INSTALLATION MANUAL - Pneumercator Inc. · 2019-06-11 · housed in a NEMA 4X weatherproof and...

WIRELESS MULTI TANK MONITORING SYSTEM

PNEUMERCATORLiquid Level Control Systems

INSTALLATION MANUAL

MODEL TMS4000W

© COPYRIGHT 2019 PNEUMERCATOR CO., INC. 1785 EXPRESSWAY DRIVE NORTH

HAUPPAUGE, NY 11788

TEL: (631) 293-8450 FAX: (631) 293-8533

http://www.pneumercator.com

TMS4000W Installation Manual.docx June 10, 2019

DRAWING NO. 20229 REV. N/C

INSTRUCTION MANUAL TMS4000W

Note: A separate OPERATING MANUAL is available, but NOT required for TMS4000W installation.

Page Section 1 PRODUCT DESCRIPTIONS .....................................................................................................5

1.1 General System Overview .........................................................................................................5 1.2 Control Console Description ......................................................................................................6 1.3 WiDAM (Wireless Data Acquisition Module) ..............................................................................8 1.3.1 Liquid Level Probe Description ............................................................................................... 10 1.3.2 Liquid Leak Sensor Description .............................................................................................. 11

Section 2 INSTALLATION DETAILS ...................................................................................................... 13

2.1 Installation Checklist ............................................................................................................... 13 2.2 Control Console Installation .................................................................................................... 14 2.3 WiDAM Installation .................................................................................................................. 15 2.4 Level Probe Installation in Underground Tanks ...................................................................... 17 2.5 Level Probe Installation in Aboveground Tanks ..................................................................... 19 2.5.1 Riser Pipe Method for Aboveground Tanks ............................................................................ 20 2.5.2 Bushing or Flange Mount Method for Aboveground Tanks .................................................... 21 External Leak Sensor Installation ........................................................................................... 23 2.6 Leak Sensor Installation in Steel and Vaulted Tanks ............................................................. 23 2.7 Leak Sensor Installation in Piping Sumps and Dispenser Pans ............................................. 24 2.8 Leak Sensor Installation in Fiberglass Tank Annulus ............................................................. 25 2.9 Hydrostatic Leak Sensor Installation in Fiberglass Tank Reservoirs ...................................... 26

Section 3 WIRING INSTALLATION AND DIAGRAMS ............................................................................ 28

3.1 TMS4000W Power Wiring Installation ..................................................................................... 28 3.2 TMS4000W Channel Selection ................................................................................................ 30 3.3 WiDAM Wiring .......................................................................................................................... 31 3.4 WiDAM Configuration............................................................................................................... 35 3.5 Probe/Sensor Wiring & Splices ................................................................................................ 36 3.6 Programmable Relay Outputs/Contact Closure Inputs ............................................................ 40 3.7 Data Communications Wiring .................................................................................................. 41 3.8 Probe Map/System Setup ........................................................................................................ 42

TABLE OF CONTENTS

Sec_2_6


TMS4000W Installation Manual 2019-06-10.docx June 10, 2019

PAGE 5

SECTION 1 – PRODUCT DESCRIPTIONS 1.1 GENERAL SYSTEM OVERVIEW The TMS4000W is a fully integrated wireless tank monitoring system that combines inventory management and secondary containment leak detection. Figure 1-1 shows a typical block diagram of how a system should be configured for installation. This diagram is not a detailed wiring diagram, which is found in Section 3 of this manual. Figure 1-1 is to guide the installer in planning the actual installation, and give a general overview of the possible combinations of WIRELESS MODULES, TANKS, LEVEL PROBES, EXTERNAL SENSORS, and OPTIONAL equipment that may be required for a typical installation. Figure 1-1 shows only one (1) WiDAM with one (1) tank and four (4) sensors: however, the TMS4000W can monitor up to 32 WiDAMs for a total of up to 32 tanks and 128 sensors. Refer to the customer’s site design drawing for complete site-specific details on how many tanks and sensors are specified.

Figure 1-1 - Typical System Block Diagram


95-250 VAC

(50/60 Hz)

POWER

RELAY CONTACTS

REMOTE

MOUNTED

ALARMS

MODEM / RS232 / RS485 / RELAY CONTACTS

DATA DISPLAY /

GATHERING &

CONTROL

EQUIPMENT

CONSOLE

OUTPUTS

TYPICALTANK

W/ PROBE Maximum(4) Sensors

MAGNETOSTRICTIVEPROBEINPUT

LEAK/POINT-LEVELSENSORINPUTS

WiDAM

(2) Cable Grips

TANK MANAGEMENT SYSTEMTMS 4000

L iqu id Le v e l Con tro l S ys tem s

PNEUMERCATOR

✓

-

TMS4000W1CONSOLE


95-250 VAC

(50/60 Hz)

POWER

RELAY CONTACTS

REMOTE

MOUNTED

ALARMS

MODEM / RS232 / RS485 / RELAY CONTACTS

DATA DISPLAY /

GATHERING &

CONTROL

EQUIPMENT

CONSOLE

OUTPUTS

TYPICALTANK

W/ PROBE Maximum(4) Sensors

MAGNETOSTRICTIVEPROBEINPUT

LEAK/POINT-LEVELSENSORINPUTS

WiDAM

(2) Cable Grips

TANK MANAGEMENT SYSTEMTMS 4000

L iqu id Le v e l Con tro l S ys tem s

PNEUMERCATOR

✓

-

TMS4000W1CONSOLE



PAGE 6

1.2 CONTROL CONSOLE DESCRIPTION Figure 1-2 illustrates the standard TMS4000W outline and dimensions. All standard configurations are equipped with a 4 Mag. Probe/8 Leak Sensor Card, two (2) RS-232 Serial Ports, RS-485 Serial Port, 10/100 Base-T Network Interface, and NEMA 12 enclosure. There are sixteen (16) basic configurations available:

Model Number WiDAM Server Display Printer External USB

TMS4000W1-1 Internal No No No

TMS4000W1-2 Internal Yes No No

TMS4000W1-3 Internal Yes Impact No

TMS4000W1-5 Internal Yes Thermal No

TMS4000W1-6 Internal No No Yes

TMS4000W1-7 Internal Yes No Yes

TMS4000W1-8 Internal Yes Impact Yes

TMS4000W1-A Internal Yes Thermal Yes

TMS4000W2-1 External No No No

TMS4000W2-2 External Yes No No

TMS4000W2-3 External Yes Impact No

TMS4000W2-5 External Yes Impact No

TMS4000W2-6 External No No Yes

TMS4000W2-7 External Yes No Yes

TMS4000W2-8 External Yes Impact Yes

TMS4000W2-A External Yes Impact Yes

The standard TMS4000W console enclosure is NEMA 12-rated for indoor installation. An optional NEMA 4X enclosure is available for outdoor installation. Confirm enclosure rating on the approval label located on the exterior, left-hand side of the enclosure before installation outdoors. See Figure 1-2 below for mounting flange locations and dimensions.

Figure 1-2 - TMS4000W Console Outline


KEYED DOOR LOCK

ANNUNCIATOR

INDICATOR LIGHTS

10.4" COLOR SVGA

TOUCHSCREEN DISPLAY

NON I.S. SECTION

I.S. SECTION

(LOW VOLTAGE)

5/16" DIA. [8MM DIA.] MOUNTING

HOLES (4) PLACES

NON I.S. & I.S. SECTIONPARTITION LINE

(SHOWN FOR REFERENCE)

DIMENSIONS: INCHES [MM]

D

D

B

D

D

AC

** OPTIONAL EXTERNAL USB

(PLUG INSTALLED IF

OPTION IS NOT SELECTED)

11 13/16 [301]

11 1/8 [282]

10 5/16 [263]

12 3/16

[310]

7 9/16

[192]

(7 7/8 [201] **

OVER

ANNUNCIATOR)

PRINTER PAPER SLOT

(COVER INSTALLED FOR

NON-PRINTER CONSOLES)

TOUCH BUTTONS

** 8 7/8 [225] OVE RALL DEPTH WHEN

EXTERNAL USB OPTION IS SELECTED

CONDUIT OPENINGS

A = 1 1/8" DIA. HOLE

FOR 3/4" NPT *

CONDUIT FITTING

B = 1 3/8" DIA. HOLE

FOR 1" NPT *

CONDUIT FITTING

C = 1 1/8" DIA. KNOCKOUT

FOR 3/4" NPT *

CONDUIT FITTING

D = 1 3/8" DIA. KNOCKOUT

FOR 1" NPT *

CONDUIT FITTING

* OR EQUIVALENT

14 1/4 [362]

(14 5/16 [363]

COVER WIDTH)6 9/16 [166]

REF.

ANTENNA



PAGE 7

WARNING

The console is designed for Ordinary Location, Non-Hazardous installation only, as defined by Underwriters Laboratories (UL) and the National Electrical Code (NEC). DO NOT install where flammable vapors may be present. FAILURE TO COMPLY MAY RESULT IN PERSONAL INJURY, PROPERTY LOSS AND EQUIPMENT DAMAGE.

The console should be located in an area that is easily accessible to the personnel responsible for operation and maintenance of the system. The antenna must be located where it has been confirmed to be able to communicate with the WiDAMs. Metal conduiting is recommended and may be required by local codes. All outdoor conduits must be watertight. All conduit entries are provided on the bottom of the enclosure. Remove conduit knockouts only for those entries being used. If a knockout is removed but the entry will not be used, it must be sealed with an appropriate plug.

WARNING

Do not drill or modify enclosure. Use only knockouts provided. FAILURE TO COMPLY WILL VOID WARRANTY AND MAY PRESENT A SAFETY HAZARD RESULTING IN PERSONAL INJURY, PROPERTY LOSS AND EQUIPMENT DAMAGE.



PAGE 8

Figure 1-3 - TMS4000W Designated Conduit Locations

1.3 WiDAM (Wireless Data Acquisition Module) The WiDAM Wireless Data Acquisition Module accepts wiring for one magnetostrictive tank gauging probe and up to four secondary containment leak/point-level sensors (three 2 or 3-wire and one 2-wire), and wirelessly communicates probe/sensor data to the TMS4000W console. The WiDAM is housed in a NEMA 4X weatherproof and corrosion-proof enclosure suitable for installation within a hazardous-classified area. The location of the WiDAM should be carefully chosen to enable reliable communications to the TMS and to provide easy access to the probe and sensor cabling. Several mounting bracket kits are available for AST and UST installations.

WARNING

Installation MUST be done by qualified personnel familiar with local wiring codes and explosion hazard electrical safety practices. FAILURE TO COMPLY MAY RESULT IN PERSONAL INJURY, PROPERTY LOSS AND EQUIPMENT DAMAGE.


CONDUIT OPENINGS AND

DESIGNATED USES:

3/4" NPT CONDUIT SIZE *

A1 = POWER AND I.S. GROUNDS

A2 = COMMUNICATIONS CABLES

1" NPT CONDUIT SIZE *

B1 = MWR200 CABLES (REQUIRED FOR

TMS4000W2 ONLY; HOLE MUST

BE PLUGGED FOR TMS4000W1 )

B4 = RELAY OUTPUTS

B5 = RELAY AND/OR ANALOG OUTPUTS

A1 & B1

DENOTES CONDUIT

HOLES

* OR EQUIVALENT

B1

B5

B4

A2

A1

B2B3

B2 & B3

CONDUIT KNOCKOUTS

NOT USED

A2, B4 & B5

DENOTES CONDUIT

KNOCKOUTS



PAGE 9

Figure 1-4 – WiDAM Overview

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PAGE 10

1.3.1 LIQUID LEVEL PROBE DESCRIPTION TMS4000W can be supplied with four (4) types magnetostrictive level probes: Model MP550S – Inventory management tanks up to 18’ Model MP551S – Inventory management on tanks 18’ – 24’ Model MP552S – Oil/Water separator tanks 1’ – 18’ Model MP56xS Series – Flex probe for low ceiling clearance or bulk storage tanks up to 70’ The following installation instructions cover the MP55xS Series. The MP561SC is covered in Bulletin 207 and the rest of the MP56xS Series is covered in Bulletin 220. Figure 1-5 shows the standard MP550S probe with dimensions and specifications. Note the standard probe requires a 4-inch female NPT tank fitting, and is supplied with a 6-foot cable; it does not include the RISER CAP, which must be ordered separately. Before installing, verify the model number matches the tank size intended, and that any accessories are available on site.

Figure 1-5 - Liquid Level Probe Outline

OPTIONAL 316 STAINLESS STEEL

FLOATS FOR 4" OPENINGS

OPTIONAL 316 STAINLESS STEEL

FLOATS FOR 2" OPENINGS

MAX. DIA. 2.05"MAX. DIA. 2.05"

INTERFACE

FLOAT

PRODUCT FLOAT

INTERFACE FLOAT

MAX. DIA. 3.85" MAX. DIA. 3.85"

PRODUCT FLOAT

2.00"

BOTTOM

DEADBAND

8.00"

TOP

DEADBAND

OVERALL

LENGTH

BUNA-N

INTERFACE

FLOAT

MAX. Ø3.85"

TYPE 2

4" RISER PIPE CAP

(SEE NOTE 1)

NOTE:

1. RISER PIPE CAP PURCHASED SEPARATELY. TYPE 1 OR 2 SUPPLIED.

TYPE 1

4" RISER PIPE CAP

(SEE NOTE 1)

7/8-16 UNS-2A

EXT. THREAD

Ø1.00"

PROBE CABLE

7.25"

Ø5.50"

BUNA-N

PRODUCT FLOAT

MAX. Ø3.85"

Ø.63 STAINLESS

STEEL FLOAT

GUIDE/SHAFT

EFFECTIVE

LENGTH

RETAINING RING

AND ENDCAP

DRAWING NO. 20005 REV. E



PAGE 11

1.3.2 LIQUID LEAK SENSOR DESCRIPTION TMS4000W can be integrated with a variety of liquid sensors used for monitoring secondary containment areas around tanks and pipes. The maximum is 128 sensors (4 sensors per WiDAM, 32 WiDAMs) depending on the overall job configuration; check the specific job design drawings for the actual number and type specified. Figures 1-6 through 1-9 show four (4) sensor types available from Pneumercator with their most typical applications. Other non-Pneumercator models may be used; however, their use with TMS4000W should have been approved before attempting to wire them into the WiDAM.

Figure 1-6 – LS600 LD Series

Figure 1-7 – ES825 Series

DRAWING NO. 20006 REV. D

4.00"[102]

Ø1.50"[38]

Ø1.75"[45]

1/2" [13] LIQUIDTRIP POINT

304 STAINLESSSTEEL

BUNA NFLOAT

NYLON

25' (7.5M) LONG

22AWG [.762 DIA.]2-CONDUCTOR

CABLE

TEFLON

304 STAINLESSSTEEL

316 STAINLESSSTEEL FLOAT

LS600LDBN-1 LS600LDSS

4.00"[102]

1/2" [13] LIQUIDTRIP POINT


DIMENSIONS: FEET (M)

CABLE GRIP CABLE GRIP

25' (7.5M) LONG

22AWG [.762 DIA.]2-CONDUCTOR

CABLE

DRAWING NO. 20007 REV. B

1/4" NPT

PULL RINGREMOVED

PASS-THRU OPENING SIZE3/4" NPT MINIMUM

3 CONDUCTORCABLE

SHRINK TUBE("C" & "X" VERSIONS ONLY)

CONVOLUTIONS ACCEPTS 1/2" ENT

REMOVABLEPULL RING

20' OR 25'22 AWGCABLE

.62"(HEX FLAT)

3.00"

1/4" NPT

PULL RINGREMOVED

PASS-THRU OPENING SIZE3/4" NPT MINIMUM

3 CONDUCTORCABLE

SHRINK TUBE("X" VERSION ONLY)

END ACCEPTS 1/2" ENT

REMOVABLEPULL RING

20' OR 25'22 AWGCABLE

Ø.75" 3.50"



PAGE 12

Figure 1-8 – LS610

Figure 1-9 – RSU800

DRAWING NO. 20008 REV. A

.236 [6] REF.

.40" [10]

3.02" [77]

1.50" [38]

Ø.130" [3.3]

PULL HOLE

1/2" [13] LIQUID

TRIP POINT

CABLE GRIP

25' (7.5M) LONG

CABLE


DIMENSIONS: FEET (M)


16' LONG22 AWGCABLE

16' LONG22 AWGCABLE

18.25"

15.00"

CABLE GRIP

PVC HOUSING

11.00"

Ø2.88" Ø2.88"

2.25" 2.25"

HIGHALARM

LOWALARM

FLOAT

FLOAT

CABLE GRIP

15.00"

18.25"



PAGE 13

SECTION 2 – INSTALLATION DETAILS 2.1 INSTALLATION CHECKLIST

WARNING

Do NOT apply power to the TMS4000W until its installation has been checked and found to be in accordance with these instructions; National Electric Code; Federal, State and Local codes; and other applicable safety codes. FAILURE TO COMPLY MAY RESULT IN PERSONAL INJURY, PROPERTY LOSS AND EQUIPMENT DAMAGE.

The following points should be reviewed in preparation for installation, and again when installation is complete. 1. Check that all equipment at job site matches the DESIGN DRAWING SPECIFICATIONS for the

tank sizes and control features required. 2. System cannot be connected to equipment that uses or generates more than 250 volts with

respect to earth. 3. The TMS ground must be terminated at the GND BUSS BAR in the same service panel as TMS

power. A grounding rod, coldwater pipe or other connection should not be used. Refer to Figure 3-2 for illustrated details.

4. Do not drill or modify enclosure. Use only knockouts provided. Failure to comply will void

warranty and may present a safety hazard.



PAGE 14

2.2 CONTROL CONSOLE INSTALLATION The console is the center of operations for any tank monitor system therefore its location should be selected for the operators’ convenience, or as specified on the DESIGN DRAWINGS. The antenna must be located in an area confirmed to communicate with the WiDAMs. Although line of site is preferred, it is not required to establish reliable communications. Select a flat wall surface and prepare it with four wall-mounting inserts to accept up to 1/4-inch size bolts. Allow sufficient room for door to open and for conduit runs to enter ONLY THE CONSOLE BOTTOM. See Figure 1-2 for console dimensions.

Figure 2-1 - Control Console Interior


LOCK

DISPLAY

COVER

I.S. COMPARTMENT COVER

(SHOWN OPENED)

COMMUNICATIONS SLOTCONNECTOR

RADIO MODULE

(SEE NOTE)

8-POSITIONDIP SWITCH

LED INDICATORS

WIRE MANAGEMENT

COVER

FUSE HOLDER

ON/OFF

SWITCH

POWER

I.S. GROUNDS

NOT USED

USB CONNECTION

(OPTIONAL EXTERNAL USB

CONNECTION SHOWN)

RS-232 CONNECTION

RS-485 CONNECTION

OPTIONAL

PRINTER

ETHERNET

CONNECTION

ANTENNA

(SEE NOTE)

ANTENNA BULKHEAD

CONNECTOR AND

INTERCONNECT CABLES

(SEE NOTE)

NOTE: ITEMS INSTALLED ON SEPARATE

MWR200 CONSOLE FORTMS4000W2.

NON I.S. SLOT 2 CONNECTOR

NON I.S. SLOT 1 CONNECTOR



PAGE 15

2.3 WiDAM INSTALLATION The WiDAM can support 1 magnetostrictive probe and up to 4 leak/point level sensors; therefore its location should be selected for optimum antenna placement and minimum cable distance, or as specified on the DESIGN DRAWINGS. The antenna must be located in an area confirmed to communicate with the TMS4000W. Although line of site is preferred, it is not required to establish reliable communications. There are 3 main methods of mounting the WiDAM as illustrated in Figure 2-2.



PAGE 16

Figure 2-2 – WiDAM Mounting Options

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PAGE 17

2.4 LEVEL PROBE INSTALLATION IN UNDERGROUND TANKS Installing the magnetostrictive level probe underground is similar for both STEEL and FIBERGLASS tanks. Refer to Figure 2-3. The tank top must be equipped with an access MANHOLE containing a probe RISER PIPE and WATERTIGHT ELECTRICAL JUNCTION BOX supplied by the installer; the junction box should be sized to handle ONLY PROBE AND MANHOLE LEAK SENSOR cable splices for wiring to the console. The manhole should be at least 18 inches in diameter and a height suitable for the tank burial depth. The riser should be 4-inch pipe opening (2 and 3-inch for optionally available probes). The tank opening must be fitted with a schedule 40 RISER PIPE cut to length to provide the minimum height of 18 inches shown measured from the TANK TOP (ID) to the probe's RISER CAP. The level probe's electronic housing will reside "inside" the riser. The riser top should be NPT male threaded and allow a clearance of at least 6 inches to the underside of the manhole cover. This will provide enough space for the riser cap and probe cable. For riser caps not supplied by Pneumercator, the cap must have a 1/2-inch NPT tapped hole for probe cable passage.

Figure 2-3 - Level Probe Installation - Underground Tank


TANK ID

MANWAY HE IGHT

18" MIN.

(SEE NOT E 1)

LEVEL

PROBE

NOTE 1: MINIMUM HEIGHT AS

MEASURED FROM INSIDE TANK

TOP (ID). IF MOUNTED ON A

MANWAY COVER, THE 18"

HEIGHT DOES NOT INCLUDE THE

MANWAY HEIGHT.PROBE RESTS ON TANK BOTTOM

TANK OR MANWAY TOP

18" MIN. MANHOLE

FITTING FOR SENSORS

IF REQUIRED

WiDAM

6" MIN.

4" SCHEDULE 40

RISER PIPE AND CAP

RISER SPACERS

(SEE BULLETIN 164 FOR INSTALLATION)

PROBE CABLE ALLOW 1" MINIMUM SLACK

BEFORE TIGHTENING

CABLE GRIP



PAGE 18

Figure 2-4 - MP55xS Probe Assembly Instructions - Riser Mount

ASSEMBLY INSTRUCTIONS - RISER MOUNTED MODEL:


8"

4" RISER MOUNTING ASSEMBLY

Assemble riser spacers.

NOTE: AT THIS POINT MODEL MP452S/MP552S ASSEMBLY IS

COMPLETE. PROCEED TO STEP 5 TO COMPLETE ASSEMBLY

FOR ALL OTHER MODELS.

FOR INSTALLATION AND WIRING SEE TMS MANUAL

4" RISER PIPE

3" RISER PIPE

2" RISER PIPE

CATHODIC

BOOT

END CAP

METAL WEIGHT

OPTIONAL

INTERFACE

FLOAT *

PRODUCT

FLOAT

RETAINING

RING

2" RISER MOUNTING ASSEMBLY

STANDARD APPLICATIONS

NOTE:

HOLE #1

(LARGER)

NOTE:

HOLE #2

(SMALLER)

LOCKING

COLLAR

PROBE HEAD

PRODUCT

FLOAT

INTERFACE

FLOAT

METAL WEIGHT

CATHODIC

BOOT

RETAINING

RING

END CAP

SPACER

Trim spacers for the desired schedule 40 riser pipe diameter.

Verify that the bottom of the locking collar is located 8" from the

top of the probe head and confirm that collar is secured.

IMPORTANT! ALL of the following requirements must be met;Probe length does not exceed 15 feet.

Tank does not contain chemicals, solvents or heated products where standard PVC leader cable is used.

Tank does contain chemical, solvent or heated products where chemical/heat resistant probe assembly and leader cable are used and co nfirmed to be

compatible with stored product.

Tank is not pressurized.

Questions? Contact Technical Support at (800) 209-7858

STANDARD ALUMINUM

LOCKING COLLAR

(S.S. COLLAR INSTALLED

FOR CHEMICAL APPLICATIONS)

CHEMICAL APPLICATIONS

1/2"

STANDARD APPLICATIONS

WITH INTERFACE * WITHOUT INTERFACE WITH

INTERFACE *

WITHOUT

INTERFACE

S.S. COLLAR

FLUSH WITH BOTTOM

OF PROBE SHAFT

S.S. COLLAR

PROBE HEAD

2

1

2

1

Bulletin 164 Rev. G (05/09/14) Page 1 of 1

* NOT APPLICABLE FOR MP42xS

MP42xS

MP45xS MP55xS

1 Confirm you were supplied the correct number of floats (1 or 2). A Probe P/N with "21" or "25" suffix requires DUAL (2) floatswhile "11" or

"15" suffix requires a SINGLE (1) float. Contact Pneumercator immediately if supplied Probe and number of floats do not match.

42

3

5



PAGE 19

Install the level probe in the UNDERGROUND TANK as follows: 1. Select the correct probes for the tank. Match the model number with tank internal dimensions per

Figure 1-5. 2. Assemble the probe per Bulletin 164 shown in Figure 2-4. 3. Slowly lower probe into tank opening until probe's FOOT REST is on the tank bottom. The probe

should be vertical with both centering spacers totally supported within the riser pipe. 4. Feed the probe cable through the underside of the riser cap cord grip supplied. Keep the grip

loose so cable can be flexed. Leave enough slack beneath the cap so the probe rests on the tank bottom, and above the cap to reach the electrical junction box in the manhole.

5. Prepare riser pipe and cap with pipe dope or suitable compound, and carefully mate them

together. 6. Tighten the cable cord grip on top of the riser cap to ensure a WATERTIGHT SEAL. 7. Route the probe cable to the WiDAM and complete the wiring installation in accordance with

Section 3.

2.5 LEVEL PROBE INSTALLATION IN ABOVEGROUND TANKS NOTE: For tanks located inside buildings or vaults, or under outdoor containment shelters: Rigid Level Probes models MP550S, MP551S, & MP552S require tank headroom clearance at least equal to overall probe length for insertion and removal. See Figure 1-5 for probe dimensions. There are two methods of installing the level probe in aboveground tanks shown in Figures 2-5 and 2-6. The choice is dictated by the actual fitting supplied integral to the probe. The standard method shown in Figure 2-5 uses a RISER PIPE mounted on top of the tank to support the probe; similar to an underground tank installation. The optional method shown in Figure 2-6 employs a REDUCER FITTING to support the probe. Risers and reducers are SUPPLIED BY THE INSTALLER.



PAGE 20

2.5.1 RISER PIPE METHOD FOR ABOVEGROUND TANKS Tank openings must be fitted with a schedule 40 RISER PIPE cut to length to provide the minimum height of 18 inches shown measured from the TANK TOP to the probe's RISER CAP. Both of the level probe's centering spacers will reside "inside" the riser. The riser top should be NPT male threaded and allow a clearance of at least 6 inches to the underside of any roof cover that may be added after probe installation. This will provide enough space for the riser cap and probe cable. For riser caps not supplied by Pneumercator, the cap must have a 1/2-inch NPT tapped hole for probe cable passage.

Figure 2-5 - Riser Pipe Mounting Aboveground Tanks

Install the level probe per Figure 2-5 as follows: 1. Select the correct probe for the tank. Match the model number with tank internal dimensions per

Figure 1-5. 2. Assemble the probe per Bulletin 164 shown in Figure 2-4. 3. Slowly lower probe into tank opening until probe's FOOTREST is on the tank bottom. The probe

should be vertical with both centering spacers totally supported within the riser pipe. 4. Feed probe cable through the underside of the riser cap cord grip supplied. Keep the grip loose

so cable can be flexed. Leave enough slack beneath the cap so the probe rests on the tank bottom, and above the cap to reach the electrical junction box.

5. Prepare riser pipe and cap with pipe dope or suitable compound, and carefully mate them

together. 6. Tighten the cable cord grip on top of the riser cap to ensure a WATERTIGHT SEAL. 7. Route the probe cable to the WiDAM and complete the wiring installation in accordance with

Section 3.


TANK ID

18" MIN.(SEE NOTE 1)

LEVELPROBE

NOTE 1: MINIMUM HEIGHT ASMEASURED FROM INSIDE TANKTOP(ID). IF MOUNTED ON AMANWAY COVER, THE 18"HEIGHT DOES NOT INCLUDE THEMANWAY HEIGHT.

PROBE RESTS ONTANK BOTTOM

WiDAM

4" SCHEDULE 40 RISER PIPE AND CAP

RISER SPACERS(SEE BULLETIN 164 FORINSTALLATION)

PROBE CABLE

4" NPTOPENING

ALLOW 1" MINIMUM SLACKBEFORE TIGHTENINGCABLE GRIP

FITTING FOR SENSORSIF REQUIRED



PAGE 21

2.5.2 BUSHING OR FLANGE MOUNT METHOD FOR ABOVEGROUND TANKS This method is employed for large vertical tanks and heated, pressurized, or chemical applications but may also be used for standard 2, 3 and 4-inch openings when it is not desired to enclose the electronic housing within a pipe riser. The level probe will "hang" inside the tank at a fixed position supported by the tank-mounting fitting. Because the probe is fixed to the mounting fitting, it is critical during installation to allow a 1-INCH BOTTOM CLEARANCE between the probe's FOOT REST and tank bottom or strike plate. This will prevent the probe touching the tank bottom during tank expansion and contraction. The 1-inch clearance dimension is standard and has been properly accounted for in the probe's manufacture. The customer must supply an appropriate mounting fitting to mate with the tank opening, if less than 2 inches, to accommodate the PK2-DM Direct Mount Probe Kit. Assembly is as illustrated in Figure 2-7.

Figure 2-6 - Reducer Fitting or Flange Mounting for Aboveground Tanks

Install the level probe per Figure 2-5 as follows:

1. Select the correct probe for the tank. Match the model number with the tank internal dimensions per Figure 1-5.

2. Remove the probe from its shipping container. Remove all packing material.

3. Slowly lower the probe into tank opening. The probe should be vertical with its electronic housing totally visible above the tank fitting. When the probe touches the bottom, screw the bushing into the tank. DO NOT tighten the compression fitting at this time. Mark the shaft and lift the probe up 1 INCH.

4. Tighten the cable connector on top of the probe housing to ensure a WATERTIGHT SEAL.

5. Route the probe cable to the junction box and complete the wiring installation in accordance with Section 3


PROBE CABLE

LEVELPROBE

3/4" NPTCOMPRESSION FITTING

"MOUNTING HEIGHT"

1" BOTTOMCLEARANCE

NOTE 1: 2" NPT BUSHING WITHCOMPRESSION FITTING MODELNUMBER PK2-DM PURCHASEDSEPARATELY.

BUSHING / REDUCING FITTINGOR FLANGE (BY CUSTOMER OR

SEE NOTE 1 )

FITTING FOR SENSORSIF REQUIRED

WiDAM



PAGE 22

Figure 2-7 - MP55xS Probe Assembly Instructions - Direct Mount

ASSEMBLY INSTRUCTIONS - DIRECT MOUNTED MODEL:


8"

FOR INSTALLATION AND WIRING SEE TMS MANUAL

The top of the probe is an ungageable deadband. Verify that the probe is of sufficient length so that the float's magnet will not travel into

this deadband.

4" X 2" NPT

BUSHING

(by customer)

2" X 3/4" NPT *

BUSHING

COMPRESSION *

FITTING

COMPRESSION *

FITTING

2" X 3/4" NPT *

BUSHING

Applies to the following installations;Probe lengths exceeding 15 feet.

Chemical, solvent or heated tanks using standard PVC leader cable.

Pressurized tanks. Consult with Technical Support for pressure limits.


PROBE HEAD

SPACER

END CAP

RETAINING

RING

CATHODIC

BOOT

METAL WEIGHT

INTERFACE

FLOAT

RETAINING

RING

OPTIONAL

INTERFACE

FLOAT **

METAL WEIGHT

END CAP

CATHODIC

BOOT

PRODUCT

FLOATPRODUCT

FLOAT

S.S. COLLAR

S.S. COLLAR

FLUSH WITH BOTTOM

OF PROBE SHAFT

1/2"

* PURCHASED SEPARATELY FROM PNEUMERCATOR AS MODEL NO. PK2-DMx.

** NOT APPLICABLE FOR MP42xS

4" DIRECT MOUNTING ASSEMBLY

STANDARD APPLICATIONS STANDARD APPLICATIONS

2" DIRECT MOUNTING ASSEMBLY

CHEMICAL APPLICATIONS

WITH INTERFACE ** WITHOUT INTERFACE WITH

INTERFACE **

WITHOUT

INTERFACE

Bulletin 165 Rev. E (05/09/14) Page 1 of 1

MP42xS

MP45xS MP55xS

1 Confirm you were supplied the correct number of floats (1 or 2). A Probe P/N with "21" or "25" suffix requires DUAL (2) floatswhile "11" or

"15" suffix requires a SINGLE (1) float. Contact Pneumercator immediately if supplied Probe and number of floats do not match.

2

3



PAGE 23

EXTERNAL LEAK SENSOR INSTALLATION

The interstitial or double-wall space of steel tanks and vaulted tanks as well as many other secondary containment areas can be fitted with either DISCRIMINATING or NON-DISCRIMINATING leak sensors. Also, for float type non-discriminating sensors, switch actuation may be factory set for either NORMALLY OPEN or NORMALLY CLOSED.

2.6 LEAK SENSOR INSTALLATION IN STEEL AND VAULTED TANKS

Check the specific design drawings for the job, or choose the sensor type desired from Figures 1-6 and 1-7. Install sensor per Figure 2-8 as follows:

1. Remove the watertight CORD CONNECTOR supplied by sliding it off the sensor cable.

2. Thread the watertight CONNECTOR into the top of a 2" by 1/2" reducer bushing or monitor pipe cap pre-tapped for a 1/2" NPT hole. (The use of any standard monitor cap from 2" to 4" pipe size is recommended. The cap or reducer bushing IS NOT SUPPLIED with the sensor and must be provided by the installer. The monitor cap is sold separately as part number SK2 for 2-inch openings or SK4 for 4-inch openings.).

3. Measure the "MOUNTING HEIGHT" from top to bottom of monitoring pipe.

4. Feed the sensor cable through the watertight CONNECTOR from the BOTTOM SIDE of the REDUCER (or CAP) fitting to a cable length suitable for the MOUNTING HEIGHT; or to allow sensor to rest on the monitor pipe bottom; or as required by local codes. Cable may be cut or extended to proper length.

5. Re-tighten the CORD CONNECTOR to fix the sensor cable length.

6. Mate the REDUCER or CAP to the top of the monitor pipe. Tighten the CONNECTOR to ensure a WATERTIGHT SEAL.

7. Route the sensor cable to the WiDAM and complete the wiring installation in accordance with Section 3.

Figure 2-8 - Leak Sensor Installation - Steel Vaulted Tanks


DOUBLE WALL TANK

MONITOR PIPECAP OR

REDUCER

MOUNTING HEIGHT

12" MINIMUM MANHOLEIS REQUIRED FOR

UNDERGROUND TANKS

2" OR LARGERMONITORING PIPE

TANK LEAK SENSORMODELS LS600LDBNOR

ES825

WiDAM

FITTING FOR PROBEIF REQUIRED



PAGE 24

2.7 LEAK SENSOR INSTALLATION IN PIPING SUMPS AND DISPENSER PANS Check the specific design drawings for the job, or choose the sensor type desired from Figures 1-6 and 1-7. Install sensor per Figure 2-9 as follows: 1. Measure the MOUNTING HEIGHT from conduit or junction box to the bottom of the SUMP (or

MANHOLE, VAULT or DISPENSER PAN). 2. Feed the sensor cable through the watertight CONNECTOR to length suitable for the MOUNTING

HEIGHT; or to allow sensor to rest on the containment bottom; or as required by local codes. Feed an additional 12 inches past the CONNECTOR for splicing inside the junction box; cable may be cut to proper length.

3. Thread the CONNECTOR into the WATERTIGHT JUNCTION BOX and tighten the

CONNECTOR cord grip over the cable to insure a WATERTIGHT SEAL. The sensor should rest on the containment floor or as required by local codes.

4. Route the sensor cable to the WiDAM and complete the wiring installation in accordance with

Section 3.

Figure 2-9 - Leak Sensor Installation in Piping Sumps, Manholes, and Dispenser Pans


SENSOR FLEXIBLE CABL E

FITTING FOR PROBE

IF REQU IRED

LEAK SENSOR

MODELS:

LS600LDBN OR

ES825

MANHOLE

PIPING SUMP OR

DISPENSER PAN

WiDAM

MOUNTING HEIGHT



PAGE 25

2.8 LEAK SENSOR INSTALLATION IN FIBERGLASS TANK ANNULUS The annular space of fiberglass tanks can be fitted with either a DRY ANNULUS type sensor, models ES825 (Figure 1-7) and LS610 (Figure 1-8), or a WET RESERVOIR sensor model RSU800 (Figure 1-9). The wet reservoir is also referred to as the HYDROSTATIC METHOD. Check the specific design drawings for the job, or choose the type sensor desired from Figures 1-7 through 1-9. Install sensor per Figures 2-10 or 2-11. Instructions per Figure 2-10, DRY ANNULUS SENSOR: 1. Calculate the sensor cable's MOUNTING LENGTH from tank size data so the sensor rests at tank

bottom; or use the following method.

Determine the cable's MOUNTING LENGTH by adding the cable measurement M from the table at the right to the RISER HEIGHT. Mark the cable at that length. DO NOT CUT THE CABLE.

2. Remove the watertight CORD CONNECTOR

supplied by sliding it off the cable. 3. Thread the CONNECTOR into the top of a 2" by

1/2" reducer bushing or riser pipe cap pre-tapped for a 1/2" NPT hole. (The use of any standard monitor cap from 2" to 4" pipe size is recommended. The cap or reducer bushing IS NOT SUPPLIED with the sensor and must be provided by the installer. The monitor cap is sold separately as part number SK2 for 2-inch openings or SK4 for 4-inch openings.).

4. At riser top, attach the annular space PULL CORD (this is part of the tank supplier's pre-installed

accessories) to the sensor's PULL HOLE. 5. Pull the free end of the PULL CORD out of the riser while feeding the sensor into the riser and

through the annular space until the sensor is at the bottom centerline of the tank. The MOUNTING LENGTH MARK should be about 5 INCHES above the open riser. Adjust its position as necessary and, without disconnecting the PULL CORD, coil its excess inside the riser pipe.

6. Feed the sensor cable through the BOTTOM of the riser cap (or bushing), and through the CORD

CONNECTOR while positioning cap over the riser pipe. Mate riser and cap. 7. Tighten CONNECTOR over the cable to ensure a WATERTIGHT SEAL. 8. Route the sensor cable to the WiDAM and complete the wiring installation in accordance with

Section 3.

CABLE MEASUREMENT FROM END OF SENSOR

Tank Dia. Cable M 4 Feet 81 in. 6 Feet 118 in. 8 Feet 150 in. 10 Feet 194 in. 12 Feet 222 in.



PAGE 26

Figure 2-10 - Dry Leak Sensor Installation in Fiberglass Tanks

2.9 HYDROSTATIC LEAK SENSOR INSTALLATION IN FIBERGLASS TANK RESERVOIRS The model RSU800 sensor uses a dual float that senses a HIGH and LOW liquid level within the reservoir. If a tank leak occurs through either wall of the DOUBLE-WALL tank the liquid level in the reservoir changes. When it reaches the upper or lower limits of the sensor a contact closure is transmitted to the control console. Instructions per Figure 2-11, HYDROSTATIC LEAK SENSOR: 1. The tank reservoir should be fitted with a 4-inch RISER PIPE and CAP, supplied by THE

INSTALLER. A vented monitor cap is sold separately as part number SK4V. The riser should be at least 12 inches long as measured from the reservoir opening. The riser cap may be any standard type, but as a minimum it should have a 3/8" NPT tapped hole to accept the CORD GRIP CONNECTOR SUPPLIED BY PNEUMERCATOR, or contain its own suitable cord grip. (An alternate method is to drill and tap the wall of the riser pipe). The use of a riser cap with a VENT TUBE is only recommended where local installation requires one.

2. If the riser cap does not contain its own cord connector, thread the PNEUMERCATOR SUPPLIED

CONNECTOR into the tapped hole using sealing compound as required. (Alternately, the CONNECTOR may be threaded into the sidewall of the riser).

3. Slowly lower the sensor into the riser until it rests on the reservoir bottom. The top portion should

extend into the riser pipe for support from tipping over. The liquid level in the reservoir should be at about 7 inches up the sensor's height for optimum performance. (See Figure 1-9 for float travel set point limits).


RISER PIPE CAP W/

LIQUID TIGHT CABLE GRIP

WiDAM

LEAK SENSOR CABLE

MANHOLE

RISER HEIGHT

PULL CORD

TANK ANNULUS

LEAK SENSOR MODELS

LS610 OR ES825

COIL & SECURE EXCESS PULL CORD

DO NOT REMOVE THE PULL CORD

4" SCHEDULE 40 OR

2" SCHEDULE 40

RISER PIPE

OPTIONAL PADLOCK

(BY CUSTOMER)

FITTING FOR PROBE

IF REQUIRED



PAGE 27

4. Feed the sensor cable through the BOTTOM of the riser cap (or pipe wall), and through the CORD

CONNECTOR. Leave just enough slack inside the riser pipe so the sensor remains on the bottom, and will not tip over.

5. Mate the riser and cap; tighten the CONNECTOR over the cable to ensure a WATERTIGHT

SEAL. 6. Route the sensor cable to the WiDAM and complete the wiring installation in accordance with

Section 3.

Figure 2-11 - Hydrostatic Leak Sensor Installation in Fiberglass Tanks


FIBERGLASS TANK

4" SCHEDULE 40 RISERPIPE 12" MIN. LENGTH

7"

RECOMMENDEDHYDROSTATICFILLLIQUIDDEPTH INRESERVOIR

RISER PIPE CAP W/LIQUID TIGHT CABLE GRIPS &

VENT TUBE

LEAK SENSOR CABLE

LEAK SENSORMODEL RSU800

RESTS ON BOTTOMOF RESERVOIR

MIN. 12"MANHOLE

OPTIONAL PADLOCK (BY CUSTOMER)

WiDAM

FITTING FOR PROBEIF REQUIRED



PAGE 28

SECTION 3 WIRING INSTALLATION AND DIAGRAMS 3.1 TMS4000W POWER WIRING INSTALLATION

Figure 3-1-1 – TMS4000W1 AC Power Wiring

WIR

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PAGE 29

Figure 3-1-2 – TMS4000W2 AC Power Wiring

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ION

S

(NO

TE

: I. S

. GR

OU

ND

WIR

ING

NO

T R

EQ

UIR

ED

)

HAZARDOUS AREA

CLASS I, DIVISION 1,

GROUPS C AND D

CLASS I, ZONE 0, GROUP IIB

20

0 F

EE

T (

60

M)

MA

X.

DIS

TA

NC

E

MW

R2

00

MA

NU

FA

CT

UR

ER

P/N

RS

48

5 C

OM

MU

NIC

AT

ION

S24

AW

G, 8

/C (

4 T

WIS

TE

D P

AIR

S)SH

IELD

ED

22 A

WG

, 3/C

SH

IELD

ED

*

12

25

45

-1C

W1

7-0

20

0

BE

LDE

N 6

501F

E O

R E

QU

IV.

CA

BLE

DC

PO

WE

R

PN

EU

M. P

/N

12

25

43

-1

PN

EU

M. M

OD

EL

* A

NY

22

AW

G 2

/C S

HIE

LD

ED

CA

BL

E W

ITH

EQ

UIV

AL

EN

T S

PE

CIF

ICA

TIO

NS

MA

Y B

E U

SE

D.

CW

16

-02

00

RE

CO

MM

EN

DE

D C

AB

LE

INP

UT

PO

WE

R,

RE

LA

YS

AN

D T

EL

EC

OM

MU

NIC

AT

ION

S S

IDE

RF

CO

MM

UN

ICA

TIO

NS

SID

E

(TE

RM

INA

L B

LOC

KS

EN

LA

RG

ED

FO

R C

LA

RIT

Y)

DC POWER

OUTC O M M S

SH

D

CM

D B

(-)

CM

D A

(+

)

CT

S B

(-)

CT

S A

(+

)

TX

D B

(-)

TX

D A

(+

)

RX

D B

(-)

RX

D A

(+

)

+V GN

D

SH

D

SH

D

BR

N/W

HT

WH

T/B

RN

GR

N/W

HT

WH

T/G

RN

WH

T/B

LU

BLU

/WH

T

WH

T/O

RN

OR

N/W

HT

RE

D

BLK

SH

D

3/4

" N

PT

(T

MS

20

00

W);

1"

NP

T (

TM

S4

00

0W

)

FIT

TIN

G A

ND

CO

ND

UIT

1/2

" N

PT

FIT

TIN

G A

ND

CO

ND

UIT

(TE

RM

INA

L B

LOC

KS

EN

LAR

GE

D F

OR

CLA

RIT

Y)

RS

48

5 C

OM

MS

. C

AB

LE

(PR

OV

IDE

D B

Y C

US

TO

ME

R)

Wh

en

usin

g a

3/C

sh

ield

ed

ca

ble

,th

e W

HIT

E w

ire

ha

s n

o c

on

ne

ctio

na

nd

sh

ou

ld b

e c

ut

ba

ck a

nd

le

ftu

nte

rmin

ate

d a

t b

oth

th

e M

WR

20

0a

nd

TM

S.

DC

PO

WE

R C

AB

LE

(PR

OV

IDE

D B

Y C

US

TO

ME

R)

DC POWER

INC O M M S

SH

D

CM

D B

(-)

CM

D A

(+

)

CT

S B

(-)

CT

S A

(+

)

TX

D B

(-)

TX

D A

(+

)

RX

D B

(-)

RX

D A

(+

)

+V GN

D

SH

D

SH

D

BR

N/W

HT

WH

T/B

RN

GR

N/W

HT

WH

T/G

RN

WH

T/B

LU

BLU

/WH

T

WH

T/O

RN

OR

N/W

HT

RE

D

BLK

SH

D

SE

E D

RA

WIN

G N

O. 5

0440

AN

D B

ULL

ET

IN 2

03 F

OR

PR

OB

E A

ND

/OR

SE

NS

OR

WIR

ING

INS

TR

UC

TIO

NS

SE

E P

AG

E 1

FO

R IM

PO

RT

AN

T N

OT

ES

RE

AD

CA

RE

FU

LL

Y B

EF

OR

E IN

ST

AL

LA

TIO

N!

INT

ER

NA

L

VIE

W

INT

ER

NA

L

VIE

W

NON-HAZARDOUS AREA

BE

LDE

N 9

844

OR

EQ

UIV

.

AC

PO

WE

R

HOT

GND

ISGND

ISGND

NEUT



PAGE 30

3.2 TMS4000W CHANNEL SELECTION

The TMS4000W is available in 2 different frequency ranges: 900 MHz (Standard) and 2.4 GHz (Optional). Each system must have a unique channel number selected to avoid conflicts with other wireless Pneumercator equipment. Locations with a single TMS will have both the RF and Sync channels set to the same value. For 900 MHz locations where more than 1 TMS is installed, it is necessary to define one TMS as the synchronization master. This TMS will be the lowest channel number being used and will be responsible for coordinating the RF activity of all Pneumercator equipment on-site. Synchronization is not necessary for 2.4 GHz TMS systems. Setting the Wireless Channel

Wireless Channel

Switch for RF Channel 2



1* C C C

2 C C O

3 C O C

4 C O O

5 O C C

6 O C O

7 O O C

8 O O O

Setting the Synchronization (Sync) Channel (900 MHz Only)

Sync Channel

Switch for Sync Channel 2



1* C C C

2 C C O

3 C O C

4 C O O

5 O C C

6 O C O

7 O O C

8 O O O

* Factory default Note: All WiDAMs must be set to the same Wireless channel as the parent TMS4000W. Note: If there are multiple TMS4000W units at one location, the TMS4000W with the lowest wireless channel number will be the synchronization master. The other TMS4000W unit(s) will sync to the TMS4000W Master.



PAGE 31

3.3 WiDAM WIRING

Figure 3-2-1 - Preferred Wiring

Wir

ele

ss D

ata

Acq

uis

tio

n M

od

ule

(W

iDA

M)

PR

EF

ER

RE

D W

IRIN

G [

No

exte

rnal

jun

cti

on

bo

x(e

s)]

- S

ee p

ag

es 3

an

d 4

fo

r alt

ern

ate

wir

ing

Page 1

of 4

50440 R

ev. A

(07/2

6/1

0)

PN

EU

ME

RC

AT

OR

Liq

uid

Le

ve

l C

on

tro

l S

yste

ms

CLA

SS

I, D

IVIS

ION

1, G

RO

UP

S C

AN

D D

CLA

SS

I, Z

ON

E 0

, GR

OU

P II

B

HA

ZA

RD

OU

S A

RE

A

1.

EN

TIT

Y P

AR

AM

ET

ER

S:

Ter

min

als

Vt

(V)

It(m

A)

Ca

(μF

)L

a(m

H)

Po

(mW

)

TB

1 (1

, 2, 3

, 4, 5

)5.

8825

610

002.

1741

2T

B2

(1, 2

, 3)

3.96

278

1000

1.84

253

TB

4 (1

, 2)

3.96

41

1000

84.6

253

2. P

RO

BE

AN

D S

EN

SO

R C

AB

LE L

EN

GT

HS

SH

ALL

NO

T E

XC

EE

D 5

0 F

EE

T (

15 M

ET

ER

S).

IF

CA

BLE

PA

RA

ME

TE

RS

AR

E U

NK

NO

WN

TH

EN

TH

E F

OLL

OW

ING

SH

ALL

BE

US

ED

:

C

cabl

e =

60

pF/ft

. (19

7 pF

/m.)

; Lca

ble

= 0

.2μH

/ft. (

0.65

7μH

/m.)

F

OR

EX

AM

PLE

: 100

0 ft.

X 6

0 pF

/ft. =

0.0

6μF

100

m X

197

pF

/m. =

0.0

197μF

3. IN

ST

ALL

AT

ION

S S

HA

LL C

OM

PLY

WIT

H T

HE

LA

TE

ST

ED

ITIO

N O

F T

HE

NA

TIO

NA

L

E

LEC

TR

ICA

L C

OD

E (

AN

SI/N

FP

A 7

0) A

ND

TH

E C

AN

AD

IAN

ELE

CT

RIC

AL

CO

DE

(C

EC

).

4. U

SE

ON

LY P

NE

UM

ER

CA

TO

R B

AT

TE

RY

PA

CK

PA

RT

NU

MB

ER

S 9

0062

1-1-

1, 9

0062

1-1-

2

O

R 9

0062

1-1-

4.

5. B

AT

TE

RY

MA

Y B

E R

EP

LAC

ED

WIT

H W

iDA

M IN

ST

ALL

ED

IN T

HE

HA

ZA

RD

OU

S L

OC

AT

ION

.

6. C

OV

ER

MU

ST

BE

SE

CU

RE

D S

O T

HA

T T

HE

O-R

ING

CO

MP

RE

SS

ES

TO

CR

EA

TE

A

W

AT

ER

TIG

HT

SE

AL.

ALL

UN

US

ED

HO

LES

WIT

HIN

TH

E C

AB

LE G

RIP

S M

US

T R

EM

AIN

P

LUG

GE

D A

ND

TH

E C

OM

PR

ES

SIO

N N

UT

TIG

HT

EN

ED

TO

PR

OV

IDE

A W

AT

ER

TIG

HT

S

EA

L A

T T

HE

CA

BLE

EN

TR

AN

CE

S.

7. IN

PU

T W

IRIN

G F

OR

PR

OB

E A

ND

SE

NS

OR

S M

AY

BE

RO

UT

ED

TH

RO

UG

H T

HE

SA

ME

O

PE

NIN

G IF

CA

BLE

S C

AN

BE

PR

OP

ER

LY S

EA

LED

WA

TE

RT

IGH

T.

IMP

OR

TA

NT

NO

TE

S -

RE

AD

CA

RE

FU

LL

Y B

EF

OR

E IN

ST

AL

LA

TIO

N!

UN

LES

S O

TH

ER

WIS

E S

PE

CIF

IED

:

TY

PIC

AL

TA

NK

W/ P

RO

BE

TY

PIC

AL IN

ST

ALLA

TIO

N O

VE

RV

IEW M

axim

um

(4)

SensorsS

EE

WIR

ING

EX

AM

PLE

S

ON

PA

GE

2

MA

GN

ET

OS

TR

ICT

IVE

PR

OB

E IN

PU

T

LEA

K/P

OIN

T-L

EV

EL

SE

NS

OR

INP

UT

S

WiD

AM

3.96

278

1000

1.84

253

3.96

278

10

001.

842

53

TB

2 (

4, 5

, 6)

TB

3 (

1, 2

, 3)

(2)

Cable

Grips



PAGE 32

Figure 3-2-2 – Preferred Wiring

Wir

ele

ss D

ata

Acq

uis

tio

n M

od

ule

(W

iDA

M)

PR

EF

ER

RE

D W

IRIN

G [

No

exte

rnal

jun

cti

on

bo

x(e

s)]

- S

ee p

ag

es 3

an

d 4

fo

r alt

ern

ate

wir

ing

Page 2

of 4

50440 R

ev.

A (

07/2

6/1

0)

INT

ER

NA

L T

OP

VIE

W

(DIV

IDE

D IN

TO

TW

O S

IDE

S F

OR

CLA

RIT

Y)

FR

OM

TA

NK

GA

UG

ING

PR

OB

EF

RO

M 2

-WIR

E

SE

NS

OR

S

FR

OM

3-W

IRE

SE

NS

OR

S

TB

1

5 4 3 2 1

1 2 3 4 5 6

12

31

2

TB

2

TB

3T

B4

WIR

ING

EX

AM

PLE

WIR

ING

EX

AM

PLE

S

+V GN

D

SH

D

IN OU

T

+V S1

GN

D

+V S2

GN

D

+VS

3G

ND

S4

GN

D

RE

D

WH

T

BLK

*

* W

HT

OR

GR

NRE

D

BLK

RE

DWH

T* BLK

RE

DBLK

BR

N

BLK

WH

T

BLU

NO

TE

:

TB

2 A

ND

TB

3 A

CC

EP

T B

OT

H

2 A

ND

3-W

IRE

SE

NS

OR

S.

TB

4 A

CC

EP

TS

ON

LY

2-W

IRE

SE

NS

OR

.

LE

FT

SID

E

RIG

HT

SID

E

HA

ZA

RD

OU

S A

RE

A

CLA

SS

I, D

IVIS

ION

1, G

RO

UP

S C

AN

D D

CLA

SS

I, Z

ON

E 0

, GR

OU

P II

B

SE

E P

AG

E 1

FO

R IM

PO

RT

AN

T N

OT

ES

RE

AD

CA

RE

FU

LL

Y B

EF

OR

E IN

ST

AL

LA

TIO

N!

PR

OB

E L

EA

DE

R C

AB

LE

MA

Y H

AV

E A

LT

ER

NA

TE

CO

LO

RS

AS

FO

LL

OW

S

+V

GN

D

SH

D

IN OU

T

BR

N

BLK

WH

T

BLU

RE

D/W

HT

GR

N

RE

D/B

LK

RE

DR

ED

BLK

GR

N

WH

T



PAGE 33

Figure 3-2-3 – Wiring With External Junction Box

Wir

ele

ss D

ata

Acq

uis

tio

n M

od

ule

(W

iDA

M)

WIR

ING

w/

EX

TE

RN

AL

JU

NC

TIO

N B

OX

(ES

) -

See p

ag

es 1

an

d 2

fo

r p

refe

rred

wir

ing

Page 3

of 4

50440 R

ev. A

(07/2

6/1

0)

CLA

SS

I, D

IVIS

ION

1, G

RO

UP

S C

AN

D D

CLA

SS

I, Z

ON

E 0

, GR

OU

P II

B

HA

ZA

RD

OU

S A

RE

A

SE

E W

IRIN

G

EX

AM

PLE

S

ON

PA

GE

4

MA

GN

ET

OS

TR

ICT

IVE

PR

OB

E IN

PU

T

LEA

K/P

OIN

T-L

EV

EL

SE

NS

OR

INP

UT

S

WiD

AM

TY

PIC

AL

TA

NK

W/ P

RO

BE

Junction B

oxes, as r

equired

(3)

show

n for

refe

rence

Maxim

um

(4)

Sensors

Rig

id o

r F

lex

Conduit

TY

PIC

AL I

NS

TA

LLA

TIO

N O

VE

RV

IEW

SE

E P

AG

E 1

FO

R IM

PO

RT

AN

T N

OT

ES

RE

AD

CA

RE

FU

LL

Y B

EF

OR

E IN

ST

AL

LA

TIO

N!

Cable

Grips, as r

equired

(5)

show

n for

refe

rence



PAGE 34

Figure 3-2-4 Wiring With External Junction Box

Wir

ele

ss D

ata

Acq

uis

tio

n M

od

ule

(W

iDA

M)

WIR

ING

w/

EX

TE

RN

AL

JU

NC

TIO

N B

OX

(ES

) -

See p

ag

es 1

an

d 2

fo

r p

refe

rred

wir

ing

Page 4

of 4

50440 R

ev. A

(07/2

6/1

0)

INT

ER

NA

L T

OP

VIE

W

(DIV

IDE

D IN

TO

TW

O S

IDE

S F

OR

CLA

RIT

Y)

TB

1

5 4 3 2 1

1 2 3 4 5 6

12

31

2

TB

2

TB

3T

B4

WIR

ING

EX

AM

PL

E

+V

GN

D

SH

D

IN OU

T

+V S1

GN

D +V S2

GN

D

+V

S3

GN

DS

4G

ND

RE

D

WH

T

BLK

*

WH

T O

R G

RN

RE

D

BLK

RE

DWH

T* B

LKR

ED

BLK

RE

D

BLK

SH

D

WH

T

NO

TE

:T

B2

AN

D T

B3

AC

CE

PT

BO

TH

2 A

ND

3-W

IRE

SE

NS

OR

S.

TB

4 A

CC

EP

TS

ON

LY

2-W

IRE

SE

NS

OR

.

LE

FT

SID

E

RIG

HT

SID

E

FR

OM

TA

NK

GA

UG

ING

PR

OB

E

WA

TE

RT

IGH

T

JU

NC

TIO

N B

OX

(BR

N)

TO

(R

ED

)

(BLK

) T

O (

BLK

)

(BLU

) T

O (

WH

T)

Th

e W

HT

wire

co

nn

ects

to

th

eju

nctio

n b

ox

GR

OU

ND

ST

UD

FR

OM

2-W

IRE

SE

NS

OR

S(B

LK)

TO

(B

LK)

(RE

D)

TO

(R

ED

)

(BLK

) T

O (

BLK

)

(RE

D)

TO

(R

ED

)

HA

ZA

RD

OU

S A

RE

A

CLA

SS

I, D

IVIS

ION

1, G

RO

UP

S C

AN

D D

CLA

SS

I, Z

ON

E 0

, GR

OU

P II

B

FR

OM

3-W

IRE

SE

NS

OR

S(R

ED

) T

O (

RE

D)

(WH

T)

T

O (

WH

T)

(BLK

) T

O (

BLK

)

WIR

ING

EX

AM

PL

ES

WA

TE

RT

IGH

T

JU

NC

TIO

N B

OX

WA

TE

RT

IGH

T

JU

NC

TIO

N B

OX

**

(BLK

) T

O (

BLK

)

(WH

T)

T

O (

WH

T)

(RE

D)

TO

(R

ED

)

WIR

ING

EX

AM

PL

ES

SE

E P

AG

E 1

FO

R IM

PO

RT

AN

T N

OT

ES

RE

AD

CA

RE

FU

LL

Y B

EF

OR

E IN

ST

AL

LA

TIO

N!

*

WH

T O

R G

RN

*

**

Th

e f

ield

ca

ble

sh

ield

wire

mu

st

be

co

nn

ecte

d t

o t

he

PR

OB

ES

HIE

LD

TE

RM

INA

L in

th

e W

iDA

Ma

nd

sh

ou

ld b

e c

ut

ba

ck a

nd

le

ftu

nte

rmin

ate

d a

t th

e p

rob

eju

nctio

n b

ox.

PR

OB

E L

EA

DE

R C

AB

LE

MA

Y H

AV

E A

LT

ER

NA

TE

CO

LO

RS

AS

FO

LL

OW

S

+V

GN

D

SH

D

IN OU

T

BR

N

BLK

WH

T

BL

UR

ED

/WH

T

GR

N

RE

D/B

LK

RE

DR

ED

BLK

GR

N

WH

T



PAGE 35

3.4 WiDAM CONFIGURATION

Figure 3-3 Configuration of WiDAM DIP switches


Liquid Level Control SystemsPNEUMERCATOR

Bulletin 216 No Change (11/11/08) Page 1 of 1

IMPORTANT! WiDAM SWITCH SETTINGS

"S1" - RF CHANNEL SETTING

012

210

OPER

MODE

RF

CHAN

CLO

SE

D 68

71

54

32

OP

EN

"S2" AND "S3"- TANK CHANNEL SETTING

Set WiDAM "S2" and "S3" rotary switches to match enabled tank channel in the Wireless

TMS console.

x10 x1S2S3

TANK CHANNEL #1

EXAMPLE

0

x10 x1S2S3

TANK CHANNEL #12

EXAMPLE

SWITCH

POSITION

0

RF

CHANNEL

WHERE: C = CLOSED, O = OPEN

12

1

2

3

4

5

6

7

8

WiDAM "S1" DIP switch setting should correspond to RF channel ("R F CHAN") se tting in

the Wirele ss TMS con sole.

CCC

C

C

C

C

C

C

C

C

C

O

O

OO

O

OO

OOO

OO

RF CHANNEL #1

EXAMPLE

NOTE: OPERATIONAL MODE ("OPER MODE") AND UNUSED SWITCHES ARE FACTORY SET CLOSED.

THIS SIDE

MARKED WITH

NUMBERS

CLOSED

POSITION

OPEN

POSITION

THIS SIDE

MARKED

"OPEN"

SWITCH CLOSED / OPEN EXAMPLE

1

1 2

S1

POWER

SW1

ON

OFF

Switch settings will take effect when WiDAM is powered "ON".

If switches were set when the WiDAM is "ON", turn "OFF"

then "ON" again.



PAGE 36

3.5 PROBE/SENSOR WIRING & SPLICES

Figure 3-4-1 - WiDAM probe and sensor wiring




TB1

5

4

3

2

1

+V

GND

SHD

IN

OUT

* SHIELD WIRE - WHEN OPTIONAL

FIELD CABLE IS USED

BRN

BLK

WHT

BLU

WARNING!

MP450/MP460 SERIES

ARE NOT COMPATIBLE

*MP550 SERIES

IDENTIFY THE TYPE OF PROBE AND/OR SENSOR(S) TO BE INSTALLED. WIRING

MUST BE TERMINATED ON THE TERMINALS INDICATED BELOW TO ENSURE

CORRECT OPERATION.

IMPORTANT! WiDAM PROBE AND SENSOR WIRING INSTRUCTIONS

M

O

D

E

L

PROBES

W

I

R

I

N

G

TB1

5

4

3

2

1

+V

GND

SHD

IN

OUT

RED

BLK

SHD

WHT

MP560 SERIES

MP550 SERIES LEADER CABLE

MAY HAVE ALTERNATE

COLORS AS FOLLOWS

+V

GND

SHD

IN

OUT

BRN

BLK

WHT*

BLU RED/WHT

GRN*

RED/BLK

REDRED

BLK

GRN*

WHT

MP560 SERIES:

COLORS SAME AS ABOVE WHEN

OPTIONAL FIELD CABLE IS USED




TB1

5

4

3

2

1

+V

GND

SHD

IN

OUT

* SHIELD WIRE - WHEN OPTIONAL

FIELD CABLE IS USED

BRN

BLK

WHT

BLU

WARNING!

MP450/MP460 SERIES

ARE NOT COMPATIBLE

*MP550 SERIES

IDENTIFY THE TYPE OF PROBE AND/OR SENSOR(S) TO BE INSTALLED. WIRING

MUST BE TERMINATED ON THE TERMINALS INDICATED BELOW TO ENSURE

CORRECT OPERATION.

IMPORTANT! WiDAM PROBE AND SENSOR WIRING INSTRUCTIONS

M

O

D

E

L

PROBES

W

I

R

I

N

G

TB1

5

4

3

2

1

+V

GND

SHD

IN

OUT

RED

BLK

SHD

WHT

MP560 SERIES

MP550 SERIES LEADER CABLE

MAY HAVE ALTERNATE

COLORS AS FOLLOWS

+V

GND

SHD

IN

OUT

BRN

BLK

WHT*

BLU RED/WHT

GRN*

RED/BLK

REDRED

BLK

GRN*

WHT

MP560 SERIES:

COLORS SAME AS ABOVE WHEN

OPTIONAL FIELD CABLE IS USED



PAGE 37

Figure 3-4-2 - WiDAM sensor wiring


1

2

3

4

5

6

1 2 3 1 2

TB2

TB3 TB4

+V

S1

GND

+V

S2

GND

+V S3 GND S4 GND

RED

WHT OR GRN

BLK

ES825-100/200 SERIES

ARE NOT COMPATIBLE

WARNING

3-WIRE SENSORS

!

1

2

3

4

5

6

TB2

+V

S1

GND

+V

S2

GND

ES825-400 SERIES

ES825-300 SERIES

W

I

R

I

N

G

NOTE:

TB4 DOES NOT ACCEPT

ES825-300/400 SENSORS M

O

D

E

L

GRN

REDBLK

1 2 3 1 2

TB3 TB4

+V S3 GND S4 GND

* RED IS COMMON GROUND WIRE*

RSU800

(DISCRIMINATING)

BLK

GRN

GNDS4

TB4

21

BLK

RED

GND

S2

+V

GND

S1

+V

TB2

6

5

4

3

2

1

GNDS3+V

TB3

321

HS100ND (up to 6' long)

M

O

D

E

L

2-WIRE SENSORS

W

I

R

I

N

G

RSU800(NON-DISCRIMINATING)

RSU801

NOTE : CONDUCTOR COLOR PAIR PER

SWITCH POINT. REFER TO THE TAG

ATTACHED TO THE SENSOR.

LS600

LS600LD / LS610



PAGE 38

Figure 3-5 – 2-wire sensor Splice Kit Instructions

SPLICE SEAL WIRE CONNECTOR PROVIDED BY PNEUMERCATOR

USE TO SEAL 2-WIRE

SENSOR AND/OR MP46x

PROBE CABLE SPLICES

* PROBE FIELD CABLE SHIELD WIRE HAS NO CONNECTION

1.25"

.75"FIELD CABLE *

2-WIRE SENSOR

OR MP46x PROBE

CABLE.75"

1.25"

WIRE SPLICE AND SEAL INSTRUCTIONS - 2 CONDUCTOR PAIRS KIT 10585-2

65

43

21

INSERT

PULL ONE TWISTED LEAD PAIR

THROUGH EACH "V" AND BEND OVER

TWIST WIRES

(2) "V" SLOTS

INNER

SLEEVE

OUTER

SLEEVE

BREAK APART

WARNING: USE CONNECTORS ONLY FOR THEIR DESIGNATED PURPOSE. DO NOT USE FOR AC WIRING.


Bulletin 179 Rev. D (09/24/10) Page 1 of 1

STRIP WIRES

SNAP ON OUTER SLEEVE

DO NOT ROTATE OR

TWIST OUTER SLEEVE

DO NOT REUSE



PAGE 39

Figure 3-6 –3-wire Probe/Sensor Splice Kit Instructions

WIRE SPLICE AND SEAL INSTRUCTIONS - 3 CONDUCTOR PAIRS KIT 10585-3


Bulletin 180 Rev. D (09/24/10) Page 1 of 1

SPLICE SEAL WIRE CONNECTOR PROVIDED BY PNEUMERCATOR

USE TO SEAL 3-WIRE

SENSOR CABLE SPLICES

1.25"

.75"FIELD CABLE

3-WIRE SENSOR

CABLE.75"

1.25"

BREAK APART

OUTER

SLEEVE

INNER

SLEEVE

(3) "V" SLOTS

65

43

21

INSERT

PULL ONE TWISTED LEAD PAIR

THROUGH EACH "V" AND BEND OVER

TWIST WIRES

WARNING: USE CONNECTORS ONLY FOR THEIR DESIGNATED PURPOSE. DO NOT USE FOR AC WIRING.

STRIP WIRES

SNAP ON OUTER SLEEVE

DO NOT ROTATE OR

TWIST OUTER SLEEVE

DO NOT REUSE



PAGE 40

3.6 PROGRAMMABLE RELAY OUTPUTS/CONTACT CLOSURE INPUTS The TMS4000W provides dry contact closure inputs and relay contact closure outputs that are user-programmable via the console front panel or most TMS communications interfaces. Each input is programmable for relay control and alarm functions as well as remote relay acknowledgement or gating functions. Each relay output is programmable to trigger on any combination of events, including in-tank leak, theft, product or water setpoints, leak or point level sensor alarm, contact closure input or system error. Additionally, relays are individually programmable for failsafe mode; delayed shutoff mode and a latching mode for pump up/down functions. Typical relay applications include remote annunciation, pump and siphon break/flow control valve operation, and other user-defined switch closure inputs. These relays also provide a simple and straightforward interface to most programmable logic controllers, building management systems, and similar input monitoring devices. Both TMS4000W I/O expansion slots can accept optional Contact Closure Input/Relay Contact Output I/O Cards in 4 Input/4 Relay Output, 8 Input/8 Relay Output, 16 Relay Output Card, or 32 Relay Output Card configurations. The optional 4 Input/4 Relay Output Card is illustrated in Figure 3-7 below.

CAUTION

Relay output and contact closure input terminals are located on the NON-INTRINSICALLY SAFE side of the console. ALL wiring to these terminals MUST enter through the designated conduit opening. Refer to FIGURE 1-3. FAILURE TO COMPLY MAY RESULT IN PERSONAL INJURY, PROPERTY LOSS AND EQUIPMENT DAMAGE.

Figure 3-7 - Relay Output/Contact Closure Input Layout (Optional 4 Relay Output/4 Contact Closure Input Expansion Card shown)



PAGE 41

3.7 DATA COMMUNICATIONS WIRING The console's non-intrinsically safe side is equipped with five (5) communications ports that are assigned as follows: Two (2) for external EIA RS-232 Interface to externally mounted computers or modems. One (1) for external EIA RS-485 Interface to externally mounted PNEUMERCATOR smart peripheral control devices. One (1) for external 10/100 Base-T Network access for LAN/WAN applications. One (1) for use with an optional communications expansion board. Figure 3-8 shows the locations of these ports.

Figure 3-8 - Non-Hazardous Expansion Option Installation



PAGE 42

3.8 PROBE MAP/SYSTEM SETUP The probe map/system setup below should be completed by the electrical installer as each probe, sensor and control output function is wired to the TMS4000W system. This will provide the equipment operator a means of identifying each field device for proper system setup programming and use. The PROBE MAP should be adhered to or kept near the TMS4000W console.

TANK PRODUCT SP 1 SP 2 SP 3

1

2

3

4

5

6

7

8

9

10

11

12

CHNL LEAK INPUT USAGE SENSOR

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20

21

22

23

24

25

26

27

28

29

30

31

32

33

34

35

36

37

38

39

40

PROBE MAP/SYSTEM SETUP



PAGE 43

CHNL AUX/SWITCH INPUT USAGE SENSOR

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

RELAY ALARMS USAGE

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20

21

22

23

24

25

26

27

28

29

30

31

32

PNEUMERCATOR TMS SERIES

LIMITED WARRANTY

Pneumercator, here and after referred to as PCO, warrants its TMS Series family of products to be free of defects

in material and workmanship for a period of Twelve (12) months from date of installation or Fifteen (15) months

from date of invoice, whichever comes first.

During the warranty period on the TMS Series, PCO, or factory third party independent representatives will repair

or replace the product at the location where it is installed at no additional cost to the customer.

Packages must be inspected upon receipt for damage, missing parts, and/or manuals. PCO must be contacted by

telephone immediately with a description of damaged or missing parts so replacements can be sent. Written details

must be sent within thirty (30) days.

Pneumercator will not be responsible for shipping charges incurred by the customer.

Warranty repair coverage invoices will be paid if all the following conditions are met:

• PCO has acknowledged and authorized warranty work to be done by issuing a Warranty Repair Number.

• Start-up Service technician has been trained by PCO

• Warranty start-up form has been submitted to PCO

• Technician fills out and submits a PCO “Service Report”

• Parts (if any) used are returned to PCO with a proper WRGA (Warranty Return Goods Authorization)

• Returned parts are found to be defective.

Repair time will be paid according to PCO document “Standard Warranty Labor Charge Schedule”

If the Warranty Registration/Start up Check List has been completed and returned on file with the factory and the

product is installed in accordance with the specific PCO Installation Product Manual, PCO will activate and meet

warranty criteria as described above. Warranty criteria shall be voided if any product has been subjected to misuse,

negligence, damage from acts of nature (lightning, wind, rain, etc.) or is in violation of the products design intent,

disregard to warnings, instructions, modified or repaired by unauthorized personnel or improperly installed. Given

that the third party independent contractor has installed the equipment in accordance with the specific product

instruction manual, and followed all precautions, PCO will fulfill the terms stated in our warranty obligation.

Under no circumstances does the warranty provide a remedy in excess of the equipment. No other expressed or

implied warranty is given by PCO. PCO shall not be liable for consequential damages or any expenses incurred by

the user.

Distributed by:

1785 Expressway Drive North, Hauppauge NY 11788

(631) 293-8450 Fax (631) 293-8533


TMS Series

INSTALLATION MANUAL - Pneumercator Inc. · 2019-06-11 · housed in a NEMA 4X weatherproof and...

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Transcript of INSTALLATION MANUAL - Pneumercator Inc. · 2019-06-11 · housed in a NEMA 4X weatherproof and...