3-90-08101R28_05/14

SAFETY NOTICEPlEASE rEAd ThIS ENTIrE mANuAl bEFOrE YOu INSTAll ANd uSE YOur NEw FurNACE. FAIlurE TO FOllOw INSTruCTIONS mAY rESulT IN PrOPErTY dAmAgE, bOdIlY INjurY, Or EvEN dEATh.FOr uSE IN ThE u.S. ANd CANAdA. SuITAblE FOr INSTAllATION IN mObIlE hOmES (SEE Pg. 17).IF ThIS PEllET FurNACE IS NOT PrOPErlY INSTAllEd, A hOuSE FIrE mAY rESulT. FOr YOur SAFETY, FOllOw INSTAllATION dIrECTIONS. CONTACT lOCAl buIldINg Or FIrE OFFICIAlS AbOuT rESTrICTIONS ANd INSTAllATION INSPECTION rEQuIrEmENTS IN YOur ArEA.CONTACT YOur lOCAl AuThOrITY (SuCh AS muNICIPAl buIldINg dEPArTmENT, FIrE dEPArTmENT, FIrE PrEvENTION burEAu, ETC.) TO dETErmINE ThE NEEd FOr A PErmIT.CETTE guIdE d’uTIlISATION EST dISPONIblE EN FrANCAIS. ChEz vOTrE CONCESSIONNAIrE dE hArmAN.

SAvE ThESE INSTruCTIONS.

Installation & Operating manual

model(s):PF100 Pellet Pro Furnace

NOTICE: SAVE THESE INSTRUCTIONS

hot glass will cause burns.• Donottouchglassuntilitiscooled• NEVERallowchildrentotouchglass• Keepchildrenaway• CAREFULLYSUPERVISEchildreninsameroomas

stove.• Alertchildrenandadultstohazardsofhightemperatures. high temperatures may ignite clothing or other

flammable materials.• Keepclothing,furniture,draperiesandotherflammable

materialsaway.

hOT SurFACES!

Glassandothersurfacesarehotduringoperationandcooldown.

WARNING!

To obtain a French translation of thismanual, pleasecontactyourdealerorvisitwww.harmanstoves.com

Pourobtenirunetraductionfrançaisedecemanuel,s’ilvous plaît contacter votre revendeur ou visitezwww.harmanstoves.com

NOTE

Contact your local dealerwith questions on installation,operationorservice.

2 3-90-08101R28_05/14

Combustion Blower

CombustionBlower cover

Fan Control

Hopper Lid Latches

Control Cover3 Speed Switch

Viewing Glass

Outer Door

Vent Pipe

Heat ExchangerShaker Handle

Outer Door Latches

Filter Box

Hopper

Parts locator

3 3-90-08101R28_05/14

Pleasereadthisentiremanualbeforeyouinstallanduseyournewfurnace.Failuretofollowinstructionsmayresultinpropertydamage,bodilyinjury,orevendeath.

SAvE ThESE INSTruCTIONShearth & home Technologies352MountainHouseRoad

Halifax,PA17032

Table of Contents

Note:Thisapplianceisalsoapprovedforinstallationintoashop.

Appliance Certification.model:PelletFurnace-PF100Test lab:Omni-TestLaboratories,Inc.report #: 135-S-02-2Type:PelletFueledCentral/SupplementaryForResidentialUseStandard(s):CAN/CSAB366.1-M91,UL391,ASTME1509-04&ULC/ORDC1482-M1990

Assembly 4

venting 9

Installation 15

mobile home requirements 17

Operation 21

maintenance 29

Troubleshooting 34

Specifications 35

wiring diagram 36

Testing label 38

Programmable Thermostat 39

warranty 40

back-up Power Supply 41

Fuel Specifications 42

Quick reference Start-up rear Cvr.

= Contains updated information

harman Central heating Appliances are built and tested to be complete home heating solutions. As with any Central heat system, a backup heating system may be required in the event of power outages or during appliance service or maintenance.

4 3-90-08101R28_05/14

Assembly

This Edge Toward Furnace

Assembling Filter boxThecoldairreturnfilterboxcanbeassembledwiththefilterframeoneithersideortheback,providedthereisaccesstothecombustionblowerandfluearea.Itisnotrecomendedthatthefilterframebeinstalledonthesamesideastheashdoorduetotheneedtoaccessthecombustionblower,filter,andfluepipeforservice.1.Place thebottomon thefloor.Theedgeclosest to the

knockoutswillbetheedgetowardsthefurnace.SeeFig.4.2.Placethedesiredverticalpanelinsidethebottomtrayand

holdintoplacewithoneTekscrewinthebottommiddlehole.(solidpanelshown)SeeFig4.

Bottom

Solid Side Panel

Fig. 4

Knockouts

Tek screw from outside

Filter box (Cold Air return)

Bottom (same as top)

Top (same as bottom)

Filter Frame Panel

Solid Side Panel

Blower access Panel

Blower access Panel Cover

Fig. 3

Switch

5 3-90-08101R28_05/14

AssemblyAssembling Filter box, Cont’d3.Placethefilterframepanelinsidethebottomandinside

thesolidpanelcorner.SeeFig.6forcornerdetail.Makesurethatthefilteropeningisup.SeeFig.5HoldthefilterpaneltothesolidpanelwithaTekscrewinthemiddleholeofthesolidpanel,andoneinthebottommiddleholeunderthefilteropening.

NOTE: do not put any screws into any of the top holes at this time.

Fig. 5

Filter Frame Panel

Filter opening must be up

Fig. 7

Open Side Panel

Fig. 6

4.Placetheremainingpanel,(inthiscasethebloweraccesspanel)inthebottompanelandintothecornerofthesolidpanel.SeeFig.7.Makesurethatthepanelisintheuprightposition.Therearenocovermountingholesinthebottomedgeofthispanel.HoldthepanelintoplacewithoneTekscrewinthemiddleholeofthesolidpanelandoneinthebottommiddleholeofthebloweraccesspanel.

6 3-90-08101R28_05/14

AssemblyAssembling Filter box, Cont’d5. Placethetoponthefilterboxasshowninfigure8.Atthistime

allTekscrewscanbeinsertedaroundthefilterbox.Note: Exceptforthe(6)screwsthatattachthebloweraccesspanelinplace.Thereshouldnotbeanyscrewsprotrudingfromtheboxonthesidetowardthefurnace.AlsoDONOTputascrewintothetopcenterofthefilterpanelasascrewinthislocationwillinterferewiththefilteraccesscover.6. Pryoutthetwoknockoutsinthetopoftheboxandinstall

theflexconnectorandtheswitch.SeeFig.9.Note: Don’tforgettheHI-MED-LOswitchlabelontheswitchbeforethelocknut.Makesurethatthesetscrewontheflexconnectorisnotpointingtowardthefurnaceendoftheboxwhenthelocknutisfullytightened.Thefilterboxisnowreadytoinstallontothefurnace.FollowtheBlowermountinginstructionsonpage7beforecontinuingtostep#7.Note: Theblowershouldbemountedonthefurnacebeforethefilterboxforeaseofdistributionblowerinstallation.Note:Itisbesttowaituntiltheblower,filterbox,andcoldairreturnductworkisinstalledbeforeinstallingthefilterandsidepanel.7. AftertheFilterBoxisinstalledonthefurnacetheelectrical

wiringtothethreespeedswitchneedstobecompleted.WhiteorPurpleNeutraltoWhiteNeutral,VioletfromtheFanControltothecenterterminaloftheswitch,andtheBlack,Red,andBlueorYellowtotheterminalsshown.

Note:The1000CFMblowerisa3-speed,andwillwireasshown.The 1450CFMblower is a single speed blower,thereforethethreespeedswitchwillnotbeused.The1638CFMblowerisa4speed,onlyhookupthethreecolorsshownandtapeofftheorangewire.SeeFig.10.(Note: the purple wire on the 1638 cfm blower is neutral, and gets spliced to the white neutral wire.)8. Installtheaccesspanelcoverbyhookingthelipatthe

bottomofthecoverovertheedgeinthefilterbox.Use6Tekscrewstosecuretheaccesspanel.

9. Toinstallthefilter,insertthefilterintothefilterslotandslidecompletelyintotheframe.Takenotetotheairflowarrowonthefilterwheninstalling.Slidethefilteraccesscoverovertheopeningwiththeuprightangletowardthefilterbox.IfaTekwasputintothemiddleholebymistake,removethescrewtoallowtheaccesscovertofitproperly.

Fig. 8

Top

Fig. 9

Access Panel Cover opening

3 Speed Switch

Flex connector

Fig. 10

BOTTOM VIEW OF 3-SPEED SWITCH

Violet 120VACFrom fan control

Yellow on 1638 CFM motor

Blue Med.

Black High

Red Low

7 3-90-08101R28_05/14

Assemblyblower AssemblyInstalltheblowermountingbracketsontheblowerasshowninFig.11.1. Install(4)TekscrewsoneachsidewhereshowninFig.

11.Startwiththetwocenterscrews.NOTE:Therearetwosmallholesinthedischargeendoftheblowerthatmatchthetwocenterholesonthesmallangleoftheblowerbracket.Thetwo(2)outerholesaredrilledbytheTekscrews.2. Mountblowerwithbracketsinstalledonthefurnaceas

showninFig.12.Eachsidewillrequire6Tekscrews.NOTE: Thefurnacebloweropeningismadelargeenoughfortheuseofanyofthe3offeredblowers.Theblowermountingbracketswillfiteitherblower.Theinnerholepatternisforthe1000CFMblowerandtheouterpatternisforthe1450or1638CFMblowers.

Regardless of the supply air duct size installed, theDistributionBlowerMotormuSTbecheckedforrunningAmperage. Check themotor name plate for the fullloadAMPS.Iftheamperageisrunninghigherthanthatlisted,asupplyairrestrictingdampermayberequiredtoincreasethesupplyplenumpositivestaticpressure.

Mounting Screws Fig. 11

Fig. 12

Fig. 13

Fig. 14

NOTE: These blower motors are not designed to be operated without any positive static back pressure. OPErATION wIThOuT SuPPlY duCTwOrK Or IN FrEE AIr wIll CAuSE mOTOr OvErlOAd ANd PrEmATurE FAIlurE.

3. Mountthefilterboxonthefurnacewith(6)#10x3/4Tekscrews,3oneachside.Visually locate theseholessoyouarefamiliarwiththeir locationonthefilterboxandthefurnace.Accesstothemountingholescanbegainedthrough the blower access panel cover and the filteropening.SeeFig.14.

Note: Twopiecesof2x4stackedlayingflatonthefloor12inches from thebloweropeningwill support the filter boxduringinstallation

CAUTION!

8 3-90-08101R28_05/14

AssemblyFirebrick installation-requiredThefirebrick isshipped in theashpan. Itwillneed tobeplacedon the brick shelf as shown inFig. 15. It can beinstalledwitheitherfacetothefire.Holdthebricklongwaysandslideitdownintotheslotontheshelf.Thereisastopattherearoftheshelftostoptherearwardtravel.Thebrickjustsitsontheshelfintheuprightposition.

Firebrick

Fig. 15

9 3-90-08101R28_05/14

ventingdesignThefirstthingneededisdecidingwhereandhowthefurnacewillbeinstalled.ThingsthatneedtobetakenintoconsiderationareVenting,Supply andReturnDucting,Electrical, andCondensationDrainage (ifA/C is installed).Don’t forget access to thefurnaceforservice.Whenthereturnairinletpositionisknown,thefilterboxanddistributionblowercanbeinstalled.Afterthefurnaceissetintoplace,theventingcanbecompleted.ventinguse 4” pellet vent pipe only.A combustion blower is used to extract the combustiongasesfromthefirebox.Thiscreatesanegativepressureinthefireboxandapositivepressureintheventingsystemasshowninfig.2.Thelongertheventpipeandmoreelbowsusedinthesystem,thegreatertheflowresistance.Becauseof these facts, we recommend using as few elbows aspossible and30 feet or less of vent pipe.Themaximumhorizontal runshouldnotexceed18 feet.Remember, thehorizontal pipe sectionswill accumulatewith fly-ash first.Keepthisareaclean.Be sure to use wall and ceiling pass through fittings which are approved for pellet vent pipe when going through combustible materials. Besuretouseastartingcollar to attach the venting system to the furnace.The starting collar must be sealed to the furnace flue collar with high temp silicone caulking or aluminum tape, and screwed into the flue collar at least three (3) places.vent Pipe4”pelletventpipe(knownasPLvent)isconstructedoftwolayerswithairspacebetweenthelayers.Thisairspaceactsasaninsulatorandreducestheoutsidesurfacetemperaturetoallowaclearancetocombustiblesaslowas2inches.Thisclearanceistestedandlistedbythepipemanufacturers.Thesectionsofpipelocktogethertoformanairtightsealinmost cases; however, in somecasesa perfect seal isnotachieved.Forthisreasonandthefactthatthefurnaceoperateswithapositiveventpressure,we specify that all joints within the structure should also be sealed with high-temp silicone.

Fig. 16

NOTE: read and follow all of the vent pipe manufacturers’ instructions on the proper installation and support of the vent pipe. Adhere to all clearances.

Clearances and ventingTheshadedareasarewheretheclearancesfor thePL vent pipemust bemaintainedat3”.Aftertheventingleavestheshadedarea itmay be installed as per the ventmanuafacturerinstructions.(Onlylistedwallpass-throughsandfirestopsmaybeused.)

See NOTES: on page 12

16”

16” NOTE: use only 4” diameter “Pl” venting system.

be sure to inspect and clean exhaust venting system frequently.

Fig. 17

+

-

10 3-90-08101R28_05/14

Theminimumventconfigurationisa90oorTeeonastartercollaranda24”lengthhorizontalthroughanexteriorwall.Acaporotherbirdscreenontheendshoulddirectthefluegassesdownandawayfromthestructure.SeeFig.18.Themaximumhorizontal length is 18 feet.Theminimumtermination height above the exterior grade is 18”. Themaximumtotallengthofanyconfigurationis30feet*.*(seeventinggraphonpage11)NOTE: Cleanout Tee’s should always be used on thetransitions to horizontal pipe to allow easy access forcleaning.Theventinggraphallowsfor(one)90deg.orTeefittinginanyconfiguration.Ifmore90’s,T’s,or45’sareneededthetotallengthmustbeadjustedtoallowfortheaddedrestriction.Uptofour(4)additional90’s,Tee’s,orequivalent45’scanbeaddedaslongastheoveralllengthisadjustedinaccordancewiththevalueslistedbelow.(Seetheventinggraphonpage11.)

EachVertical------90°orTsubtract2.5feetEachVertical------45°subtract1.5feetEachHorizontal--90°orTsubtract5.0feetEachHorizontal--45°subtract2.5feet

Any exterior venting (vent pipe exposed to outside ambient temperatures) should be kept to a minimum, due to potential condensation problems.This isespecially important inhighhumiditycoldweatherclimates,suchasmaritimeareas,lakeshores,andlowrivervalleys.

NOTE: All installation clearances and restrictions must be adhered to.

NOTE: read and follow all of the vent pipe manufacturers’ instructions on the proper installation and support of the vent pipe. Adhere to all clearances.

dO NOT INSTAll A FluE dAmPEr IN ThE EXhAuST vENTINg SYSTEm OF ThIS uNIT.

dO NOT CONNECT ThIS uNIT TO A ChImNEY FluE SErvINg ANOThEr APPlIANCE.

INSTAll vENT wAll PASS-ThrOughS AT ClEArANCES SPECIFIEd bY ThE vENT mANuFACTurEr.

INSTAllATION IS TO bE PErFOrmEd bY A QuAlIFIEd INSTAllEr.

NOTE: use only 4” diameter “Pl” venting system. be sure to inspect and clean exhaust venting system frequently.

venting

Thisistheminimumventingconfiguration.NOTE:Thiswouldonlybeallowedwith non-combustiblewalls.

Fig. 18

WARNING!KEEP COmbuSTIblE mATErIAlS SuCh AS grASS, lEAvES, ETC. AT lEAST 3 FEET AwAY FrOm ThE POINT dIrECTlY uNdEr ThE vENT TErmINATION. (bETwEEN ThE vENT ANd ThE grOuNd)

CAUTION!KEEP COmbuSTIblES AwAY FrOm FluE OuTlET.

36”

4”

4” Type “PL” Vent Pipe

11 3-90-08101R28_05/14

No Change of Combustion Blower Fan Blade Needed

5 Ft

10 Ft

15 Ft

20 Ft

25 Ft

30 Ft

0 Ft

0 Ft5 Ft10 Ft15 Ft18 Ft 5 Ft 10 Ft 15 Ft 18 Ft

5 Ft

0 Ft

7 Ft10

9

8

7

6

5

4

3

5 Ft

0 Ft

10 Ft

12 Ft

Combustion Blower Fan Blade Changeover Line

A Change of the Combustion Blower Fan Blade is RequiredPart #3-20-502221

Note: The total Lineal Feet decreases as the Altitude increases.Note: The maximum length of the Outside Air Flex also decreases to 20 Feet when the High Altitude fan blade is used.

Total Lineal Feet combined should not exceed 30 Feet.

Altitude in thousands of feet.

Fig. 19

Venting Configuration Graph

venting

To reduce probability of reverse drafting during a power failure, hearth & home Technologies strongly recommends:• Installingthepelletventwithaminimumverticalriseof

fivefeet.Preferablyterminatingabovetheroofline.• Installinganoutsideairconnectiontotheappliance.To prevent soot damage to exterior walls, and to prevent re-entry of soot or ash into the home:• Maintainspecifiedclearancestowindows,doorsandair

inlets,includingairconditioners.• Ventsshouldnotbeplacedbelowventillatedsoffits.• Avoidventingintoalcovelocations.• Ventsshouldnot terminateunderoverhangs,decksor

ontocoveredporches.• Maintain minimum clearance of 12” from the vent

terminationtotheexteriorwall.hearth & home Technologies assumes no responsibility for, nor does the warranty extend to, smoke damage caused by reverse drafting of pellet appliances under power failure conditions.

Hearth&HomeTechnologiesstronglyrecommendstheuseofoutsideairforallpelletfurnaceapplications.Per national building codes, considerationmust begivento combustion air supply for all appliances in the vicinityofthepelletboiler.Failuretosupplyadequatecombustionair forallappliancedemandsmay lead tobackdraftingofthoseappliances.ConsultwithyourHVACProfessionaltodeterminethatallcombustionairrequirementsaremet.when the appliance is side-wall vented:Theairintakeisbestlocatedonthesameexteriorwallas,andlowerthantheexhaustventoutlet.when the appliance is roof vented:Theairintakeisbestlocatedontheexteriorwallorientedtowardstheprevailingwinddirection,duringtheheatingseason.

12 3-90-08101R28_05/14

requirements for Terminating the ventingWARNING:Ventingterminalsmustnotberecessedintoawallorsiding.NOTE:OnlyPLventpipewallpass-throughsandfirestopsshouldbeusedwhenventingthroughcombustiblematerials.NOTE:Alwaystakeintoconsiderationtheeffecttheprevailingwinddirectionorotherwindcurrentswillcausewithflyashand/orsmokewhenplacingthetermination.In addition, the following must be observed:A.Theclearanceabovegrademustbeaminimumof12”.B.Theclearancetoawindowordoorthatmaybeopened

must be aminimumof 48” to the side, 48” below thewindow/door,and12”abovethewindow/door.

C.A 12” clearance to a permanently closedwindow isrecommendedtopreventcondensationonthewindow.

D.`Theverticalclearancetoaventilatedsoffitlocatedabovetheterminalwithinahorizontaldistanceof2feet(60cm)fromthecenter-lineoftheterminalmustbeaminimumof18”.

E.Theclearancetoanunventilatedsoffitmustbeaminimumof12”.

F. Theclearancetoanoutsidecorneris11”fromcenterofpipe.

G.Theclearancetoaninsidecorneris12”.H.Aventmustnotbeinstalledwithin3feet(90cm)above

agasmeter/regulatorassemblywhenmeasuredfromthehorizontalcenter-lineoftheregulator.

I. Theclearancetoserviceregulatorventoutletmustbeaminimumof6feet.

J. Theclearancetoanon-mechanicalairsupplyinlettothebuildingorthecombustionairinlettoanyotherappliancemustbeaminimumof48”.

K.Theclearancetoamechanicalairsupplyinletmustbeaminimumof10feet.

L. The clearance above a paved sidewalk or a paveddrivewaylocatedonpublicpropertymustbeaminimumof7feet.

M.Theclearanceunderaveranda,porch,deckorbalconymustbeaminimumof12inches. (see b also)

NOTE:The clearance to vegetation and other exteriorcombustiblessuchasmulch is36”asmeasuredfromthecenteroftheoutletorcap.This36”radiuscontinuestogradeoraminimumof7feetbelowtheoutlet.CertainCanadianandor Local codesor regulationsmayrequiredifferentclearances.A vent shall not terminate directly above a side-walk orpaveddrivewaywhichislocatedbetweentwosinglefamilydwellingsandservesbothdwellings.Onlypermitted ifveranda,porch,deck,orbalcony is fullyopenonaminimumof2sidesbeneaththefloor.NOTE: where passage through a wall, or partition of combustible construction is desired, the installation shall conform to CAN/CSA-b365. (if in Canada)

V =Vent Terminal A =Air Supply Inlet =Area where termination is not permitted

Door

Sidewalk

FixedClosed

Openable

Openable FixedClosed

Inside CornerDetail

Porch orOpenable

Deck or Fixed

venting

Fig. 20

13 3-90-08101R28_05/14

Floor Protection

96” M

inim

um

96” Minimum

48” Wide

52” L

ong

18”

12”

18”

36”

1” 1”

64.5”

36”

24”

28”

65.5”

1”

Min.

78”

Ceilin

g Heig

ht

24”

1”

4”12”

36”

Clearances to combustiblesIfinstallingthefurnaceinaroomseparatedfromtheremaininglivingspaces,theminimumsizeoftheroommustbenosmallerthan8’x8’.SeeFig.21.Thereasonforthisisheatbuild-upandrequiredspaceforserviceandnormaloperation.Thisistheminimumsizeoftheroomevenifitisbuiltofnon-combustiblematerial.HighandlowairventsMUSTbeinstalledbetweentheroomandtheremaininglivingspace.Eachventshouldbeatleast72squareinchesinarea.(Theventsizewillneedtobeincreasedifthereisnoreturnairductingsystem.)Thestripedareasaretheminimumclearancestocombustibleswhichis36”fromstovebody,notthehopperorblower.Theshadedareaindicatestherequiredfloorprotectionarea.Thefurnacerequires48”x52”offloorprotectioncenteredaroundtheskidplatefootprint.Flooringshouldbeaminimumof26gaugesheetmetalcoveringtheinstallationclearanceareaand18”infrontof,and8”toeithersideoftheashpandoor.The18”clearance from thehopperend isamanufacturer’srecommendation foraddingpelletsand/orservicing thefeedermechanism.Theminimumclearancetothetopoftheplenumis4”.Notetheminimumheight to thebottomof thesupplyduct if itcrossesthehopper.Theminimumductconfigurationtoalivingspaceabovethefurnaceisasshownbelow.Anoffsetofatleast24”MUSTbeinstalledbetweentheplenumandthefloorregister.TheregistersizeMUSThaveanareaofatleast240squareinches.

The minimum ceiling height is 6’6”. This is set by the clearance to combustibles (28”) from the top of the of the furnace. See Fig. 22.NOTE: Install vent at clearances specified by the vent manufacturer.

Fig. 22

venting and Clearances

Fig. 21

When installing a floor register, thetemperature of the discharge airMUST be taken into consideration(Thedischargeairtemperaturemaybehighenoughtocauseburnsifnotproperlyoperatedandmaintained.)

CAUTION!

The BlowerMotor full loadAMPSMUSTbechecked.AplenumdampermayberequiredtoadjustthemotorfullloadAMPStothemotornameplaterating.

CAUTION!

14 3-90-08101R28_05/14

36”

12”

36”

12”

16”

28” 28”

Fig. 25Chimneystallerthan20’abovetheconnectionwillrequireadrafttesttodetermineifthedraftistoohigh.Note:TheHighBurnDraftshouldnotexceed.85IWC.Someformofarestrictorplatemayberequiredatthetopofhighchimneystoreducethedraft.Seepage20fortheDraftTestprocedure.

Fig. 23

Fig. 26Fig. 24

The shadedarea iswhere the clearance for thePL ventpipemustbemaintainedat3”.Aftertheventingleavestheshadedareaitmaybeinstalledaspertheventmanufacturerinstructions.(Onlylisted4”pelletventwallpass-throughsandfirestopsmaybeused.)SeeFig.23&25.

Creosote - Formation and Need for removal -Whenwoodisburnedslowly,itproducestarandotherorganicvapors,whichcombinewithexpelledmoisturetoformcreosote.Thecreosotevaporscondenseintherelativelycoolchimneyflueofaslow-burningfire.Asaresult,creosoteresidueaccumulatesonthefluelining.Whenignited,thiscreosotemakesanextremelyhotfire.Thepelletventpipeshouldbeinspectedatleasttwicemonthlyduringtheheatingseasontodetermineifacreosotebuilduphasoccurred.Ifcreosotehasaccumulateditshouldberemovedtoreducetheriskofachimneyfire.Guidanceonminimizingcreosoteformationandtheneedforperiodiccreosoteremoval:Thechimneyshouldbeinspectedduringtheheatingseasontodetermineifacreosotebuild-uphasoccurred.Ifasignificantlayerofcreosotehasaccumulated(3mmormore)itshouldberemovedtoreducetheriskofachimneyfire.

This furnacemay be used and installed into an existingmasonryorClassAmetalchimney.Certain Canadian and local Codes may require that the chimney be fully relined. See Fig. 24.This Furnace may Notbeventedintoachimneyflueservinganotherappliance.The chimney shouldbe cleanedandor inspectedbeforeinstallation.

venting and Installation

See “requirements for Terminating the venting” On previous page

18-1/8” 18-1/8”

16”

15 3-90-08101R28_05/14

Outside AirTheuseofoutsideairisoptional.Connectingtooutsideairmayberequiredbylocalcodes,andisstronglyrecommended.Toinstalloutsideair,use3”metalflexpipe.Thereisabreak-awayholeontherearpanelwhichmustberemovedbeforeconnectingtheflexpipe.SeeFig.28.Thepipeshouldberunoutsideandterminate3feetormorebelowor1footormoretothesideoftheventpipeoutlet.Neverterminatetheoutsideairabovetheventpipeoutlet.Themaximumlengthofthispipeis25feet.TerminationCap,part#1-10-09542shouldbeusedtokeepbirds,rodentsetc.outoftheinletpipe.SeeFig.27.NOTE:Ifoutsideairisinstalled,theTerminationCapshouldnotbeplacedinanareawheredriftingofsnoworicewillbuildup,blockingtheintakeairsupply.OnlymetalIntakeFlexshouldbeusedfortheOutsideAirSupplyconnection.OnlyascreenedorrodentprotectedOutsideAirIntakecovershouldbeusedasanoutsideweathercover.TheOutsideAirIntakePipeisinsidetheFeederCoverandtotherightofthefeedermotor.The3”steelflexpipeismadetoslideovertheoutsideoftheAirIntakePipe.SeeFig.29.Itshouldbeheldintoplacewithsomesilicone,foiltape,orahoseclamp.(notsupplied).IfinstallaingoutsideairtoanolderunitAdapterKit(Part#1-00-06809)mustbeused.Heatrisesinthehouseandleaksoutatupperlevels.Thisairmustbereplacedwithcoldairfromoutdoorswhichflowsinto lower levels of the house.Vents and chimneys intobasementsandlowerlevelscanbecometheconduitforairsupplyandreverseundertheseconditions.Theoutsideairsupplywillsupplymostofthedemandsofthepelletappliancetoresistback-drafting,butconsiderationmustbegiventothetotalhousedemand.Itmaybenecessarytoaddadditionalventilationtothespaceinwhichthepelletapplianceislocated.ConsultwithyourHVACprofessionaltodeterminetheventilationdemandsforyourhouse.

Installation

Termination Cap part# 1-10-09542

Fig. 27

Fig. 29

Outside Air Inlet Pipe

Fig. 28

Outside Air Pipe Knockout

16 3-90-08101R28_05/14

wall Control wiringTheWallControlsendsandreceivesinformationfromthecontrolboardthrougha4wireDatacomcable.Thereisa100’lengthofthiscablesuppliedwiththefurnace.100’lengthsofthiscablecanalsobeorderedseparately,part#3-20-02583.Alternately,anyDatacomcable-CAT3-2twistedpair24gasolidwirecanbeacquiredatalocalelectricalsupplyhouse.AlsoanyCAT3-24ga.solidwire2,3,or4paircablecanbeusedbecausetheyallhavethesamepaircolorcombinations.Themaximumlengthofwallcontrolwiringis100feet.Thefurnaceconnectingpointisa4polescrewterminalblockonthesideofthehopperjustaroundthecornertotherightof the control. Follow thewiring instructionson the labelalongsidetheterminalblock.SeeFig.31.

Installation

Fig. 32

Fig. 30

LOWFUEL

707565

6080

Fig. 31

+-

THTH

Orange

Blue

White-Orange

White-Blue

Thereare tie-wrapholes in the faceof thehopperaprox.every6”tokeepthecablesecureandoutoftheway.TheWallControl ismade to fit on a standardwall caseelectricalbox. It couldalsobemounteddirectly toastudusing2drywallscrews.IneithercasethescrewsshouldbeturnedinandtestedforasnugfitwhentheWallControlissliddownoverthescrews.TheWallControlonlyhangsonthescrewssoagoodfitisimportant.Remove theWallControl andmake theDatacom cableconnectionswith theUYautosplicersprovided.dO NOT STrIP ThE wIrES.Following thewiringdiagramon theinsideof theWallControlmakeeachsplice.SeeFig.32.InsertthetwomatchingcolorwiresfullyintothetwoholesofoneoftheUYconnectors.ApairofstandardChannel-lockpliersworksideallytosqueezetheraisedbuttondownintotheUYconnectorbody.ExtraUYconnectorscanbepurchased.Part#3-20-00200NOTE:ApairofneedlenosepliersmaybehelpfultoinserttheBLUET-statwiresfullyintotheconnector.VisuallyinspecttoseethatthewiresarefullyinsertedbeforesqueezingtheUYsplicer.

CAUTION!Withthissmallgaugeofwire,caremustbetakennottoovertightentheterminalscrewsthus,breakingthewire.

datacom Cable wall ControlOrange- Red (+LED)Blue/White- Blue (Tstat)Orange/White- WhiteorBlk (-LED)Blue- Blue (Tstat)

17 3-90-08101R28_05/14

Installing ductThepellet furnacemaybeconnected toagasoroil-firedcentralfurnaceorheatpumpductsystem.Priortoinstallation,determinewhetherallrequirementsforinstallationincludingallclearnacescanbemet.

Thepelletfurnacewarmairsupplyandthecoldairreturnmust be installed in a parallel arrangement. EXAMPLE:Thewarmairsupplyduct fromthepellet furnace is tobeconnected to thewarmairsupplyof theexisting furnace.Alsothecoldairreturnductfromtheexistingfurnaceistobeconnectedtothecoldairreturnductofthepelletfurnace.Isolationdampers (2)shouldbe installed in theductwork.(1)inthewarmairsupplyductfortheexistingfurnaceand(1)inthewarmairsupplyductofthepelletfurnaceafteror“downstream”ofthehighlimit/fancontrol.Thesedamperscanbemanuallyoperatedorfullyautomatic.Ineithercase,theunitthatisnotbeingusedmustbepreventedfrombeingoperated.(Thisalsocanbedonemanuallyorautomatically.)

NOTE:Anycontrolwiring,powerwiringneededshouldbeperformedbyaqualifiedinstallerand/orelectrician.

Thewarm-airsupplyoutletofthepelletfurnaceshallnotbeconnectedtothecold-airreturninletoftheexistingfurnacebecauseofthepossibilityofoverheatingcomponentsoftheexisting furnace, causing the existing furnace to operateotherthanasintended.

We recommend that the warm air supply plenum beconstructedofsheetmetal.

Installationmobile home requirementsThis furnacemaybe installed inamanufactured /mobilehome.Thefollowingspecificrequirementsmustbemet;1. Thefurnacemustbehookeduptoanoutsideairsource.

(seepage15)2. Thefurnacemustbesecuredorboltedtothefloorofthe

mobilehome.Uselagboltsthroughtheprovidedholes(seebelow).

3. Thefurnacemustbegroundedtotheframeofthemobilehome.

4. Floor protection and clearance specificationsmust befollowed,includingtheminimumroomsizeof8feetby8feet.

5. As in any installation, the furnacemust be vented tothe outside, using only approved4 inch pellet ventingmaterials.

6. Thefurnacecannotbeinstalledinaroomspecifiedasasleepingroom.

mobile home installation must be done in accordance with the manufactured home and Safety Standard (hud), CFr 3280, Part 24.

LagBoltHoles

CAUTION!T h E S T r u C T u r A l I N T E g r I T Y O F T h E mANuFACTurEd hOmE’S FlOOr, wAllS, ANd CEIlINg / rOOF muST bE mAINTAINEd.

WARNING!IN A mObIlE / mANuFACTurEd hOmE; dO NOT INSTAll IN SlEEPINg rOOm

EXIS

TING

UN

IT

SupplyDuct

Retu

rn D

uct

PF100

Fig. 33

18 3-90-08101R28_05/14

Adding Air Conditioning to the pellet furnace.Aneasyruleof thumbforA/CCFMblowersize is, .75 to1CFMforeachsquarefootofconditionedspace.(std.8’ceilingheight)This furnace can be fitted with an air conditioning coilmountedinthesupplyairplenum.HHT is not responsible for sizing, duct placement, orinterconnections.HoweverwehavemadeaddingA/Ctothefurnaceeasierwiththeinformationlistedbelow.ThereisafactoryinstalledjunctionboxreadytoacceptyourA/Crelay.TheA/Cfancontrolcenterwith40vatransformermusthaveaDPDTrelay.WhiteRodgers#90-112,part#3-20-38056isavailable.Otherbrandsarealsoacceptableforuse.ThewiringshouldbedoneasperFig.34.Thelowvoltagewiring to the outside condensing unit and the coolingthermostatarenotshown.Seecondensingunitdiagramsforthatinformation.ThisstyleofrelayisusedtolockoutthefeedersystemofthepelletfurnacewhentheA/Cunitiscallingforcooling.Thisisafail-safeagainstbothunitsoperatingatthesametime.SeetheNOTEinthelowerleftcorner.

recommendations for Supply Air and return Air duct sizing.ThespeedorvelocityofairmovingthroughductsystemsincreasesastheductdecreasesinsizewiththesameCFMblower.Thesoundofairflowingthroughtheductincreasesas the velocity increases.Therefore the largest duct sizepractialshouldbeused.Thevelocitytosoundlevelmustbetakenintoconsiderationwhenconnectingthisfurnaceintoanexistingductsystem.Asaprimarysourcefurnacetheductsystemcanbeinstalledtofitthecustomersneeds.ThesearerecommendedSupplyAirductsizes(insquareinches)forsomeofthedifferentCFMblowersthatmaybeusedwiththisfurnace.velocity 500fpm 700fpm 900fpmStatic-In. W.C. .3Minimumto.6Maximum1000cfm. 270in² 210in² 160in²1450cfm 360in² 290in² 220in²1638cfm 470in² 360in² 290in²(Theseductsizesareonlyrecommendations.)TheReturnAirductsystemshouldbesizedaproximately10percentlargerforheatingonlysystemsand20percentlargerifairconditioningisinstalled.

Installing duct

NOTE:Itishighlyrecomendedthatthefurnacecontrolbeturnedto the“OFF”positionwheneverairconditioningisbeingused,whetherornotitisinterconnected.

CAuTION: Regardlessof the supplyairduct size installed, theDistributionBlowerMotormuST be checked forrunningAmperage.Check themotornameplateforthefullloadAMPS.Iftheamperage is runninghigher than thatlisted, a supply air restricting dampermayberequiredtoincreasethesupplyplenumpositivestaticpressure.

WHITE SPARE

RED

VIOLET

4" SQUARE JUNCTION BOX

WH

ITEV

IOLE

T

SKY BLUE WH

ITE

WHITE

VIOLET

RED

WHITE

SK

Y BLU

EW

HITE

VIO

LET

VIO

LET

GROUN

D

WHITE

VIOLET

VIOLETVIOLET

BLACK

BLACK

RED

WHITE

VIOLET

YELLOW

Tape Off the rem

aining wires

(BR

OW

N &

RE

D/Y

ELLO

W TR

AC

ER

)N.C.

N.O.

TO FAN CONTROL

TO FAN MOTOR

120VAC 60 Hz24 VAC

FROM THE CIRCUITBREAKER J-BOX

SPLICE

THE SIZE OF THESE WIRENUTS WILL NEED TO BE CHANGED TO ACCEPT THE ADDED WIRES Double Pole- Double Throw

Fan Control Relay

THE ORIGINAL SKY BLUE / SKY BLUE SPLICE WILL NEED TO BE SPLIT TO MAKE THESE NEW CONNECTIONS

DO NOT DISCONNECT THIS SPLICE A WHITE SPARE IS PROVIDED FOR A TRANSFORMERHOOK-UP

Fig. 34

19 3-90-08101R28_05/14

NOTE: KEEP ThE FAN/lImIT CONTrOl INSTruCTIONS wITh ThE OwNErS mANuAl FOr FuTurE rEFErENCE.NOTE: If fans are used in the fuel storage area, they should be installed so as not to create negative pressure in the room where the solid-fuel-burning appliance is located.

FAN/hIgh lImIT CONTrOlInstallation & Set-up1. TheFanControlmustbeplacedinthedischargeplenum

approximately11inchesabovethedischargeopeningofthefurnace,asclosetocenteraspossible.

Note: Thebestplaceisonthesamesideastheashdoorbecauseofeaseofaccess.SeeFig.35.Note:CaremustbetakenwheninstallingtheFanControlwhenanair conditioningACoil isused.TheFanControlmustalwaysbe installedbelow theACoil in lowplenuminstallations.2. Installtheflexandwiring.3. Makesurethattheflueventingwillnotinterferewiththe

flextotheFanControl.4. PryoutoneofthebottomknockoutsoftheFanControl.

Installthe90degreeflexconnectorasshowninFig.36.Oneofthelocknutsstaysontheoutsideoftheboxandonegoesontheinsidetotightentheconnectorintoplace.Thisallowsformaximumroomforthewiresaroundtheswitches.

5. rEmOvE ThE COPPEr jumPEr bETwEEN ThE lImIT ANd CONTrOl SwITChES. (It is not needed.) Figure36shownwithcopperjumperalreadyremoved.

6. Connect the twoVIOLETwires to theFANCONTROLswitch.(Itdoesn’tmatterwhichwireisonwhichscrew).SeeFig.36.

7. ConnecttheWHITEandSKYBLUEwirestotheLIMITswitch.(Itdoesn’tmatterwhichwireisonwhichscrew).SeeFig.36.

8. Makesurethatallofthewiresareoutofthewaywhenclosingthecover.(Excesstwistingandpinchingofthewirescouldcauseashortcircuit.)

9. HIGHLIMIT setup is simple, just rotate the high limitpointerclockwiseuntilitisagainstthetamper-proofscrew.(Neveradjustthisscrew)

10.FANCONTROLsetup:Movefurthestleftpointertothe120°position,thenmovethepointertotherightofittothe150°position.Fig36.Thisisagoodstartingpoint,however,thesettingsbetweenthe2pointersmayneedtobechangedifshortcyclingoccurs.

Note:This is thebest fancontrolpositionwehave foundduring factory testing.These fan control settings can beadjustedifdesired.

Installation

Fig. 35

High limit fan control

Fig. 36

High Limit Setpoint

CONTrOl

Fan Control Setpoint

lImIT

Locknuts outside and inside

20 3-90-08101R28_05/14

Installing Electrical Power:Toinstallpowertothefurnacefirstremovethecoveronthecircuitbreakerjunctionboxshown.Insideyouwillfindthemainterminalblock.(Seewiringdiagramonpage36 for locationofmain terminalblockandproperpowerconnections).Inthebottomoftheboxaknockoutholeisprovidedfortheincomingwire.Theminimum recommendedcircuitis15Amp120V.A.C.60Hz.Thisfurnaceshouldbetheonlyapplianceonthecircuit.This furnace should never be powered by the use of an extension cord.Therecommendedhighandlowvoltagesare,130V.A.C.60Hzmaximumhighvoltage,and113V.A.C.60Hzminimumlowvoltage.The furnacewill continue tooperateatvoltagesas lowas105V.A.C.,althoughitcannotbeguaranteedthatautomaticignitionwilloccur.Also,thereisthepossibilityofadistributionblowermotoroverload.NOTE: If other sources of electrical power are to be used (such as a generator) for normal operation or emergency operation, this source should be checked before installation. many generators and inverters may not supply 120v.A.C. 60hz. power stable enough to operate the control board properly. (Control board damage could occur). Checking & recording the low draft:Aftertheventingiscompleted,thefireboxlowdraftwillneedtobecheckedandpossiblyadjusted.Afterremovingthe3/8”boltfromthedraftholeshowninFig.38,insertthedraftmetertube.Theinnerashdoorandthehopperlidmustbelatchedduringthistest.(Itisrecommendedthatthedraftmeterhaveascaleof0to1”WC.)TurntheFeedAdjusterto“Test”.thiswillstartthecombustionblowerandallowyou to checkand record theHighDraft______-IWCdate_______(ThereisnoadjustmentfortheHighDraft)After the first 60 seconds, the “Test”mode lowers thecombustionblowervoltagetotheLowBurnvoltage.Duringthis lowered voltage cycle thelow burn draft must be checked andadjustedifnecessary.Therecommendedlowdraftsettingshouldbebetween-.25&-.35IWC.Dependingontheamountofverticalrise,itmaynotbepossibletogetalowdraftreadinginthisrange.Inthiscase,amaximumlowdraftof-.55isacceptable.Theadjustmentscrewisthroughthesmallholetotherightof the IgniterLight.SeeFig.39.Adjusted theLowDraft to__________-IWC.don’t forget to turn off of “Test” mode.

Installation

Fig. 38

Draft meter bolt

Furnace Control

“Test”

Low Draft Adjustment Pot

Fig. 39

Fig. 37

21 3-90-08101R28_05/14

The ControlThecontrolcanbecoveredasshownabove,oruncoveredasshownatleft.Thereisapairofslotsprovidedforeachposition.Simplymovethecovertothedesiredpositionbyplacingthetabsonthecoverintheproperslots.

Operation

Fig. 41

Combustion Blower

Combustion Blower Cover

Fan ControlHopper Lid Latches

Control Cover

3 Speed Switch

Viewing Glass

Outer Door

Vent Pipe

Heat Exchanger Cleaning Handle

Outer Door Latches

Filter Box

Hopper

Fig. 40

CAUTION!hOT whIlE IN OPErATION. dO NOT TOuCh. KEEP ChIldrEN, ClOThINg, FurNITurE, ANd OThEr COmbuSTIblE mATErIAl OuT OF ThE INSTAllATION ClEArANCE ArEA.

WARNING! dO NOT OPErATE wITh FIrE ChAmbEr Or ASh rEmOvAl dOOrS OPEN.

dO NOT STOrE FuEl Or OThEr COmbuSTIblE mATErIAl wIThIN INSTAllATION ClEArANCE ArEA.

WARNING!

22 3-90-08101R28_05/14

Power LightIndicates power to the control, and is also used during “Test” to check the Low Fuel Sensor operation. Power LED will blink to indicate battery back-up shutdown if applicable.

Status LightWill be lit in either automatic or service mode when pointer is not within off position band except after normal shut down. It also blinks to indicate errors as listed below.

Combustion Blower LightI n d i c a t e s P o w e r t o combustion blower

Feed Motor Light Indicates Power to the feed motor.

Temp dialThe “Temp Dial” should be in the “Normal Setting” position except when service work is being done. It also allows you to adjust the fire temperature when the “Mode Selector” is in “ Service Mode” using the scale marked from 1 to 7.

* manual reset,disconnectpowerat thecircutbreaker forafewsecondsandreconnect.IferrorstilloccurscallyourDealer.

mode Selector AllowsyoutochoosebetweenAutomaticMode,ServiceModeorOFF.

Automatic modeAutomaticmodeswitchesoperationalcontrolofthefurnacetothewallmountedcontrol.Thisisthemodetousewheneverthefurnaceisburninginanormalheatingapplication.

Service modeServicemodeswitchescontrolofthefurnacetothetempdial.Thetempdialcanbesetfrom1to7toallowasteadyfurnacetemperatureatthedesiredlevel.Themainpurposeofthismodeistooperatethefurnacewithouthavingtogobacktothewallmountedcontrol.

OFF modeTurningthemodeselectortoOFFwillshutdownthefurnace.

** The Distribution Blower is not controlled by the “Test”operation.TheDistributionBlower has it’s ownManualTestSwitchontheFan/HighLimitControlcover.

Feed adjusterSets the maximum feed rate

TestRuns all motors ** at full speed for one minute to check opera t ion . After one minute the combustion blower will go to it’s minimum speed and remain there. This is to allow for low draft voltage adjustment.

Low Fuel LightIndicates that fuel in the hopper is low and needs to be refilled. Low Fuel LED stays on for 15 seconds after new fuel cover sensor.

Igniter LightIndicates power to the igniter

Lighting Mode SelectorSwitched between Auto and Manual lighting

Mode SelectorSee explanation below.

Status light error messages:2 blinks: Indicateslackofdraft,door/lidisopen,pressureswitchisopen,flueblockage

3 blinks: Indicates that theESP (Exhaust SensingProbe)hasgoneoutofrangetoomanytimes.Iftheunitseemstobeoperatingnormally,Performamanualreset*.Ifthecodepersists,you’llneedtocallaservicetechnician.

4 blinks:CanoccuronlyintheAutomaticModeandindicatestheWallControlhasfailedorisnotinstalled.IfaWallcontrolistheninstalledthestatuslightwillautomaticallyreset.

5 blinks:(InAutoLightModeOnly)Indicates that the igniter has failed to light the fire after 4consecutive8minuteattempts.Toreset-TurntheModeSelectortoOFFandthenbacktoAutomatic.

6 blinks : Indicates that the control has calculated poor orincompletecombustionoccurringformorethan25minutes.

Asixblinkstatusmaybesetifthestoveisallowedtorunoutof pellets.To reset, turnmode selector to “OFF” then backontothedesiredmode.Iftheunitwasnotoutofpellets,seeTroubleshootingsectionformoredetails.

Fig. 42

Diagnostic Display PortR e q u i r e s s p e c i a l DDM monitor supplied exclusively to service technicians.

Operation

23 3-90-08101R28_05/14

wall ControlThewallcontrolactslikeathermostat,athermisterinthewallcontrolissendingtemperatureinformationbacktothemicroprocessoronthefurnace.Thisinformationisusedtodeterminetheneedtoincreaseordecreasethesizeofthefireaccordingtothetemperaturedemand.Setting The room TemperatureToset theroomtemperature,simply turn the temperaturedialtothedesiredsetting.Thecontrolandthefurnacewillthenperformtoachievethesettemperature.Note:Theminimum temperature you can setwith a fullcounter-clockwiseknobpositionis58degrees.Themaximumtemperatureyoucansetwithafullclockwiseknobpositionis90degrees.WallControlcalibration:The“NormalSetting”ontheTempDialoftheFurnaceControl(SeeFig.44)calibratestheWallControltemperaturespan.IftheTempDialisnotpointingtothe“NormalSetting”,thetemperaturespancouldvaryby3degreesupordowndependingontheTempDialknobsetting.low Fuel SensorThereisalowfuelsensorinthehopperthattellsthecontrolthat the fuel level in the hopper has dropped below thesensor.Whenthishappens,theLowFuellightontheWallControlwillstarttoblink.Youthenknowthatitistimetofillthehopperwithpellets.Note:Testing the lowfuelsensorcanbedoneby turningtheFEEDADJUSTERknobto“Test”.ThePOWERlightwillgooffwhenthesensorisuncoveredandwilllightwhenthesensoriscoveredagain.Note: TheLOWFUELlightontheFurnaceControlwilllightatthesametime.OnlytheLOWFUELlightontheFurnaceControlwillremainlit forthreeminutesafterthesensor iscoveredwithpellets.SeeNotebelow.Note: TheLowFuellightindicatesthatthereispowergoingtotheauxiliaryleadsinthecircuitbreakerjunctionbox.(120VAC60HzMax.1Amp.)Theauxiliarypowerleadscouldbeusedifabulkhopperandaugersystemwereinstalled.(seewiringdiagramonpage36)Type of Fuel Pelletizedwoodonly.Note:Thelowertheashcontentofthepelletsmeanslessheatexchangersurfacecleaningthatwillbeneeded.Thecleaner these surfaces are kept, themore efficient thefurnacewillbe.

Operation

LOWFUEL

707565

6080

Temperature Dial

Low Fuel Light

Fig. 43

Fig. 44

Fig. 45

Inside hopper

low Fuel Sensor

Muffler

24 3-90-08101R28_05/14

Starting A Fire AutomaticallyImPOrTANT: be sure there is no fuel or other combustibles in the ash pan prior to lighting.1. Turn mode Selector to “OFF”.Thisresetsthecontrolinadditiontoturningitoff.2. Fill hopperwithpellets.Whenfillingthehoppercheck

forexcessivefinesinthebottomofthehopper.Finesaresmallpiecesofbrokenpellets(sawdust).Finesdonotfloweasilyandoftenbuilduponthehopperfunnelbottomangles.Thesefinescanbepushedintothefeederopeningandthenfillthehopperwithpellets.Asthesystemworks,theywillbeburned.

3. Clean burnpot withscraper,ifnecessary.Thisisusuallyaweeklymaintenanceprocedure.Cleaningtheburnpotwiththescraperwithasmallamountofnewfuelinthebottomisnotaproblem.First,scrapetheashesonthefrontoftheburnpotintotheashpan.Thenscrapetheholegridsurfacedownwardintotheburnpot.Whenthestoveisignitedthesescrapingswillbepushedoutbythefeeder.

Note: If theDistributionBlower is runningwhentheouterdoorisopen,someairwillescapearoundthedooropening.Thisisnotaproblem.However,anydustthatiscausedinthecleaningprocesscanpotentiallybetransferredthroughtheduct,orotherwisedispersed.

Operation

Fig. 47

Fig. 48

Fig. 46

25 3-90-08101R28_05/14

4. If starting after an empty hopper, turn Feed Adjuster to “TEST” (for one60secondcycle).Thiswill chargepelletsintotheaugertubeandalsoallowyoutocheckthemotorsforoperation.

NOTE: The auger motor will not operate with the furnace door open.5. Turn Feed Adjuster to #4. Ifthisisyourfirstfire,oryou

are tryingdifferentpellets, set the feedadjuster to#4,Fig.50.ThisisaconservativenumberandwillprobablyneedtobeincreasedifmaximumBTUoutputisdesired.Afteryouknowafeedratesettingthatworkswellforyourapplication,usethatsetting.Remember,ifyourfeedrateistoohighyoumaywastefuelduetoovershootingtheWallControlsetting.

6. Flip the Igniter Switch up into the “AUTO-LIGHT”position,Fig51.

7. Turn the Temperature dial onthewallcontroltodesiredroomtemperature.Note:Thesettemperatureonthedialmustbehigherthantheroomtemperatureforthefiretolight,Fig52.

Operation

Fig. 49

Fig. 50

Fig. 51

Fig. 52

LOWFUEL

707565

6080

hOT whIlE IN OPErATION. KEEP ChIldrEN, ClOThINg, ANd FurNITurE AwAY. CONTACT mAY CAuSE SKIN burNS.

WARNING!

26 3-90-08101R28_05/14

8.Turn the Temperature dial on the furnace control to“NORMALSETTING”.

9.Turn mode Selectorto“AUTOMATIC”.Thiswillstartthelightingprocessifthetemperatureatthewallcontrolislessthanthesettemperatureonthedial.This unit ismore than just anautomatic ignitionpelletfurnace.Theautomaticsystemwillallowthefiresizetobeadjustedtomatchtheheatingneedsandevenputthefireoutifnecessary.Ifheatisneededafterthefireisout,thefurnacewillautomaticallyre-igniteandadjustthefiresizetomatchtheheatingneed.

10.Fill the hopper with pellets and remove ashes asrequired.

Type of Fuel Usepelletizedwoodonly.Note:Thelowertheashcontentofthepelletsthelesscleaningthatwillbeneededoftheheatexchangersurfaces.Thecleanerthesesurfacesarekept,themoreefficientthefurnacewillbe.NOTE: do not burn garbage, gasoline, naphtha, engine oil, or other inappropriate materials in the PF100.Store pellets in the manufacturer’s wrapping until needed to prevent pellets from absorbing moisture. do not store fuel within the appliance installation clearances, or within the space required for fueling, ash removal, and other routine maintenance operations.

Operation

Fig. 53

Fig. 54

This is the Control setting that will allow the Wall Control to function.

ModeSelectorTempDial

27 3-90-08101R28_05/14

lighting A Fire manuallyLightingthefiremanuallywillnotbenecessaryunlesstheignitersystemfails.Follow steps 1 through 5 of the instructions for automatic lighting.6. Flip the Igniter Switch down intothe“MANUAL-LIGHT”

position.SeeFig.55.7. Open inner and outer ash doors as shown in figs. 63,

64, 65, on page 30.8. Fill burnpot with pellets as shown. See Fig. 57. Only

fill level with the front edge. (DO NOT OVERFILL)9. have matches or other ignition source ready.10. Turn mode Selector to “SERVICE”. This will start

the combustion blower and allow theESP to controlthe fire in relation to theTempDial setting1 through7.OncethefireiswellestablishedtheTempDialcanremainonanynumbersettingdesired,orchangedtothe“AUTOMATIC”setting. Ifyouchangeto“AUTOMATIC”remembertosettheTempDialto“NormalSetting“forproperWallControlcalibration.

NOTE: When the Switch is set to Manual-Lite in the“AUTOMATIC”mode, theWallControlwill function as inAuto-Liteexceptthefirewillnotbeallowedtogoout.ItwillonlybeallowedtogotoaminimumburnratebetweenthetimestheWallControliscallingforheat.Thisrateisabout1poundoffuelperhour.“NEvEr uSE gASOlINE, gASOlINE-TYPE lANTErN FuEl, KErOSENE, ChArCOAl lIghTEr FluId, Or SImIlAr lIQuIdS TO STArT Or “FrEShEN uP “ A FIrE IN ThIS FurNACE. KEEP All SuCh lIQuIdS wEll AwAY FrOm ThE FurNACE whIlE IN uSE”.

Operation

Fig. 56

Fig. 57

Fig. 55

Fig. 58

28 3-90-08101R28_05/14

11. Apply starting gel as shown in Fig. 58.NOTE: Stirring the starting gel into the pellets usually allows the fire to become established quicker.CAuTION: Avapor flash couldoccur if toomuch time isallowedtopassbeforelightingthestartinggel.CAuTION:Caremustbe takennot togetstartinggelonyourhandsor clothing.Seriousburns couldoccurduringthelightingprocess.CAuTION:Nevertrytoapplymorestartinggeltoanalreadyburningfire,orafirewithsmolderingpellets.12. light The Starting gel with A match.13. Close The doors: The firewill light and the control

willadjust thefiretotheproper levelaccordingtothetemperaturedialsettingonthewallcontrol.

14. Return air filter: Checktheconditionofthereturnairfilterperiodicallyandreplaceasneeded.

Solid-fuelburningappliancesneedtobecleanedfrequentlybecausesoot, creosote, andashmayaccumulate. If yoususpectachimney/ventpipefire.1. Callthefiredepartment.2. Removefuelfromtheburnpotusingtheburnpotscraping

tooltoscrapethepelletsintotheashpan.3. Removetheashpanfromtheunitandtakeoutside.Do

notplaceashpanonacombustiblematerial.4. Turnoffcircuitbreakeratunit.5. Donotusetheunituntilaqualifiedpersonhasinspected

yourapplianceandventing.

Operation

Fig. 59

Shut down Procedure:Theproperwaytoshutdownthefurnaceistoturnthemodeselectorto“OFF”.Thecontrolwilldecreasethefeedratetocoolthefire.OncetheESPcoolsenough,thefeederwillstoprunning.Inordertoensureremovalofsmokeandgasesfromtheremainingfuelintheburnpot,thecombustionblowerwilloperateuntiltheESPcoolstoasafetemperature.Dependingonthesizeofthefireatthetimetheunitisturnedto“OFF”,thisprocesscouldtakeaslongasonehour.Anothermethodofshutdownwhichisrecommendedattheendoftheburnseason,istosimplylettheunitrunoutoffuel.Thisway,thehopperisemptyfortheoffseason.Never turn off the circuit breaker or otherwise disconnect power to the unit for shut down purposes!

Turn mode selector knob to “OFF” to safely shut-down the furnace.

29 3-90-08101R28_05/14

burnpot cleaning:Theburnpotshouldbecleanednolessthanonceaweek.Forbestoperationtheburnpotshouldbecleanedeverytimethehopperisfilledwithpellets.Thefiredoesnothavetobeouttoscrapetheburnpotalthoughitisrecomendedthefurnacebeonminimumburnatthetimeofcleaning.Note: The furnacecaneasilybe turned tominimumburnregardless of present operation. Simply turn theModeSelector toSERVICE.Then turn theTempDial to the#1setting.Ifthisisdonebeforestartingtorefillthehopperthefurnacewillnotbeashotwhenscrapingtheburnpot.Whentheburnpotcleaning iscompleteddon’t forget to turn thecontrolbacktotheWallControlpositions.Use the flat endof the scraper provided to scrapedownovertheholedsurfaceoftheburnpotgrate.SeeFig.62.Itisnotnecessarytocleanoutthescrapingsfromthiscleaningbecause theywill bepushedout thenext time theaugeroperates.Note:Make a special effort to scrape the bottom insidecorners of the burnpotwhere the auger tube enters theburnpot.Carbondepositscanbuildupovertimeinthisareathatmaycausea restriction to theflowofpellets into theburnpot.Note: Anoldlongshankscrewdriverwiththeendsharpenedisanidealaidintheremovalofthesedeposits.Cleaning the burnpot air chamber:Thisareaonlyneedstobecleanedtwiceaheatingseason,unlessexcessivebuildupisnoticedduringscheduledcleanings.Thereisacoveronthefrontoftheburnpottogainaccesstotheairchamber.Thecoverisheldintoplacebytwothumbscrews.Loosen the thumbscrewsandremove thecover.SeeFig.60.Theairchambercanbecleanedofanyashthathasfallenthroughtheholesduringoperationandcleaning.

NOTE: AlwAYS rEmEmbEr TO ClOSE ThE ClEANOuT COvEr AFTEr ClEANINg.

Feeder Chamber (Fig. 61):This chambermaygetabuildupof fines from the feedermechanismmovement.Thisareashouldbecheckedandcleanedatleastonceayear.To remove the feeder cover:• Removethewingnut.• Slidethecoveroffofthethreadedstud.• Inspectandcleantheinnerchamberifnecessary.See

Fig.61.• Reinstallthecovermakingcertainit iscenteredonthe

feederbodyandtightenastightlyasyoucanbyhand.

maintenance

Fig. 60Fines cleanout cover

Scrape burnpot to remove any carbon build-up that may have occured.

Scraping can be done while in operation.

Fig. 62

Fig. 61Possiblepelletfinesbuilduparea.

30 3-90-08101R28_05/14

Inner Door LatchesFig. 64

Fig. 65

maintenance

Outer Door Latches

Fig. 63

Ash removalItisrecommendedtoremovetheasheswhenthefurnaceisnotinoperation.Thislessensthechancesofcomingincontactwithhotsurfaces.Ashescanberemovedwhileinoperationbut,extracaremustbetaken.Open Outer Ash doorLiftthetwolatchesshowninfigure63andopentheouterdoorasshowninfigure64.IftheDistributionBlowerisrunningwhentheouterdoorisopen,someairwillescapearoundthedooropening.Thisisnotaproblem,howeveranydustthatiscausedintheashremovalprocesscanpotentiallybeblownaround.Open Inner Ash doorLiftlatchesshowninfigure64andopentheinnerdoorasshowninfigure65.

remove Ash PanAlwayswearglovestoremoveashpan.Grabtheashpanbythehandleandpullitoutofthefurnace.Liftthehandleanduseitforcarryingtheashpan. Close the inner door before disposing of the ashes. disposal of AshesAshes should be placed in a metal container with atight fitting lid. The closed container of ashes shouldbe placed on a non-combustible floor or on the ground,well away from all combustiblematerials, pending finaldisposal. If ashes are disposed of by burial in soil orotherwiselocallydispersed,theyshouldberetainedintheclosed container until all cinders have thoroughly cooled.Soot and Flyash: Formation and Need for removalTheproductsofcombustionwillcontainsmallparticlesofflyash.Theflyashwillcollectintheexhaustventingsystemandrestricttheflowofthefluegases.Incompletecombustion,such as occurs during startup, shutdown, or incorrectoperationof the furnacewill lead to somesoot formationwhichwillcollectintheexhaustventingsystem.Theexhaustventingsystemshouldbeinspectedatleasttwicemonthlytodetermineifcleaningisnecessary.

NOTE: Keep hopper lid and ash pan doors closed during operation and maintain all seals in good condition.

31 3-90-08101R28_05/14

Cleaning the accordion heat exchanger/firebox:Thiscleaningshouldbedonemonthly,oraftereachtonofpelletsused.Thefrequencyofthiscleaningwillbedirectlyrelated to thequalityand thequantityof thepelletsbeingused.Keep inmind that the cleaner the heat exchangersurfaceiskept,thehighertheheattransferefficiencywillbe.Due to it’s easeof restarting it is recommended that thefurnacebeOFFandCOOlbeforecleaning.Beforestarting toclean the insideof thefireboxarea it isrecomendedthatallofthebafflingberemoved.Startwiththeupperheatexchangerbaffle.SeeFig.66.Pushstraightupwardonthe lowerashslideangleaprox.1/2”.Thiswillreleasethebafflefromthepositioningbracketsandallowittobetiltedtowardtheburnpotandremovedfromthefurnace.Note: Observethepositioningtabsandbracketsystemontherearoftheupperbaffleasitisbeingremoved,foreasierreplacementlater.Removethelowerbaffleplate.Thisbaffleisaflatplatethatsitsonthefurnacefloor.Tipthetopedgetowardtheburnpotandliftupandoutofthefurnace.Notehowthebafflebottomedgesitsbehind theashpanguideandagainst theheatexchanger.SeeFig.67.Withallofthebafflingremoved,theentirefireboxareaandthe accordion heat exchanger can be cleaned.Use thepointedendofthescrapersuppliedtocleantheaccordionheatexchanger.Asmallwispbrush,wirebrush,oranoldstiffbristledpaintbrushworksbestforcleaningthefireboxwalls.Alloftheflyashremovedduringcleaningwillfalltothebottomofthefurnacewherethereisanunobstructedaccessforcleaning.Eventhebottomendsofthechainscanbeseenandaccessedeasilyfromthedooropening.SeeFig.68.

maintenance

Fig. 66Ash slide angle

Upper Baffle

Fig. 67Ash Pan guide

lower Baffle Plate

Fig. 68Shaker Chain Ends

CAUTION!Cleanout of the heat exchanger, flue pipe, chimney, and combustion blower fan housing, is especially important at the end of the heating season to minimize corrosion during the summer months, caused by accumulated ash.

32 3-90-08101R28_05/14

Combustion blower CleaningRemovethecombustionblowerheatshield.Therearetwolatchesthatholdtheshieldinplace.SeeFig.69Flipthelatchesupandpulltheshieldawayfromthefurnace.Itcannotbefullyremoved,itcanonlybemoveddownoverthewireuntilithangsonthejunctionbox.ThefurnacemuST be OFF and COOlbeforeyoushouldattempttocleanthecombustionblower.Thewire to the combustion blower doesn’t need to bedisconnectedduringthecleaningprocess.Loosenthethree(3)thumbscrewsabout4turnseach.SeeFig.70.Holdthemotorheadwithonehandandtheblowerplatehandlewiththeotherhand.Pulloutwardontheplatehandleuntilthecompleteunitcomesloose.Nowrotatetheplatecounter-clockwiseabout1/8 turn.Thiswillallow thecompleteassemblytoberemovedfromtheblowerchamber.Cleantheblowerfanbladesandtheblowerplatesealingoverlap.SeeFig.71.Note:Becarefulnottobendthefanblades,thiswillthrowthefanbladeoutofbalanceoritmayrubtheinnerchamber,whichmay affect the performance of the furnace.Anyhorizontalandverticalfluepipedirectlyabovetheunitshouldbecleanedatthistime.Note: Thehorizontalfluepipedirectlyabovethefurnaceisthefirstplaceflyashwillsettle,duetotheslowingoffluegasvelocitythroughhorizontalpipe.Cleaningofhorizontalventingpipesisveryimportanttotheefficiencyofthisfurnace.

maintenance

Inside hopper

Muffler

low Fuel Sensor

TheDraftDifferentialPressureSwitchmonitorsthedraftpressureinthehopper.Thisfitting,knownastheMuffler,mayneedtobecleanedoccasionally.Usecautionwhenperforminganymaintenanceinthehoppersoyoudon’tdamagetheMufflerortheLowFuelSensor.

latch

Fig. 69

Thumb Screws

Fig. 70

Sealing Overlap Fig. 71

33 3-90-08101R28_05/14

Cleantheflueoutletthroat(thisistheholethatgoesupintothefluepipe).SeeFig.72.Note:TheESPsensing tip extends into this samearea.CArE muST bE TAKEN NOT TO dAmAgE ThE ESP durINg ClEANINg.BendingoftheESPwillmakeitdifficulttoremoveifitshouldbecomenecessary.SeeFig.72.Cleantheinnerchamberoftheblower.SeeFig72.Cleanthefurnaceblowerplate,sealingoverlap.SeeFig72.Inspectthetopsoftheheatexchangertubeswherethechainshakermechanismislocated.Makesuretherearenoflyashbuildupsthatmayblocktheeasyflowoffluegassesintothecombustionblowerinlethole.(Aflashlightmaybenecessary.)Inspectthechainshakermechanismforproperoperation. Note: Fly ash canbuild up to the top edgesof the heatexchanger tubeswithout affecting operation.The chainshakerwillcauseanyexcesstofalldownintothechamberunderthetubeswhereitcanbecleanedoutthroughthefirebox.SeeFig.73.

Cleaning the Tube heat exchangers: Theheat exchangers tubeshaveanexternal handle thatoperatesthecleaningmechanism.SeeFig.74.Thiscleaningshouldbedoneatleastonceaweek,althoughit canbedoneasoftenasdesired.Thecleaner theheatexchangers are, themore efficient the furnacewill be.Thiscleaningcanbedoneatanytimeandinanymodeofoperation.Thehandlehastwodirectionsofmovement,RighttoLeftandInandOut.Allinsidesurfacesoftheserectangulartubescanbecleanedwiththisrangeofmotion.First,withthehandlepushedin,turnthehandlerighttoleft,thefullsweep,severalstrokes.Second,withthehandlepointingstraightdown,pulloutandpushinwardseveralstrokes.Third,withthehandleallthewayout,turnthehandlerighttoleft,thefullsweep,severaltimes.Endwiththehandlepushedinwardandpointingdown.

maintenance

ESP

Access to flue outlet throatFig. 72

Sealing overlap

Lower cleanout chamberFig. 73

Shaker handle

Fig. 74

Inspect flue pipes, flue pipe joints and flue pipe seals regularly to ensure that smoke and flue gases are not drawn into, and circulated by, the air-circulation system.

CAUTION!

34 3-90-08101R28_05/14

FEEdEr dOES NOT FEEd1. Nopelletsinhopper.2. Fireboxdraftmaybetoolowforlowdraftpressureswitch

in feeder circuit to operate.Check for closed doors,looseormissinggasketondoorsorhopperlid,orafaultypressureswitch.

3. FeedmotorwillnotrununtilESPsenses165°F.Maybeyoudid not put enoughpellets in the burn pot beforelightingthefiremanually.

4. Somethingisrestrictingflowinthehopperorcausingtheslideplatetostick.

5. Feedmotorhasfailed.PArTIAllY burNEd PEllETS1. Feedratetoohigh.2. Drafttoolow.(Checkburnpotclean-outslideanddoor

gasket).3. Burnpotorheatexchangertubesmayneedtobecleaned.4. Combinationofalltheabove.5. #6statusblink:A6blinkcontrolboardstatusindicationis

causedbypoororincompletecombustion.TheAutomaticIgnitioncircuitboardhastheabilitytotrackthecombustionthrough feed settings andESP temperatures.Whenthe control board has calculated poor or incompletecombustion,itwillshutdowntheunitasasafetyfeature.(Poor or incomplete combustion is a contributor ofcreosotewhichmaycauseachimneyfire)

A 6 blink status may be caused by several things:1. Blockedorpartiallyblockedflue.2. Blockedorpartiallyblockedinletair.

a. Backdraft damper on the inlet pipemay be stuckclosed.

b.Ifoutsideairisinstalled,theTerminationCapmaybeblocked.

3. Theairchamberundertheburnpotmaybefilledwithfinesandsmallbitsofash.

4. Theholesintheburnpotmaybegettingfilledwithashorcarbonbuildup.

5. Combustionblowerfanbladesmayneedcleaned.6. Thereisnofuelinthehopper.SmOKE SmEllSealtheventpipejointsandconnectiontostovewithsilicone.FIrE hAS gONE OuT1. Nopelletsinhopper.2. Draftsettingistoolow.3. Somethingisrestrictingfuelflow.4. Feedmotororcombustionblowerhasfailed.5. Powerfailureorblownfuse.

Cleaning burn PotWheneveryourstoveisnotburning,taketheopportunitytoscrape theburnpot to removecarbonbuildup.Avacuumcleanerishandytoremovetheresidue.be sure the stove is cold if you use a vacuum.Carbonbuildupcanbescrapedloosewiththefireburningusingthespecialtoolprovidedwithyourstove.Scrapethefloorandsidesoftheburnpot.Thecarbonwillbepushedoutbytheincomingfuel.Alwayswearglovestodothis.removing AshesTurntheTempDialtonumber1approximately30minutesbeforeremovingashes.Thiswillresultinacoolerstoveandashpan.MaximumFeedAdjuster settingsarenotneeded inmostcases.Operatinginthenormalrange(#4)isrecommendedwhenmaximum heat output is not required. The ESPpreventsthestovefrombeingover-fired.Keepthestovefreeofdustanddirt.

Fuel

Pelletfuelsareputinto3categoriesintermsofashcontent.Premiumat1%orless,Standardat3%orlessandallothersat3%ormore.Thismodeliscapableofburningall3categoriesofpelletsduetoapatentedfeederandburnpotsystem.It should benoted, however, that higher ash contentwillrequiremorefrequentashremoval,scrapingoftheburnpot,andmayprovidelessBTU’sperpound.Normally,standardandhighashpelletscostlessthanpremiumpelletsandcanbecosteffectivewhenburnedinthisunit.Themoisturecontentmustnotexceed8%.HighermoisturewillrobBTU’sandmaynotburnproperly.

Troubleshooting

helpful hints

SmOKE IS vISIblE COmINg OuT OF vENT1. Air-fuelratioistoorich.

a. Feedratetoohighb. Drafttoolowcausedbyagasketleak.

lOw hEAT OuTPuT1.Feedratetoolow2.Drafttoolowbecauseofgasketleak.3.Poorqualityordamppellets4.Combinationof1and2.

35 3-90-08101R28_05/14

bTu Input range 0 - 8500 to 112,000 0ifsystemissatisfied,thenmin.burn=1poundperhourmax.burn=13poundsperhour

Specifications

14

18

25.9

66

62.474

15.8

839.

743

37.961

18

11.0

0

65.5

25

20.0

65

25.254

16.802

3.215

44.478

WITHOUT BLOWER BOX INSTALLED

27.238

25.2

50

3.21522.03524.965

22.0

35

20.220

20.0

65

14

26.014

4.188" O.D.

4.060" I.D.

49.6

52

49.6

52

Electrical 120 vAC 60 hz.CombustionBlower 1.4AmpsAugerMotor 0.7AmpsIgniterElement 3.7AmpsControlBoard .05AMps1000CFMblower(shadepole) 6.5Amps1450CFMblower(PSC) 4Amps1638CFMblower(PSC) 6.9AmpsAverageelectricalusageis.5KWH

36 3-90-08101R28_05/14

wiring diagram

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3-90-08101R28_05/14

door Parts

ON

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38 3-90-08101R28_05/14

BARCODE LABEL008Serial No.No de série:

PF 100LISTED PELLET FUEL CENTRAL OR SUPPLEMENTARY FURNACES FOR RESIDENTIAL USE

APPAREIL DE ChAUFFAgE CENTRAL OU SUPPLéMENTAIRE ENREgISTRé DE gRANULéS COMbUSTIbLES POUR USAgE DANS LES RéSIDENCES

Install and use only in accordance with the manufacturer’s installation/operting instructions. Refer to authorities having jurisdiction for proper installation. Contact local building or fire officials about restrictions and installation inspection in your area. If there are no applicable local codes, follow ANSI/NFPA 211 and CAN/CSA B365. Special precaustions are required for passing the chimney through a a combustible wall or ceiling.

Inspect and clean exhaust venting system frequently in accordance with the manufacturer’s instructions. Use a 4” diameter type “L” or “PL” venting system.

A Harman PF 100 may be connected to an existing furnace or heat pump duct system.

Installez et utilisez en accord avec les instructions d’installation et d’opération du fabricant. Référez-vous à des professionnels avec autorité dans l’installation. Contactez le bureau de la construction.ou le bureau des incendies au sujet des restrictions et de l’inspection dans votre voisinage.

S’il n’y a pas de codes locaux, suivez alors ANSI/NFPA211 et CAN/CSA B365. Prenez des précautions spéciales lorsque vous faites passer une cheminée à travers un mur ou un plafond combustibles. Inspectez et nettoyez le sustème de ventilation fréquemment en accord avec les instructions du fabricant. Utilisez un système de ventilation de 4” de diamètre de type “L” ou “PL”.

Une Harman PF 100 peut être connecté à une fournaise ou un système de pompe de chauffage déjà existants.

Combustibles to Filter Box on ApplianceCombustibles to Connector PipeCombustibles to ApplianceSupply Air Plenum to CeilingSupply Air Plenum to Combustible ChaseAppliance Body to CeilingCombustibles from Stove Front

Clearances to Combustibles/Espaces Libres aux Combustibles

1” (25mm)*3” (76mm)

12” (305mm)1” (25mm)1” (25mm)

28” (711mm)36” (914mm)

Des combustibles à la boîte de filtration de l’appareilDes combustibles au tuyau connecteurDes combustibles à l’appareilProvision d’air plénum au plafondProvision d’air plénum au châssis du combustibleDe l’appareil au plafondDes Combustibles au devant du poêle

*At 16” of pipe length distance from the flue collar while maintaining listed clearances from appliance body.Un tuyau de grandeur de distance de 16” de l’ouverture du ventilateur doit être en accord avec l’espace libre mentionné de l’appareil même.

Thermostat / ThermostatDatacom Wire / Fil DatacomFan Control High Limit / Contrôle du ventilateur haute limiteFire Brick / Brique de feuHeat Exchanger Baffles / Déflecteurs d’échange de chaleur

Essential parts and subassemblies provided for field assembly are as follows /Pièces essentielles et sous-assemblée procurées pour l’assemblage sont les suivantes:

Burnpot Scraper / Grattoir de la chaudière de chauffage1000 CFM Blower (Standard) / Ventilateur CFM 1000 (Standard)1400 CFM Blower (Optional) / Ventilateur CFM 1400 (Optionnel)Return Air Filter Box / Boîte de filtration pour retour d’airAsh Pan / Bassin des cendres

Date of Manufacture / Date de fabrication2013 2014 2015 JAN FEB MAR APR MAY JUN JUL AUG SEP OCT NOV DEC

Made in the U.S.A. / Fait aux états-UnisDo Not Remove or Cover This Label/Ne pas enlever ou recouvrir cet étiquette

Manufactured by/Fabriqué par: hearth & home Technologies, Inc.352 Mountain house Road - halifax, PA 17032

DO NOT CONNECT THIS UNIT TO A CHIMNEY FLUE SERVING ANOTHER APPLIANCEWARNING! DO NOT operate with fire chamber or ash removal doors open.

DO NOT store fuel or other combustible material within installation clearance area.

CAUTION! Hot while in operation.

DO NOT touch. Keep children, clothing, furniture and other combustible material out of the installation clearance area.

DO NOT connect this unit to a chimney flue that serves another appliance.

Flooring must be a non-combustible material covering the installation clearance area, and 18” in front of, and 8” to either side of the fuel loading doors.

In the event of loss of electrical power: Consult owner’s manual for restarting your furnace after power is restored.

U.S. ENVIROMENTAL PROTECTION AGENCYThis model is exempt from EPA certification under 40 CFR 60.531

by definition [Wood Heater (A) “air-to-fuel ratio”].

NE PAS CONNECTER CET APPAREIL à UN TUYAU DE CHEMINéE SERVANT UN AUTRE APPAREILATTENTION! Ne pas opérer si la porte du combustible ou la porte de la cuvette des cendres sont ouvertes. Ne pas placer le combustible et les matières combustibles à l’intérieur de l’espace désignée pour l’installation.

ATTENTION! Chaud lors de l’opération.

NE PAS toucher. Gardez les enfants, les vêtements, les meubles et les matériaux combustibles loin de l’espace désignée pour l’installation.

NE PAS connecter cet apareil à un tuyau de checminée servant un autre appareil.

Le plancher de l’espace désigné pour l’installation doit ê fait de matière non-combustible, de 18” en avant, et de 8” de chaque côté des portes d’entrée du combustible.

Dans le cas d’un manque d’électricité: Consultez le manuel du propriétaire pour remettre la fournaise en marche lorsque l’electricité ést revenue.

Harman PF100 Pellet FurnaceLabel measures: 8.25" high X 6.5"wide

Rev EP.N. 3-90-08100

Tests réalisés par OMNI-Test Laboratories, Inc.Report #/Rapport #135-S-02-2, 135-S-02b-2Tested to/Testé selon: July 2001, UL 391-2010, ASTM E 1509-04, CAN/CSA-b366.1-M91ULC/ORD-C1482-M1990Certified for U.S.A. and Canada/Certifié pour les états-Unis et le Canada

ModelModèle

PF100

FuelCombustible

PelletGranulés

Chimney Connector SizeGrandeur du Tuyau de Cheminée

4”

BTUH/Kw Input PelletRendement des Granulés BTUH/Kw

112,625 BTUH (33 Kw)

Electrical RatingClassification électrique

120V, 9.3A, 60 Hz

Maximum Overcurrent ProtectionProtection Maximum du Courant

20 AMP

SampleTesting label

SAmPlE lAbEl ONlY

39 3-90-08101R28_05/14

Adding a Programmable ThermostatAdding a programmable set back thermostat

Thermostat must be:1. Millivoltcompatible2. GoldContacts3. LowVoltage4. LowCurrentrecommended honeywell Thermostats:RTH230BRTH6300BThesethermostatsareavailableathardwarestoresandhomeimprovementretailers.Note:IfthereisajumperbetweenRhandRcitmustberemovedfromthethermostat’sterminalblock.Useminimum2-conductor24gaugetwistedpairwiretoconnectthethermostat.ConnectthesetbackthermostatinserieswiththePF100wallcontrolusingtheRhandWterminalsonthethermostat.(SeeFig.1)Thethermostatcanbewiredinserieswiththeblueortheblue/whitewirefromthefurnace.Eitherwaywillwork.

Thermostat Settings:Occupied mode:Inoccupiedmodeprogram the thermostat to itsmaximum temperaturesetting. (i.e.82°F)ThePF100wall controlwillcontroltheroomtemperature.SetthePF100wallcontroltothedesiredroomtemperature.(i.e.72°F)unoccupied mode:Inunoccupiedmodeprogramthethermostattothedesiredsetbacktemperature.(i.e.60°F)Whenthethermostatopens(issatisfied)thefurnacewillgointoa4-blinkstatusandshutdown.Whenthethermostatcloses(callsforheat)the4-blinkstatuswillautomaticallyresetandthefurnacewillignite.Note:A4-blinkstatusisdescribedintheowner’smanual.Thestatuslightonthefurnacewillblink4times,pauseandblink4timescontinually.Thiserrorcodeisaresultoftheboardrecognizingthatthewallcontrolisnotconnectedorhasfailed.Breakingonelegofthewallcontrolwiringwiththethermostat,aswearedoinghere,causesthe4-blinkstatus.Thiserrorautomaticallyresetswhentheboardrecognizesthewallcontrolhasbeenreconnected.

+

THTH

BLUEBLUE / WHITE

LOWFUEL

707565

6080

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40 3-90-08101R28_05/14

warrantyhArmAN® CENTrAl hEATINg PrOduCTS lImITEd wArrANTY

Hearth&HomeTechnologiesInc.,onbehalfofitsHarman®brand(”HHT”),extendsthefollowingwarrantyforallHarman®

furnaceandboilerproducts(“Products”)thatarepurchasedfromanHHTauthorizeddealer.

warranty Coverage: Subjecttotheconditions,exclusionsandlimitationssetforthbelow,HHTwarrantstotheoriginalowneroftheProducts,andtoanytransfereetakingownershipoftheProductsatthesiteoforiginalinstallationwithintwoyearsfollowingthedateoforiginalpurchase,thattheProductswilloperatefreefromdefectsinmaterialandworkmanshipundernormalconditionsanduse,asdescribedintheoperatinginstructionsfurnishedwiththeProduct,duringthewarrantyperioddescribedbelow.HHTwill,atitsoption,repairorreplaceanyProductcoveredbythiswarrantythatisdeterminedtobedefectiveinmaterialorworkmanship.

warranty Period: Thewarrantyperiodrunsforsixyears,except formechanicalandelectricalcomponents,whicharewarrantedforthreeyears.Thewarrantyperiodbeginsontheearlierof:(i)thedateofinvoicefortheProduct;(ii)inthecaseofnewhomeconstruction,thedateoffirstoccupancyoftheresidenceorsixmonthsafterthedateofsaleoftheProductbyanHHTauthorizeddealer,whicheveroccursfirst;or(iii)thedate24monthsfollowingthedateofProductshipmentfromHHT,regardlessoftheinvoiceoroccupancydate.

warranty Conditions:ThiswarrantyappliesonlytoProducts:(i)installed,operated,andmaintainedasrecommendedintheProductuser’smanual;(ii)purchasedthroughanHHTauthorizeddealer;(iii)whileremainingatthesiteoforiginalinstallation;and(iv)thathavenotbeenalteredafterleavingthefactory.

how to File a Claim:ClaimsmustbemadewithinthewarrantyperiodtothedealerwhosoldtheProduct.Ifthatdealercannotprovidethewarrantyservice,contactthenearestHHTauthorizeddealer.AdditionalservicefeesmayapplyifyouareseekingwarrantyservicefromadealerotherthanthedealerfromwhomyouoriginallypurchasedtheProduct.Travelandshippingchargesforpartsarenotcoveredbythiswarranty.

warranty Exclusions:Thiswarrantydoesnotcover the following: (1)consumableandnormalwear items, including,withoutlimitation,flameguides,grates,coalbars,afterburnerhoods,firebrick,gaskets,paint,glassdiscoloration,burnpothousingweldments, burnpot grateweldments (pellet or corn), burnpot front plates (pellet or corn), burnpot front platelocks,cornaugerextensions,ceramicinserts,andceramicinsertplates;(2)noisecausedbyminorexpansion,contractionormovementofparts; (3)damage resulting from: (i) failure to install,operateormaintain theProductaccording to theinstallationandoperatinginstructionsandlistingagentidentificationlabelfurnishedwiththeProduct;(ii)failuretoinstalltheProductaccordingtolocalbuildingcodes;(iii)shippingorimproperhandling;(iv)abuse,misuse,continuedoperationwithdamaged,corrodedor failedcomponents,accident,or incorrectlyperformed repairs; (v)environmental conditions,inadequateventilation,negativepressureordraftingcausedbytightlysealedconstruction,insufficientmake-upairsupply,orhandlingdevicessuchasexhaustfansorforcedairfurnacesorothersuchcauses;(vi)useoffuelsotherthanthosespecifiedintheoperatinginstructions;(vii)installationoruseofcomponentsoraccessoriesnotsuppliedwiththeProductorauthorizedandapproved inwritingbyHHT; (viii)modificationof theproductnotexpresslyauthorizedandapprovedbyHHTinwriting;or(ix)interruptionsorfluctuationsofelectricalpowersupplytotheProduct;(4)non-HHTcomponentsoraccessoriesused inconjunctionwith theProduct; (5) theProducts’capability toheatadesiredspace; information isprovidedtoassisttheconsumerandthedealerinselectingtheproperProductfortheapplication;considerationmustbegiventoProductlocationandconfiguration,environmentalconditions,insulationandairtightnessofthestructure;or(6)additionalorunusualutilitybillsincurredduetoanymalfunctionordefectinProducts.

limitations of liability: Repairor replacement inaccordancewith theprovisionsof thiswarrantywillbe theowner’sexclusiveremedyforandwillconstituteHHT’ssoleobligationunderthiswarranty,underanyotherwarranty(expressorimplied),orincontract,tortorotherwise.Noemployee,agent,dealer,orotherpersonisauthorizedtogiveanywarrantyonbehalfofHHT.TOTHEEXTENTALLOWEDBYLAW,HHTMAKESNOOTHERWARRANTY,EXPRESSORIMPLIED,INCLUDINGANYWARRANTYOFMERCHANTABILITYORFITNESSFORAPARTICULARPURPOSE.HHTWILLNOTBELIABLEFORANYCONSEQUENTIALORINCIDENTALDAMAGESARISINGOUTOFDEFECTSINORUSEOFTHEPRODUCTS.Somestatesdonotallowexclusionsorlimitationofincidentalorconsequentialdamages,sotheselimitationsmaynotapplytoyou.Thiswarrantygivesyouspecificrights;youalsomayhaveotherrights,whichvaryfromstatetostate.Thedurationofanyimpliedwarrantyislimitedtothedurationofthewarrantyperiodspecifiedherein.

L:\DOCS\JED\HHT\Warranties\HarmanCentralHeatingProductsWarranty6.16.09CLN

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Minimizing Smoke During Loss of Power Using Battery Back-upHarman® strongly recommends installing battery back-up to minimize entry of smoke into the room in the event of power loss.

Your pellet/biomass burning appliance relies on a combustion blower to remove exhaust. A power failure will cause the combustion blower to stop. This may lead to exhaust seeping into the room. Vertical rise in the venting may provide natural draft. It is, however, no guarantee against leakage.

There are two Harman® approved battery back-up options for your appliance:

Uninterruptible Power Supply (UPS) UPS battery back-ups are available online or at computer and office equipment stores. Your Harman® appliance with Rev E or later software available beginning in November 2010 may be plugged directly into a Harman® approved UPS:

• The APC (American Power Conversion) model #BX1500G and the TrippLite OMNIVS1500 are tested and approved. Other brands or models may not be compatible.

When power is lost, a fully charged UPS will power a safe, combustion blower only shut-down. Yourappliance will pulse the blower every few seconds to clear exhaust until the fire is out. NOTE: The UPS provides safe shut-down only. It is not intended for continued operation.

Your appliance will recognize when power is restored. What happens depends on ESP temperature and whether it is equipped with automatic ignition:

• In “Automatic” setting, units equipped with automatic ignition will respond to the set point and ESP temperature and resume normal operation.

• In “Manual” setting or for units without automatic ignition:• If the ESP is cool, the appliance will remain shut down.• If the fire is out and the ESP is still warm, the feeder may restart. Since the fire is out, the ESP

temperature will not rise. The unit will then shut-down, and may flash a six-blink status error. (See ESP error codes)

• If the fire is still burning, it will resume normal operation.

Contact your dealer if you have questions about UPS compatibility with your appliance.CAUTION! Always keep appliance doors and hopper lid closed and latched during operation and during power failures to minimize risk of smoke or burn-back.CAUTION! Use only Harman® approved battery back-up devices. Other products may not operate properly, can create unsafe conditions or damage your appliance.

back-up Power Supply

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ThiswiringschematicshowstheoptionaluseofastandardUPS(uninterruptedpowersupply).Intheeventofapowerfailure,thiswillprovidepowertothecombustionblowertoremovesmokeandotherexhaustgasesfromthefurnace.

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43 3-90-08101R28_05/14

Fuel and Fuel StoragePelletfuelqualitycanfluctuatefrommanufacturertomanufacturer,andevenfrombagtobag.Hearth&HomeTechnologiesrecommendsusingonlyfuelthatiscertifiedbythePelletFuelsInstitute(PFI).

FuelMaterial• Madefromsawdustand/orotherwoodby-products• Sourcematerialtypicallydeterminesashcontent

HigherAshContentMaterial• Hardwoodswithhighmineralcontent• Barkandleavesassourcematerial• “Standard”gradepellets,cornandotherbiomass

LowerAshContentMaterial• Softwood;pine,fir,etc.• Materialswithlowermineralcontent• “Premium”gradepellets

CAUTION! Do not burn fuel that contains an additive; (such as soybean oil)

• Maycausehopperfire• DamagetoproductmayresultReadthelistofingredientsonthepackaging.Ifyouarebuyingwoodpellets,theonlyingredientlistedshouldbewoodfiberorsawdust.

ClinkersMineralsandothernon-combustiblematerials,likesand,willturnintoahardglass-likesubstancewhenheated.Treesfromdifferentareaswillvaryinmineralcontent.Forthisreason,somefuelswillproducemoreclinkersthanothers.

MoistureAlwaysburndryfuel.Burningfuelwithhighmoisturecontenttakesenergytodryandtendstocooltheappliancethus,robbingheatfromyourhome.Damppelletfuelcouldturnbackintosawdustwhichdoesnotflowproperlythroughthefeedsystem.Size• Pelletsareeither1/4inchor5/16inch(6-8mm)in

diameter• Lengthshouldbenomorethan1-1/2inches(38mm)• Pelletlengthcanvaryfromlottolotfromthesame

manufacturerPerformance• Higherashcontentrequiresmorefrequent

maintenance.• “Premium”gradepelletswillproducethehighestheat

output.• Burningpelletslongerthan1-1/2inches(38mm)can

causeinconsistentfeedingand/orignition.

Werecommendthatyoubuyfuelinmulti-tonlotswheneverpossible.However,wedorecommendtryingdifferentbrandspriortopurchasingmulti-tonlots,toensureyoursatisfaction.

CAUTION! Tested and approved for use with wood pellets ONLY. Burning of any other fuel will void your warranty.

Whenchangingfrom“Premium”gradepelletstoa“Standard”or“Economy”gradefuel,theFEEDADJUSTERwilllikelyneedadjustedtoalowersetting.Whenundermaximumdemand,ensurethereisnounburnedfuelbeingpushedintotheashpan.

Storage• Woodpelletsshouldbeleftintheiroriginalsealedbag

untilreadytouse,topreventmoisture.• Donotstorefuelwithinthespecifiedclearanceareas,

orinalocationthatwillinterferewithroutinecleaningandmaintenanceprocedures.

NOTICEhearth & home Technologies is not responsible for stove performance or extra maintenance required as a result of using fuel with higher ash or mineral content.

Fuel Specifications

CAUTION!Tested and approved for use with wood pellets ONlY. burning of any other fuel will void your warranty.

Proudly Printed On 100% Recycled Paper

At Harman, we build each product to a standard, not a price.This powerful heating appliance boasts uncompromising attention to detail and helps preserve our planet by using environmentally responsible fuels.

(Signature of Boxer)

Your premium quality hearth product designed and assembled by the experienced and skilled members at Harman in Halifax, PA, USA.

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