INSTALLATION MANUALINMARSAT-C

MOBILE EARTH STATIONFELCOM 12

1. SYSTEM CONFIGURATION ................................. 1

2. EQUIPMENT LIST ................................................. 2

3. MOUNTING THE EQUIPMENT ............................. 3

4. WIRING ................................................................. 7

5. INSTALLATION OF GPS BOARD ASSEMBLY(OPTION) ............................................................. 11

6. CHANGING POWER SPECIFICATION ............. 12

Installation Materials, Spare Parts,Accessories ........................................................... A-1

Outline Drawings ................................................... D-1

Interconnection and Schematic Diagrams .......... S-1

NISHINOMIYA, JAPAN

R

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9 - 5 2 , A s h i h a r a - c h o , N i s h i n o m i y a , J a p a n

Te l e p h o n e : 0 7 9 8 - 6 5 - 2 111 Te l e f a x : 0 7 9 8 - 6 5 - 4 2 0 0

Yo u r L o c a l A g e n t / D e a l e r

A l l r i g h t s r es e r ve d .

P UB . No . IM E - 5 6 1 30 - K F E L C O M 1 2 (T E N I )

F IR S T E D I T I O N : N O V. 1 9 9 7 K : A U G . 7 , 2 0 0 0 Printed in Japan

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Ground the equipment toprevent electrical shockand mutual interference.

Confirm that the power supply voltageis compatible with the voltage ratingof the equipment.

Connection to the wrong power supply can cause fire or equipment damage. Thevoltage rating appears on the label at therear of the display unit.

Keep the following compass safedistances:

CAUTION

SAFETY INSTRUCTIONS

Standard Steering

IC-112 0.6 m 0.5 m

IC-212 1.8 m 1.3 m

IB-581 1.4 m 1.0 m

IC-302IC-303 0.8 m 0.6 m

PP-510 1.0 m 0.8 m

PR-300 0.9 m 0.7 m

Do not work inside theequipment unless totallyfamiliar with electricalcircuits.

Hazardous voltage which cancause electrical shock, burnor serious injury exists insidethe equipment.

Do not approach theradome closer than 60 cmwhen it is transmitting.

Microwave radiation cancause severe injury or illness.Radiation level:10 W/m2 at 60 cm

Turn off the power at the mains switchboard before beginning the installation.Post a sign near the switch to indicate it should not beturned on while the equip-ment is being installed.

Fire, electrical shock or serious injury can result if the power is left on or is applied while the equipment is beinginstalled.

Do not install the equipment whereflammable gases are stored.

Fire may result.

WARNING

1

1. SYSTEM CONFIGURATION

Antenna UnitIC-112

Ground wire

Ship’s mains24 VDC

AC/DC PowerSupply UnitPR-300

Ship’s mains100/200 VAC

24 VDC

Communication UnitIC-212

Terminal UnitIB-581

Keyboard

PrinterPP-510

24 VDC

Distress Alert UnitIC-302

Received Call UnitIC-303

Terminal UnitIB-581

24 VDC

24 VDC

EGC PrinterPP-505

Terminal UnitIB-581or IBM Compatibile Personal Computer

External Navigation Device

I/F BoxOP16-14

: Standard Supply

: Optional Supply

*: Mandatory for EGC operation as required by IMO Res. A. 664(16).

Figure 1-1 System configuration

*

2

2. EQUIPMENT LIST

Standard Supply

Optional Equipment

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1 tinUannetnA 211-CI 5.4 1,11510-61PCslairetam.tsnisedulcnI

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2 tinUnoitacinummoC 212-CI 4 1

3 tinUlanimreT 185-BI 6 1.tsnisedulcnI

).9-AegapeeS(slairetam

4 tinUtrelAssertsiD 203-CI 4.0 2

5 tinUllaCdevieceR 303-CI 4.0 1

6 slairetaMnoitallatsnI 00510-61PC tes1).2-AegapeeS(10510-61PC

stes3———20510-61PC).3-AegapeeS(

7 seirosseccA 00300-61PF tes1 .1-AegapeeS

.oN emaN epyTssaM)gk(

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1ylppuSrewoPCD-CA

tinU003-RP 5.41 -

2 retnirP 015-PP 6.3 - repapllordedulcnI

3 retnirP 505-PP 1.3 -

4 tinUlanimreT 185-BI 6 -

5 straPecnanetniaM 00110-61PS - 013-734-400 .01-AegapeeS

6erawtfoSlanimreT

elbac/w21005-CI - 023-734-400 srotcennocP9-P9

A21005-CI - 033-734-400 srotcennocP52-P9

7 .yssAdraoBSPG 1-61-61PO - 053-734-400 .yrotcaftadettiF

2-61-61PO - 043-734-400 .11egapeeS.dleifnillatsnI

8noitallatsnIannetnA

lairetam21510-61PC - 003-734-400 .31-AegapeeS

3

3. MOUNTING THE EQUIPMENT

5) Avoid the location near funnels and stacks;smoke and soot on the radome can lower sig-nal level.

6) Never mount the antenna unit on a metalplate more than 20 cm square. Use the an-tennal mounting pipe (supplied), or fix orweld it to a bracket as shown below.

more than20 cm

more than20 cm

Welding Use bracketand hose clamp(local supply)

Figure 3-3 Mounting the antenna

Mounting Location

Antenna unit

1) Mount the omnidirectional antenna high atopa mast clear of stays and the turning diam-eter of a radar scanner. The ideal mountinglocation would be where no obstacle appearsin the fore and aft directions down to -5˚ anddown to -15˚ in the port and starboard direc-tions. This concept is illustrated inFigure 3-1. Shadow sector of the antennamast, whip antenna, etc. should be within 2degrees at one meter from the antenna unit.

ANTENNA UNIT

5̊5̊ 15˚ 15˚

Figure 3-1 Antenna unit mounting location

2) If both Inmarsat-A/B and Inmarsat-C shipearth stations are installed, separate theInmarsat-A/B antenna at least 8 m from theInmarsat-C antenna.

3) Separate the antenna unit from an S-bandradar as follows:

2 m

2 m 5 m

S band radar

1.5 m

HORIZONTAL LINE

Install above this line

PROHIBITED ZONE

INSTALLATION ZONE

15˚

Figure 3-2 S band radar and installation area

4) The allowable vibration level as specified byInmarsat is as shown in the table below.

Table 3-1 Allowable vibration level

ycneuqerF leveL

zH01ot2 edutilpmAkaePmm45.2

zH001ot01 s/m8.9 2 noitareleccAkaeP

4

Communication unit

1) The communication unit can be installed al-most anywhere provided the location satis-fies the following conditions:

•The ambient temperature is between-15˚C and +55˚C.

•Avoid installing the unit near air conditionersand hot air vents.

•Select a location free of water splash and rain.•Select a location where vibration is minimal.•Locate the unit well away from magneticfields (generator, etc.).

•Keep the unit out of direct sunlight.

2) The communication unit can be installed ona tabletop or a bulkhead. For bulkheadmounting be sure the mounting location isstrong enough to support the weight of theunit (4 kg) under the continued condition ofvibration normally encountered onboard thevessel.

3) Leave at least 150 mm at the rear of the unitto permit easy access to connectors.

Terminal unit

1) Observe installation guideline 1) above.

2) The installation angle must not be greaterthan 15˚ to prevent disk drive malfunction.

Distress alert unit

Two units should be installed and one shouldbe installed near the steering place.

Mounting

Antenna unit

procedure

1. Locally prepare an antenna mast with aground stud (M6 stainless steel bolt weldedto antenna mast). (The distance between thestud and the ground terminal on the antennaunit should be within 370 mm, which also isthe length of the supplied ground wire.)

2. Weld the antenna mounting pipe (supplied)to the antenna mast. (more than 60 ).

3. Fix the cable assembly N-H1054 (supplied)to the antenna unit.

4. Wrap the connector at the antenna base withself-bonding tape to waterproof it.

Cable assemblyN-H1054

Wrap with self-bonding tapeto waterproof.

FURUNO label

Eye mark

Figure 3-4 Fixing the cable assemblyN-H1054

5. Direct the eye mark toward the bow or stern.Set the antenna unit on the flange of the an-tenna mounting pipe and fix it with four hex.bolts (M6x16, supplied).

6. Fix the ground wire RW-4747 (supplied)between the ground terminal on the antennaunit and the ground stud on the mast. Forthe antenna unit, use M6x12 hex. bolt (sup-plied).

Hex. boltM6x16 4 pcs.

Hex. boltM6x12 (for ground)

A t ti i

GroundwireRW-4747

Be sureno sealantis in hole.

Figure 3-5 Fixing the antenna unit to theantenna mounting pipe.

5

7. Coat bolts with sealant (supplied)

Figure3-6 Antenna unit mounting

Apply sealant all over thevolt/washers/crimp- on lug.

Figure 3-7 Coating bolts with sealant

Note 1: Be sure no sealant enters the bolt holeof the ground terminal

Note 2: The "antenna installation materials Kit"(optional supply) is available to fix theantennamounting pipe to an antenna mast.

Antenna installation materials (option)Type: CP16-01512Code. number: 004-437-300

Table 3-2 Optional antenna inst. materials

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1 pmalcesoH 303SUS0836.oN 2

2 daehlavOwercs W0072C21x3M 6

3 1erutxifepiP 1602-310-61 1

4 2erutxifepiP 2602-310-61 2

*

After connnecting, wrap connector with self-bonding tape and then vinyl tape. Bind the tape end with a cable tie.

*

POLE DIAMETER(Ø60-90)

HOSE CLAMP x 2

PIPE FIXTURE 1

PIPE FIXTURE 2

: Antenna installation Materials

*

*

Figure 3-8 Mounting the antenna withoptional antenna installation materials

Communication unit

1. Fix the hanger on a table with six tappingscrews.

23779

82

Figure 3-9 Hanger for communication unit

2. Set knobs and washers to communicationunit. Set the communication unit to thehanger and tighten knobs.

Antennamountingpipe

Ground wire(370 mm)

Ground stud

After connnecting, wrap connector with self-bonding tape and then vinyl tape. Bind the tape end with a cable tie. Then fasten the connectorwith cable band.

Tape here to preventcable damage.

Fasten the cable withcable bands.

Apply sealant

Antenna Mast

6

Terminal unit

Leave at least 80 mm at the sides and rear topermit the checking and maintenance.

1. Fix the hanger on a table with four tappingscrews.

2. Attach connectors from external equipmentto bottom panel.

PRINTER

COM1 COM2 K-BOARD

24VDC

Keyboard

Printer

Ship’s Mains 24VDCNot used

CommunicationUnit

Figure 3-10 IB-581, bottom view

3. Screw knobs in terminal unit and set the ter-minal unit to the hanger.

4. Adjust the display screen so it can be easilyviewed. Tighten knobs.

Keyboard

1. Attach the four “hook loop fasteners 3”(small) to the bottom of the keyboard.

2. Attach the four “hook loop fasteners 4”(large) to the “hook loop fasteners 3” at-tached to the keyboard bottom.

3. Remove seals from the “hook loop fasteners4”.

4. Set the keyboard on the mounting locationand press down firmly.

Distress alert unit IC-302 and Distress/Urgent receiving unit IC-303

One IC-302 should be installed near Terminalunit. And the other one should be installed withDistress/Urgent receiving unit at the steeringplace.

1. Remove four screws from the units to sepa-rate the bottom chassis from the top chassis.

2. Fix the bottom chassis to the mounting lo-cation with four tapping screws (supplied).

3. Run the interconnection cable thru a cableentrance (see note below) and connect it toterminal board. Fasten top chassis with fourscrews.

Terminal board

Cable entrance

Figure 3-11 Mounting the lower chassis ofIC-302/IC-303

Note: There are two cable entrances: bottompanel and rear panel. Select suitableentrance and cover unused entrancewith hole plug (supplied).

Printer PP-510 (option)

Mandatory for EGC operation as required byIMO Res. A. 664(16).

Lay the printer on a table and fix it with printerfixtures 1 and 2.

405200

PrinterFixture 1

PrinterFixture 2

Figure 3-12 Mounting the printer PP-510

Printer PP-505 (option)

1. Fix the hanger on a table with four tappingscrews.

2. Screw knobs into printer. Set printer tohanger and tighten knobs.

AC/DC power supply unit

• Fix the unit on a table with four tappingscrews.

7

XXXXXXXXXXXXXXXXXX XXXXXXXXXXXX

XXXX XXXX XXXX

XXXX

Copper strap (1.2 m) for grounding

16S0042, 3 m

* Fit connectors or crimp-on lugs in field.

Ship’s Mains24 VDC

NavigationDevice

IB-581or

Personal Computer

IB-581or

EGC Printer

16S0068, 5 m

VCTF 0.75x2C, 3 m24 VDC

16S

0084

, 5 m

3 m

2 m

Terminal UnitIB-581

Printer PP-510

Groundwire

Ground wire

Antenna UnitIC-112

Communication UnitIC-212

DistressAlertUnitIC-302

DistressAlertUnitIC-302

ReceivedCallUnitIC-303

5D-FB-CV, 30 m8D-FB-CV, 50 m12D-SFA-CV, 100 m

*

*

0.37 m

TTYCS-3(local supply)

(NMEA0183;GLL/VTG/WPL/ RMA/RMB/RMC/GGA)

* * *

4.WIRING

Figure 4-1General wiring diagram

8

Cable Fabrication, Connector Attachment

Antenna cable connector at the Communication unitHow to attach the antenna cable connector N-P-5DFB/N-P-8DFB

Outer SheathArmor

Dimensions in millimeters.Inner Sheath Shield

50 30

Cover with heat-shrink tubing and heat.

1030

ClampNut

Gasket(reddish brown)

Clamp

Aluminum Foil

Trim shield here.

Insulator

Trim aluminumtape foil here.

1

5

Clamp NutPin

Shell

Solder throughthe hole.

Remove outer sheath and armor by the dimensions shown left.Expose inner sheath and shield by the dimensions shown left.

Remove insulator and core by 10 mm.

Twist shield end.

Slip on clamp nut, gasket and clamp as shown left.

Fold back shield over clamp and trim.

Cut aluminum foil at four places, 90˚ from one another.

Fold back aluminum tape foil onto shield and trim.

Expose the insulator by 1 mm.

Expose the core by 5 mm.

Slip the pin onto the conductor. Solder them together through the hole on the pin.

Insert the pin into the shell. Screw the clamp nut into the shell.(Tighten by turning the clamp nut. Do not tighten by turning the shell.)

Figure 4-2 How to attach antenna cable connector N-P-5DFB/N-P-8-DFB

9

How to attach the antenna cable connector N-P-12DSFA

Outer SheathArmor

Dimensions in millimeters.Inner Sheath Shield

80 12

Remove outer sheath and armor by the dimensions shown left.Expose inner sheath and shield by the dimensions shown left.

Twist shield end.

Nut

WasherGasket Clamp

Slip on clamp nut, gasket and clamp as shown left.

1.8

4.5

Expose the insulator by 1.8 mm.

Expose the core by 4.5 mm.

Clamp NutPin

Shell

Solder through the hole.

Slip the pin onto the conductor. Solder them together through the hole on the pin.

Insert the pin into the shell. Screw the clamp nut into the shell.(Tighten by turning the clamp nut. Do not tighten by turning the shell.)

Figure 4-3 How to attach antenna cable connector N-P-12-DSFA

10

Connection between the Communication unit and the Distress alert unit/Received call unit

At the Communication unit (Connector SRCN6A16-7P)

VINYL SHEATH

VINYL SHEATH

SOLDER UNUSEDCORES AND EARTH WIRE TO BRAIDED SHIELD

WIND VINYL TAPE CONNECTOR CASE

EARTHWIRE

CLAMP FIXINGSCREW

CLAMP SETSCREW

2 cmBRAIDED SHIELD

SOLDERING-SIDE3 mm

Figure 4-4 How to attach connector SRCN6A16-7P

Connection between the Communication unit and a navigation device

At the Communication unit (Connector SRCN6A16-10P)

SOLDERING-SIDE

CLAMP SHIELDING TAPEWITH CONNECTOR CLAMPTO GROUND

WIND VINYL TAPE

CONNECTORCASE

SOLDERING

WIND SHIELDINGTAPE

CLAMP FIXING SCREWCLAMP SET SCREW

VINYL SHEATH(OUTER)

ARMOR

Figure 4-5 How attach connector SRCN6A16-10P

11

5. INSTALLATION OF GPS BOARDASSEMBLY (OPTION)

A GPS receiver board can be installed in theCommunication Unit IC-212. There are twokind of GPS board assemblies: OP16-16-1 andOP16-16-2. The former is fitted at factory; thelatter in the field. Here, installation of the latteris explained.

Table 5-1 Contents of GPS boardassembly OP16-16-2

*1) Both are equivalent*2) For GN-74 NNCC-N-E*3) For GN-7707

1. Unfasten twelve screws to remove top andbottom covers on the communication unit.

2. Fix the GPS pcb assy. to the bottom of theunit with M3x6 screws.

3. Fix the cable assy. 51065-0700-PHR-8-L50between J2 of the GPS pcb assy. and J8 ofthe CPU pcb as follows.

J9

J8

J1 J2

J2

J1

J3J4 J5J6 J7

Cable assembly51065-0700-PHR-8-L50

CPU pcb

Cable assemblyS.FL2-2LPO.7DWHA (400)

NOTE 1

GPS pcbFront side

Rear sideMini clamp

Figure 5-1 Communication unit, bottom view(bottom cover removed)

4. Fix the cable assy. S.FL2-2LP0.7DWHA(400) between J1 of the GPS pcb and J4 ofthe RFCONV pcb and secure it with threemini-clamps. Refer to Figures 5-1 and 5-2.

J5J2

J4J4NOTE1

RFCONV pcb

Front side

Figure 5-2 Communication unit, top view(top cover removed)

NOTE1: Insert connectors vertically.

Cable assembly

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1

bcpSPG.yssa

-CCNN47-NGE-N 1*

028-244-4001

1*7077-NG 804-141-000

2 elbaC.yssa

-D7.0PL2-2LF.S)004(AHW 643-041-000 1

3

elbaC.yssa

-0070-5601505L-8-RHP 2*

606-631-0001

3*6930S61 154-241-000

4 wercS 6x3M 304-188-000 2

12

6. CHANGING POWER SPECIFICATION

When the ship's mains is 100/110/200/220VAC, use AC/DC Power Supply Unit PR-300(option) and change both tap connections onits transformer and fuse according to ship'smains.

110

100100V 10%

0

110

100

0

NC

100

0FAN

100VAC SHIP'S MAINS

110

100110V 10%

0

110

100

0

NC

100

0FAN

110VAC SHIP'S MAINS

110

100200V 10%

0

110

100

0

NC

100

0FAN

200VAC SHIP'S MAINS

110

100220V 10%

0

110

100

0

NC

100

0FAN

220VAC SHIP'S MAINS

Figure 6-1 Tap connections in the PR-300

Table 6-1 Input voltage and fuse

tupnI esuF

CAV011/001 A01

CAV022/002 A5