INSTALLATION & OPERATING MANUAL...• Front hinged door, with ¼ turn thumb latch, to access stored...
Transcript of INSTALLATION & OPERATING MANUAL...• Front hinged door, with ¼ turn thumb latch, to access stored...
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INSTALLATION&OPERATINGMANUAL REVISION:07/2020|page1of16
CONTENTS:
Chapter Description Page
1. Introduction .......................................................... 1
2. ModelsandSpecifications .................................... 3
3. ProductSafety ...................................................... 4
4. Structure ............................................................... 5
5. LocationAdvice ..................................................... 5
8. GeneralMaintenance ......................................... 13
9. AfterSalesandServiceSupport ......................... 13
10. Warranty ............................................................. 13
Chapter1.INTRODUCTION
ThankyouforpurchasingMechline’sBaSixTMmobilehandwashstation.Whencorrectlyinstalled,andoperatedinaccordancewiththisOperatorManual,itwillprovidemanyyearsofservice.
Mechline’shygienichand-washingsolutionshelpoperationsmeettheirrequirementstoprovidehand-washfacilitiesforstaffandcustomersonsite.Bygivingtoolstomakeiteasierandfaster,goodandsafehabitsaremoreeasilyfollowedandenforced.
Hands-freetechnologyimproveshealthandsafety,byremovingtheneedformanualcontactandpreventingthespreadofgermsbyhand.
Hand-washingisthenumberonepreventionagainstthespreadofviruses,bacteriaandotherpathogens.Goodhand-washinghabitscanbeencouragedwiththerightequipmentinstalledinthecorrectposition.
Spoutwithwatersavingdiffuser–OurBSX-MHB-Xmodelwillprovideapprox.223handwashcyclesfrom1x12.5Lwatercontainer.Ifthealternativeultrawater-savingdiffuserisfittedtothespout,thiswouldprovideapprox.304handwashcyclesfrom1x12.5Lwatercontainer.OurBSX-MHB-HWCandHWC-Tmodelscanreduceyourwaterconsumptiontoaslittleas0.6lpmwhenconnectedtomainswater(testedat3barpressure).
Portable–Allmodelscanbetransportedwitheaseusingthecastorsandgrabhandle.Idealforuseatentrancestobuildings/operations.Thecastorscanberemovedtoallowflushtowallfittingifdesired.
LEAVE THIS MANUAL WITH THE OPERATOR AFTER INSTALLATION
6. INSTALLATIONINSTRUCTIONS ............................. 6
7. OPERATINGINSTRUCTIONS ................................ 12
INSTALLATION & OPERATING MANUALMODELS: BSX-MHB-X / BSX-MHB-HCW / BSX-MHB-HCW-T
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Chapter2.MODELSandSPECIFICATIONS
Modelnumbers BSX-MHB-X BSX-MHB-HCW BSX-MHB-HCW-T
Region UK/International
MODELFEATURESStandard • 2xremovablecastors
• Splashbackwithintegratedgrabhandle
• Fronthingeddoor,with¼turnthumblatch,toaccessstoredcontainers
• Built-inslotsinsidepanelsforhangingbinandtoweldispenseroptions
• 2x12.5Lcontainersforwaterfeedandwastewatercollection
• ReinforcedPVCwaterhoses
• Flexiblewasteconnection• Manualfootpumpvalve
• Spoutfittedwithwater-savingdiffuser
• Alternativeultrawater-savingspoutdiffusersupplied
• 2xremovablecastors• Splashbackwith
integratedgrabhandle
• Fronthingeddoor,with¼turnthumblatch,toaccessservicesandinternallowerstorageshelf
• Built-inslotsinsidepanelsforhangingbinandtoweldispenseroptions
• Built-incut-outswithremovablecoverstotherearandsidepanels-forwasteandwaterservicesconnection
• Timeflowfootvalve• Manualmixervalve
• Spoutfittedwithwater-savingdiffuser
• 2xremovablecastors• Splashbackwith
integratedgrabhandle
• Fronthingeddoor,with¼turnthumblatch,toaccessservicesandinternallowerstorageshelf
• Built-inslotsinsidepanelsforhangingbinandtoweldispenseroptions
• Built-incut-outswithremovablecoverstotherearandsidepanels-forwasteandwaterservicesconnection
• Timeflowfootvalve• Thermostaticmixervalve
• Spoutfittedwithwater-savingdiffuser
Optional
• Deckmountedsoapdispenser
• Spare12.5Lcontainers
• Hangingbinand/ortoweldispenser
• Deckmountedsoapdispenser
• Hangingbinand/ortoweldispenser
• Deckmountedsoapdispenser
• Hangingbinand/ortoweldispenser
SITE&INSTALLREQUIREMENTS
Site
NOwater/wasteconnectionorelectricity
required.NB:COLDwateroperationonlyviastoredcontainers
Hotandcoldwater(minimum1.5bar)and
wasteconnection
Hotandcoldwater(minimum1.5bar)and
wasteconnection
Installation ! Freestanding! Wallfixing-optional
MATERIALS
Mainbody 430stainlesssteel
Basinbowl 304stainlesssteel
Footplate Reinforced,heavy-dutystainlesssteel
DIMENSIONS&WEIGHTS
Dimensions 1222mm(H)X382mm(W)X360mm(D)
Netweight 15.5kg 15.6kg 15.6kg
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Chapter3.PRODUCTSAFETY
3.1SYMBOLS
MEANING/DESCRIPTION SYMBOL
UsePPETheuseofsuitablePPE,suchasgloves,isrecommendedwhencleaningormaintainingthisproduct.
Warning/CautionAnappropriatesafetyinstructionshouldbefollowedorcautiontoapotentialhazardexists.
RefertoManualRefertotherelevantinstructionsdetailedwithintheproductmanual.
Beforeoperatingtheunit,readtheseinstructionscarefully.Correctinstallationandoperationwillprovideoptimumperformanceandalongerlife.
3.2SAFETYINSTRUCTIONS
3.3PRODUCTCONFORMITY
3.3.1 ThemobilehandwashstationrangeissuppliedtothemarketplacehavingbeenproducedunderthecontrolofourcomprehensiveBSIISO9001:2015QualityManagementSystem(certificateFS616985).
3.2.1 Childrenshouldbesupervisedwhileusingthemobilehandwashrange.
3.2.2 Unitsshouldbeusedasintendedandnotbetamperedwithoralteredasthesafetyoftheunitmaybecompromised.
3.2.3 TheBSX-MHB-Xversionisdesignedtobeusedindoorsandoutdoors.Werecommendstorageindoorswhenproductisnotinuse.
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Chapter4.STRUCTURE
Chapter5.LOCATIONADVICE
• TheBSX-MHB-Xmodelisdesignedtobeusedindoorsandoutdoors.Werecommendstorageindoorswhenproductisnotinuse.
• Modelscanbefreestandingorwallfixed.
BSX-MHB-X BSX-MHB-HCW BSX-MHB-HCW-TA SplashbackB GrabhandleC SpoutD Water-savingdiffuser
E Built-insideslotsonbothsides-foroptionalhangingbinand/ortoweldispenser
F Built-inhatchesonbothsideswith
removablepanels-forwasteandwaterservicesconnection
G DoorH ¼turnthumblatch
IInternalshelf
forwater/wastecontainers
Internalstorageshelf
J ProtectiveedgetrimK 2xCastors
L ReinforcedPVCHoses Stainlesssteelbraidedhose
M Manualfootpumpvalve Timeflowfootvalve
N Barbedhoseconnection
Manualmixingvalve
Thermostaticmixingvalve
O Reinforced,stainlesssteelfootplate
PWastewater
container(storedleft)
QFreshwatercontainer
(storedright)
R Flexiblewasteconnection
S Optionaldeckmountedsoapdispenser
A C
B
N D
E
G
H
G
H
I
I
J K
L
L
M
M
BSX-MHB-HCW
BSX-MHB-HCW-T
BSX-MHB-X
O
O
E
S
S
R
P Q
J
A
B
C
D
F
K
N
N
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Chapter6.INSTALLATIONINSTRUCTIONS
6.1 Equipmentneeded:
6.2 Installspout-usespannertotighten.
6.3 Laysplashbackonaflatsurface.Removescrewsandputaside.
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6.4 Slideframestoaligntop2holeswithsplashbackholes.Withholesaligned,fitscrews.
6.5 Splashbackisnowreadytobefittedontothemainbody.
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6.6 Slidefittedsplashbackontomainbodyasshown.Ensurebowlsplashbacksitsbehindmainbodysplashback.Oncethesplashbackisplacedintopositionandholesalign,fitscrews.
Splashbackisnowinstalled.
6.7 Ifneeded,fitcastors.
Bowlsplashback
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6.8 Ifneeded,removecoverplatestorunwaterandwasteservices,asappropriate.
6.9 Modelsaresuppliedwithawater-savingdiffuserreadyfittedinthespout.FormodelsBSX-MHB-HCWandBSX-MHB-HCW-Tthewater-savingdiffusercanbeswappedfortheSTANDARDdiffuser.FortheBSX-MHB-Xmodelthewater-savingdiffusercanbeswappedfortheULTRAwater-savingdiffuser.
HOWTOREPLACEDIFFUSER:Manuallyunscrewthediffuser,removethewasherandtheinsert(diffuser).Replacewiththealternativediffuser,ensuringthattheexistingwasherisre-usedwhenfitting.
6.10 FormodelsBSX-MHB-HCWandBSX-MHB-HCW-Tfinalconnectionstomainswaterfeedandwaste(1¼inch)
tobecompletedbytheinstaller.
6.11 ForinstallingandoperatingmixingvalvesforBSX-MHB-HCWandBSX-MHB-HCW-Tseesections6.12or6.13.
Washer
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6.12 MANUALMIXINGVALVE–suppliedwithmodelBSX-MHB-HCW
6.12.1 Technicalfeatures
• Balancedwaterpressuresuppliesrequired.Pressurerange1.5-3Bar.Holdandcoldpressureshouldbenomorethan1barflowdifferential.
• JointsealstobemadeusingPTFEtapeONLY.
• NOJOINTINGCOMPOUNDStobeusedunderanycircumstances.
• Thepreferredlocationforthemanualmixingvalveisnexttothetimeflowfootvalve.However,ifdesired,thiscanbeinstalledattheinletendofthewatersupply.
6.12.2 Installation
NOTE:Installmanualmixingvalvewithadjustablevalvesfacingtheinstaller.
• Recommendedpressurerange1.5-3Bar.
• ConnectthecoldwatersupplytotheinletontheLHSasviewedfromtheviewinpictureabove.
• ConnectthehotwatersupplytotheinletontheRHSasviewedfromtheviewinpictureabove.
6.12.3 Calibratingthetemperature
Afterinstallationturntheadjustmentsscrewsusinga3mmAllenkeyuntilthedesiredwatertemperaturedeliverytothespoutisachieved.Turnclock-wisetoclosethevalveandanti-clockwisetoopenthevalve.
INPUT COLD
INPUT HOT
Adjustmentscrews
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6.13 THERMOSTATICMIXINGVALVE–suppliedwithmodelBSX-MHB-HCW-T
6.13.1 Technicalfeatures
• Integratednon-returnvalvesandfilters.
• Pre-setat38°C(CWandHWpressure3bar).
• Minimummixedwatertemperature:34°C.
• Anti-scaldingfail-safeactivatesif:o themixedwatertemperatureexceeds42°C.o thedifferencebetweentheHWandCWisgreaterthan15°C.
NOTE:Responsetime~2seconds.
• Thepreferredlocationforthethermostaticmixingvalveisnexttothetimeflowfootvalve,underthefootplate.However,ifdesired,thiscanbeinstalledattheinletendofthewatersupply.
6.13.2 Installation
• Recommendeddynamicpressure:1-5bar.
• HWsupplytemperature:55-85°C.
• CWsupplytemperature:5-20°C.
• BalancetheHW/CWpressure(∆P<1bar).
• PREMIXNANOcanbeinstalledinanyposition.
• Connectthehotwatersupplytotheinletwitharedmarkerandthecoldwatertotheinletwithabluemarker.
6.13.3 Calibratingthetemperature
Itispossibletochangethemixedwatertemperatureby:
• Removingthecap
• Turningthescrewwitha5mmAllenkey-clockwisetoreducethetemperatureandanti-clockwisetoincreasethetemperature.
NOTE:Theadjustorscrewturnscontinuouslybelow34°C.
• Oncethedesiredtemperaturehasbeenachieved,replacethecap.
Adjustmentscrews
Cap
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Chapter7.OPERATINGINSTRUCTIONS
7.1 ModelsBSX-MHB-HCWandBSX-MHB-HCW-T
Important!Followinginstallation,thetimeflowvalveneedstobeprimedtoremoveairfromthehose.
Actuatetimeflowvalvebycompressingandreleasingbyfoot.At3barwaterpressure,eachactuationwillprovidearuntimeof8to12seconds.Repeatasnecessary.7.2 ModelBSX-MHB-X
Important!Followinginstallation,orfollowingwatercontainerrefill,themanualfootpumpneedstobeprimedtoremoveairfromthehose.Actuatemanualfootpumpbycompressingandreleasing.Eachcompressionwilldeliverwatertothespout.Repeatasnecessary.
7.2.1 Removeemptywaterfeedcontainer.Liftoutfeedhose.
7.2.2 Liftflexiblewastehoseoutofwastecontainer.
7.2.3 Removewastecontainerfromunit.Ensurecontainerscrewcapisreplaced.Disposeofwastewater.NOTE:Becarefultomanoeuvrethecontainersaroundtheflexiblewastefittingstopreventdamage.NOTE:Wastewaterisdirtyandmustbedisposedofresponsibly.
7.2.4 EnsureemptywastecontainerisreplacedintotheLHSoftheunitwithneckfacingfrontandscrewcapremoved.Reinsertflexiblewastehoseintoneckofthecontainer.
7.2.5 Oncerefilled,replacewaterhoseintofreshwatercontainerandreinsertintotheRHSoftheunitwiththeneckofthecontainerfacingtherear.NOTE:Becarefultomanoeuvrethecontainersaroundtheflexiblewastefittingstopreventdamage.NOTE:Whentransportingfullwatercontainersensurescrewcapisfitted.
7.2.6 Followingeachwatercontainerrefillmanualfootpumpneedstobeprimedtoremoveairfromthehose.
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Chapter7.OPERATINGINSTRUCTIONS
7.1 ModelsBSX-MHB-HCWandBSX-MHB-HCW-T
Important!Followinginstallation,thetimeflowvalveneedstobeprimedtoremoveairfromthehose.
Actuatetimeflowvalvebycompressingandreleasingbyfoot.At3barwaterpressure,eachactuationwillprovidearuntimeof8to12seconds.Repeatasnecessary.7.2 ModelBSX-MHB-X
Important!Followinginstallation,orfollowingwatercontainerrefill,themanualfootpumpneedstobeprimedtoremoveairfromthehose.Actuatemanualfootpumpbycompressingandreleasing.Eachcompressionwilldeliverwatertothespout.Repeatasnecessary.
7.2.1 Removeemptywaterfeedcontainer.Liftoutfeedhose.
7.2.2 Liftflexiblewastehoseoutofwastecontainer.
7.2.3 Removewastecontainerfromunit.Ensurecontainerscrewcapisreplaced.Disposeofwastewater.NOTE:Becarefultomanoeuvrethecontainersaroundtheflexiblewastefittingstopreventdamage.NOTE:Wastewaterisdirtyandmustbedisposedofresponsibly.
7.2.4 EnsureemptywastecontainerisreplacedintotheLHSoftheunitwithneckfacingfrontandscrewcapremoved.Reinsertflexiblewastehoseintoneckofthecontainer.
7.2.5 Oncerefilled,replacewaterhoseintofreshwatercontainerandreinsertintotheRHSoftheunitwiththeneckofthecontainerfacingtherear.NOTE:Becarefultomanoeuvrethecontainersaroundtheflexiblewastefittingstopreventdamage.NOTE:Whentransportingfullwatercontainersensurescrewcapisfitted.
7.2.6 Followingeachwatercontainerrefillmanualfootpumpneedstobeprimedtoremoveairfromthehose.
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Chapter8.GENERALMAINTENANCE
RefertoChapter3ofthismanual,relatingtosafety.
Thegradeofstainlesssteelusedtomanufacturethisappliance(430ASI)hasbeenchosentoofferenhancedcorrosionprotection.However,allgradesofstainlesssteelcanstainanddiscolourthroughgeneraluse.InordertokeepyourBaSixproductingoodcondition,itshouldbekeptascleanaspossible.Withpropercare,yourBaSixproductwillgivemanyyearsofservicelife.
Careshouldbetakenduringinstallationtoensurethatsurfacecontaminationisavoided.Thebestwaytodothisistoleavetheprotectiveplasticfilminplaceifpossible,duringinstallation,andthenremoveitjustbeforetheproductisused.
Forgeneralcleaning,usesoaporamilddetergentandwateronasponge.Rinsewithcleanwaterandwipedryifnecessary.Avoidabrasivecleaningproductssuchasscourers.Themobilebasinrangemustbeinstalledandoperatedincompliancewiththesuppliedinstructions.
• TheuseofsuitablePPE,suchasgloves,isrecommendedwhencleaningormaintainingthisproduct.
• Donotuseabrasive,chlorineoracid-basedcleaningproducts.Avoidcontactwithconcentratedbleach.Cleanwithsoapywaterusingaclothorsponge.
Chapter9.AFTERSALESandSERVICESUPPORT
TECHNICALASSISTANCE
Call:+44(0)1908251511andaskfortheTechnicalHelpdesk.
Or,e-mail:[email protected]
Chapter10.WARRANTY
Themobilehandwashstationiscoveredbya12monthpartsonlymanufacturer’swarrantyfromthedateofinvoice,againstdefectiveworkmanshiporfaultyparts.Termsandconditionsapply.
Pleasecontactyourlocaldistributororvisitwww.mechline.comforsparepartrequests.
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©2020 All rights reserved. All material on these pages, including and without limitation text, logos, icons, photographs and all other artwork, is copyright material of Mechline Developments Ltd, unless otherwise stated. Commercial use of this material may only be made with the express, prior, written permission of Mechline. This includes material provided by any third party, including material obtained through links to other sites from Mechline’s pages or its affiliates and commercial associates. Material and information included are correct at time of print. Intending buyers and users must satisfy themselves as to the suitability and safety of the products for their particular purposes and duties. Dimensions shown in mm unless otherwise stated. Product accreditation may not apply to all products in the relevant range. Please contact Mechline to confirm. Unless otherwise stated, all products carry a warranty of twelve (12) months against manufacturing defect or workmanship on parts with no inclusion for labour or site attendance. (MHWB-14) Rev. 07/2020
MECHLINE DEVELOPMENTS LIMITED | Telephone: +44 (0)1908 261511 | Email: [email protected] | Web: www.mechline.com
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