush the water pipe to remove any contaminants (swarf, filings or dirt) before final fitting. Contaminants can lodge in thesolenoid , preventing it from functioning correctly.
½” BSP (Aus/Eur), ½” NPT (USA) male connection supplied
Water Supply Installation
ACCESS COVERFOR DRAIN VALVE
CONNECTION
WATER CONNECTION1/2” MALE NIPPLE
(Water connection mayrequire an adaptor tosuit local pipe sizes)
660mm(26”)
200mm(7.9”)
DO NOT OVER-TIGHTENOR CROSS-THREAD
COMPRESSION FITTINGSONTO THE PLASTIC
WATER INLET NIPPLE.
REAR VIEW
14SEELEY INTERNATIONAL – INSTALLATION MANUAL
INSTALLATION
Electrical Supply Installation (USA 3PH, 200 - 240V)Installation of the Cooler must conform to local electrical codes, regulations and standards.
Amps per phase, 14 *
It is a requirement of Seeley International that all Coolers be wired with a dedicated circuit and circuit breaker to the distribution board,incorporating an isolation switch in the fixed wiring with all pole disconnection from the mains power in accordance with the NationalElectric Code.
Specification : 200 - 240V / 60Hz / 3 Phase / 6 .5 MCA, 20 MOPD
Climate Wizard requires 3-phase (No Neutral) and Ground electrical power. If required, mains isolation switch is to be furnished by the contractoradjacent to the cooler - if mounting on the cooler cabinet, take care not to puncture the water reservoir. Mains power terminals are provided inside theelectrical cabinet with glands provided for cable entry.
* 50 & 60Hz models require differing component configurations that vary according to the supply frequency and voltage.Specifically, the fan motor, 3 phase filter, transformer and pump are unique to the voltage/frequency of supply.230V/60Hz pump configuration is shown in the above wiring diagram.
C1 MOTOR CONTACTOR COILC2 FUSE T12.5AC3 MAIN PCB POWER INC4 PUMP LINKC5 DRAIN VALVEC6 SALINITY PROBEC7 MOTOR CONTROL SIGNALC8 WALL CONTROLC9 WATER INLET SOLENOIDC10 CHLORINATOR LINKC11 INTERFACE BOARD LINKC12 NOT USEDC13 CHLORINATOR x 2C14 BMS COOL/VENT INPUTC15 BMS ERROR SIGNAL OUTPUTC16 BMS REMOTE ON/OFF INPUTC17 BMS FAN SPEED INPUT 0-10Vdc
861371-B
MAIN PCB
230VacINPUT
12VdcOUTPUT
DENOTES CLASS2 CIRCUIT
CLASS 2POWER SUPPLY
MPS-30-12
C1
C2
C3 C4 C5
C6
C7
C8 C9 C10
C11C11
C13
C13
C10
C12
C12
C4
C17
C16
C15
C14
BM
S C
ON
TR
OL
S
FA
N C
ON
TAC
TO
R
INTERFACE PCB
T1 T2 T3 T4 T5 T6 T7
L3L2L1
A1531
2 4 6 A2
gn/ygn/y
CHLORINATOR X 2
PUMP JUNCTION BOX
MAIN SUPPLY
200-240V / 3~ / 60Hz SUPPLY
FAN
13 CW-H10, CW-H15
INSTALLATION
Installation of the water supply to the cooler must conform to local plumbing rules, regulations and standards:
The following specifications for water supply are required:
The installer must provide a manual 1/4 turn ball type shut off valve (do not use a stop cock) in the water supply line adjacent to the cooler, subject tolocal plumbing regulations. This allows the water supply to be isolated whenever work needs to be done on the cooler.
Climate Wizard requires a permanent water supply to be connected. 1/2" male connection point provided on the cooler (see diagram), suitable for acompression fitting.
Seeley International require an inlet filter to be installed on the water supply line, external to the Climate Wizard cooler to prevent any debris fromentering and damaging cooler components.
Climate Wizard is fitted with a slow activation water inlet solenoid valve to assist with minimising water hammer. Not all installation pipeworks are thesame however, and some may require additional prevention against water hammer.
If water hammer is a problem, it is the responsibility of the to fit an appropriate water hammer arresting device external to the cooler.
Water Connections :Water Supply : 100kPa (15psi) - 800 kPa (115psi) MAXIMUM @ 20L/min (5.3 gal/min)Water Supply Temperature : 40°C (105°F) MAXIMUM
Important
Important
!
In areas subject to freezing, the water line needs a drain down facility.
WATER SUPPLY FILTRATION
!
WATER HAMMER
Installer
If the water pressure exceeds this maximum specification then a pressure reducing valve is required and must be supplied andfitted by the installer.
Flush the water pipe to remove any contaminants (swarf, filings or dirt) before final fitting. Contaminants can lodge in thesolenoid , preventing it from functioning correctly.
½” BSP (Aus/Eur), ½” NPT (USA) male connection supplied
Water Supply Installation
ACCESS COVERFOR DRAIN VALVE
CONNECTION
WATER CONNECTION1/2” MALE NIPPLE
(Water connection mayrequire an adaptor tosuit local pipe sizes)
660mm(26”)
200mm(7.9”)
DO NOT OVER-TIGHTENOR CROSS-THREAD
COMPRESSION FITTINGSONTO THE PLASTIC
WATER INLET NIPPLE.
REAR VIEW
14SEELEY INTERNATIONAL – INSTALLATION MANUAL
INSTALLATION
Drain InstallationA built-in Drain Valve is controlled by the water management system. The valve has 1½” (40mm) BSP male connection and is provided with areducing fitting for connection (if desired) to a flexible hose for running water to waste. See diagram for location. Recommended minimum drainhose diameter is ¾” (20mm).internal
DRAIN VALVEThe correct drain system must be used. Water drained from the drain valve must be carried away to a suitable discharge point on the building orproperty, in accordance with local regulations.
It is a requirement of Seeley International - Never drain the water directly on to the roof
Drain fittingslocation
(Access panelremoved, view
from rear ofcooler)
120mm (4.7”) Drain Outlet position
120mm(4.7”)
15 CW-H10, CW-H15
TOP VIEW
INSTALLATION
Control SchemesClimate Wizard coolers are supplied from the factory with one (1) Wall Control and a 20m (65’) control cable. This makes it possible for theCooler to be controlled independently and automatically from the zone to which it is delivering cool air. No additional equipment is required. TheWall Control incorporates a thermostat that regulates fan speed to maintain indoor temperature within 0.5°C ( 1°F) of the set temperature.Climate Wizard coolers are also supplied with input/output connectors to enable the cooler to be controlled from an external location, including aBMS system.Whatever control option is being used, the inbuilt Climate Wizard water management and fault monitoring features are always functional. TheClimate Wizard control scheme incorporates some parameters that can be altered to other settings if the default settings are not suitable.
Individual coolers can be controlled completely from within their cooling zone using the Wall Control-thermostat supplied. A 20m (65’) connectingcable, plugged each end, is supplied. 40m (130’) cables are also available on request (Cable kit 40m Part No. 094724).Maximum permissible cable length between the Wall Control and the cooler is 40m (130’).No interconnection between coolers to achieve ‘Group control’ is possible.
Climate Wizard Coolers are supplied with an ‘Interface PCB’.This can be set up to control the Climate Wizard from EXTERNAL devices, such as PLCs and Building Management Systems. In this case theClimate Wizard will cease to function in its standard AUTO [Auto] or MANUAL [Man] mode and will respond only to the external commands.
NOTE: even if a BMS or PLC is used, it is recommended to leave the Wall Control and cable within the control box for use during servicing.
+ +
Local zone control
Control from remote location
Building Management System (BMS) Interface
Four (4) plug receptacles are provided in the electrical control enclosure as shown. These are solely for the control of the cooler from aremote location. When any receptacle detects a voltage between 4 - 32 V DC the local Wall Control is disabled and the entire cooler comesunder the control of remote commands.PLEASE NOTE: In order for the receptacles to respond to external commands the installer must provide independent power supply of 4-32VDC to any of the receptacles he wants to activate. For example, to turn on the pump in order to initiate 'cooling' a DC voltage of 4-32V mustappear on the + pin of the COOL/VENT receptacle. When that voltage is removed the system reverts to 'vent' mode. Or, in order to stop themachine a voltage must be applied to the + pin of the REMOTE ON/OFF receptacle. When that voltage is removed the machine will start upagain.
NOTE: Connect the polarity as shown - incorrect polarity connection may damage the circuit board.
The control commands may emanate from a purpose built device such as a panel containing switches for Cooler ON-OFF, Pump ON-OFF, apotentiometer for the fan speed control, and a light to display a cooler fault condition. The panel will include its own power supply to createsignals compatible with the Climate Wizard specifications (4-32V DC).
Or they may emanate from a BMS (Building Management System). Depending on the type of BMS it may be necessary to provide an “off-the-shelf” Interface Module between the BMS serial bus and the Climate Wizard plug receptacles.
16SEELEY INTERNATIONAL – INSTALLATION MANUAL
PLUG RECEPTACLES - INTERFACE BOARD
INSTALLATION
Drain InstallationA built-in Drain Valve is controlled by the water management system. The valve has 1½” (40mm) BSP male connection and is provided with areducing fitting for connection (if desired) to a flexible hose for running water to waste. See diagram for location. Recommended minimum drainhose diameter is ¾” (20mm).internal
DRAIN VALVEThe correct drain system must be used. Water drained from the drain valve must be carried away to a suitable discharge point on the building orproperty, in accordance with local regulations.
It is a requirement of Seeley International - Never drain the water directly on to the roof
Drain fittingslocation
(Access panelremoved, view
from rear ofcooler)
120mm (4.7”) Drain Outlet position
120mm(4.7”)
15 CW-H10, CW-H15
TOP VIEW
INSTALLATION
Control SchemesClimate Wizard coolers are supplied from the factory with one (1) Wall Control and a 20m (65’) control cable. This makes it possible for theCooler to be controlled independently and automatically from the zone to which it is delivering cool air. No additional equipment is required. TheWall Control incorporates a thermostat that regulates fan speed to maintain indoor temperature within 0.5°C ( 1°F) of the set temperature.Climate Wizard coolers are also supplied with input/output connectors to enable the cooler to be controlled from an external location, including aBMS system.Whatever control option is being used, the inbuilt Climate Wizard water management and fault monitoring features are always functional. TheClimate Wizard control scheme incorporates some parameters that can be altered to other settings if the default settings are not suitable.
Individual coolers can be controlled completely from within their cooling zone using the Wall Control-thermostat supplied. A 20m (65’) connectingcable, plugged each end, is supplied. 40m (130’) cables are also available on request (Cable kit 40m Part No. 094724).Maximum permissible cable length between the Wall Control and the cooler is 40m (130’).No interconnection between coolers to achieve ‘Group control’ is possible.
Climate Wizard Coolers are supplied with an ‘Interface PCB’.This can be set up to control the Climate Wizard from EXTERNAL devices, such as PLCs and Building Management Systems. In this case theClimate Wizard will cease to function in its standard AUTO [Auto] or MANUAL [Man] mode and will respond only to the external commands.
NOTE: even if a BMS or PLC is used, it is recommended to leave the Wall Control and cable within the control box for use during servicing.
+ +
Local zone control
Control from remote location
Building Management System (BMS) Interface
Four (4) plug receptacles are provided in the electrical control enclosure as shown. These are solely for the control of the cooler from aremote location. When any receptacle detects a voltage between 4 - 32 V DC the local Wall Control is disabled and the entire cooler comesunder the control of remote commands.PLEASE NOTE: In order for the receptacles to respond to external commands the installer must provide independent power supply of 4-32VDC to any of the receptacles he wants to activate. For example, to turn on the pump in order to initiate 'cooling' a DC voltage of 4-32V mustappear on the + pin of the COOL/VENT receptacle. When that voltage is removed the system reverts to 'vent' mode. Or, in order to stop themachine a voltage must be applied to the + pin of the REMOTE ON/OFF receptacle. When that voltage is removed the machine will start upagain.
NOTE: Connect the polarity as shown - incorrect polarity connection may damage the circuit board.
The control commands may emanate from a purpose built device such as a panel containing switches for Cooler ON-OFF, Pump ON-OFF, apotentiometer for the fan speed control, and a light to display a cooler fault condition. The panel will include its own power supply to createsignals compatible with the Climate Wizard specifications (4-32V DC).
Or they may emanate from a BMS (Building Management System). Depending on the type of BMS it may be necessary to provide an “off-the-shelf” Interface Module between the BMS serial bus and the Climate Wizard plug receptacles.
16SEELEY INTERNATIONAL – INSTALLATION MANUAL
PLUG RECEPTACLES - INTERFACE BOARD
INSTALLATION
Control Schemes cont.Remote ON-OFFThe remote ON-OFF function can be used when the cooler is controlled by its local Wall Control or by an external command centre. In eithercase, if a voltage (4-32Vdc or 10-32Vac) is applied to the “REMOTE ON/OFF” plug, the cooler will shut down. When the voltage is removed, thecooler will re-start in the same mode it was running before shut down. This condition of being shut down in this way will be shown on the WallControl by the words ‘Preparing to start’ flashing on the screen.
Error SignalThe error signal comprises of a single pole voltage free contact (solid state electronic, not mechanical relay) that closes under fault conditions.The contact is rated at 500mA at 32 volts DC max.In order to use this signal an external voltage must be supplied that will then drive a relay coil or indicator lamp that does not exceed the aboveratings.
R
ERROR SIGNAL
MAX 500mA
MAX 32V DC
+ve
-ve
Control Selection4 - 32 Vdc = ON10 - 32 Vac
Pump Control4 - 32 Vdc = COOL10 - 32 Vac
CONDITIONINGFILTER
Speed Control 0 - 10Vdc0V = OFF, 10V = Max
Error OutputOpen Collector.
PWM Controlled 3VF Motoror
Electrically Commutated Motor
Optional Interface PCBif/as required by the
Building Management System
PWM SpeedControl Signal
MicroControlledCircuitry
P3
P1P2
12.5A FUSE
ControlPCBA
Fan Relay(controlledvia PCBA)
Power
Neutral
JunctionBox
Water ManagementChlorinator
Water ManagementChlorinator
Water ManagementTornado Pump
CW-H10 = 2 PumpsCW-H15 = 3 Pumps
B.M.S.
INTERFACEPCB
CONTROLPCBA
CW-H Wiring Schematic
Wall Control &Thermostat
(Non-BMS connected)
Water Management12VDC Drain Valve
Water ManagementSalinity & Water Level
Probe
WaterManagementWater InletSolenoid
Motor/FanAssembly
17 CW-H10, CW-H15
INSTALLATION
Control Schemes cont.Water management system
Pre-wet cycle(Pre-wet runs the pumps for 3 minutes to ensure the Cores are fully saturated when COOL mode is activated).
Default setting - Pre-wet cycle enabledPre-wet duration 3 minutesPreWet always occurs when COOL mode is selected after a Mains power interruption.
If COOL mode is selected and the Mains power has not been interrupted, then a PreWet will occur if the Drain has not been activatedsince the last time COOL mode was selected.
During pre-wet cycle the fan runs on low speed.After Pre-wet, fan will resume running at Wall Control speed setting
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Pump control!
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When COOL selected, fan and pump will start 30 seconds after water level has reached the bottom probeAfter a Pre-wet the pump then cycles continuously: ON for 1 minute
OFF for 8 minutesFan speed is slowed during watering cycles to prevent water take-off from the cores entering either the exhaust air stream or the cooled airstream and the building ducting (slowing only occurs if the fan was running above the safe watering speed limit).
Inlet solenoid valve control - water!
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Opens 9 seconds after COOL mode starts (in order to give Drain Valve time to shut).Opens if water level is below the bottom probe.Remains open until water level reaches top probe.Will also open at anytime that Salinity Control demands fresh water.Incorporates soft switching to avoid water-hammer.
Tank (reservoir) drain valve control!
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When power switched on to the cooler, the Drain Valve opens to check operation of the Valve.Drain Valve remains open until COOL mode selected.When COOL mode selected the Drain valve shuts.Drain Valve opens when:
COOL mode switched OFF and tank drain delay is activated. Drain Valve remains open until next COOL mode activated. See“Parameters” below for time delay options.
ORSalinity Control demands the tank (reservoir) to be drained. (Refer to the Salinity Control section following).
Salinity Control
Chlorinator Control
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Water Conductivity sensing:Measures water conductivity for 10 seconds within every minuteWhen conductivity exceeds the upper set point the water inlet solenoid valve is opened to allow fresh water entry.Monitoring of conductivity is continuous during this cycle.Inlet solenoid valve remains open until water level reaches top probe, then it closesIf water reaches top probe, but conductivity is still too high, a drain cycle startsDrain valve opens until water level falls below bottom probe, then valve closes immediately, and inlet solenoid valve opens to refill the
reservoir.Will sense conductivity down to 9 µS (about 4ppm) (ie: rain water)
Water Usage sensing:Number of times that reservoir is filled from bottom probe to top probe is counted. When this count reaches 8, a drain cycle is initiated.Drain valve opens until water level falls below bottom probe, then valve closes immediately, and inlet solenoid valve opens to refill the
reservoir.Pumps enabled to run at any time during the salinity drain cycle.
The Chlorinator is a pair of specially treated plates. When energised and submerged in water, electrical current flows between them, generatingchlorine. There are two (2) sets of Chlorinator plates in the Climate Wizard. Chlorine is known to kill bacteria in water supplies and the ClimateWizard Chlorination system is designed to minimise bacteria levels within the cooler.
Chlorinators are active at all times that the cooler is in COOL mode, AND the water level is above the bottom probe, AND the pumpsare not running (8 minutes in every 9 minutes), AND the salinity control is not sensing (50 seconds in every 60 seconds).
18SEELEY INTERNATIONAL – INSTALLATION MANUAL
INSTALLATION
Control Schemes cont.Remote ON-OFFThe remote ON-OFF function can be used when the cooler is controlled by its local Wall Control or by an external command centre. In eithercase, if a voltage (4-32Vdc or 10-32Vac) is applied to the “REMOTE ON/OFF” plug, the cooler will shut down. When the voltage is removed, thecooler will re-start in the same mode it was running before shut down. This condition of being shut down in this way will be shown on the WallControl by the words ‘Preparing to start’ flashing on the screen.
Error SignalThe error signal comprises of a single pole voltage free contact (solid state electronic, not mechanical relay) that closes under fault conditions.The contact is rated at 500mA at 32 volts DC max.In order to use this signal an external voltage must be supplied that will then drive a relay coil or indicator lamp that does not exceed the aboveratings.
R
ERROR SIGNAL
MAX 500mA
MAX 32V DC
+ve
-ve
Control Selection4 - 32 Vdc = ON10 - 32 Vac
Pump Control4 - 32 Vdc = COOL10 - 32 Vac
CONDITIONINGFILTER
Speed Control 0 - 10Vdc0V = OFF, 10V = Max
Error OutputOpen Collector.
PWM Controlled 3VF Motoror
Electrically Commutated Motor
Optional Interface PCBif/as required by the
Building Management System
PWM SpeedControl Signal
MicroControlledCircuitry
P3
P1P2
12.5A FUSE
ControlPCBA
Fan Relay(controlledvia PCBA)
Power
Neutral
JunctionBox
Water ManagementChlorinator
Water ManagementChlorinator
Water ManagementTornado Pump
CW-H10 = 2 PumpsCW-H15 = 3 Pumps
B.M.S.
INTERFACEPCB
CONTROLPCBA
CW-H Wiring Schematic
Wall Control &Thermostat
(Non-BMS connected)
Water Management12VDC Drain Valve
Water ManagementSalinity & Water Level
Probe
WaterManagementWater InletSolenoid
Motor/FanAssembly
17 CW-H10, CW-H15
INSTALLATION
Control Schemes cont.Water management system
Pre-wet cycle(Pre-wet runs the pumps for 3 minutes to ensure the Cores are fully saturated when COOL mode is activated).
Default setting - Pre-wet cycle enabledPre-wet duration 3 minutesPreWet always occurs when COOL mode is selected after a Mains power interruption.
If COOL mode is selected and the Mains power has not been interrupted, then a PreWet will occur if the Drain has not been activatedsince the last time COOL mode was selected.
During pre-wet cycle the fan runs on low speed.After Pre-wet, fan will resume running at Wall Control speed setting
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Pump control!
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When COOL selected, fan and pump will start 30 seconds after water level has reached the bottom probeAfter a Pre-wet the pump then cycles continuously: ON for 1 minute
OFF for 8 minutesFan speed is slowed during watering cycles to prevent water take-off from the cores entering either the exhaust air stream or the cooled airstream and the building ducting (slowing only occurs if the fan was running above the safe watering speed limit).
Inlet solenoid valve control - water!
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Opens 9 seconds after COOL mode starts (in order to give Drain Valve time to shut).Opens if water level is below the bottom probe.Remains open until water level reaches top probe.Will also open at anytime that Salinity Control demands fresh water.Incorporates soft switching to avoid water-hammer.
Tank (reservoir) drain valve control!
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When power switched on to the cooler, the Drain Valve opens to check operation of the Valve.Drain Valve remains open until COOL mode selected.When COOL mode selected the Drain valve shuts.Drain Valve opens when:
COOL mode switched OFF and tank drain delay is activated. Drain Valve remains open until next COOL mode activated. See“Parameters” below for time delay options.
ORSalinity Control demands the tank (reservoir) to be drained. (Refer to the Salinity Control section following).
Salinity Control
Chlorinator Control
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Water Conductivity sensing:Measures water conductivity for 10 seconds within every minuteWhen conductivity exceeds the upper set point the water inlet solenoid valve is opened to allow fresh water entry.Monitoring of conductivity is continuous during this cycle.Inlet solenoid valve remains open until water level reaches top probe, then it closesIf water reaches top probe, but conductivity is still too high, a drain cycle startsDrain valve opens until water level falls below bottom probe, then valve closes immediately, and inlet solenoid valve opens to refill the
reservoir.Will sense conductivity down to 9 µS (about 4ppm) (ie: rain water)
Water Usage sensing:Number of times that reservoir is filled from bottom probe to top probe is counted. When this count reaches 8, a drain cycle is initiated.Drain valve opens until water level falls below bottom probe, then valve closes immediately, and inlet solenoid valve opens to refill the
reservoir.Pumps enabled to run at any time during the salinity drain cycle.
The Chlorinator is a pair of specially treated plates. When energised and submerged in water, electrical current flows between them, generatingchlorine. There are two (2) sets of Chlorinator plates in the Climate Wizard. Chlorine is known to kill bacteria in water supplies and the ClimateWizard Chlorination system is designed to minimise bacteria levels within the cooler.
Chlorinators are active at all times that the cooler is in COOL mode, AND the water level is above the bottom probe, AND the pumpsare not running (8 minutes in every 9 minutes), AND the salinity control is not sensing (50 seconds in every 60 seconds).
18SEELEY INTERNATIONAL – INSTALLATION MANUAL
INSTALLATION
PARAMETERS
No. DESCRIPTION VALUEA1 Water salinity control method:
A2A3 Pre-wet control:
A4 Wall Control back light:
A5 Conductivity set point:
A6 Tank (reservoir) drain delay:
A7 Auto re-start after Power failure:
A8 Temperature units:
- Conductivity measuring 00*- Counts low to high probe fills 01Not applicable to Climate Wizard
- No pre-wet 00- Pre-wet 01*
- Backlight ‘OFF’ 00- Backlight ‘ON’ 01
- Normal conductivity - 4275 µS/cm 00*- Low conductivity - 2305 µS/cm 01
- Instant drain at COOL off 00- Drain 3 hours after COOL off 01- Drain 12 hours after COOL off 02- Drain 3 days after COOL off 03
- Requires manual re-start when power OFF 00- Auto restart 01
- Display °C 00*- Display °F 01
* = Default Value
*
*
*
Control Schemes cont.
To enter Parameter mode using a Wall Control, the following process must be carried out within Four (4) minutes of power beingapplied to the cooler. If unsure of time since the last Power “ON”, remove Power to the cooler (Isolator Switch or Circuit Breaker) for aminimum of six (6) seconds so the mode can be entered.
Changing Control Parameters
1.
2.
3.
4.
5.
6.
7.
While wall ontrol is OFF, push and hold “ ” for minimum three (3) seconds. After three (3) seconds while still holding “ ”
button press the “ ” button. (If “ ” button is pressed before three (3) seconds, nothing will be on the display. If “ ” button, iscontinued to be held subsequent presses of “ ” button will allow access).
When parameter mode has been entered, screen will display “A1” and “Param”. Pressing “ ” or “ ” buttons will scroll throughparameters “A1” to “B3” (Refer to table below for factory settings).
To view parameter number set in wall control press “ ” momentarily. Figure “A#” on screen will change to number set, and “Param”
will change to “value”.
To alter “value” of selected parameter press “ ” or “ ”. Numbers will change to show different values parameter can be set to.
To store the selected value, press “ ”. Screen will go blank momentarily as wall control stores parameter change, and returns screento “A#” and “Param”.
To exit parameter mode or escape from an alteration without storing a change press “ ” button instead of “ ” button.Remember, once step five (5) has been carried out, new parameter change is permanent until again altered.
If no buttons are pushed on wall control, after three (3) minutes screen will reset to “OFF” state. Procedure to enter parameter mode must bere-initiated.
c
19 CW-H10, CW-H15
CAUTION! Always make sure there are no electrical cables, gas or water pipes, or the like, behind whereyou intend to drill.
INSTALLATION
Wall Control InstallationLocating the wall control(StandAlone & Supplementary Cooling)The wall control should be placed approximately 1.5 m (5’) above the floor, in the general area of the cooled zone.For USA installations: To comply with the USADisabilitiesAct, mount the wall control a maximum of 48" (1.22m) above the floor. Ensure a clear floorspace below of minimum 30" x 48" high (0.76m x 1.22m high).
:
•Avoid direct sunlight exposure.•Avoid mounting on external walls.•Avoid mounting the wall control near heat sources such as room heaters, stoves and TV’s.• Do not locate in the direct airflow from the duct outlets.• Do not locate in strong drafts or in dead spots such as corners and confined spaces.• Always seal the cable entry hole in the wall. Hot air coming through the wall may interfere with the temperature measurement.
Placement of the Wall Control is critical for correct functioning of the inbuilt thermostat (incorporated in the wall control). The following points must betaken into consideration
Fixing the wall control bracket to aplasterboard wall
Use the bracket as a template.1. Drill the 16mm (5/8”) hole for the wall
control cable2. Drill the 5mm (3/16”) holes for the wall
plugs.3. Insert the wall plugs into the holes. Align
and screw the bracket into position usingthe supplied screws.
Fixing the wall control bracket to a brickwall
To mount the wall control bracket on a brickwall, follow the previous instructions (Fig 1)using the wall plugs and screws provided.
Note that the wall plugs require 6mm (1/4”)holes. Mount the wall control following theprocedure in Fig 3.
1. Pull the wall control cable through thelarger hole and plug it into the wall control.
2. Feed the excess cable back into the holeand seal. Slide the wall control over theprotruding bracket tabs.
3. Pull the wall control down so the brackettabs engage and locate with the keywayslots on the rear.
Fitting the wall control to the mountingbracket
1 2 3
Running the wall control cable to the wall control
! Take care not to damage the cable or plug during this process. Always seal the cable entry hole.
Using the loop on the end, draw the cable through the wall cavity to the hole made at the wall bracket. Carefully remove the tape from the cable loopsand check that the plug has not been damaged. Connect the cable to the wall control and mount the wall control onto its bracket.Important
20SEELEY INTERNATIONAL – INSTALLATION MANUAL
INSTALLATION
PARAMETERS
No. DESCRIPTION VALUEA1 Water salinity control method:
A2A3 Pre-wet control:
A4 Wall Control back light:
A5 Conductivity set point:
A6 Tank (reservoir) drain delay:
A7 Auto re-start after Power failure:
A8 Temperature units:
- Conductivity measuring 00*- Counts low to high probe fills 01Not applicable to Climate Wizard
- No pre-wet 00- Pre-wet 01*
- Backlight ‘OFF’ 00- Backlight ‘ON’ 01
- Normal conductivity - 4275 µS/cm 00*- Low conductivity - 2305 µS/cm 01
- Instant drain at COOL off 00- Drain 3 hours after COOL off 01- Drain 12 hours after COOL off 02- Drain 3 days after COOL off 03
- Requires manual re-start when power OFF 00- Auto restart 01
- Display °C 00*- Display °F 01
* = Default Value
*
*
*
Control Schemes cont.
To enter Parameter mode using a Wall Control, the following process must be carried out within Four (4) minutes of power beingapplied to the cooler. If unsure of time since the last Power “ON”, remove Power to the cooler (Isolator Switch or Circuit Breaker) for aminimum of six (6) seconds so the mode can be entered.
Changing Control Parameters
1.
2.
3.
4.
5.
6.
7.
While wall ontrol is OFF, push and hold “ ” for minimum three (3) seconds. After three (3) seconds while still holding “ ”
button press the “ ” button. (If “ ” button is pressed before three (3) seconds, nothing will be on the display. If “ ” button, iscontinued to be held subsequent presses of “ ” button will allow access).
When parameter mode has been entered, screen will display “A1” and “Param”. Pressing “ ” or “ ” buttons will scroll throughparameters “A1” to “B3” (Refer to table below for factory settings).
To view parameter number set in wall control press “ ” momentarily. Figure “A#” on screen will change to number set, and “Param”
will change to “value”.
To alter “value” of selected parameter press “ ” or “ ”. Numbers will change to show different values parameter can be set to.
To store the selected value, press “ ”. Screen will go blank momentarily as wall control stores parameter change, and returns screento “A#” and “Param”.
To exit parameter mode or escape from an alteration without storing a change press “ ” button instead of “ ” button.Remember, once step five (5) has been carried out, new parameter change is permanent until again altered.
If no buttons are pushed on wall control, after three (3) minutes screen will reset to “OFF” state. Procedure to enter parameter mode must bere-initiated.
c
19 CW-H10, CW-H15
CAUTION! Always make sure there are no electrical cables, gas or water pipes, or the like, behind whereyou intend to drill.
INSTALLATION
Wall Control InstallationLocating the wall control(StandAlone & Supplementary Cooling)The wall control should be placed approximately 1.5 m (5’) above the floor, in the general area of the cooled zone.For USA installations: To comply with the USADisabilitiesAct, mount the wall control a maximum of 48" (1.22m) above the floor. Ensure a clear floorspace below of minimum 30" x 48" high (0.76m x 1.22m high).
:
•Avoid direct sunlight exposure.•Avoid mounting on external walls.•Avoid mounting the wall control near heat sources such as room heaters, stoves and TV’s.• Do not locate in the direct airflow from the duct outlets.• Do not locate in strong drafts or in dead spots such as corners and confined spaces.• Always seal the cable entry hole in the wall. Hot air coming through the wall may interfere with the temperature measurement.
Placement of the Wall Control is critical for correct functioning of the inbuilt thermostat (incorporated in the wall control). The following points must betaken into consideration
Fixing the wall control bracket to aplasterboard wall
Use the bracket as a template.1. Drill the 16mm (5/8”) hole for the wall
control cable2. Drill the 5mm (3/16”) holes for the wall
plugs.3. Insert the wall plugs into the holes. Align
and screw the bracket into position usingthe supplied screws.
Fixing the wall control bracket to a brickwall
To mount the wall control bracket on a brickwall, follow the previous instructions (Fig 1)using the wall plugs and screws provided.
Note that the wall plugs require 6mm (1/4”)holes. Mount the wall control following theprocedure in Fig 3.
1. Pull the wall control cable through thelarger hole and plug it into the wall control.
2. Feed the excess cable back into the holeand seal. Slide the wall control over theprotruding bracket tabs.
3. Pull the wall control down so the brackettabs engage and locate with the keywayslots on the rear.
Fitting the wall control to the mountingbracket
1 2 3
Running the wall control cable to the wall control
! Take care not to damage the cable or plug during this process. Always seal the cable entry hole.
Using the loop on the end, draw the cable through the wall cavity to the hole made at the wall bracket. Carefully remove the tape from the cable loopsand check that the plug has not been damaged. Connect the cable to the wall control and mount the wall control onto its bracket.Important
20SEELEY INTERNATIONAL – INSTALLATION MANUAL
Setting the Air Discharge DamperAIR FLOW BALANCING
THISPROPORTION IS CRITICAL TO ACHIEVING SATISFACTORY PERFORMANCE.
Inlet air
In order for the Climate Wizard to produce cool air it is mandatory that some of the inlet air is forced to return through the heat exchanger and beexhausted to atmosphere. Therefore only a proportion of the total inlet air is delivered into the cooled zone; it's about 50/50.
The supply air transition is equipped with a set of dampersthat can be adjusted to 'balance' the proportion of supply and exhaust air streams. The damper will need to be adjusted during Commissioningdepending on the resistance of the duct system.
Underneath the supply air transition is a manual quadrant damper lever with locking screw (see photo below). There is also a hole in the righthand side of the supply air transition suitable for manometer tubes for measuring pressure (see diagram below). Pressure measuringshould be carried out using an accurate instrument, either electronic or “inclined tube manometer”.
a. Connect all external ductwork to the Climate Wizard in preparation for balancing the system.b. Open fully all supply air outlets in the entire ductwork system.c. Start the Climate Wizard in MANUAL and COOL modes on full speed, allowing the pre-wet cycle to complete.d. Adjust the Climate Wizard damper until the pressure in the transition stabilises as follows:
CW-H10: 215 Pa (0.86 in wg static)CW-H15: 190 Pa (0.76 in wg static)
e. Proceed to balance the external duct and outlets in your usual manner.f. Check and if necessary re-adjust the Climate Wizard damper back to the above values.g. Lock the damper in its final position
NOTE:DO NOT GUESS.
Air Balancing procedure for STAND ALONE Cooling:SHOULD ALWAYS BE INSTALLED WITH DUST FILTERS - refer to dust filter
instructions on page 9. Pressure settings below are only valid for coolers with dustfilters installed.
COMMISSIONING
Climate Wizard Cooling ApplicationsClimate Wizard is designed to be used in 3 different types of applications:
- in cases where the Climate Wizard is the primary source ofAir Conditioning for the building.- in cases where the Climate Wizard is used to augment the capacity of the existing air conditioning system, or to
extend its reach into the building, or to greatly reduce the energy consumption of theAir Conditioning plant.- in cases where the Climate Wizard is used to pre-cool the fresh air supply to new or existing refrigerated air
conditioning plants in order to prolong the life of the plants, to save significant energy, and to greatly reduce demand on existing infrastructurewhich becomes over-stressed in heat-wave conditions.
In each application type, remarkable energy savings can be achieved compared with conventional Refrigerated Air Conditioning.
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STANDALONE COOLINGSUPPLEMENTARY COOLING
COLD FRONT COOLING
CW CW
STAND ALONE COOLING
CW CW
COLD FRONT COOLING
AC AC
CW
SUPPLEMENTARY COOLING
AC
CW CW
STAND ALONE COOLING
INLET(AMBIENT)
AIR
EXHAUSTAIR (WARM
& MOIST)
SUPPLYAIR (COOL
& DRY)
Air outletDamper blades Damper Handle and
Locking Screw Damper Handle location
Manometer test location (RHS)
21 CW-H10, CW-H15
COMMISSIONING
Setting the Air Discharge Damper cont.
Air Balancing procedure for COLD FRONT Cooling:
Air Balancing procedure for SUPPLEMENTARY Cooling:
Inlet air
Inlet air
a. Connect all external ductwork to the Climate Wizard in preparation for balancing the system.b. Ensure main Air Conditioning plant fans are running at full speed - consult with Building Manager and/or Air
Conditioning contractor.c. Start the Climate Wizard in MANUAL and COOL modes on full speed.d. Adjust the Climate Wizard damper until the pressure in the transition stabilises as follows:
CW-H10 215 Pa (0.86 in wg static)CW-H15 190 Pa (0.76 in wg static)
e. Proceed to balance the external duct and outlets in your usual manner.f. Check and if necessary re-adjust the Climate Wizard damper back to the above values.g. Lock the damper in its final position
a. Connect all external ductwork to the Climate Wizard in preparation for balancing the system.b. In case a duct is attached to the Climate Wizard discharge, set the louvres in desired position.c. Ensure main Air Conditioning plant fans are running at full speed - consult with Building Manager and/or Air
Conditioning contractor.d. Start the Climate Wizard in MANUAL and COOL modes on full speed.e. Adjust the Climate Wizard damper until the pressure in the transition stabilizes as follows:
CW-H10 215 Pa (0.86 in wg static)CW-H15 190 Pa (0.76 in wg static)
f. Proceed to balance the external duct and outlets in your usual manner.g. Check and if necessary re-adjust the Climate Wizard damper back to the above values.h. Lock the damper in its final position
SHOULD ALWAYS BE INSTALLED WITH DUST FILTERS
SHOULD ALWAYS BE INSTALLED WITH DUST FILTERS
- refer to dust filterinstructions on page 9. Pressure settings below are only valid for coolers with dustfilters installed.
- refer to dust filterinstructions on page 9. Pressure settings below are only valid for coolers with dustfilters installed.
CW CW
COLD FRONT COOLING
AC AC
CW
SUPPLEMENTARY COOLING
AC
Turning the Cooler On
TESTING THE COOLEROnce you are satisfied that the Cooler is installed and commissioned correctly, run it to ensure that everything is working as it should.
Press the button to start the cooler. Press the button to toggle between “Cool” and “Vent”on the display to switch the pumps onor off . Vent mode disables the pumps. Check that the cooler runs quietly and with a balanced distribution of air to all outlets.
Press the button to toggle between “Cool” and “Vent”on the display to switch the pump on or off . With control in “Cool” mode,check that there is water being pumped within the cooler. This is most easily done by observing the water turbulence in the vicinity of the pumps.
Ensure there are no water leaks. Drain the reservoir by pressing both the and buttons together , with the wall control inthe “OFF” state. Check the drain fittings and pipes, making sure there are no leaks.
Turning cooler on, check fan operation
Check pump operation
Check drain operation
(Fig. 1)
(Fig. 2)
(Fig. 3)
22SEELEY INTERNATIONAL – INSTALLATION MANUAL
Setting the Air Discharge DamperAIR FLOW BALANCING
THISPROPORTION IS CRITICAL TO ACHIEVING SATISFACTORY PERFORMANCE.
Inlet air
In order for the Climate Wizard to produce cool air it is mandatory that some of the inlet air is forced to return through the heat exchanger and beexhausted to atmosphere. Therefore only a proportion of the total inlet air is delivered into the cooled zone; it's about 50/50.
The supply air transition is equipped with a set of dampersthat can be adjusted to 'balance' the proportion of supply and exhaust air streams. The damper will need to be adjusted during Commissioningdepending on the resistance of the duct system.
Underneath the supply air transition is a manual quadrant damper lever with locking screw (see photo below). There is also a hole in the righthand side of the supply air transition suitable for manometer tubes for measuring pressure (see diagram below). Pressure measuringshould be carried out using an accurate instrument, either electronic or “inclined tube manometer”.
a. Connect all external ductwork to the Climate Wizard in preparation for balancing the system.b. Open fully all supply air outlets in the entire ductwork system.c. Start the Climate Wizard in MANUAL and COOL modes on full speed, allowing the pre-wet cycle to complete.d. Adjust the Climate Wizard damper until the pressure in the transition stabilises as follows:
CW-H10: 215 Pa (0.86 in wg static)CW-H15: 190 Pa (0.76 in wg static)
e. Proceed to balance the external duct and outlets in your usual manner.f. Check and if necessary re-adjust the Climate Wizard damper back to the above values.g. Lock the damper in its final position
NOTE:DO NOT GUESS.
Air Balancing procedure for STAND ALONE Cooling:SHOULD ALWAYS BE INSTALLED WITH DUST FILTERS - refer to dust filter
instructions on page 9. Pressure settings below are only valid for coolers with dustfilters installed.
COMMISSIONING
Climate Wizard Cooling ApplicationsClimate Wizard is designed to be used in 3 different types of applications:
- in cases where the Climate Wizard is the primary source ofAir Conditioning for the building.- in cases where the Climate Wizard is used to augment the capacity of the existing air conditioning system, or to
extend its reach into the building, or to greatly reduce the energy consumption of theAir Conditioning plant.- in cases where the Climate Wizard is used to pre-cool the fresh air supply to new or existing refrigerated air
conditioning plants in order to prolong the life of the plants, to save significant energy, and to greatly reduce demand on existing infrastructurewhich becomes over-stressed in heat-wave conditions.
In each application type, remarkable energy savings can be achieved compared with conventional Refrigerated Air Conditioning.
!
!
!
STANDALONE COOLINGSUPPLEMENTARY COOLING
COLD FRONT COOLING
CW CW
STAND ALONE COOLING
CW CW
COLD FRONT COOLING
AC AC
CW
SUPPLEMENTARY COOLING
AC
CW CW
STAND ALONE COOLING
INLET(AMBIENT)
AIR
EXHAUSTAIR (WARM
& MOIST)
SUPPLYAIR (COOL
& DRY)
Air outletDamper blades Damper Handle and
Locking Screw Damper Handle location
Manometer test location (RHS)
21 CW-H10, CW-H15
COMMISSIONING
Setting the Air Discharge Damper cont.
Air Balancing procedure for COLD FRONT Cooling:
Air Balancing procedure for SUPPLEMENTARY Cooling:
Inlet air
Inlet air
a. Connect all external ductwork to the Climate Wizard in preparation for balancing the system.b. Ensure main Air Conditioning plant fans are running at full speed - consult with Building Manager and/or Air
Conditioning contractor.c. Start the Climate Wizard in MANUAL and COOL modes on full speed.d. Adjust the Climate Wizard damper until the pressure in the transition stabilises as follows:
CW-H10 215 Pa (0.86 in wg static)CW-H15 190 Pa (0.76 in wg static)
e. Proceed to balance the external duct and outlets in your usual manner.f. Check and if necessary re-adjust the Climate Wizard damper back to the above values.g. Lock the damper in its final position
a. Connect all external ductwork to the Climate Wizard in preparation for balancing the system.b. In case a duct is attached to the Climate Wizard discharge, set the louvres in desired position.c. Ensure main Air Conditioning plant fans are running at full speed - consult with Building Manager and/or Air
Conditioning contractor.d. Start the Climate Wizard in MANUAL and COOL modes on full speed.e. Adjust the Climate Wizard damper until the pressure in the transition stabilizes as follows:
CW-H10 215 Pa (0.86 in wg static)CW-H15 190 Pa (0.76 in wg static)
f. Proceed to balance the external duct and outlets in your usual manner.g. Check and if necessary re-adjust the Climate Wizard damper back to the above values.h. Lock the damper in its final position
SHOULD ALWAYS BE INSTALLED WITH DUST FILTERS
SHOULD ALWAYS BE INSTALLED WITH DUST FILTERS
- refer to dust filterinstructions on page 9. Pressure settings below are only valid for coolers with dustfilters installed.
- refer to dust filterinstructions on page 9. Pressure settings below are only valid for coolers with dustfilters installed.
CW CW
COLD FRONT COOLING
AC AC
CW
SUPPLEMENTARY COOLING
AC
Turning the Cooler On
TESTING THE COOLEROnce you are satisfied that the Cooler is installed and commissioned correctly, run it to ensure that everything is working as it should.
Press the button to start the cooler. Press the button to toggle between “Cool” and “Vent”on the display to switch the pumps onor off . Vent mode disables the pumps. Check that the cooler runs quietly and with a balanced distribution of air to all outlets.
Press the button to toggle between “Cool” and “Vent”on the display to switch the pump on or off . With control in “Cool” mode,check that there is water being pumped within the cooler. This is most easily done by observing the water turbulence in the vicinity of the pumps.
Ensure there are no water leaks. Drain the reservoir by pressing both the and buttons together , with the wall control inthe “OFF” state. Check the drain fittings and pipes, making sure there are no leaks.
Turning cooler on, check fan operation
Check pump operation
Check drain operation
(Fig. 1)
(Fig. 2)
(Fig. 3)
22SEELEY INTERNATIONAL – INSTALLATION MANUAL
COMMISSIONING
AUTO
CO
OLPM
FANSPEED
ECO
NO
MY
REM
OTE C
ONTRO
L
Clean Up the SiteClean up and tidy the premises, removing all rubbish.
Show the Customer Their New CoolerPlease take a few moments to explain to the customer the following, along with the principles ofIndirect Evaporative Cooling:
How much to open doors and windows.How to start the cooler.Explain the “Preparing to start” mode.How to operate the cooler “manually”.How to operate the cooler in “vent” mode only.How to operate the cooler in “auto” mode.How to drain the cooler.How to turn the power and water off.Maintenance requirements.
!
!
!
!
!
!
!
!
!
23 CW-H10, CW-H15
TURNING THE COOLER ON
PREPARING TO START
MANUAL MODE
The wall control can be switched on and off by pressing the button. The wall control will remember the previous setting it was in whenthe cooler was last used.
With the wall control switched ON, press the button until MAN is shown on the display.(Note: The Wall control display will default to show temperature in deg C (Celcius). If deg F(Fahrenheit) is desired, refer to Pg16 for instructions on how to change the A8Temperature Unit parameter.)
You may then press the button to switch between COOL and VENT(VENT = fresh air being delivered but not cooled).
Whenever you select AUTO mode or COOL in MANUAL mode, the cooler will take a few minutes to start as it fills with water and saturates thecooling cores. The time will be decreased if the reservoir is full or the cooler has only recently been turned OFF.
Once COOL or VENT has been selected, the wall control will maintain a constant fan speed.This is indicated by the bar graph shown on the display.
To increase or decrease the fan speed required, press either the or button.
To select the AUTO mode press the button until AUTO is shown on the display.
In AUTO mode the cooler will remember the last setting used and try to achieve this. It mayvary depending on the day’s conditions. Pressing or button will change thedisplayed ‘room’ temperature to a flashing ‘setpoint’ temperature. This ‘setpoint’ temperaturecan be adjusted by pressing the or buttons whilst the ‘setpoint” temperatureIs being displayed.
The cooler can be programmed to start at a specific time or stop at a specific time.
The delayed start time can only be programmed when the cooler is OFF. To program the cooler toStart in a certain amount of hours use the following sequence:
(1)...... Press the button.(2)...... Press the button until “MAN” is displayed on the screen.(3)...... Press the or button until the desired fan speed is displayed by the bars
in the middle of the screen.(4)...... Press the button to set either COOL or VENT.(5)...... Press the button and the ‘starts in’ time will start flashing. Use the and
buttons to select the desired time.(6)...... Press again.
AUTO MODE
DELAYED START AND STOP
Programming in manual mode
ILL1118-A
ILL1124-A
OPERATING INSTRUCTIONS
Wall Control
ILL1122-A
ILL1123-A
F
24SEELEY INTERNATIONAL – INSTALLATION MANUAL
COMMISSIONING
AUTO
CO
OLPM
FANSPEED
ECO
NO
MY
REM
OTE C
ONTRO
L
Clean Up the SiteClean up and tidy the premises, removing all rubbish.
Show the Customer Their New CoolerPlease take a few moments to explain to the customer the following, along with the principles ofIndirect Evaporative Cooling:
How much to open doors and windows.How to start the cooler.Explain the “Preparing to start” mode.How to operate the cooler “manually”.How to operate the cooler in “vent” mode only.How to operate the cooler in “auto” mode.How to drain the cooler.How to turn the power and water off.Maintenance requirements.
!
!
!
!
!
!
!
!
!
23 CW-H10, CW-H15
TURNING THE COOLER ON
PREPARING TO START
MANUAL MODE
The wall control can be switched on and off by pressing the button. The wall control will remember the previous setting it was in whenthe cooler was last used.
With the wall control switched ON, press the button until MAN is shown on the display.(Note: The Wall control display will default to show temperature in deg C (Celcius). If deg F(Fahrenheit) is desired, refer to Pg16 for instructions on how to change the A8Temperature Unit parameter.)
You may then press the button to switch between COOL and VENT(VENT = fresh air being delivered but not cooled).
Whenever you select AUTO mode or COOL in MANUAL mode, the cooler will take a few minutes to start as it fills with water and saturates thecooling cores. The time will be decreased if the reservoir is full or the cooler has only recently been turned OFF.
Once COOL or VENT has been selected, the wall control will maintain a constant fan speed.This is indicated by the bar graph shown on the display.
To increase or decrease the fan speed required, press either the or button.
To select the AUTO mode press the button until AUTO is shown on the display.
In AUTO mode the cooler will remember the last setting used and try to achieve this. It mayvary depending on the day’s conditions. Pressing or button will change thedisplayed ‘room’ temperature to a flashing ‘setpoint’ temperature. This ‘setpoint’ temperaturecan be adjusted by pressing the or buttons whilst the ‘setpoint” temperatureIs being displayed.
The cooler can be programmed to start at a specific time or stop at a specific time.
The delayed start time can only be programmed when the cooler is OFF. To program the cooler toStart in a certain amount of hours use the following sequence:
(1)...... Press the button.(2)...... Press the button until “MAN” is displayed on the screen.(3)...... Press the or button until the desired fan speed is displayed by the bars
in the middle of the screen.(4)...... Press the button to set either COOL or VENT.(5)...... Press the button and the ‘starts in’ time will start flashing. Use the and
buttons to select the desired time.(6)...... Press again.
AUTO MODE
DELAYED START AND STOP
Programming in manual mode
ILL1118-A
ILL1124-A
OPERATING INSTRUCTIONS
Wall Control
ILL1122-A
ILL1123-A
F
24SEELEY INTERNATIONAL – INSTALLATION MANUAL
ILL1119-A
OPERATING INSTRUCTIONS
Service
ILL1120-A
Wall Control cont.Programming in auto mode
(1)...... Press the button.Press the button until flashing AUTO and set temperature are displayed.Press the or button until the desired temperature is displayed on thescreen.
(3)...... Press the button and the ‘starts in’ time will start flashing. Use the orbutton to select the hour.
(4)...... Press again.
The delayed stop time can only be programmed when the cooler is ON. To programthe delayed time in which you want the cooler to stop use the following sequence:(1)......Select the button and the ‘stops in’ time will start flashing.
Use the and buttons to select the desired off time.(2)...... Press again.
Delayed start and stop times must be re-set that they are required.
(2)......
NOTE: every day
SERVICE MODEWhen a fault has been recognized by the wall control the word “Service” flashes on the screen. When“Service” is displayed it maybe necessary for you to contact your Service Agent. However, before doing so,turn the wall control OFF. You will notice a number flashing at the bottom of the screen. This numberindicates the code for the fault that has occurred.
Please write this number down, then push the button to turn the cooler back on.If after a short time “Service” is again shown on the display, turn the wall control OFF andcheck if the flashing number is the same. If it is, check the following possible problems. However, we dorecommend that any checks be carried out by an authorised dealer or service agent.
(1)......Check that your local water authority has not temporarily disconnected the water inyour area.
(2)......Check that the water supply tap to the cooler is turned on.
(1)......Check that the drain is not blocked.
If these do not fix the problem then contact your Service Agent. You will need to quote the flashing numberthat you wrote down.
If the power supply fails for less than 5 seconds the cooler will retain its current settings. That is, it will stopfor the time the power is off but resume operation when the power comes back on again.
If the power fails for more than 5 seconds the cooler will automatically turn itself off.According to the chosen parameter (A7), if value 00 is set, when power comes back on, the cooler will notresume operation. You will have to re-start it at the wall control.If parameter 01 is set, the cooler will re-start again when power is restored.
If ‘02’ or ‘03’ is displayed
If ‘04’ is displayed
DRAIN MODE(Cooler switched OFF)
POWER OUTAGES
Pressing the and buttons at the same time for 2 seconds will open the drain valve andempty the water in the reservoir. The wall control will display “dr” on the screen. Draining the water will leavethe reservoir clean and dry until it is next used. This function is not mandatory because the water will bedrained from the reservoir automatically after a pre-set time delay, in order to keep the cooler healthy anddry until it is used again next time.
Service
ILL1121-A
A294-B
25 CW-H10, CW-H15
USER MAINTENANCE INSTRUCTIONS
Quarterly Inspection ProceduresNOTE! All maintenance must be done by a trained, licensed technician, in accordance with National and Local Regulations (egAS/NZS 3666.2 etc). Some activities to comply with local Health and Safety regulations. Maintenanceprocedures are described in the following pages.
The heat exchanger cores are unique to Climate Wizard and have been manufactured to give the highest possible coolingperformance. WHEN REPLACING CORES DO NOT USE ALTERNATIVES. The manufacturer is not responsible for the performance,damage to, or safety of the cooler if any form of alternate cores are used.Using any other type of core will seriously affect the cooler’s performance and may cause water carry-over that can enter the supplyair ducts.
may require 2 persons
Maintenance Procedures
CAUTION! Disconnect the power supply to the cooler before any maintenance or servicing.
Clean the Water Level probes
Clean the chlorinator blades
Post Maintenance Commissioning:
1. If not already drained, initiate a Drain sequence, “dr” is displayed on the wall control (refer Pg. 25). The reservoir will drain and the cooler willshut down. Allow sufficient time to let water drain from the cooler cores and tank.
2.
3. Turn off the water supply. Make sure no water is left in the reservoir. Leave inlet and outlet pipes drained for winter to prevent freezingand splitting. If necessary, setup the cooler to ensure no water can be locked in any pipes under pressure.
4. Remove the pump access panels (refer Pg. 27).
5. by gently wiping the contact surfaces with a soft cloth. Make sure the probe is returned to the correctheight (as set ex factory) to ensure proper water level control. Check that the probe is fully pressed down into its mounting bracket (referPg. 28).
6. Remove the pump from the cooler and clean its strainer. This also provides clear access to clean the Chlorinator (refer Pg. 27).
7. by gently wiping the contact surfaces with a soft brush or cloth. Be sure to clean the inner surfaces of thechlorinator blades (refer Pg. 27).
8. Refit the pump and chlorinator assembly back into the reservoir.
9. Clean/replace the inlet air filters (if fitted) to remove any foreign matter captured during the operating period. Inspect the filter material, if thefilters are significantly discoloured, chocked or blocked, then they must be replaced.
10. Clean the reservoir tank thoroughly using a wet cloth or brush. Flush with minimal water to remove any remaining residue (refer Pg. 28).
11. Refit the pump access panels back on the cooler.
12. Cover the cooler for winter if desired (covers are not available from the manufacturer).
1. Remove the pump access panels.
2. Turn on the power and water supply.
3. Turn on the cooler via the Wall Control or BMS and run the cooler according to the previous instructions under "Operation of Cooler".
4. Check that water is flowing into the cooler reservoir and that it stops flowing when it reaches the top probe. (Atorch/flashlight will be needed forthis check.)
5. Fit the pump access panels back onto the cooler.
Rear View
Drain ConnectionAccessPanel
PumpAccessPanel
Side View
CoreAccessPanel
Water Management ProbeChlorinatorDrain ValvePump
CoresWater Distribution SpreadersReservoir access
Replacing the Drain ValveIf servicing the drain valve, re-assemble drain valve as shown. Access thedrain valve via the Pump Access panel on the control box side of thecooler.Make sure that the O-ring (B) is fitted to the drain valve thread beforereplacing the valve back into the reservoir. Screw the nut up tightly by handthrough the drain valve access panel. Fit thedrain elbow to the drain valve thread. Re-connect the drain plumbing to theelbow. Now run the drain valve cable through to the control box.
Do not overtighten the nut.
A
B
C
D
A - Drain ValveB - ‘O’RingC - NutD - Drain Adaptor
Nut
ElbowDrain ValveAccess panel
26SEELEY INTERNATIONAL – INSTALLATION MANUAL
ILL1119-A
OPERATING INSTRUCTIONS
Service
ILL1120-A
Wall Control cont.Programming in auto mode
(1)...... Press the button.Press the button until flashing AUTO and set temperature are displayed.Press the or button until the desired temperature is displayed on thescreen.
(3)...... Press the button and the ‘starts in’ time will start flashing. Use the orbutton to select the hour.
(4)...... Press again.
The delayed stop time can only be programmed when the cooler is ON. To programthe delayed time in which you want the cooler to stop use the following sequence:(1)......Select the button and the ‘stops in’ time will start flashing.
Use the and buttons to select the desired off time.(2)...... Press again.
Delayed start and stop times must be re-set that they are required.
(2)......
NOTE: every day
SERVICE MODEWhen a fault has been recognized by the wall control the word “Service” flashes on the screen. When“Service” is displayed it maybe necessary for you to contact your Service Agent. However, before doing so,turn the wall control OFF. You will notice a number flashing at the bottom of the screen. This numberindicates the code for the fault that has occurred.
Please write this number down, then push the button to turn the cooler back on.If after a short time “Service” is again shown on the display, turn the wall control OFF andcheck if the flashing number is the same. If it is, check the following possible problems. However, we dorecommend that any checks be carried out by an authorised dealer or service agent.
(1)......Check that your local water authority has not temporarily disconnected the water inyour area.
(2)......Check that the water supply tap to the cooler is turned on.
(1)......Check that the drain is not blocked.
If these do not fix the problem then contact your Service Agent. You will need to quote the flashing numberthat you wrote down.
If the power supply fails for less than 5 seconds the cooler will retain its current settings. That is, it will stopfor the time the power is off but resume operation when the power comes back on again.
If the power fails for more than 5 seconds the cooler will automatically turn itself off.According to the chosen parameter (A7), if value 00 is set, when power comes back on, the cooler will notresume operation. You will have to re-start it at the wall control.If parameter 01 is set, the cooler will re-start again when power is restored.
If ‘02’ or ‘03’ is displayed
If ‘04’ is displayed
DRAIN MODE(Cooler switched OFF)
POWER OUTAGES
Pressing the and buttons at the same time for 2 seconds will open the drain valve andempty the water in the reservoir. The wall control will display “dr” on the screen. Draining the water will leavethe reservoir clean and dry until it is next used. This function is not mandatory because the water will bedrained from the reservoir automatically after a pre-set time delay, in order to keep the cooler healthy anddry until it is used again next time.
Service
ILL1121-A
A294-B
25 CW-H10, CW-H15
USER MAINTENANCE INSTRUCTIONS
Quarterly Inspection ProceduresNOTE! All maintenance must be done by a trained, licensed technician, in accordance with National and Local Regulations (egAS/NZS 3666.2 etc). Some activities to comply with local Health and Safety regulations. Maintenanceprocedures are described in the following pages.
The heat exchanger cores are unique to Climate Wizard and have been manufactured to give the highest possible coolingperformance. WHEN REPLACING CORES DO NOT USE ALTERNATIVES. The manufacturer is not responsible for the performance,damage to, or safety of the cooler if any form of alternate cores are used.Using any other type of core will seriously affect the cooler’s performance and may cause water carry-over that can enter the supplyair ducts.
may require 2 persons
Maintenance Procedures
CAUTION! Disconnect the power supply to the cooler before any maintenance or servicing.
Clean the Water Level probes
Clean the chlorinator blades
Post Maintenance Commissioning:
1. If not already drained, initiate a Drain sequence, “dr” is displayed on the wall control (refer Pg. 25). The reservoir will drain and the cooler willshut down. Allow sufficient time to let water drain from the cooler cores and tank.
2.
3. Turn off the water supply. Make sure no water is left in the reservoir. Leave inlet and outlet pipes drained for winter to prevent freezingand splitting. If necessary, setup the cooler to ensure no water can be locked in any pipes under pressure.
4. Remove the pump access panels (refer Pg. 27).
5. by gently wiping the contact surfaces with a soft cloth. Make sure the probe is returned to the correctheight (as set ex factory) to ensure proper water level control. Check that the probe is fully pressed down into its mounting bracket (referPg. 28).
6. Remove the pump from the cooler and clean its strainer. This also provides clear access to clean the Chlorinator (refer Pg. 27).
7. by gently wiping the contact surfaces with a soft brush or cloth. Be sure to clean the inner surfaces of thechlorinator blades (refer Pg. 27).
8. Refit the pump and chlorinator assembly back into the reservoir.
9. Clean/replace the inlet air filters (if fitted) to remove any foreign matter captured during the operating period. Inspect the filter material, if thefilters are significantly discoloured, chocked or blocked, then they must be replaced.
10. Clean the reservoir tank thoroughly using a wet cloth or brush. Flush with minimal water to remove any remaining residue (refer Pg. 28).
11. Refit the pump access panels back on the cooler.
12. Cover the cooler for winter if desired (covers are not available from the manufacturer).
1. Remove the pump access panels.
2. Turn on the power and water supply.
3. Turn on the cooler via the Wall Control or BMS and run the cooler according to the previous instructions under "Operation of Cooler".
4. Check that water is flowing into the cooler reservoir and that it stops flowing when it reaches the top probe. (Atorch/flashlight will be needed forthis check.)
5. Fit the pump access panels back onto the cooler.
Rear View
Drain ConnectionAccessPanel
PumpAccessPanel
Side View
CoreAccessPanel
Water Management ProbeChlorinatorDrain ValvePump
CoresWater Distribution SpreadersReservoir access
Replacing the Drain ValveIf servicing the drain valve, re-assemble drain valve as shown. Access thedrain valve via the Pump Access panel on the control box side of thecooler.Make sure that the O-ring (B) is fitted to the drain valve thread beforereplacing the valve back into the reservoir. Screw the nut up tightly by handthrough the drain valve access panel. Fit thedrain elbow to the drain valve thread. Re-connect the drain plumbing to theelbow. Now run the drain valve cable through to the control box.
Do not overtighten the nut.
A
B
C
D
A - Drain ValveB - ‘O’RingC - NutD - Drain Adaptor
Nut
ElbowDrain ValveAccess panel
26SEELEY INTERNATIONAL – INSTALLATION MANUAL
PumpAccessPanel
PumpAccessPanel
Side View
Side View
Top View
Cleaning Pump Strainers & Impellors1. Open the pump access panel (either side) to expose the pump enclosure.2. Cut the cable tie securing the pump lead.3. Remove the 2 screws securing the pump bracket to the wall of the cooler.4. Disconnect the plumbing hose from the spigot at the pump base. Remove the entire pump/chlorinator
assembly from the cooler cabinet. To remove pump from the strainer, press the release button on thestrainer, twist the pump body clock-wise with button depressed, lift the pump body out of the strainerbase.
5. Inspect and clean the pump strainer and impellor housing. Remove any solids or residues from thestrainer slots or around the impellor with a soft brush.
6. Re-assemble in the reverse order, use a new cable tie to tidy and secure all the cables again.
Pump locations -CW-H10 (1 per cooler)CW-H15 (2 per cooler)
Pump locations -CW-H10 (1 per cooler)CW-H15 (1 per cooler)
Pumpjunction box
CW-H15 (located under lid)CW-H10 (side access panel)
Changing Pumps1. Open the pump access panel (either side) to expose the pump enclosure. Cut the cable tie securing
the pump lead.2. Remove the 2 screws securing the pump bracket to the inner wall of the cooler.3. Disconnect the plumbing hose from the spigot at the pump base. Remove the entire pump/chlorinator
assembly from the cooler cabinet. Unscrew the 2 screws securing the pump to the bracket.4. For CW-H10, pumps are connected in parallel via a junction box mounted within the LHS pump
enclosure. For CW-H15, pumps are connected in parallel via a junction box mounted below the coolerlid - remove the lid (Refer Pg. 30) to access the junction box.
5. Re-assemble in the reverse order, use a new cable tie to tidy and secure all the cables again.
Pump enclosure withaccess panel removed
Cut the cable tie Remove the 2 screws Remove the entire pump/chlorinator assembly
Cleaning or Replacing the ChlorinatorsTo easily access the chlorinator, follow the directions above to remove the pump and chlorinator assembly.1. Clean the chlorinator blades by gently wiping the contact surfaces with a soft brush, cloth or non-abrasive
wooden or plastic implement. Be sure to clean the inner surfaces of the chlorinator blades.
2. To replace the chlorinator, unplug the chlorinator lead from the main PCB, (refer to the wiring diagram onthe control box door for the plug point location), remove the lead from the cable gland at the base of thecontrol box, pull the lead through the rubber gland mounted below the control box from the access panelopening. Unclip the chlorinator from the pump bracket and refit the new chlorinator.
3. Refit the pump and chlorinator assembly back into the cooler following the reverse order as above.
Do notscratch or damage the metallic surfaces of the chlorinator.
Side View
Clean the innersurfaces of the
chlorinator blades
Clean the pump strainerand impellor housing.
USER INSTRUCTIONSMAINTENANCE
Pump junction boxCW-H 15
(located under lid)
27 CW-H10, CW-H15
Cleaning the Reservoir (Tank)1. Remove the pump access panels to access the reservoir in these areas.2. Clean the bottom reservoir thoroughly using a wet cloth or brush.3. Flush with minimal water to remove any remaining residue.
Cleaning or Replacing the Water Management Probe1. Open the pump access panel. Cut the cable tie securing the probe lead to the pump hose.2. Unclip the probe from the bracket, pull the lead through the opening in the bracket and pull the probe
out from the enclosure (there is sufficient lead length to clear the pump enclosure). Remove the smallplastic shrouds from the first and third pins.
3. Clean the pins by wiping the contact surfaces with a soft cloth - do use abrasives.4. Check the probe pin resistances using a multi-meter (refer figure and wiring diagram - you’ll need to
unplug the probe lead from the main PCB to do this).Resistance should be 0-0.5 ohms. A reading of 5 ohms or greater indicates a faulty probe.Check for shorts between pins: There should be an open circuit.
4. Refit the shrouds over pins 1 & 3. Refit the probe to the bracket, making sure the clip is fully engagedand square (the clip makes a “click” sound when properly engaged).
To remove and replace the water management probe,1. Unclip the probe from the mounting bracket, unplug the probe lead from the main PCB, remove the
lead from the cable gland at the base of the control box, pull the lead through the rubber glandmounted below the control box from the access panel opening.
2. Refit the assembly back into the cooler. Use a new cable tie to tidy and secure all the cables again andre-assemble following the reverse order as above.
NOT
PumpAccessPanel
PumpAccessPanel
Side View
Side View
Cut the cable tieUnclip the Water Management Probe
Pull the lead through the opening in the bracket
USER INSTRUCTIONSMAINTENANCE
28SEELEY INTERNATIONAL – INSTALLATION MANUAL
Pin 1
Pin 2
Pin 3
0.00W
+
-
PIN 1 (BLUE)PIN 2 (BLACK)PIN 3 (BROWN)PIN 4 (EMPTY)
Pin shrouds shown indotted line for clarity
Clean the water level probes by wipingthe contact surfaces with a soft cloth.
PumpAccessPanel
PumpAccessPanel
Side View
Side View
Top View
Cleaning Pump Strainers & Impellors1. Open the pump access panel (either side) to expose the pump enclosure.2. Cut the cable tie securing the pump lead.3. Remove the 2 screws securing the pump bracket to the wall of the cooler.4. Disconnect the plumbing hose from the spigot at the pump base. Remove the entire pump/chlorinator
assembly from the cooler cabinet. To remove pump from the strainer, press the release button on thestrainer, twist the pump body clock-wise with button depressed, lift the pump body out of the strainerbase.
5. Inspect and clean the pump strainer and impellor housing. Remove any solids or residues from thestrainer slots or around the impellor with a soft brush.
6. Re-assemble in the reverse order, use a new cable tie to tidy and secure all the cables again.
Pump locations -CW-H10 (1 per cooler)CW-H15 (2 per cooler)
Pump locations -CW-H10 (1 per cooler)CW-H15 (1 per cooler)
Pumpjunction box
CW-H15 (located under lid)CW-H10 (side access panel)
Changing Pumps1. Open the pump access panel (either side) to expose the pump enclosure. Cut the cable tie securing
the pump lead.2. Remove the 2 screws securing the pump bracket to the inner wall of the cooler.3. Disconnect the plumbing hose from the spigot at the pump base. Remove the entire pump/chlorinator
assembly from the cooler cabinet. Unscrew the 2 screws securing the pump to the bracket.4. For CW-H10, pumps are connected in parallel via a junction box mounted within the LHS pump
enclosure. For CW-H15, pumps are connected in parallel via a junction box mounted below the coolerlid - remove the lid (Refer Pg. 30) to access the junction box.
5. Re-assemble in the reverse order, use a new cable tie to tidy and secure all the cables again.
Pump enclosure withaccess panel removed
Cut the cable tie Remove the 2 screws Remove the entire pump/chlorinator assembly
Cleaning or Replacing the ChlorinatorsTo easily access the chlorinator, follow the directions above to remove the pump and chlorinator assembly.1. Clean the chlorinator blades by gently wiping the contact surfaces with a soft brush, cloth or non-abrasive
wooden or plastic implement. Be sure to clean the inner surfaces of the chlorinator blades.
2. To replace the chlorinator, unplug the chlorinator lead from the main PCB, (refer to the wiring diagram onthe control box door for the plug point location), remove the lead from the cable gland at the base of thecontrol box, pull the lead through the rubber gland mounted below the control box from the access panelopening. Unclip the chlorinator from the pump bracket and refit the new chlorinator.
3. Refit the pump and chlorinator assembly back into the cooler following the reverse order as above.
Do notscratch or damage the metallic surfaces of the chlorinator.
Side View
Clean the innersurfaces of the
chlorinator blades
Clean the pump strainerand impellor housing.
USER INSTRUCTIONSMAINTENANCE
Pump junction boxCW-H 15
(located under lid)
27 CW-H10, CW-H15
Cleaning the Reservoir (Tank)1. Remove the pump access panels to access the reservoir in these areas.2. Clean the bottom reservoir thoroughly using a wet cloth or brush.3. Flush with minimal water to remove any remaining residue.
Cleaning or Replacing the Water Management Probe1. Open the pump access panel. Cut the cable tie securing the probe lead to the pump hose.2. Unclip the probe from the bracket, pull the lead through the opening in the bracket and pull the probe
out from the enclosure (there is sufficient lead length to clear the pump enclosure). Remove the smallplastic shrouds from the first and third pins.
3. Clean the pins by wiping the contact surfaces with a soft cloth - do use abrasives.4. Check the probe pin resistances using a multi-meter (refer figure and wiring diagram - you’ll need to
unplug the probe lead from the main PCB to do this).Resistance should be 0-0.5 ohms. A reading of 5 ohms or greater indicates a faulty probe.Check for shorts between pins: There should be an open circuit.
4. Refit the shrouds over pins 1 & 3. Refit the probe to the bracket, making sure the clip is fully engagedand square (the clip makes a “click” sound when properly engaged).
To remove and replace the water management probe,1. Unclip the probe from the mounting bracket, unplug the probe lead from the main PCB, remove the
lead from the cable gland at the base of the control box, pull the lead through the rubber glandmounted below the control box from the access panel opening.
2. Refit the assembly back into the cooler. Use a new cable tie to tidy and secure all the cables again andre-assemble following the reverse order as above.
NOT
PumpAccessPanel
PumpAccessPanel
Side View
Side View
Cut the cable tieUnclip the Water Management Probe
Pull the lead through the opening in the bracket
USER INSTRUCTIONSMAINTENANCE
28SEELEY INTERNATIONAL – INSTALLATION MANUAL
Pin 1
Pin 2
Pin 3
0.00W
+
-
PIN 1 (BLUE)PIN 2 (BLACK)PIN 3 (BROWN)PIN 4 (EMPTY)
Pin shrouds shown indotted line for clarity
Clean the water level probes by wipingthe contact surfaces with a soft cloth.
Replacing the Solenoid ValveReplacement solenoids are supplied as a kit, with new o’rings, locking nuts, inlet nipple, cover and instructions. These instructions have all of
the details required for fitment. A summary is below.1. To access the solenoid valve, remove both pump access panels.2. Turn off the water supply and remove the water inlet connection from the solenoid. Remove the outlet hose from the bottom of the solenoid
valve and set aside for later use.3. Cut the power cable on the old solenoid (see below) and remove the solenoid from the cooler (remove the nipple, o’rings and locking nut),
leaving the cable in place.4. If not already fitted, attach the metal solenoid cover and fit the new solenoid in place.5. Attach the outlet hose, ensuring there is a 10mm (3/8") gap between the top of the hose and the top of the slot in the solenoid - this is to
prevent a vacuum being created (refer below).6. NOTE! Route the power cable the solenoid valve and carefully tape the new cable plug end to the old cable, ensuring it is smooth and
streamlined. Use the old cable to pull the solenoid cable through to the cavity nearest the control box, being careful not to dislodge the cablegrommets. Pull the solenoid plug through into the control box by loosening the cable glands securing the cable, and plug into place.
7. Check the cooler operation, ensuring the solenoid is operating correctly and without leaks.8. Re-attach the pump access covers.
under
Replacing the Inlet Air FiltersClimate Wizard coolersWhen servicing the filters the front plate of the filter cowling must be removed to provide access. To fit the filters into the Air Filter frame, slide thebottom filter into position into the base of the frame. Slide the side filter(s) into the frame in the same manner. To fit the front filter, locate the topedge of the filter under the top brackets and lift to engage the filter inside them. Allow the filter to drop, to engage the 2 bottom brackets at thebottom of the frame.
The Air Filters , and replaced as soon as airflow through the filters is restricted by choking orclogging with dust or contaminants. The frequency of changing the filter is dependent on the air quality at the site.
Replacement Inlet Air Filters are available from SI Service Agents and Climate Wizard distributors.
SHOULD NEVER BE INSTALLED WITHOUT DUST FILTERS - refer page 9.
should be inspected and cleaned monthly
To fit the front filter, locate the top edge of thefilter under the top brackets and lift to engagethe filter inside them. Allow the filter to drop,to engage the 2 bottom brackets at thebottom of the frame.
USER INSTRUCTIONSMAINTENANCE
Remove screws to dismantle thefront section of the filter cowling, thelid and sides of the cowling remainattached to the cooler.
Filters slide into frame channels(CW-H10 Fit 3 Filters only, omit LH side)(CW-H15 Fit 4 Filters)
29 CW-H10, CW-H15
NOTE: retaining wire is onthe INSIDE of the filter.
10mm
Core & Water SpreaderAssembly
(Rear View)
Remove access panels(both sides)
Interchange cores through theaccess panel opening.
(both sides)
Lay the water spreader trays (temporarily) from thetops of the cores back above the fan housing.
Remove Lid/Exhaust Transition assembly
Release the core clampssecuring the cores
Locate the flange of the spreader housinginto the recess of the extrusion at the rear of
the core.Removing screws securingthe cooler lid
Removing the lid Removing the coreaccess panels
Grasp the cores around the topsection whilst moving them.
Core clampstrip beforeremoval.Note therubberextrusion isfully insertedunder theclamp strip.
Changing Cooler Cores
1. Power OFF, water OFF2. Disconnect and remove any fixed ducting from the exhaust outlet of the cooler (if fitted).3. Remove the exhaust transition/lid assembly from the cooler.4. Open the core access panels on either side of the cooler.5. Remove the metal core clamp strips6. Disconnect the spreader assembly from the rubber core extrusions and remove the water
spreader assemblies. They can be placed aside onto the lid of the cooler cabinet while stillremaining connected to the plumbing system.
7. The cores can now be slid out from either side of the cooler through the access panel openings.
8. To re-assemble, position the cores into the cooler starting at the centre. For all cores the front ofthe core must face the cooled air outlet of the cooler (see adjacent pic. & Pg. 31 for orientationguide)
9. Locate the water spreader assembly front flange into the extrusion at top front of the cores.10. Check the cores fit snugly and squarely across the width of the core platform and are firmly
butted together. Check for a uniform gap at either side of the cooler between the side walls andthe core. The core access door has a seal to take up any resultant gap.
11. Refit the core clamp strips clamping over the extrusion located at the top of the cores.12. Ensure a good seal between the cores and the access door when closing. When re-securing the
access doors, start from the bottom screws and work up.13. Refit the exhaust transition/lid assembly to the cooler.14. Refit any fixed ducting to the exhaust outlet of the cooler.15. Turn water and power back on to the cooler.
Take care to ensure the cores are not damaged during removal. They can be heavy andfragile when wet. (If wet, run the cooler on vent for a period of time before removing.)Grasp the cores around the top section to ensure no delamination of the core occurswhile moving them.
Check the cores are butted together with no gapsbetween them.
USER INSTRUCTIONSMAINTENANCE
30SEELEY INTERNATIONAL – INSTALLATION MANUAL
Replacing the Solenoid ValveReplacement solenoids are supplied as a kit, with new o’rings, locking nuts, inlet nipple, cover and instructions. These instructions have all of
the details required for fitment. A summary is below.1. To access the solenoid valve, remove both pump access panels.2. Turn off the water supply and remove the water inlet connection from the solenoid. Remove the outlet hose from the bottom of the solenoid
valve and set aside for later use.3. Cut the power cable on the old solenoid (see below) and remove the solenoid from the cooler (remove the nipple, o’rings and locking nut),
leaving the cable in place.4. If not already fitted, attach the metal solenoid cover and fit the new solenoid in place.5. Attach the outlet hose, ensuring there is a 10mm (3/8") gap between the top of the hose and the top of the slot in the solenoid - this is to
prevent a vacuum being created (refer below).6. NOTE! Route the power cable the solenoid valve and carefully tape the new cable plug end to the old cable, ensuring it is smooth and
streamlined. Use the old cable to pull the solenoid cable through to the cavity nearest the control box, being careful not to dislodge the cablegrommets. Pull the solenoid plug through into the control box by loosening the cable glands securing the cable, and plug into place.
7. Check the cooler operation, ensuring the solenoid is operating correctly and without leaks.8. Re-attach the pump access covers.
under
Replacing the Inlet Air FiltersClimate Wizard coolersWhen servicing the filters the front plate of the filter cowling must be removed to provide access. To fit the filters into the Air Filter frame, slide thebottom filter into position into the base of the frame. Slide the side filter(s) into the frame in the same manner. To fit the front filter, locate the topedge of the filter under the top brackets and lift to engage the filter inside them. Allow the filter to drop, to engage the 2 bottom brackets at thebottom of the frame.
The Air Filters , and replaced as soon as airflow through the filters is restricted by choking orclogging with dust or contaminants. The frequency of changing the filter is dependent on the air quality at the site.
Replacement Inlet Air Filters are available from SI Service Agents and Climate Wizard distributors.
SHOULD NEVER BE INSTALLED WITHOUT DUST FILTERS - refer page 9.
should be inspected and cleaned monthly
To fit the front filter, locate the top edge of thefilter under the top brackets and lift to engagethe filter inside them. Allow the filter to drop,to engage the 2 bottom brackets at thebottom of the frame.
USER INSTRUCTIONSMAINTENANCE
Remove screws to dismantle thefront section of the filter cowling, thelid and sides of the cowling remainattached to the cooler.
Filters slide into frame channels(CW-H10 Fit 3 Filters only, omit LH side)(CW-H15 Fit 4 Filters)
29 CW-H10, CW-H15
NOTE: retaining wire is onthe INSIDE of the filter.
10mm
Core & Water SpreaderAssembly
(Rear View)
Remove access panels(both sides)
Interchange cores through theaccess panel opening.
(both sides)
Lay the water spreader trays (temporarily) from thetops of the cores back above the fan housing.
Remove Lid/Exhaust Transition assembly
Release the core clampssecuring the cores
Locate the flange of the spreader housinginto the recess of the extrusion at the rear of
the core.Removing screws securingthe cooler lid
Removing the lid Removing the coreaccess panels
Grasp the cores around the topsection whilst moving them.
Core clampstrip beforeremoval.Note therubberextrusion isfully insertedunder theclamp strip.
Changing Cooler Cores
1. Power OFF, water OFF2. Disconnect and remove any fixed ducting from the exhaust outlet of the cooler (if fitted).3. Remove the exhaust transition/lid assembly from the cooler.4. Open the core access panels on either side of the cooler.5. Remove the metal core clamp strips6. Disconnect the spreader assembly from the rubber core extrusions and remove the water
spreader assemblies. They can be placed aside onto the lid of the cooler cabinet while stillremaining connected to the plumbing system.
7. The cores can now be slid out from either side of the cooler through the access panel openings.
8. To re-assemble, position the cores into the cooler starting at the centre. For all cores the front ofthe core must face the cooled air outlet of the cooler (see adjacent pic. & Pg. 31 for orientationguide)
9. Locate the water spreader assembly front flange into the extrusion at top front of the cores.10. Check the cores fit snugly and squarely across the width of the core platform and are firmly
butted together. Check for a uniform gap at either side of the cooler between the side walls andthe core. The core access door has a seal to take up any resultant gap.
11. Refit the core clamp strips clamping over the extrusion located at the top of the cores.12. Ensure a good seal between the cores and the access door when closing. When re-securing the
access doors, start from the bottom screws and work up.13. Refit the exhaust transition/lid assembly to the cooler.14. Refit any fixed ducting to the exhaust outlet of the cooler.15. Turn water and power back on to the cooler.
Take care to ensure the cores are not damaged during removal. They can be heavy andfragile when wet. (If wet, run the cooler on vent for a period of time before removing.)Grasp the cores around the top section to ensure no delamination of the core occurswhile moving them.
Check the cores are butted together with no gapsbetween them.
USER INSTRUCTIONSMAINTENANCE
30SEELEY INTERNATIONAL – INSTALLATION MANUAL
PATTERNCHANGES
FRONT
TOP VIEW
PATTERNCHANGES
FRONT
RUBBER SEALEXTRUSION
Changing Cooler Cores - OrientationSide View
Top View
REAR
REAR
FRONT
FRONT
USER INSTRUCTIONSMAINTENANCE
31 CW-H10, CW-H15 32SEELEY INTERNATIONAL – INSTALLATION MANUAL
USER INSTRUCTIONSMAINTENANCE
1 Flash then 2 secondsOFF
LED
RED COLOURED LED: This LED indicates the status of the conductivity measurement circuit and the status of the Salinity ControlMethod
Water Manager
SALINITY CONTROL METHOD
Water Manager
Measured conductivity is below the conductivity set point
CONDUCTIVITY CIRCUIT STATUS
2 Flashes then 2seconds OFF
Standard (8 counts of re-fill to high probe)
All
Measured conductivity is above the conductivity set point
Not measured3 Flashes then 2seconds OFF
Continuously ON Lower probes are open circuit or conductivity is less than 9uS/cm.
Operating and Fault Code Diagnosis
There are 2 methods for confirming the cooler operation and diagnosiing faults on the cooler.
There are two LED indicators on the main control board (located in the control box) - refer below.Tri-Colour LED (upper LED) is used as an operational and fault indicator.
Red LED (lower LED) is used to indicate the condition of water salinity and configuration of the water management system.
A. LED Display
NOTE: Tri-colour LED double flashing Green (every 2 seconds) =Normal Operation!
!
FAULT CODE #1
TRI-COLOUR LED: This LED indicates the status of the cooler and indicates Fault Codes (if applicable)
COMMUNICATION FAILURE
NORMAL OPERATION
COOLER STATUS
-
FAULT CODE
Wall Control: No valid message for 10 seconds. System shutsdown.
1 Red Flash then 2seconds OFF
FAULT CODE #2FAILURE TO DETECT WATERAT LOW PROBE
Water has 20 minutes to reach the LOW probe when the solenoidvalve is on. If it fails to do so the Fan motor and pump shut downand this Fault is activated.
2 Red Flashes then 2seconds OFF
FAULT CODE #3FAILURE TO DETECT WATERAT HIGH PROBE
Once water has reached the LOW probe, water has 20 Minutes toreach the HIGH probe. If it fails to do so the Fan motor and pumpshut down and this Fault is activated.
3 Red Flashes then 2seconds OFF
FAULT CODE #4FAILURE TO CLEAR LOWPROBES DURING DRAIN
When the drain has opened water has 20 minutes to clear theLOW probe.
This will occur after a timed Drain delaywhen the Pump has been switched off, or during a Salinity Drain
If it fails to do so the Fan motor and pump shut downand this Fault is activated.
4 Red Flashes then 2seconds OFF
FAULT CODE #5WATER DETECTED AT HIGHPROBE BUT NOT AT LOW
Low probe is dirty or faulty. If it fails to detect, the Fan motor andpump shut down and this Fault is activated.
FAULT CODE #6FAILURE TO CLEAR HIGHPROBE
If after 4 hours of pump running water has not cleared the HIGHprobe (i.e. pumps not working), If it fails to do so the Fan motorand pump shut down and this Fault is activated.
5 Red Flashes then 2seconds OFF
6 Red Flashes then 2seconds OFF
2 Green flash then 2seconds OFF
LED
The main program loop is running, no Fault present
FAULT DESCRIPTION
Tri-colour LEDRed LED
PATTERNCHANGES
FRONT
TOP VIEW
PATTERNCHANGES
FRONT
RUBBER SEALEXTRUSION
Changing Cooler Cores - OrientationSide View
Top View
REAR
REAR
FRONT
FRONT
USER INSTRUCTIONSMAINTENANCE
31 CW-H10, CW-H15 32SEELEY INTERNATIONAL – INSTALLATION MANUAL
USER INSTRUCTIONSMAINTENANCE
1 Flash then 2 secondsOFF
LED
RED COLOURED LED: This LED indicates the status of the conductivity measurement circuit and the status of the Salinity ControlMethod
Water Manager
SALINITY CONTROL METHOD
Water Manager
Measured conductivity is below the conductivity set point
CONDUCTIVITY CIRCUIT STATUS
2 Flashes then 2seconds OFF
Standard (8 counts of re-fill to high probe)
All
Measured conductivity is above the conductivity set point
Not measured3 Flashes then 2seconds OFF
Continuously ON Lower probes are open circuit or conductivity is less than 9uS/cm.
Operating and Fault Code Diagnosis
There are 2 methods for confirming the cooler operation and diagnosiing faults on the cooler.
There are two LED indicators on the main control board (located in the control box) - refer below.Tri-Colour LED (upper LED) is used as an operational and fault indicator.
Red LED (lower LED) is used to indicate the condition of water salinity and configuration of the water management system.
A. LED Display
NOTE: Tri-colour LED double flashing Green (every 2 seconds) =Normal Operation!
!
FAULT CODE #1
TRI-COLOUR LED: This LED indicates the status of the cooler and indicates Fault Codes (if applicable)
COMMUNICATION FAILURE
NORMAL OPERATION
COOLER STATUS
-
FAULT CODE
Wall Control: No valid message for 10 seconds. System shutsdown.
1 Red Flash then 2seconds OFF
FAULT CODE #2FAILURE TO DETECT WATERAT LOW PROBE
Water has 20 minutes to reach the LOW probe when the solenoidvalve is on. If it fails to do so the Fan motor and pump shut downand this Fault is activated.
2 Red Flashes then 2seconds OFF
FAULT CODE #3FAILURE TO DETECT WATERAT HIGH PROBE
Once water has reached the LOW probe, water has 20 Minutes toreach the HIGH probe. If it fails to do so the Fan motor and pumpshut down and this Fault is activated.
3 Red Flashes then 2seconds OFF
FAULT CODE #4FAILURE TO CLEAR LOWPROBES DURING DRAIN
When the drain has opened water has 20 minutes to clear theLOW probe.
This will occur after a timed Drain delaywhen the Pump has been switched off, or during a Salinity Drain
If it fails to do so the Fan motor and pump shut downand this Fault is activated.
4 Red Flashes then 2seconds OFF
FAULT CODE #5WATER DETECTED AT HIGHPROBE BUT NOT AT LOW
Low probe is dirty or faulty. If it fails to detect, the Fan motor andpump shut down and this Fault is activated.
FAULT CODE #6FAILURE TO CLEAR HIGHPROBE
If after 4 hours of pump running water has not cleared the HIGHprobe (i.e. pumps not working), If it fails to do so the Fan motorand pump shut down and this Fault is activated.
5 Red Flashes then 2seconds OFF
6 Red Flashes then 2seconds OFF
2 Green flash then 2seconds OFF
LED
The main program loop is running, no Fault present
FAULT DESCRIPTION
Tri-colour LEDRed LED
FAULT CODE #8WARM START If the mains input voltage is under 90Vac but not low enough toreset the PCB, the system switches off the Fan and Pump andindicates this Fault. If the Voltage returns to a usable voltage levelwithout resetting the PCB a Fault Code #8 is recorded in thesystem log.
FAULT CODE 'A’CHLORINATOR FAULT The Chlorinator is Short Circuit, Open Circuit or running in veryhigh salinity water > 13,000uS. Any of these faults will initiate FaultCode #A. “SERVICE” will be displayed on the Wall Control andFault Code #A will be indicated on interrogation. The first FaultCode #A will trigger a Salinity Drain cycle. If after the Salinity Draincycle another Fault Code #A occurs, within 15 minutes, the coolerwill be disabled until remedial action is taken.
FAULT CODE 'B’SMART CARD ERROR
10 Red Flashes then 2seconds OFF
-
11 Red Flashes then 2seconds OFF
The Smart Card is missing or corrupted. Cooler performance isrestricted to minimum Fan Speed.
USER INSTRUCTIONSMAINTENANCE
TRI-COLOUR LED: cont.
FAULT CODE
FAULT CODE #7
COOLER STATUSLED FAULT DESCRIPTION
7 Red Flashes then 2seconds OFF
MOTOR ERROR If an Error has occurred in the motor drive circuit.
B. Wall Control DisplayIf controlled by a Climate Wall Control, the wall control can be used to enter the fault code history log, which details the last four (4) faults in thesystem and the last four (4) types of faults that have occurred.
The fault code history log may be entered at any time after the cooler power has been turned ON. The fault code history log is entered via thewall control using the following method:
Whilst the wall control is in “OFF” state, push and hold and buttons simultaneously for at least one (1) second.
After one (1) second and the word will be displayed.
Pressing button will change to the current or last fault code number e.g., and the word will change to the wordthis indicates the fault code number that occurred.
Pressing button will return to the original and display.
Pressing buttons marked or will scroll through the fault log.
Fault indicators - - are the last four faults that were recorded by the CPMD, and they might get repeated if the fault has re-occurred. Fault indicators - - are the last four types of faults that have occurred in this CPMD, and they will only repeat if adifferent type of fault has occurred since the last time this type of fault occurred.
. If no buttons are pushed after sixty (60) seconds the wall control will reset to the “OFF” state. The procedure to enter the fault code historylog must then be re-initiated.
. Clear fault code once you have diagnosed the fault. Whilst in fault code mode press and hold the button for five (5) seconds.
1. “AUTO” UP “ ”
2. “F1” “Param”
3. “AUTO” “F1” “01” “Param”
“Value”
4. “AUTO” "F1" "Param"
5. UP “ ” DOWN “ ”
6. “F1 to F4”
“FA to Fd”
7
8 “COOL”
UP DN
33 CW-H10, CW-H15
It is a condition of your warranty cover that the items in the schedule below are checked (and action taken as required) once every 3 monthsfrom the date of installation by a qualified, licensed technician, and that the schedule is properly filled out (i.e. name, signature, date, actiontaken). Note that Air inlet filters must be inspected and cleaned every , not just every 3 months.Even after the warranty period expires, please continue to have the product maintained as per the items and the frequency in the schedule,using the additional Maintenance Schedule pages provided. This will help to prolong the life of the cooler and keep it running efficiently.ATTENTION: if your cooler is used for personal residential household purposes, then these additional pages will need to be used for recordingthe services required during the warranty period.
month
Installation Date: / / Installer:
Service Item Check/adjust Clean Replace
Q1 Q2 Q3 Q4 Q1 Q2 Q3 Q4 Q1 Q2 Q3 Q4Electrical Connections and Component Operation
Water Distribution System
Cabinet and Accessories
General Operation
General Installation
Electrical wiringFan motorPCBs & Control boxDrain valveWater inlet solenoidWater probesChlorinatorWater pump
Water distribution system - hoses and spreadersWater level
Cabinet integrity / leaksAir inletAir inlet filters - 1st month of quarter
- 2nd month of quarter- 3rd month of quarter
TankFanImpeller - inlet cone alignment
Start up and run sequenceControl operationAir outlet vane setting (indicate setting in Pa)
Electrical connectionsWater connectionsDuct conditionRoof penetrationsMounting & Vibration isolationAccess
Service No Service Date Service Technician Service Company
No 1 ........................ .......................................... ........................................................................
No 2 ........................ .......................................... ........................................................................
No 3 ........................ .......................................... ........................................................................
No 4 ........................ .......................................... ........................................................................
To Owner/User: please note that as explained in your warranty document, installation is not covered by the warranty (for example duct work,roof penetrations, electrical and water connections etc.). However, we still require that you have these items checked because they can affectthe performance (and/or safety) of the cooler. This is why they have been included in the maintenance schedule.
MAINTENANCE SCHEDULE
34SEELEY INTERNATIONAL – INSTALLATION MANUAL
FAULT CODE #8WARM START If the mains input voltage is under 90Vac but not low enough toreset the PCB, the system switches off the Fan and Pump andindicates this Fault. If the Voltage returns to a usable voltage levelwithout resetting the PCB a Fault Code #8 is recorded in thesystem log.
FAULT CODE 'A’CHLORINATOR FAULT The Chlorinator is Short Circuit, Open Circuit or running in veryhigh salinity water > 13,000uS. Any of these faults will initiate FaultCode #A. “SERVICE” will be displayed on the Wall Control andFault Code #A will be indicated on interrogation. The first FaultCode #A will trigger a Salinity Drain cycle. If after the Salinity Draincycle another Fault Code #A occurs, within 15 minutes, the coolerwill be disabled until remedial action is taken.
FAULT CODE 'B’SMART CARD ERROR
10 Red Flashes then 2seconds OFF
-
11 Red Flashes then 2seconds OFF
The Smart Card is missing or corrupted. Cooler performance isrestricted to minimum Fan Speed.
USER INSTRUCTIONSMAINTENANCE
TRI-COLOUR LED: cont.
FAULT CODE
FAULT CODE #7
COOLER STATUSLED FAULT DESCRIPTION
7 Red Flashes then 2seconds OFF
MOTOR ERROR If an Error has occurred in the motor drive circuit.
B. Wall Control DisplayIf controlled by a Climate Wall Control, the wall control can be used to enter the fault code history log, which details the last four (4) faults in thesystem and the last four (4) types of faults that have occurred.
The fault code history log may be entered at any time after the cooler power has been turned ON. The fault code history log is entered via thewall control using the following method:
Whilst the wall control is in “OFF” state, push and hold and buttons simultaneously for at least one (1) second.
After one (1) second and the word will be displayed.
Pressing button will change to the current or last fault code number e.g., and the word will change to the wordthis indicates the fault code number that occurred.
Pressing button will return to the original and display.
Pressing buttons marked or will scroll through the fault log.
Fault indicators - - are the last four faults that were recorded by the CPMD, and they might get repeated if the fault has re-occurred. Fault indicators - - are the last four types of faults that have occurred in this CPMD, and they will only repeat if adifferent type of fault has occurred since the last time this type of fault occurred.
. If no buttons are pushed after sixty (60) seconds the wall control will reset to the “OFF” state. The procedure to enter the fault code historylog must then be re-initiated.
. Clear fault code once you have diagnosed the fault. Whilst in fault code mode press and hold the button for five (5) seconds.
1. “AUTO” UP “ ”
2. “F1” “Param”
3. “AUTO” “F1” “01” “Param”
“Value”
4. “AUTO” "F1" "Param"
5. UP “ ” DOWN “ ”
6. “F1 to F4”
“FA to Fd”
7
8 “COOL”
UP DN
33 CW-H10, CW-H15
It is a condition of your warranty cover that the items in the schedule below are checked (and action taken as required) once every 3 monthsfrom the date of installation by a qualified, licensed technician, and that the schedule is properly filled out (i.e. name, signature, date, actiontaken). Note that Air inlet filters must be inspected and cleaned every , not just every 3 months.Even after the warranty period expires, please continue to have the product maintained as per the items and the frequency in the schedule,using the additional Maintenance Schedule pages provided. This will help to prolong the life of the cooler and keep it running efficiently.ATTENTION: if your cooler is used for personal residential household purposes, then these additional pages will need to be used for recordingthe services required during the warranty period.
month
Installation Date: / / Installer:
Service Item Check/adjust Clean Replace
Q1 Q2 Q3 Q4 Q1 Q2 Q3 Q4 Q1 Q2 Q3 Q4Electrical Connections and Component Operation
Water Distribution System
Cabinet and Accessories
General Operation
General Installation
Electrical wiringFan motorPCBs & Control boxDrain valveWater inlet solenoidWater probesChlorinatorWater pump
Water distribution system - hoses and spreadersWater level
Cabinet integrity / leaksAir inletAir inlet filters - 1st month of quarter
- 2nd month of quarter- 3rd month of quarter
TankFanImpeller - inlet cone alignment
Start up and run sequenceControl operationAir outlet vane setting (indicate setting in Pa)
Electrical connectionsWater connectionsDuct conditionRoof penetrationsMounting & Vibration isolationAccess
Service No Service Date Service Technician Service Company
No 1 ........................ .......................................... ........................................................................
No 2 ........................ .......................................... ........................................................................
No 3 ........................ .......................................... ........................................................................
No 4 ........................ .......................................... ........................................................................
To Owner/User: please note that as explained in your warranty document, installation is not covered by the warranty (for example duct work,roof penetrations, electrical and water connections etc.). However, we still require that you have these items checked because they can affectthe performance (and/or safety) of the cooler. This is why they have been included in the maintenance schedule.
MAINTENANCE SCHEDULE
34SEELEY INTERNATIONAL – INSTALLATION MANUAL
Service Item Check/adjust Clean Replace
Q5 Q6 Q7 Q8 Q5 Q6 Q7 Q8 Q5 Q6 Q7 Q8Electrical Connections and Component Operation
Water Distribution System
Cabinet and Accessories
General Operation
General Installation
Electrical wiringFan motorPCBs & Control boxDrain valveWater inlet solenoidWater probesChlorinatorWater pump
Water distribution system - hoses and spreadersWater level
Cabinet integrity / leaksAir inletAir inlet filters - 1st month of quarter
- 2nd month of quarter- 3rd month of quarter
TankFanImpeller - inlet cone alignment
Start up and run sequenceControl operationAir outlet vane setting (indicate setting in Pa)
Electrical connectionsWater connectionsDuct conditionRoof penetrationsMounting & Vibration isolationAccess
Service No Service Date Service Technician Service Company
No 5 ........................ .......................................... ........................................................................
No 6 ........................ .......................................... ........................................................................
No 7 ........................ .......................................... ........................................................................
No 8 ........................ .......................................... ........................................................................
MAINTENANCE SCHEDULE cont.
35 CW-H10, CW-H15
Service Item Check/adjust Clean Replace
Q9 Q10 Q11 Q12 Q9 Q10 Q11 Q12 Q9 Q10 Q11 Q12Electrical Connections and Component Operation
Water Distribution System
Cabinet and Accessories
General Operation
General Installation
Electrical wiringFan motorPCBs & Control boxDrain valveWater inlet solenoidWater probesChlorinatorWater pump
Water distribution system - hoses and spreadersWater level
Cabinet integrity / leaksAir inletAir inlet filters - 1st month of quarter
- 2nd month of quarter- 3rd month of quarter
TankFanImpeller - inlet cone alignment
Start up and run sequenceControl operationAir outlet vane setting (indicate setting in Pa)
Electrical connectionsWater connectionsDuct conditionRoof penetrationsMounting & Vibration isolationAccess
Service No Service Date Service Technician Service Company
No 9 ........................ .......................................... ........................................................................
No 10 ........................ .......................................... ........................................................................
No 11 ........................ .......................................... ........................................................................
No 12 ........................ .......................................... ........................................................................
MAINTENANCE SCHEDULE cont.
36SEELEY INTERNATIONAL – INSTALLATION MANUAL
Service Item Check/adjust Clean Replace
Q5 Q6 Q7 Q8 Q5 Q6 Q7 Q8 Q5 Q6 Q7 Q8Electrical Connections and Component Operation
Water Distribution System
Cabinet and Accessories
General Operation
General Installation
Electrical wiringFan motorPCBs & Control boxDrain valveWater inlet solenoidWater probesChlorinatorWater pump
Water distribution system - hoses and spreadersWater level
Cabinet integrity / leaksAir inletAir inlet filters - 1st month of quarter
- 2nd month of quarter- 3rd month of quarter
TankFanImpeller - inlet cone alignment
Start up and run sequenceControl operationAir outlet vane setting (indicate setting in Pa)
Electrical connectionsWater connectionsDuct conditionRoof penetrationsMounting & Vibration isolationAccess
Service No Service Date Service Technician Service Company
No 5 ........................ .......................................... ........................................................................
No 6 ........................ .......................................... ........................................................................
No 7 ........................ .......................................... ........................................................................
No 8 ........................ .......................................... ........................................................................
MAINTENANCE SCHEDULE cont.
35 CW-H10, CW-H15
Service Item Check/adjust Clean Replace
Q9 Q10 Q11 Q12 Q9 Q10 Q11 Q12 Q9 Q10 Q11 Q12Electrical Connections and Component Operation
Water Distribution System
Cabinet and Accessories
General Operation
General Installation
Electrical wiringFan motorPCBs & Control boxDrain valveWater inlet solenoidWater probesChlorinatorWater pump
Water distribution system - hoses and spreadersWater level
Cabinet integrity / leaksAir inletAir inlet filters - 1st month of quarter
- 2nd month of quarter- 3rd month of quarter
TankFanImpeller - inlet cone alignment
Start up and run sequenceControl operationAir outlet vane setting (indicate setting in Pa)
Electrical connectionsWater connectionsDuct conditionRoof penetrationsMounting & Vibration isolationAccess
Service No Service Date Service Technician Service Company
No 9 ........................ .......................................... ........................................................................
No 10 ........................ .......................................... ........................................................................
No 11 ........................ .......................................... ........................................................................
No 12 ........................ .......................................... ........................................................................
MAINTENANCE SCHEDULE cont.
36SEELEY INTERNATIONAL – INSTALLATION MANUAL
PROBLEM PROBABLE CAUSE SUGGESTED REMEDY
Inadequate Cooling Under-sized cooler. Replace with larger cooler.
Replace with larger ducts.Under-sized ducts.
Clean or replace core.
Clean or replace filter.
Clogged or dirty cooling core.
Check water distribution system for possibleobstruction in hoses. Check pump.
Dry cores or lack of water while cooler is operating.
Dirty inlet air filter
Make sure there is adequate provision forexhausting stale air from building (open windowsand doors).
Re-position damper and lock
Insufficient air discharge openings or inadequate exhaustfrom building, causing high humidity and discomfort.
Balancing damper out of position
Remove backdraft damper and substitute manualslide damper.
Excessive resistance from poorly located backdraftdamper.
On days during summer when ambient humidity ishigh the cooler will not reduce the temperature asmuch as on drier days. There is no remedy.
Excessive ambient humidity (see also item above reinadequate exhaust).
Fan out of balance due to dirt. etc. Clean the fan.Noisy cooler.
Air distribution system creating too much back pressure,or changes of direction too sudden, or grilles too small.
Have contractor re-evaluate his design; use bendsinstead of elbows; change grille sizes.
Pump fails to operate. Pump motor failure. Replace pump.
Check cause of overload. Reset circuit breaker orreplace fuse. Adjust motor amp setting ifnecessary.
Fan fails to start.
Replace motor.
Consult with power supply authority.
Replace wall control.
Low system voltage.
Wall Control failed.
Check fault condition via the tri-colour LED on electronicmodule.
Rectify fault as indicated and restart the cooler.(Refer Pg. 32)
Main power circuit breaker tripped or fuse blown.
Fan motor burned out.
Water Management probes adjustment not correct. Check probe cable plugged in fully, clean probesContinuous overflow of water.
Unpleasant odour.
Heavy core deposits. Clean or replace cores.
Loose water hose connections. Tighten all connections.
Water being blown into the building.
Water hose broken. Replace any cracked or broken hoses.
New cooler core. Drain reservoir, refill, run pump for a while.
Cooler located near source of unpleasant odour. Remove source of odour or relocate cooler.
Algae in reservoir water. Drain reservoir, clean thoroughly with strongcleansing agent, refill, change cores.
Cores remain wet after shut down. Run fan on "vent" for 3 hours after cooling cycle todry cores out.
Heavy core deposits. Replace cores.
Insufficient water in reservoir. Check probe cable plugged in fully, clean probesPump runs but no water circulation.Pump runs but cores lack water.
Water hoses blocked. Check and clean out blockage.
Pump strainer blocked. Clean pump strainer.
Auto Drain Valve malfunctioning Check and remedy function.
TROUBLE SHOOTING
Cooler cycles ON and OFF. Fault in the cooler. Contact your Service Agent.
If the wall or remote control is in AUTO or AUTO TIMERmode and no fan bars are displayed the fan will notstart.
Switch to MANUAL mode to check the fanoperation.
NOTE: MANY OF THESE CHECKS AND REMEDIES CAN ONLY BE CARRIED OUT BY SERVICE TECHNICIANS.
37 CW-H10, CW-H15
INSTALLATION CHECKLIST
Owners Name:_________________________ Telephone:____________________________
Address:_____________________________________________________________
Dealer:_______________________________ Installer:______________________________
Date Installed:__________________________ Model No.:_____________________________
Serial No.:_____________________________ Software Ver.:_________________________
The cooler is adequately supported, secure and level.
The water pipes were flushed of any foreign materials before connection the cooler was made.
The owner has been instructed on how to isolate the water to the system in case of emergency.
The water is connected with no leaks at fittings.
Water pipes are correctly saddled as per the applicable plumbing regulations.
The drain water does not discharge onto the roof surface.
The power supply adheres to all local and national regulations and is wired back to the distribution board on its own separate
circuit.
All cables have been correctly connected to the control boxes (i.e. power supply, control cable)
The owner has been instructed how they can electrically isolate the cooler at the meter box in case of an emergency.
All ducts are fixed correctly and there are no air leaks.
The system has been run from the customer's wall control and all functions work correctly.
The air balance for all outlets has been adjusted to the customer's satisfaction.
The customer has been shown how to operate the system.
All the installation rubbish has been removed and, if applicable, any property damage repaired.
Visual inspection completed no damage
Electrical supply to cooler OK
Inlet filter media OK
Cooler internal water levels checked
Internal component check OK
Outlet drain connected YES/NO. Adaptor drain elbow fitted YES/NO
Air flow balancing set discharge damper (CW-H10 = 215 Pa, CW-H15 = 190 Pa)
Cooler function test with wall control function check OK
Remote control test (where applicable) OK
Signed by Installer:……………………………………… Commissioning Engineer.....................................
Dated: ……………………………………………………… Date:...................................................................
Installation
Commissioning
38SEELEY INTERNATIONAL – INSTALLATION MANUAL
PROBLEM PROBABLE CAUSE SUGGESTED REMEDY
Inadequate Cooling Under-sized cooler. Replace with larger cooler.
Replace with larger ducts.Under-sized ducts.
Clean or replace core.
Clean or replace filter.
Clogged or dirty cooling core.
Check water distribution system for possibleobstruction in hoses. Check pump.
Dry cores or lack of water while cooler is operating.
Dirty inlet air filter
Make sure there is adequate provision forexhausting stale air from building (open windowsand doors).
Re-position damper and lock
Insufficient air discharge openings or inadequate exhaustfrom building, causing high humidity and discomfort.
Balancing damper out of position
Remove backdraft damper and substitute manualslide damper.
Excessive resistance from poorly located backdraftdamper.
On days during summer when ambient humidity ishigh the cooler will not reduce the temperature asmuch as on drier days. There is no remedy.
Excessive ambient humidity (see also item above reinadequate exhaust).
Fan out of balance due to dirt. etc. Clean the fan.Noisy cooler.
Air distribution system creating too much back pressure,or changes of direction too sudden, or grilles too small.
Have contractor re-evaluate his design; use bendsinstead of elbows; change grille sizes.
Pump fails to operate. Pump motor failure. Replace pump.
Check cause of overload. Reset circuit breaker orreplace fuse. Adjust motor amp setting ifnecessary.
Fan fails to start.
Replace motor.
Consult with power supply authority.
Replace wall control.
Low system voltage.
Wall Control failed.
Check fault condition via the tri-colour LED on electronicmodule.
Rectify fault as indicated and restart the cooler.(Refer Pg. 32)
Main power circuit breaker tripped or fuse blown.
Fan motor burned out.
Water Management probes adjustment not correct. Check probe cable plugged in fully, clean probesContinuous overflow of water.
Unpleasant odour.
Heavy core deposits. Clean or replace cores.
Loose water hose connections. Tighten all connections.
Water being blown into the building.
Water hose broken. Replace any cracked or broken hoses.
New cooler core. Drain reservoir, refill, run pump for a while.
Cooler located near source of unpleasant odour. Remove source of odour or relocate cooler.
Algae in reservoir water. Drain reservoir, clean thoroughly with strongcleansing agent, refill, change cores.
Cores remain wet after shut down. Run fan on "vent" for 3 hours after cooling cycle todry cores out.
Heavy core deposits. Replace cores.
Insufficient water in reservoir. Check probe cable plugged in fully, clean probesPump runs but no water circulation.Pump runs but cores lack water.
Water hoses blocked. Check and clean out blockage.
Pump strainer blocked. Clean pump strainer.
Auto Drain Valve malfunctioning Check and remedy function.
TROUBLE SHOOTING
Cooler cycles ON and OFF. Fault in the cooler. Contact your Service Agent.
If the wall or remote control is in AUTO or AUTO TIMERmode and no fan bars are displayed the fan will notstart.
Switch to MANUAL mode to check the fanoperation.
NOTE: MANY OF THESE CHECKS AND REMEDIES CAN ONLY BE CARRIED OUT BY SERVICE TECHNICIANS.
37 CW-H10, CW-H15
INSTALLATION CHECKLIST
Owners Name:_________________________ Telephone:____________________________
Address:_____________________________________________________________
Dealer:_______________________________ Installer:______________________________
Date Installed:__________________________ Model No.:_____________________________
Serial No.:_____________________________ Software Ver.:_________________________
The cooler is adequately supported, secure and level.
The water pipes were flushed of any foreign materials before connection the cooler was made.
The owner has been instructed on how to isolate the water to the system in case of emergency.
The water is connected with no leaks at fittings.
Water pipes are correctly saddled as per the applicable plumbing regulations.
The drain water does not discharge onto the roof surface.
The power supply adheres to all local and national regulations and is wired back to the distribution board on its own separate
circuit.
All cables have been correctly connected to the control boxes (i.e. power supply, control cable)
The owner has been instructed how they can electrically isolate the cooler at the meter box in case of an emergency.
All ducts are fixed correctly and there are no air leaks.
The system has been run from the customer's wall control and all functions work correctly.
The air balance for all outlets has been adjusted to the customer's satisfaction.
The customer has been shown how to operate the system.
All the installation rubbish has been removed and, if applicable, any property damage repaired.
Visual inspection completed no damage
Electrical supply to cooler OK
Inlet filter media OK
Cooler internal water levels checked
Internal component check OK
Outlet drain connected YES/NO. Adaptor drain elbow fitted YES/NO
Air flow balancing set discharge damper (CW-H10 = 215 Pa, CW-H15 = 190 Pa)
Cooler function test with wall control function check OK
Remote control test (where applicable) OK
Signed by Installer:……………………………………… Commissioning Engineer.....................................
Dated: ……………………………………………………… Date:...................................................................
Installation
Commissioning
38SEELEY INTERNATIONAL – INSTALLATION MANUAL
859736-Q AU 1411
It is the policy of Seeley International to introduce continualproduct improvement. Accordingly, specifications are
subject to change without notice. Please consult with yourdealer to confirm the specifications of the model selected.
Warranty ServiceAustralia 1-300-650-644
USA Toll Free 1-800-926-6824
seeleyinternational.com
All other regions: Please contact your local Climate Wizard distributor.
Affix serial & modelnumber ker herestic
When you contact your Dealer regarding service
or warranty please quote the cooler model
number and serial number as shown below.
climatewizard.com.au
