Installation Manual

Truck EditionMD-200Single T ystems

TK 52055-1-IM (Rev. 3

t© 2003 Ther A.

Copyrigh

& MD-300emperature S

, 08/04)

mo King Corp., Minneapolis, MN, U.S.

2

ture Systems

Truck Edition

MD-200 & MD-300 Single Tempera

3

s warranties express or implied, with respect to ld not be regarded as all-inclusive or covering t should be consulted.

aintained, repaired or altered as, in the

rty damage or any other direct, indirect, ny information, recommendations or

Introduction

This installation manual was written to assist with the installation of Thermo King MD-200 & MD-300 systems onto truck bodies specifically designed and built for refrigerated applications.

Due to its complexity, you should not attempt this installation unless you:

• Are an experienced mechanic

• Can safely lift 34 kilos (75 lbs)

• Are certified and trained in the repair and maintenance of diesel powered refrigeration systems.

• Have a basic understanding of electricity and electrical wiring

• Have the necessary tools and equipment to complete the installation.

This manual is published for informational purposes only. Thermo King makes no representationthe information recommendations and descriptions contained herein. Information provided shouall contingencies. If further information is required, Thermo King Corporation Service Departmen

Thermo King’s warranty shall not apply to any equipment which has been “so installed, mmanufacturer’s judgment, to affect its integrity.”

Manufacturer shall have no liability to any person or entity for any personal injury, propespecial, or consequential damages whatsoever, arising out of the use of this manual or adescriptions contained herein.

4

Table of Contents

Safety Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7

Required Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8

Installation Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10

Unit Dimension . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12

Service Area Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13

Truck Body Opening Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14

Receptacle Box Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16

Battery Box Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17

In-Cab Controller Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18

Controller Body Mount Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19

Lifting Bar Locations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20

Lifting Bar Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22

Uncrating the Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24

Installing the Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

Installing the Drain Hoses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

Installing the Fuel Pickup Tube - Steel Tank . . . . . . . . . . . . . . . . . . . . . . . . . 30

Installing the Fuel Pickup Tube - Plastic Tank . . . . . . . . . . . . . . . . . . . . . . . 32

Installing the Fuel Tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34

Installing the Fuel Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36

Installing the Power Receptacle Box - International Models . . . . . . . . . . . . 38

Installing the Power Receptacle Box - North American Models . . . . . . . . . 40

Installing the Controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42

Installing the Battery Box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44

Battery Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46

Installing Covers and Screens . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48

Installation Check List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50

5

s wear goggles or safety glasses. Refrigerant oil, and battery acid can permanently damage id under Refrigeration Oil).

our hands away from fans and belts when the is should also be considered when opening and ssor service valves.

sure gauge manifold hoses are in good t them come in contact with a belt, fan motor urface.

sure all mounting bolts are tight and are of heir particular application.

drill holes in the unit unless absolutely illed into the unit may weaken structural drilled into electrical wiring can cause fire or

using ladders to install or service refrigeration erve the ladder manufacturer’s safety labels

ork platform is the recommended method for

ed coil fins are very sharp and can cause .

Safety Precautions

General Safety StatementsThe symbol appears next to a point that is particularly important:

DANGER: Addresses a circumstance that, if encountered, will lead to death or serious injury.

WARNING: Addresses a circumstance that, if encountered, might lead to death or serious injury.

CAUTION: Addresses a circumstance that, if encountered, may cause damage to equipment or minor injury.

DANGER: Never operate the unit with the discharge valve closed as it could cause the compressor to explode, causing death or serious injury.

DANGER: Never apply heat to a sealed refrigeration system or container because it could explode, causing death or serious injury.

DANGER: Fluorocarbon refrigerants, in the presence of an open flame or electrical short, produce toxic gases that are severe respiratory irritants capable of causing death.

DANGER: Be careful when working with a refrigerant or refrigeration system in any enclosed or confined area with a limited air supply (i.e., a trailer, container or the hold of a ship). Refrigerant tends to displace air and can cause oxygen depletion which may result in death by suffocation.

WARNING: Alwayliquid, refrigerationthe eyes (see First A

WARNING: Keep yunit is running. Thclosing the compre

WARNING: Make condition. Never lepulley, or any hot s

WARNING: Makecorrect length for t

WARNING: Nevernecessary. Holes drcomponents. Holesexplosion.

WARNING: Whensystems, always obsand warnings. A winstallations.

WARNING: Expospainful lacerations

6

t of frost bite, the objectives of First Aid arerom further injury, to warm the affected areapiration.

liquid, immediately flush eyes with largeprompt medical attention.

ge amounts of lukewarm water. Do not applyed clothing and shoes. Wrap burns with dry, protect from infection/injury. Get medicalted clothing before reuse.

victim to fresh air and use CPR orn, if necessary. Stay with victim until arrivalsonnel.

iately flush with plenty of water for at least IAN. Wash skin with soap and water.

fluorocarbon refrigerants are classified as in precautions must be observed when cing a unit in which they are used. When ere in the liquid state, fluorocarbon

rapidly, freezing anything they contact.

igeration oil contact with the eyes. Avoid contact of refrigeration oil with skin or ghly after handling refrigeration oil to

Safety Precautions

Electrical Hazard

Automatic Start/Stop

Refrigerant

First Aid• FROST BITE: In the even

to protect the frozen area frapidly and to maintain res

• EYES: For contact withamounts of water and get

• SKIN: Flush area with larheat. Remove contaminatsterile, bulky dressing toattention. Wash contamina

• INHALATION: Move mouth-to-mouth ventilatioof emergency medical per

Refrigeration Oil

First Aid

In case of eye contact, immed15 minutes. CALL A PHYSIC

DANGER: Extreme care must be used when working with a refrigeration unit that is connected to a source of operating power, even if the unit is not operating. Lethal voltage potentials can exist at the unit power cord, inside the control box, at the motors and within the wiring harnesses.

WARNING: Never drill holes in the unit unless absolutely necessary. Holes drilled into the unit may weaken structural components. Holes drilled into electrical wiring can cause fire or explosion.

WARNING: Always wear goggles or safety glasses. Battery acid can permanently damage the eyes.

CAUTION: Before connecting electric standby power cable, make sure power supply voltage and vehicle voltage requirements are the same. See electric standby voltage label on unit.

WARNING: The unit is capable of automatic operation and can start at any time without warning. Always turn the On/Off switch to the OFF position before opening unit doors, inspecting, or servicing the unit.

WARNING: Althoughsafe refrigerants, certahandling them or servireleased to the atmosphrefrigerants evaporate

WARNING: Avoid refrprolonged or repeated clothing. Wash thorouprevent irritation.

7

BLANK PAGE

8

Required Tools

1. Safety Glasses

2. Drill

3. Drill Bits

4. Tape Measure

5. Mechanics Tools

6. Lifting Bar

7. Work Platform (Recommended)

NOTE: Tools such as torque wrenches should be in good working condition and routinely calibrated to assure accurate readings.

9

Required Tools

10

(ISO 7736)

e

ecal

rackets

t

Installation Components

1. Unit Mounting Washer

2. Unit Mounting Locking Nut

3. Clamps

4. Self Tapping Screws

5. Exhaust Tube

6. Terminal Ring

7. Cable Ties

8. Fuel Pump Bracket

9. Screws

10. Washers

11. Locking Nuts

12. Fuel Pump Pickup Tube

13. Fuel Line Fittings

14. Fuel Line Elbows

15. Blind Nut Inserts

16. Fuel Pump

17. Battery Cable Lug

18. Hold Down Clamps

19. Controller

20. Controller DIN Mount

21. Controller Fastener Tap

22. Controller Operating D

23. Controller Mounting B

24. Controller Body Moun

11

Installation Components

12

Unit Dimension

13

Service Area Dimensions

14

ons

cations must allow for adequate tilt clearance ions).

of 50.8 mm (2.00 in.) wide is required around surface must be flat within 6.4 mm (0.25 in.) for and free of all rivets or head bolts. Evaporator to (1.00 in.) below ceiling.

Truck Body Opening Dimensi

Model 30 (approximate weight)

Model 50 (approximate weight)

NOTE: Unit mounting lo(see Service Area Dimens

1. Gasket sealing surfacethe unit opening. Thisproper gasket sealing be positioned 25.4 mm

CAUTION: The truck wall must be structurally strong enough to support the weight of the refrigeration unit.

MD-200 382 kgs. (842 lbs.) MD-300 392 kgs. (864 lbs.)

MD-200 405 kgs. (892 lbs.) MD-300 415 kgs. (914 lbs.)

15

ions

Truck Body Opening Dimens

16

ons

AMERICAN MODELS

Receptacle Box Dimensi

INTERNATIONAL MODELS NORTH

17

Battery Box Dimensions

18

ions

In-Cab Controller Dimens

19

ions

Controller Body Mount Dimens

20

Link

Lifting Bar Locations

A. Side View

B. Front View

C. Top View

LIFTING POINTS

1. RD/TD-II 50XDS 50TS 500

2. KD/MD-II 30MD-200/300 30RD/TD-II 30XDS 30TS 500

3. KD/MD-II 50MD-200/300 50

4. TS 200/300 50

BALANCE POINTS

5. XDS 30/50TS 200/300 30/50

6. RD/TD-II 30/50KD/MD-II 30/50MD-200/300 30/50

7. Forged Clevis Pins

8. Two Chain Links

9. Locking Master Chain

21

Lifting Bar Locations

22

s

Lifting Bar Dimension

The dimensions of the components required to make a 3 point lifting bar are shown on the following page.

WARNING: All hardware used to assemble the lifting bar must be DIN 931 class 10.9 (SAE Grade 8).

23

Lifting Bar Dimensions

24

e the top, sides and front crate members. Remove the uipped).

om panel.

g eyebolts into the holes at the rear frame rails, install securely.

point lifting bar securely to each of the three eyebolts the unit.

of the crate by removing the eight skid bracket screws

rear members of the crate and lift unit up from base 04.8 mm (12.0 in.) (Detail C).

r mounting bolts securing the two upright members to C). Unit is now ready to install.

Uncrating the Unit

1. Carefully removtop screen (if eq

2. Remove the bott

3. Install two liftinnuts, and tighten

4. Attach the threeand slightly raise

5. Remove the base(Detail C).

6. Remove the twoapproximately 3

7. Remove the fouthe unit (Detail

WARNING: Thermo King requires a 3 point lifting bar to safely lift and install units. A lifting bar can be made from the drawings provided.

WARNING: Eyebolts must be forged steel and minimum M12 (1/2 in.) diameter.

WARNING: Use only locking hooks to attach to the eyebolts (Detail A) to prevent damage to the unit or possible personal injury.

WARNING: The attaching point shown in Detail B, below, is not a major lifting point. It is used only to help maintain the unit in a level position during installation (Detail B).

25

Uncrating the Unit

26

ing bar to carefully lift the unit up to the truck opening.

(1/2 in. Grade 5) mounting bolts through the wall of

ng bolts should protrude 63.5 mm (2.50 in.) full nt wall (Detail B).

NOT INSTALL ANY COMPRESSIBLE WASHERS RIALS BETWEEN THE UNIT AND THE TRUCK!

(0.188 in.) mounting washers provided must be used e of the unit and the locking nut holding the unit to the

truck.

m (60 ft. lbs.).

Installing the Unit

1. Use a 3 point lift

2. Install four M12the truck box.

NOTE: The mountithread from the fro

IMPORTANT: DO OR OTHER MATE

3. The four 4.8 mmbetween the framfront wall of the

4. Torque to 81.4 N

WARNING: Thermo King requires a 3 point lifting bar to safely lift and install units. A lifting bar can be made from the drawings provided (See Lifting Bar Dimensions).

WARNING: The use of a safe working platform for truck unit installations is recommended to prevent damage to the unit and possible personal injury.

WARNING: Use only locking hooks (Detail A) to prevent damage to the unit and possible personal injury.

27

Installing the Unit

28

es

Installing the Drain Hos

IMPORTANT: Drain hoses must be installed without any sharp bends or kinks to allow proper water drainage.

1. Route the drain hoses down the front wall of the truck box.

2. Secure with supplied self tapping screws and clamps.

3. Cut off excess drain hose.

29

s

Installing the Drain Hose

30

- Steel Tank

emplate to the desired location on the diesel fuel tank the three holes.

, grease or special hole saws/drills that will minimize ering the fuel tank.

(0.375 in.) diameter holes first..250 in.) diameter hole next.

template from the tank and remove any burrs from

e pickup tube so approximately 25.4 mm (1.00 in.) is of the fuel tank.

nd slide all the parts to the top of the pickup tube

position and slide the assembly into the hole at a slight ushing is inside the hole.

asher and slide it through the hole and position it onto ead the nut onto the bushing, position as needed to e connections and tighten to 54.24 N•m (40 ft-lb.)

Installing the Fuel Pickup Tube

1. Tape the paper tand center punch

NOTE: Use magnetsteel chips from ent

2. Drill two 9.5 mmDrill 31.8 mm (1

NOTE: Remove thethe hole.

3. Cut the end of thabove the bottom

4. Loosen the nut aassembly.

5. Hold the parts inangle until the b

6. Tip the backup wthe bushing. Thrfacilitate fuel lin

DANGER: Diesel fuel vapors are potentially explosive. Use caution when working in or around the area of the diesel fuel tank.

DANGER: Before drilling drain all diesel fuel from the tank and use nitrogen or an inert gas to purge the diesel fuel vapors from the tank. Keep the diesel tank filled with inert gas while drilling.

DANGER: Use extreme caution when drilling into a diesel fuel tank. Sparks from an electric drill or drill bit could cause an explosion.

DANGER: Do not smoke while working near the diesel fuel tank. Diesel fuel vapors are potentially explosive.

31

Steel Tank

Installing the Fuel Pickup Tube -

32

Plastic Tank

emplate to the desired location on the diesel fuel tank the three holes.

or special hole saws/drills that will minimize plastic the fuel tank.

(0.375 in.) diameter holes first..25 in.) diameter hole next.

template from the tank and remove any burrs from

e pickup tube so approximately 25.4 mm (1.00 in.) is of the fuel tank.

nd slide all the parts to the top of the pickup tube

position and slide the assembly into the hole at a slight ushing is inside the hole.

asher and slide it through the hole and position it onto ead the nut onto the bushing, position as needed to e connections and tighten to 54.24 N•m (40 ft-lb.)

lush the plastic fuel tank thoroughly to remove all

Installing the Fuel Pickup Tube -

1. Tape the paper tand center punch

NOTE: Use grease chips from entering

2. Drill two 9.5 mmDrill 31.8 mm (1

NOTE: Remove thethe hole.

3. Cut the end of thabove the bottom

4. Loosen the nut aassembly.

5. Hold the parts inangle until the b

6. Tip the backup wthe bushing. Thrfacilitate fuel lin

NOTE: Clean and fplastic chips.

DANGER: Diesel fuel vapors are potentially explosive. Use caution when working in or around the area of the diesel fuel tank.

DANGER: Before drilling drain all diesel fuel from the tank and use nitrogen or an inert gas to purge the diesel fuel vapors from the tank. Keep the diesel tank filled with inert gas while drilling.

DANGER: Use extreme caution when drilling into a diesel fuel tank. Sparks from an electric drill or drill bit could cause an explosion.

DANGER: Do not smoke while working near the diesel fuel tank. Diesel fuel vapors are potentially explosive.

33

lastic Tank

Installing the Fuel Pickup Tube - P

34

k

ur truck chassis manufacturer for specific details

Installing the Fuel Tan

DANGER: An improperly installed fuel tank could lead to serious injury or death! Consult yoand recommendations on proper fuel tank installation.

35

Installing the Fuel Tank

36

p

ust be installed as close to the fuel tank as possible n 762 mm (30 in.) above the fuel line in the fuel tank.

be routed in a protective housing with no kinks or

ect unit fuel lines into truck/trailer fuel lines.

ts must be used when routing fuel lines through metal.

nes with provided clamps.

rom fuel pump to fuel tank pickup supply fitting.

rom fuel pump to diesel engine supply fitting.

line from diesel engine to fuel tank pickup return

Installing the Fuel Pum

1. The fuel pump mand not more tha

2. Fuel lines shouldsharp bends.

NOTE: Do not conn

3. Rubber gromme

4. Secure all fuel li

5. Route fuel line f

6. Route fuel line f

7. Route fuel returnfitting.

DANGER: Leaking fuel lines could cause a fire resulting in death or serious injury! All fuel line fittings must be tight and leak free!

DANGER: Do not route fuel lines with battery cables or electrical wires, as this could cause a fire!

37

Installing the Fuel Pump

38

ternational Models

ail B)

ll two appropriate size holes into truck body.

nd nuts into hole in truck body.

fasten with appropriate hardware. Reinstall cover.

e harness with supplied clamps.

Installing the Power Receptacle Box - In

NOTE: Choose an appropriate location for the Power Receptacle Box.

Side Mount (Detail A)

1. Remove cover.

2. Remove two hole plugs from base. Measure and drill two appropriate size holes into truck body.

3. Insert rubber blind nuts into hole in truck body.

4. Install base and fasten with appropriate hardware. Install hole plugs into unused mounting holes and reinstall cover.

5. Route and secure harness with supplied clamps.

Flush Mount (Det

6. Remove cover.

7. Measure and dri

8. Insert rubber bli

9. Install base and

10. Route and secur

DANGER: To prevent serious injury or death, the electric standby power cord must not be connected to the receptacle box during installation!

39

ernational Models

Installing the Power Receptacle Box - Int

40

rth American Models

ail B)

ll two appropriate size holes into truck body.

nd nuts into hole in truck body.

fasten with appropriate hardware. Reinstall cover.

e harness with supplied clamps.

Installing the Power Receptacle Box - No

NOTE: Choose an appropriate location for the Power Receptacle Box.

Side Mount (Detail A)

1. Remove cover.

2. Remove two hole plugs from base. Measure and drill two appropriate size holes into truck body.

3. Insert rubber blind nuts into hole in truck body.

4. Install base and fasten with appropriate hardware. Install hole plugs into unused mounting holes and reinstall cover.

5. Route and secure harness with supplied clamps.

Flush Mount (Det

6. Remove cover.

7. Measure and dri

8. Insert rubber bli

9. Install base and

10. Route and secur

DANGER: To prevent serious injury or death, the electric standby power cord must not be connected to the receptacle box during installation!

41

h American Models

Installing the Power Receptacle Box - Nort

42

r

r Body Mounting (Detail D)

te location for the Controller outside on the truck box.

to body mount base from the rear. Harness must route nd cord retainer cover as shown to prevent water from

troller.

(TK 203-377) to harness connector and connect ar of the controller. Carefully install controller into e making sure the locating boss is oriented on top as

ner with cable groove at bottom, and the gasket with es facing up, to the back of the body mount base with NOTE: Tighten screws securely, but do not

mount base to the truck body with the locating boss ecure with the four self-tapping screws supplied in the ten screws securely, but do not overtighten!

King Logo facing UP, install the front cover with the ews. NOTE: Tighten screws securely, but do not

Installing the Controlle

IMPORTANT INSTALLATION NOTES• Route and secure harness to prevent rubbing, chafing or making

contact with sharp, moving or hot components.

• Allow excess harness for tilt cab applications.

• Rubber grommets must be used when routing harness through sheet metal holes.

Internal Driver Panel DIN Mounting (Detail A).

1. Install DIN (ISO 7736) mounting sleeve into driver panel DIN opening.

2. Bend tabs to secure in position.

3. Connect harness and install controller into DIN sleeve. Attach decal near controller.

External Driver Panel Mounting (Detail B).

4. To install controller on top or under driver panel, install mounting brackets accordingly, connect harness and mount to driver panel. Attach decal near controller.

Alternative Driver Panel Mounting (Detail C).

5. Connect harness, remove protective liner from mounting tape and apply to a clean smooth surface on driver panel. Attach decal near controller.

Exterior Controlle

Choose an appropria

6. Route harness inbetween gasket aentering the con

7. Apply Superlubeharness to the rebody mount basshown.

8. Install cord retaithe rounded edgsupplied screws.overtighten!

9. Install the body facing UP, and skit. NOTE: Tigh

10. With the Thermofour supplied scrovertighten!

43

Installing the Controller

44

ox

battery box should be mounted in a location where it vice and protected from damage.

place with hold down bracket and rod.

y cables and fuse holder through the rubber grommet ter box.

protective battery cover. This will be installed later.

Installing the Battery B

IMPORTANT: Theis accessible for ser

1. Secure battery in

2. Route the batterwhere cables en

3. DO NOT install

CAUTION: Battery boxes must be installed securely with proper hardware to prevent them from falling off the truck or trailer.

CAUTION: Battery must be secured properly in the battery box with supplied hold down brackets, rods and hardware to prevent damage to the equipment or battery.

CAUTION: Battery cables must be properly routed and secured to prevent rubbing, chaffing or making contact with sharp, moving or hot components.

45

x

Installing the Battery Bo

46

ARNESS the Fuel Pump harness to the fuel pump and connect

nector at the pump.

BLEte the large black battery cable marked NEG -. Route battery, cut to the proper length and add battery lug kit. Connect to the NEGATIVE terminal of battery

harnesses and battery cables with provided clamps.

Battery Connections

Although the unit comes pre-wired from the factory, wire connections at the battery are required (Detail A). Unroll the harness bundle from the unit.

POSITIVE CABLE1. At the unit, locate the large black cable marked POS+. Route this cable

to the battery, cut to the proper length and add battery cable lug from installation kit. Connect to POSITIVE terminal of battery (Detail B).

UNIT CONTROL WIRE2. At the unit, locate the #2 wire. Route this wire to the battery, cut to the

proper length and add fuse holder assembly. Use battery cable crimper to securely crimp #2 wire and the fuse holder together and heat shrink the connection. Apply a liberal amount of Superlube to the 60 amp fuse and fuse holder and then install fuse. Connect #2 wire to the POSITIVE terminal of battery (DETAIL B).

FUEL PUMP H3. Locate and route

to matching con

NEGATIVE CA4. At the unit, loca

this cable to the from installation(Detail C).

Route and secure all

CAUTION: All battery connections and electrical wires must be properly routed and secured to prevent rubbing, chafing or making contact with sharp, moving or hot components. Do not route battery cables together with fuel lines.

CAUTION: To help prevent electrical shorts or electrical fires, all electrical connections must be clean and tightly secured.

CAUTION: To prevent the unit from starting unexpectedly, set all electrical controls to the OFF position.

47

Battery Connections

48

eens

Installing Covers and Scr

1. Reinstall Top Screen (if equipped).

2. Reinstall Bottom Panel.

3. Install Exhaust Pipe.

4. Install Battery Cover.

CAUTION: All covers, guards and screens must be securely in place to prevent personal injury or damage to equipment.

49

ens

Installing Covers and Scre

50

t

d battery installed and secured properly.

nnections clean and tight.

r screens installed securely.

st (refer to Unit Operators Manual)

load for eight hours to break-in diesel engine.

customer.

Installation Check Lis

All unit mounting hardware tightened securely.

No air gaps between unit and truck wall.

Drain hoses properly routed and secured.

Fuel tank properly installed to chassis.

Fuel lines properly routed and fuel fittings tight and leak free.

Unit controller installed and electrical harness routed and secured.

Battery box an

All electrical co

Doors, covers o

Run Pre-Trip te

Run unit under

Release unit to